H50CT (A274)nissan-forklift-parts.co.uk/contents/media/hyster-A274... · 2017-07-06 · ECH Empty...

H50CT(A274)

4014303 ©2014 HYSTER COMPANY06/2014

SECTIONS

1 FRAME

2 ENGINE ASSEMBLY - MAZDA

3 ENGINE ASSEMBLY - YANMAR

4 FUEL SYSTEM

5 ELECTRICAL SYSTEM

6 TRANSMISSION

7 DRIVE AXLE

8 STEERING SYSTEM

9 BRAKE SYSTEM

10 HYDRAULIC SYSTEM

11 MAST-THREE STAGE FULL FREE-LIFT

12 OPTIONS

13 FIELD CONVERSION KITS

14 NUMERICAL INDEX

06/2014UNIT CODE A274NORTH AMERICA

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections canbe made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pagesto the corresponding tab.

TABLE OF CONTENTS

DESCRIPTION PAGE

AADD ON TELEMETRY KITS ........................................................................................................................... 13-2AIR FILTER ASSEMBLY

LPG AND DIESEL ....................................................................................................................................... 4-6AIR INTAKE SYSTEM

MAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 4-2YANMAR DIESEL ....................................................................................................................................... 4-4

ALTERNATOR AND MOUNTINGYANMAR DIESEL ....................................................................................................................................... 5-15

ASSEMBLED ENGINEMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-4

AUDIBLE BACKUP ALARM ............................................................................................................................ 12-3AUXILIARY EXTENSION TUBES

THREE STAGE FULL FREE LIFT .............................................................................................................. 11-36

BBATTERY AND CABLES ................................................................................................................................ 5-6BRAKE ASSEMBLY ........................................................................................................................................ 9-2BRAKE PEDAL LINKAGE ............................................................................................................................... 9-4

CCAMSHAFT AND DRIVE GEAR

YANMAR - 2.6L DIESEL ............................................................................................................................. 3-16CAMSHAFT AND VALVES

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-24CARRIAGE

THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-34CENTER SECTION ......................................................................................................................................... 7-6CONTROL VALVE LOCKOUT GROUP

MANUAL CONTROL VALVE ...................................................................................................................... 10-20COOLING SYSTEM

MAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-32YANMAR - 2.6L DIESEL ............................................................................................................................. 3-28

COUNTER/REVERSE CLUTCHSINGLE SPEED TRANSMISSION .............................................................................................................. 6-24

COUNTERWEIGHT ........................................................................................................................................ 1-2COWL MOUNT ................................................................................................................................................ 1-24CRANKSHAFT AND PISTONS

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-12YANMAR - 2.6L DIESEL ............................................................................................................................. 3-18

CYLINDER BLOCKMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-8YANMAR - 2.6L DIESEL ............................................................................................................................. 3-8

CYLINDER HEADYANMAR - 2.6L DIESEL ............................................................................................................................. 3-4

CYLINDER HEAD AND COVERMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-6

DDISPLAY CLUSTER ........................................................................................................................................ 5-18


©2014 HYSTER COMPANY See Service Manualfor service procedures.

i

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE

DRIVE AXLE ASSEMBLY ............................................................................................................................... 7-2DRIVE TIRE AND WHEEL

MONARCH - NARROW TREAD ................................................................................................................. 7-10MONARCH - WIDE TREAD ........................................................................................................................ 7-11TRELLEBORG - NARROW TREAD ........................................................................................................... 7-8

EELECTRICAL ARRANGEMENT ..................................................................................................................... 5-2ELECTRONIC PRESSURE REGULATOR ASSEMBLY

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES (→ 2/2012) ....................................... 4-18MAZDA 2.0L AND 2.2L LPG (2/2012 →) ................................................................................................... 4-20

ELECTRONIC PRESSURE REGULATOR KITMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 4-22

EMISSION CONTROL SYSTEMMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-20

ENGINE CONTROL MODULEMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 5-9

ENGINE COOLING SYSTEMMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-18

ENGINE ELECTRICAL COMPONENTSMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 5-4

ENGINE ELECTRICAL SYSTEMYANMAR DIESEL ....................................................................................................................................... 5-12

ENGINE MOUNTINGMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-2YANMAR - 2.6L DIESEL ............................................................................................................................. 3-2

EXHAUST MANIFOLDMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-16

EXHAUST SYSTEMYANMAR - 2.6L DIESEL ............................................................................................................................. 3-30

EXHAUST SYSTEM WITH CATALYTIC CONVERTERMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-28MAZDA 2.0L AND 2.2L LPG - LATIN AMERICAN SERIES ....................................................................... 2-30

FFAN ASSEMBLY

YANMAR - 2.6L DIESEL ............................................................................................................................. 3-26FENDER EXTENSIONS

WIDE TREAD .............................................................................................................................................. 1-23FIRE EXTINGUISHER .................................................................................................................................... 12-4FLOORPLATES AND COVERS ...................................................................................................................... 1-20FLYWHEEL AND HOUSING

YANMAR - 2.6L DIESEL ............................................................................................................................. 3-24FLYWHEEL AND HOUSING ASSEMBLY

MAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-26FORKS

OPTIONAL (→ 10/2013) ............................................................................................................................ 1-29OPTIONAL (10/2013 →) ............................................................................................................................ 1-30STANDARD ................................................................................................................................................. 1-28

UNIT CODE A274NORTH AMERICA 06/2014

ii See Service Manualfor service procedures.

©2014 HYSTER COMPANY


DESCRIPTION PAGE

FREE LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE LIFT .............................................................................................................. 11-22

FUEL FILTERYANMAR DIESEL ....................................................................................................................................... 4-30

FUEL INJECTIONYANMAR DIESEL ....................................................................................................................................... 4-32

FUEL SYSTEMMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 4-13YANMAR DIESEL ....................................................................................................................................... 4-28

FUEL SYSTEM HOSES AND ATTACHING PARTSMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 4-14

FUEL SYSTEM SENSORSMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 5-8

FUEL TANK COVERSLATIN AMERICAN SERIES ........................................................................................................................ 4-12

FULL SUSPENSION SEATRECLINER AND DAMPER KITS - SHEET 2 OF 3 ..................................................................................... 1-16SERVICE KITS FOR NON-SWIVEL - SHEET 3 OF 3 ................................................................................ 1-18SHEET 1 OF 3 ............................................................................................................................................ 1-12

FUSE BOXPOWER DISTRIBUTION MODULE ............................................................................................................ 5-10

GGEAR HOUSING

YANMAR - 2.6L DIESEL ............................................................................................................................. 3-12GEAR PUMP ASSEMBLY ............................................................................................................................... 10-8

HHAND LEVERS

2 AND 3 FUNCTION ................................................................................................................................... 10-124 FUNCTION ............................................................................................................................................... 10-14

HEADER HOSE AND ATTACHING PARTS3 AND 4 FUNCTION (→ 1/2013) ............................................................................................................... 11-263 AND 4 FUNCTION (1/2013 →) ............................................................................................................... 11-303 FUNCTION ONLY .................................................................................................................................... 11-24

HOOD .............................................................................................................................................................. 1-6HYDRAULIC CONTROL VALVE

MANUAL - THREE FUNCTION .................................................................................................................. 10-16HYDRAULIC CONTROL VALVE (MANUAL)

FOUR FUNCTION ....................................................................................................................................... 10-18HYDRAULIC FILTER ...................................................................................................................................... 10-10HYDRAULIC HOSES

STEERING .................................................................................................................................................. 10-4TILT, HOIST AND AUXILIARY .................................................................................................................... 10-6

HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 10-2

IINPUT/FORWARD CLUTCH

SINGLE SPEED TRANSMISSION .............................................................................................................. 6-22



iii


DESCRIPTION PAGE

INTAKE AND EXHAUST MANIFOLDYANMAR - 2.6L DIESEL ............................................................................................................................. 3-10

INTAKE MANIFOLDMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-14

INTEGRAL SIDE-SHIFT CARRIAGETHREE STAGE FULL FREE-LIFT .............................................................................................................. 12-6

INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 12-10INTEGRAL SIDE-SHIFT HYDRAULIC HOSES

THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-8

LLABELS

HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-36SHEET 1 OF 2 ............................................................................................................................................ 1-32SHEET 2 OF 2 ............................................................................................................................................ 1-34

LIGHTSSTOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 5-16

LOAD BACKREST EXTENSION ..................................................................................................................... 1-26LPG FUEL TANK AND MOUNTING

WITH FABRIC STRAP ................................................................................................................................ 4-8WITH STEEL STRAP .................................................................................................................................. 4-10

LUBRICATION SYSTEMYANMAR - 2.6L DIESEL ............................................................................................................................. 3-22

MMAIN LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT .............................................................................................................. 11-18MANUAL VALVE ANTI STALL GROUP .......................................................................................................... 10-22MAST ASSEMBLY

INNER MAST AND FREE-LIFT .................................................................................................................. 11-14INTERMEDIATE MAST AND MAIN LIFT (→ S/N A274V02189J) ............................................................. 11-6INTERMEDIATE MAST AND MAIN LIFT (S/N A274V02190J →) ............................................................. 11-10OUTER MAST (→ S/N A274V02189J) ...................................................................................................... 11-2OUTER MAST (S/N A274V02190J →) ...................................................................................................... 11-4

MIRRORS ........................................................................................................................................................ 12-2MIXER AND THROTTLE BODY ASSEMBLY

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 4-16

NNON-SUSPENSION SEAT

WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-8WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-10

OOIL PAN

YANMAR - 2.6L DIESEL ............................................................................................................................. 3-14OIL PUMP AND FILTER

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-22OVERHEAD GUARD ...................................................................................................................................... 1-4


iv See Service Manualfor service procedures.



DESCRIPTION PAGE

PPARK BRAKE .................................................................................................................................................. 9-6

RRAIN TOP ........................................................................................................................................................ 1-3

SSTATOR SUPPORT HOUSING ...................................................................................................................... 6-20STEER TIRE AND WHEEL

MONARCH - NARROW TREAD ................................................................................................................. 8-16TRELL - NARROW TREAD ........................................................................................................................ 8-14

STEERING AXLE AND ATTACHING PARTS ................................................................................................. 8-10STEERING COLUMN ASSEMBLY

ISOLATED - DIESEL ................................................................................................................................... 8-8NON-ISOLATED - LPG ............................................................................................................................... 8-6

STEERING CONTROL UNIT .......................................................................................................................... 10-30STEERING CYLINDER ................................................................................................................................... 8-12STEERING WHEEL AND COLUMN


TTHROTTLE CABLE LINKAGE

YANMAR DIESEL ....................................................................................................................................... 4-34THROTTLE PEDAL AND ATTACHING PARTS

→ S/N A274V02477K ................................................................................................................................. 4-24THROTTLE PEDAL ASSEMBLY

STANDARD PEDAL (S/N A274V02478K →) ............................................................................................. 4-26TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 10-32TILT CYLINDER ASSEMBLY .......................................................................................................................... 10-34TIMING GEAR COVER AND OIL PAN

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-10TORQUE CONVERTER .................................................................................................................................. 6-7TORQUE CONVERTER HOUSING AND ATTACHING PARTS

SINGLE SPEED, ALUMINUM CHAIN DRIVE ............................................................................................. 6-14SINGLE SPEED, GEAR DRIVE .................................................................................................................. 6-8

TRANSMISSION COOLINGMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 6-2YANMAR DIESEL ....................................................................................................................................... 6-4

TRANSMISSION HOUSING AND ASSEMBLYSINGLE SPEED, ALUMINUM CHAIN DRIVE ............................................................................................. 6-16SINGLE SPEED, GEAR DRIVE .................................................................................................................. 6-10

TRANSMISSION MOUNTSINGLE SPEED .......................................................................................................................................... 6-6

VVALVE ASSEMBLY, AUXILIARY

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-26VALVE ASSEMBLY, LIFT AND TILT

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-24



v


DESCRIPTION PAGE

VALVE ASSEMBLY, OUTLET SECTIONMANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-28

WWATER PUMP

YANMAR - 2.6L DIESEL ............................................................................................................................. 3-20WIRE HARNESS

ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 5-40LIGHTS ....................................................................................................................................................... 5-47LIGHTS WITH REVERSE ACTIVATED REAR WORK LIGHTS ................................................................. 5-50POWERTRAIN-MAZDA 2.0L AND 2.2L - SHEET 1 OF 2 .......................................................................... 5-20POWERTRAIN-MAZDA 2.0L AND 2.2L - SHEET 2 OF 2 .......................................................................... 5-24RH CHASSIS - SHEET 1 OF 2 (→ S/N A274V01843J) ............................................................................. 5-28RH CHASSIS - SHEET 2 OF 2 (→ S/N A274V01843J) ............................................................................. 5-30RH CHASSIS - SHEET 1 OF 2 (S/N A274V01844J →) ............................................................................. 5-32RH CHASSIS - SHEET 2 OF 2 (S/N A274V01844J →) ............................................................................. 5-34RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - SHEET 1 OF 2 ............................................... 5-36RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - SHEET 2 OF 2 ............................................... 5-38YANMAR 2.6L DIESEL - POWERTRAIN .................................................................................................... 5-42YANMAR 2.6L DIESEL - FUSED ALTERNATOR ....................................................................................... 5-46


vi See Service Manualfor service procedures.


ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:spacerTERM DEFINITION

Amp AmperesAR As RequiredBDI Battery Discharge IndicatorsBWI Brush Wear IndicatorCE Communicator EndCRE Corrosive EnvironmentD/B Date BreakdbA Decibel "A" ScaleDE Drive EndECH Empty Container HandlerECH-3 Empty Container Handler - 3 High

StackingECH-4 Empty Container Handler - 4 High




StackingECM Electronic Control ModuleECN Engineering Change NoticeEEPROM Electrically Erasable Programmable

Read Only MemoryEPA US Environmental Protection AgencyEPROM Electrically Programmable Read Only

Memory

TERM DEFINITION

FRE Freezer Environmentin. inchesLPG Liquefied Petroleum GasMAP Manifold Absolute Pressuremm millimetersMSTS Microprocessor Spark Timing SystemNPT National Pipe ThreadsO/S OversizePTO Power Take OffRPM Revolutions per MinuteS/N Serial NumberTMM Truck Management ModuleUL Type D Diesel-Powered Safety RatingUL Type DS Diesel-Powered Safety RatingUL Type E Battery-Powered Safety RatingUL Type EE Battery-Powered Safety RatingUL Type ES Battery-Powered Safety RatingUL Type G Gasoline-Powered Safety RatingUL Type GS Gasoline-Powered Safety RatingUL Type LP Gas-Powered Safety RatingUL Type LPS LP Gas-Powered Safety RatingU/S UndersizeUL Underwriters LaboratoryV Volts



vii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies,subassemblies, and detail parts needed for servicereplacement.

The different constructions are indicated by keys andfootnotes. The callouts correspond to descriptionsfound on the next page.


viii See Service Manualfor service procedures.


HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXTHIGHER ASSEMBLY IS NOT KNOWN:

1. Determine the function and application of the partrequired. Turn to the Sections Page. Choose thegeneral area of reference most likely to include thepart.

2. Turn to the section you chose. Use the SectionTable of Contents to determine the assemblywhich would normally contain the part required.Then locate the part on the assembly breakdownpage.

WHEN THE PART NUMBER IS NOT KNOWNAND THE NEXT HIGHER ASSEMBLY ISKNOWN:

3. Determine the assembly the required part is usedon. Turn to the Table of Contents (Page i).

4. Locate the assembly the required part is used onand turn to the page indicated for that assembly.Then locate the part on the assembly breakdownpage.

WHEN THE PART NUMBER IS KNOWN:5. Use the Numerical Index (Page 14-1) to find the

part number. Turn to the page listed and locate thepart as indicated by the item number.

GENERAL:

The assembly breakdowns include part numbers,descriptions, quantities required, keys andfootnotes to help in selecting correct parts.

6. Parts Supersession Information. Part numbers thathave this history will be displayed in the parts listin the order that they were superseded (from oldestto newest). The superseded part numbers will beshown with a line through them.

Five periods in the PART NO. column (. . . . .)indicate that the part is either Not ServicedSeparately or there is a reference to another figure.A figure reference is denoted by a pointing handfollowed by a figure number in the DESCRIPTIONcolumn (FFigure 10)

7. Keys are used to show two or more similarassemblies, RH and LH assembly parts, etc.Select the appropriate key, "A", "B", "C", "D", or "E"and the corresponding quantity column to find therequired parts. Two periods in the QTY column (..)indicate that the part is not used for that assembly.

8. Indented descriptions under the DESCRIPTIONcolumn are used to indicate assemblies and

subparts of assemblies. In the example on theprevious page, BEARING CAP (Item 2) is asubpart of the major assembly CASE.

9. Quantities shown are for one assembly. Thequantities of the subpart BEARING CAP areindicated as two and two. This means two perCASE assembly.

10. Serial number breaks identify the most currentparts information and are shown as follows:

→ S/N D001H2628Indicates last serial number affected.S/N D001H2629 →Indicates the first serial number affected.S/N D001H1553 ↔ S/N D001H3291Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers areshown to allow for the inclusion of the most currentparts information and are identified as follows:

→ S/N Pending Per ECN 63243Indicates a pending serial number for last unitaffected.S/N Pending Per ECN 63243 →Indicates a pending serial number for first unitaffected.

Date breaks are used to indicate when a changeoccurred but a subsequent serial number breakwas not recorded. This is an arbitrary date usuallybased on the ECN release and are identified asfollows:

→ D/B 3/00Indicates that a change occurred sometimewithin that month for the item affected.D/B 3/00 →Indicates that a change occurred sometimewithin that month for the item affected.D/B 3/00 ↔ D/B 4/00Indicates a range of production dates of the itemaffected.

Contact your local dealer for Hyster lift trucks forserial number information for items with a ECN ora date break.

ORDERING PARTS:

When ordering replacement parts, give the unit serialnumber, part number, name of part and quantityrequired.

For any further information on parts, service, orordering, consult your local dealer for Hyster lift trucks.



ix

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number of the truck.(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.


x See Service Manualfor service procedures.


IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number of the mast.(5) Carriage travel in millimeters stamped just below the serial number.Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION1. Fork part number, capacity rating, plant code letter,

and date of manufacture are stampedapproximately six inches below the top of mostforks.

2. The carriage group number is stamped on the righthand side of the top crossmember (pin type) or onthe back of the right hand end of the bottomcrossmember (hook type). A date code has twoletters in line with or below the carriage groupnumber.

3. The mast identification number has a unit code, aletter indicating the plant of manufacture, and aserial number. Underneath the productionsequence number is a four digit number thatindicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped onthe cylinder shell.

Always refer to the group, serial, or part numberwhen ordering service parts.

Modification of masts and carriages by SPED(Special Products Engineering Department) areidentified by a model prefix code beginning with theletter "S". contact your dealer for Hyster lift trucksfor information on these assemblies.



xi

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number.For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identifythe attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) areidentified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for informationon these assemblies.


xii See Service Manualfor service procedures.


PUBLICATIONS

Every new lift truck is provided with an OPERATINGMANUAL. This manual has information that theoperator must know for inspection and operation of thelift truck.

SERVICE MAINTENANCE MANUALS, which provideservice and overhaul procedures, and PARTS

MANUALS with complete replacement partidentification, are available at a nominal fee from yourHyster dealer to assist users in effectively maintainingHyster lift trucks in a safe, useful condition. See the listbelow for information on ordering specific publicationsfor this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4014302

Service Manual (Complete)......................................................................................................... 4014304

Parts Manual............................................................................................................................... 4014303



xiii

NOTES


xiv See Service Manualfor service procedures.


1 FRAME


SECTION 1FRAME

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................ 1-2COWL MOUNT ................................................................................................................................................ 1-24FENDER EXTENSIONS

WIDE TREAD .............................................................................................................................................. 1-23FLOORPLATES AND COVERS ...................................................................................................................... 1-20FORKS

OPTIONAL (→ 10/2013) ............................................................................................................................ 1-29OPTIONAL (10/2013 →) ............................................................................................................................ 1-30STANDARD ................................................................................................................................................. 1-28

FULL SUSPENSION SEATRECLINER AND DAMPER KITS - SHEET 2 OF 3 ..................................................................................... 1-16SERVICE KITS FOR NON-SWIVEL - SHEET 3 OF 3 ................................................................................ 1-18SHEET 1 OF 3 ............................................................................................................................................ 1-12

HOOD .............................................................................................................................................................. 1-6LABELS

HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-36SHEET 1 OF 2 ............................................................................................................................................ 1-32SHEET 2 OF 2 ............................................................................................................................................ 1-34

LOAD BACKREST EXTENSION ..................................................................................................................... 1-26NON-SUSPENSION SEAT

WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-8WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-10

OVERHEAD GUARD ...................................................................................................................................... 1-4RAIN TOP ........................................................................................................................................................ 1-3



1-1

COUNTERWEIGHT (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY

1 1565084 Seal ..................................................................................................................... 12 4004895 Counterweight (2712 lb.) .................................................................................... 12 4054343 Counterweight (2943 lb.) .................................................................................... 13 1655058 Tow Pin ............................................................................................................... 14 1375214 Washer ............................................................................................................... 15 a 292689 Washer ............................................................................................................... 16 292610 Capscrew ............................................................................................................ 17 1616379 Plug (Yellow) ....................................................................................................... 18 1347045 Fastener .............................................................................................................. 49 2021395 Cap ..................................................................................................................... 2

FOOTNOTES:

a → 4/2014


1-2 See Service Manualfor service procedures.


RAIN TOP (FIGURE 1-2)


1 4050314 Roof Panel .......................................................................................................... 12 1710007 Capscrew ............................................................................................................ 43 1709980 Washer ............................................................................................................... 44 261395 Bushing ............................................................................................................... 45 1673754 Washer ............................................................................................................... 46 4050313 Bracket (LH) ........................................................................................................ 17 4050312 Bracket (RH) ....................................................................................................... 18 4050343 Bracket ................................................................................................................ 29 4050426 Locknut ............................................................................................................... 4

10 4050311 Seal ..................................................................................................................... 211 4051088 Seal-Bulk (M) (2.4 M) .......................................................................................... AR12 4043638 Capscrew ............................................................................................................ 613 1586430 Nut ...................................................................................................................... 6



1-3

OVERHEAD GUARD (FIGURE 1-3)




OVERHEAD GUARD


1 15992034051143 Overhead Guard ................................................................................................. 1

2 4035130 Capscrew ............................................................................................................ 23 1370949

1528888 Nut (Shoulder) .................................................................................................... 24 1536813 Handle (Grab) ..................................................................................................... 15 1583611 Capscrew ............................................................................................................ 26 1531557 Insert ................................................................................................................... 47 1558219 Grommet ............................................................................................................. 28 1560671 Grommet ............................................................................................................. 19 1494888 Plug ..................................................................................................................... 4

10 1599415 Plug ..................................................................................................................... 111 1586495 Capscrew ............................................................................................................ 212 1531558 Insert ................................................................................................................... 213 1598220 Grommet ............................................................................................................. 114 362255 Grommet ............................................................................................................. 115 1500912 Clip ...................................................................................................................... 116 1582464 Fastener .............................................................................................................. 117 2070223 Handle (Assembly) ............................................................................................. 117 2069454 Handle ............................................................................................................ 117 1566726 Push Button Switch ........................................................................................ 117 1493465 Connector (2 Pin) ........................................................................................... 117 1330414 Connector (Secondary Lock) .......................................................................... 117 1330437 Terminal (Pin) ................................................................................................. 118 1527888 Capscrew ............................................................................................................ 618 1566853 Capscrew (Optional) ........................................................................................... 6



1-5

HOOD (FIGURE 1-4)




HOOD


4016145 Hood Assembly ................................................................................................... 11 4015886 Hood ............................................................................................................... 12 1666732 Boot ................................................................................................................ 13 1616379 Plug (Yellow) .................................................................................................. 14 1578698 Seal ................................................................................................................ 15 1557697 Hinge .............................................................................................................. 26 1527880 Capscrew ....................................................................................................... 107 1387170 Latch ............................................................................................................... 18 329069 Nut .................................................................................................................. 29 1585581 Bumper (Hood) ............................................................................................... 2

10 1534417 Capscrew ....................................................................................................... 611 4025273 Hood Reinforcement ...................................................................................... 112 1608874 Hood Reinforcement .................................................................................. 113 1608875 Bracket ....................................................................................................... 214 364868 Nut .............................................................................................................. 1015 1672560 Plate ........................................................................................................... 116 1324360 Nut .............................................................................................................. 417 1608879 Capscrew ................................................................................................... 418 1527876 Capscrew ................................................................................................... 419 1530243 Insert ................................................................................................................... 420 1583611 Capscrew ............................................................................................................ 221 296030 Capscrew ............................................................................................................ 422 1460477 Nut ...................................................................................................................... 423 1563497 Gas Spring (RH) ................................................................................................. 124 1563369 Ball Stud (RH) ..................................................................................................... 225 329069 Nut ...................................................................................................................... 226 4011397 Ball Stud (LH) ..................................................................................................... 227 4011435 Gas Spring (LH) .................................................................................................. 128 1527881 Capscrew ............................................................................................................ 229 1666733 Striker Bolt .......................................................................................................... 130 1673611 Hood Support ...................................................................................................... 131 1347045 Fastener .............................................................................................................. 832 4031944 Grommet ............................................................................................................. 1



1-7

NON-SUSPENSION SEAT (FIGURE 1-5)WITHOUT ELECTRONIC CONTROLS




NON-SUSPENSION SEATWITHOUT ELECTRONIC CONTROLS


4603376 Seat-Non Suspension (Vinyl) .............................................................................. 11 1563351 Kit-Seat Cushion (Vinyl) ................................................................................. 12 1563216 Hip Restraint (LH) ........................................................................................... 13 1690996 Kit-Seat Rail ................................................................................................... 14 1709876 Sensor (Operator Presence) .......................................................................... 15 4002682 Bracket (Operator Presence Sensor) ............................................................. 16 4013095 Wire Harness .................................................................................................. 17 1563217 Hip Restraint (RH) .......................................................................................... 18 1584060 Box (Book) ...................................................................................................... 19 1482950 Cover .............................................................................................................. 1

10 1598504 Kit-Seat Belt (Black) ............................................................................................ 110 1636120 Kit-Red Seat Belt High Visibility without Interlock ............................................... 111 302400 Nut ...................................................................................................................... 412 1677286 Stud .................................................................................................................... 413 221536 Capscrew ............................................................................................................ 214 1581852 Washer ............................................................................................................... 615 221353 Locknut ............................................................................................................... 216 2107969 Cover (Seat-Side Electrical) ............................................................................... 117 4007891 Cover Plate ......................................................................................................... 118 296357 Washer ............................................................................................................... 219 1694830 Capscrew ............................................................................................................ 220 292500 Capscrew ............................................................................................................ 221 15127 Washer ............................................................................................................... 122 272133 Clamp ................................................................................................................. 123 1593334 Nut ...................................................................................................................... 224 19901 Roll Pin ............................................................................................................... 1



1-9

NON-SUSPENSION SEAT (FIGURE 1-6)WITHOUT ELECTRONIC CONTROLS — OPTIONAL




NON-SUSPENSION SEATWITHOUT ELECTRONIC CONTROLS – OPTIONAL


4615812 Seat-Non Suspension (Vinyl) .............................................................................. 11 4615813 Seat-Non Suspension (Base) ......................................................................... 12 296463 Screw ............................................................................................................. 43 4030278 Box (Operator Manual Storage) ..................................................................... 14 4030279 Cover (Manual Storage Box) .......................................................................... 15 . . . . . Hip Restraint (LH) ........................................................................................... 16 4618438 Seat Rail (Assembly) ...................................................................................... 27 136749 Screw ............................................................................................................. 108 4615811 Sensor (Operator Presence) .......................................................................... 19 4615969 Wire Harness (Operator Presence System) ............................................... 1

10 1479453 Clamp ............................................................................................................. 111 . . . . . Hip Restraint (RH) .......................................................................................... 112 1598504 Kit-Seat Belt (Black) ............................................................................................ 112 1636120 Kit-Red Seat Belt High Visibility without Interlock ............................................... 113 1581852 Washer ............................................................................................................... 314 221536 Capscrew ............................................................................................................ 115 221353 Locknut ............................................................................................................... 216 19901 Roll Pin ............................................................................................................... 117 1677286 Stud .................................................................................................................... 418 313828 Nut ...................................................................................................................... 419 1593334 Nut ...................................................................................................................... 220 272133 Clamp ................................................................................................................. 121 221530 Capscrew ............................................................................................................ 122 2107969 Cover (Seat-Side Electrical) ............................................................................... 123 4007891 Cover Plate ......................................................................................................... 124 296357 Washer ............................................................................................................... 225 1694830 Capscrew ............................................................................................................ 226 292500 Capscrew ............................................................................................................ 227 15127 Washer ............................................................................................................... 1



1-11

FULL SUSPENSION SEAT (FIGURE 1-7)SHEET 1 OF 3




FULL SUSPENSION SEATSHEET 1 OF 3


4603382 Seat-Full Suspension (Vinyl) (Non-Swivel) ......................................................... 11 b 1703903 Kit-Cushion (Seat and Back, Vinyl) ................................................................ 12 b 1703901 Kit-Cushion (Back Cushion, Vinyl) ............................................................. 12 . . . . . Back Cushion ......................................................................................... 12 . . . . . Screw ..................................................................................................... 23 b 1703902 Kit-Seat Cushion (Vinyl) ............................................................................. 13 . . . . . Seat Cushion ......................................................................................... 13 . . . . . Spring .................................................................................................... 23 . . . . . Cotter Pin ............................................................................................... 24 b 1703892 Kit-Weight Adjuster (FFigure 1-9)................................................................. 15 b 1703893 Kit-Service (Front Panel) (Non Swivel) (FFigure 1-9)................................... 16 b 4043082 Kit-Seat Rail ................................................................................................... 16 . . . . . Locking Rail ................................................................................................ 16 . . . . . Slave Rail ................................................................................................... 16 . . . . . Bolt ............................................................................................................. 46 . . . . . Nut .............................................................................................................. 47 b 4013095 Wire Harness .................................................................................................. 18 4009620 Armrest (Left-Hand Side) .................................................................................... 18 4612911 Armrest (Left-Hand Side) (Alternate Part) .......................................................... 19 18735 Screw .................................................................................................................. 2

10 1512536 Washer ............................................................................................................... 211 221353 Locknut ............................................................................................................... 212 1581852 Washer ............................................................................................................... 613 221536 Capscrew ............................................................................................................ 214 4004776 Cover Plate ......................................................................................................... 115 19901 Roll Pin ............................................................................................................... 116 1598504 Kit-Seat Belt (Black) ............................................................................................ 116 1636120 Kit-Red Seat Belt High Visibility without Interlock ............................................... 117 2099951 Armrest (Right-Hand Side) ................................................................................. 118 4007318 Spacer ................................................................................................................ 219 169874 Nut ...................................................................................................................... 420 296379 Washer ............................................................................................................... 221 18471 Capscrew ............................................................................................................ 222 1694830 Capscrew ............................................................................................................ 223 296357 Washer ............................................................................................................... 224 2107969 Cover (Seat-Side Electrical) ............................................................................... 125 313828 Nut ...................................................................................................................... 426 1677286 Stud .................................................................................................................... 427 18462 Capscrew ............................................................................................................ 228 221530 Capscrew ............................................................................................................ 1

bc 4027341 Bracket (Angle Controller) .................................................................................. 1c 114312 Strap Clamp ........................................................................................................ 1b 1563208 Sensor (Operator Presence) ............................................................................... 1

bc 1470155 Information Case (Kit) ......................................................................................... 11703895 Kit-Service Internal Tether-80 MM Travel ........................................................... 11703890 Kit-Damper Service (FFigure 1-8)..................................................................... 11703891 Kit-Recliner (Back Seat Adjustment) (FFigure 1-8)........................................... 1

a 4036586 Kit -Seat Suspension without Swivel (FFigure 1-9)........................................... 1



1-13

FOOTNOTES:

a Also includes Tether and 1703891 Kit-Recliner onSheet 2

b Included with Seat

c Not Illustrated




NOTES



1-15

FULL SUSPENSION SEAT (FIGURE 1-8)RECLINER AND DAMPER KITS — SHEET 2 OF 3




FULL SUSPENSION SEATRECLINER AND DAMPER KITS – SHEET 2 OF 3


1 a 1703891 Kit-Recliner (Back Seat Adjustment) .................................................................. 12 . . . . . Knob ............................................................................................................... 13 . . . . . Lever .............................................................................................................. 14 1482905 Plate ............................................................................................................... 15 . . . . . Spring ............................................................................................................. 16 1482906 Latch ............................................................................................................... 17 1367150 Nut .................................................................................................................. 28 a 1703890 Kit-Damper Service ............................................................................................. 19 1584632 Damper ........................................................................................................... 1

10 1367150 Nut .................................................................................................................. 211 1584638 Bolt ................................................................................................................. 2

FOOTNOTES:

a Included with Seat and Non-Swivel Sets



1-17

FULL SUSPENSION SEAT (FIGURE 1-9)SERVICE KITS FOR NON-SWIVEL — SHEET 3 OF 3


4036586 Kit -Seat Suspension without Swivel .................................................................. 11 1703893 Kit-Service (Front Panel) (Non-Swivel) .......................................................... 11 . . . . . Front Panel ................................................................................................. 12 . . . . . Capscrew ................................................................................................... 23 . . . . . Roll Pin ....................................................................................................... 14 4046492 Lever (Spring Pull) .......................................................................................... 25 1703892 Kit-Weight Adjuster ......................................................................................... 15 . . . . . Knob ........................................................................................................... 16 . . . . . Cotter Pin ................................................................................................... 17 . . . . . Bushing ...................................................................................................... 18 . . . . . Washer ....................................................................................................... 1




NOTES



1-19

FLOORPLATES AND COVERS (FIGURE 1-10)




FLOORPLATES AND COVERS


1 1710006 Capscrew ............................................................................................................ 22 1709980 Washer ............................................................................................................... 23 1531558 Insert ................................................................................................................... 64 1547460 Cover (Radiator) ................................................................................................. 14 1547467 Seal (LH) ........................................................................................................ 14 1547468 Seal (RH) ........................................................................................................ 14 1588247 Screw ............................................................................................................. 24 320157 Washer ........................................................................................................... 24 353206 Retaining Ring ................................................................................................ 25 2071508 Seal (RH) ............................................................................................................ 16 2107957 Tail Light Base (RH) ........................................................................................... 17 1586495 Capscrew ............................................................................................................ 48 2067455 Cover (Rear) (Crossmenber) .............................................................................. 19 1540643 Capscrew ............................................................................................................ 3

10 2107958 Tail Light Base (LH) ............................................................................................ 111 1531001 Insert ................................................................................................................... 312 2065666 Cover (Steering Column Lower) ......................................................................... 113 2098330 Cover (Steering Column Upper) ......................................................................... 114 2027655 Screw .................................................................................................................. 215 2065667 Clip ...................................................................................................................... 616 1710007 Capscrew ............................................................................................................ 517 1531001 Insert ................................................................................................................... 518 2071593 Panel (Kick) ........................................................................................................ 119 2065667 Clip ...................................................................................................................... 620 1517419 Dash Panel ......................................................................................................... 120 2070975 Cup Holder ..................................................................................................... 121 1480237 Nut ...................................................................................................................... 1722 1581569 Seal ..................................................................................................................... 123 1530135 Grommet ............................................................................................................. 124 1564396 Cover Plate Assembly ........................................................................................ 124 2071483 Cover .............................................................................................................. 125 1529426 Seal ................................................................................................................ 126 1583611 Capscrew ............................................................................................................ 1727 1540859 Panel (Front) (LH) ............................................................................................... 128 2102508 Step Panel (LH) .................................................................................................. 129 4609180 Plate (LH Tread) ................................................................................................. 130 2069008 Mud Flap ............................................................................................................. 231 1544153 Locknut ............................................................................................................... 432 2110932 Plate (RH Tread) ................................................................................................. 133 4011277 Capscrew ............................................................................................................ 634 1581851 Washer ............................................................................................................... 635 1393879 Nut (Clip) ............................................................................................................. 636 2072213 Floormat .............................................................................................................. 137 1540869 Panel (Front) (RH) .............................................................................................. 138 2102507 Step Panel (RH) .................................................................................................. 139 1582072 Trim Seal ............................................................................................................ 240 4027451 Panel (RH) .......................................................................................................... 141 1564529 Seal ..................................................................................................................... 242 4035412 Floorplate ............................................................................................................ 143 b 4027457 Panel (Rear LH) .................................................................................................. 143 a 4027456 Panel (Rear LH) .................................................................................................. 1



1-21

FLOORPLATES AND COVERS


44 2072802 Seal (LH) ............................................................................................................. 145 a 1583611 Capscrew ............................................................................................................ 246 a 1517656 Shield (Splash) ................................................................................................... 147 a 1480237 Nut ...................................................................................................................... 2

c 1581079 Plug ..................................................................................................................... 4

FOOTNOTES:

a Diesel Engineb LPG Engine

c Not Illustrated




FENDER EXTENSIONS (FIGURE 1-11)WIDE TREAD


1 4050677 Fender (LH) ........................................................................................................ 12 4050678 Fender (RH) ........................................................................................................ 13 1586630 Capscrew ............................................................................................................ 44 2072664 Capscrew ............................................................................................................ 45 1586432 Nut ...................................................................................................................... 8



1-23

COWL MOUNT (FIGURE 1-12)


1 1583611 Capscrew ............................................................................................................ 21 1510113 Capscrew (Optional) ........................................................................................... 22 4017118

40355294051136 Cowl .................................................................................................................... 1

3 1640776 Insert ................................................................................................................... 73 1581567 Nut (Optional) ..................................................................................................... 73 320160 Washer (Optional) ............................................................................................... 74 1605990 Capscrew ............................................................................................................ 7




NOTES



1-25

LOAD BACKREST EXTENSION (FIGURE 1-13)




LOAD BACKREST EXTENSIONKEY:A: With Standard CarriageB: With Integral Side-Shift Carriage

QTYITEM PART NO. DESCRIPTION A B

1 1663441 Load Backrest (Class II) (38.5 in) ............................................................... 1 ..1 1663443 Load Backrest (Class II) (42 in.) ................................................................. .. 12 1343990 Capscrew ................................................................................................... 4 ..2 2034347 Capscrew ................................................................................................... .. 43 296423 Washer ....................................................................................................... 4 44 221771 Washer (Optional) ...................................................................................... 4 45 300937 Nut .............................................................................................................. 4 4



1-27

FORKS (FIGURE 1-14)STANDARD


1 384213 Fork (42 in.) ........................................................................................................ 21 384214 Fork (48 in.) ........................................................................................................ 22 1523734 Pin .................................................................................................................. 13 1523732 Knob ............................................................................................................... 14 1500782 Spring ............................................................................................................. 15 1523733 Pin .................................................................................................................. 1

4033434 Kit-Latch ......................................................................................................... 1




FORKS (FIGURE 1-15)OPTIONAL (→ 10/2013)


1 1378788 Fork (42 in.) ........................................................................................................ 22 302450 Roll Pin ........................................................................................................... 13 1378763 Latch ............................................................................................................... 14 1378762 Spring ............................................................................................................. 15 1378760 Pin .................................................................................................................. 1

1378765 Kit-Latch (Class II) .......................................................................................... 1



1-29

FORKS (FIGURE 1-16)OPTIONAL (10/2013 →)


1 4083372 Fork (42 in.) ........................................................................................................ 21 4083373 Fork (48 in.) ........................................................................................................ 22 4083647 Pin .................................................................................................................. 13 4083646 Lever .............................................................................................................. 14 4083648 Spring ............................................................................................................. 15 4083649 Pin .................................................................................................................. 1

4083888 Kit Fork Latch Mechanism (Class 2A) ............................................................ 1




NOTES



1-31

LABELS (FIGURE 1-17)SHEET 1 OF 2




LABELSSHEET 1 OF 2


1 1330919 Label (Mast Warning) ......................................................................................... 12 1330917 Label (Operator Restraint) .................................................................................. 13 a . . . . . Nameplate Tag ................................................................................................... 14 389688 Nameplate Cover ................................................................................................ 15 170658 Rivet .................................................................................................................... 45 2307400 Rivet (Optional) ................................................................................................... 46 1589377 Label (Basic Powershift Transmission) ............................................................... 17 1534660 Label (Patents and Trademarks) ........................................................................ 18 1330920 Label (No Riders) ................................................................................................ 29 1677428 Label (Hyster Logo) ............................................................................................ 1

10 1354171 Label (Flammable LPG) ...................................................................................... 111 2074209 Label (Parking Brake Warning) ........................................................................... 112 a . . . . . Nameplate .......................................................................................................... 113 2070296

4034931 Lens with label (Hoist) ........................................................................................ 114 2070297

4034932 Lens with label (Tilt) ............................................................................................ 115 2070306

4034941 Lens with label (Side-Shift) ................................................................................. 115 2070655 Lens (Blank) ........................................................................................................ 116 170658 Rivet .................................................................................................................... 416 2308673 Rivet (Optional) ................................................................................................... 116 1365922 Gripnail (Optional) ............................................................................................... 417 2074256 Label (Fuel Fill) (Diesel Engine) ......................................................................... 118 2034459 Label (Ether Warning) (Diesel Engine) ............................................................... 119 4035750 Label (Stability System) ...................................................................................... 2

FOOTNOTES:

a Contact your local Hyster dealer



1-33

LABELS (FIGURE 1-18)SHEET 2 OF 2




LABELSSHEET 2 OF 2


1 1562353 Label (Hyster) ..................................................................................................... 22 2075656 Label (Mast Warning) ......................................................................................... 13 1335129 Label (Pinch Point) ............................................................................................. 14 1586447 Label (Model 50) ................................................................................................. 15 1586440 Label (Hyster) ..................................................................................................... 26 4016905 Label (Protective) ................................................................................................ 17 1501258 Nameplate (LP Tank) .......................................................................................... 18 2073197 Label (Operator Warning) ................................................................................... 19 a . . . . . Label (Overhead Guard - Impact Rating) ........................................................... 1

10 2075418 Label (Locking Gas Spring) ................................................................................ 111 1345939 Label (Fan Warning) ........................................................................................... 112 1354165 Label (Antifreeze) ............................................................................................... 113 1375676 Label (Boron-Free Antifreeze) ............................................................................ 1

FOOTNOTES:

a Please contact your local Hyster dealer.



1-35

LABELS (FIGURE 1-19)HYDRAULIC CONTROL LABELS — CONTROL LEVER




LABELSHYDRAULIC CONTROL LABELS – CONTROL LEVER


1 20702964034931 Lens with label (Hoist) ........................................................................................ 1

2 20702974034932 Lens with label (Tilt) ............................................................................................ 1

3 4034933 Lens with label (Reach) ...................................................................................... 14 4034934 Lens with label (Swing) ....................................................................................... 15 4034935 Lens with label (Load Stabilizer) ......................................................................... 16 4034936 Lens with label (Scoop) ...................................................................................... 17 4034937 Lens with label (Upender) ................................................................................... 18 4034938 Lens with label .................................................................................................... 19 4034939 Lens with label (Clamp) ...................................................................................... 1

10 4034940 Lens with label (Rotate) ...................................................................................... 111 2070306

4034941 Lens with label (Side-Shift) ................................................................................. 112 4034942 Lens with label .................................................................................................... 113 4034943 Lens with label (Park Brake Release) ................................................................. 1



1-37

NOTES




2 ENGINE ASSEMBLY - MAZDA


SECTION 2ENGINE ASSEMBLY - MAZDA

DESCRIPTION PAGE

ASSEMBLED ENGINEMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-4

CAMSHAFT AND VALVESMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-24

COOLING SYSTEMMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-32

CRANKSHAFT AND PISTONSMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-12

CYLINDER BLOCKMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-8

CYLINDER HEAD AND COVERMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-6

EMISSION CONTROL SYSTEMMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-20

ENGINE COOLING SYSTEMMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-18

ENGINE MOUNTINGMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-2

EXHAUST MANIFOLDMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-16

EXHAUST SYSTEM WITH CATALYTIC CONVERTERMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-28MAZDA 2.0L AND 2.2L LPG - LATIN AMERICAN SERIES ....................................................................... 2-30

FLYWHEEL AND HOUSING ASSEMBLYMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 2-26

INTAKE MANIFOLDMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-14

OIL PUMP AND FILTERMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-22

TIMING GEAR COVER AND OIL PANMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 2-10



2-1

ENGINE MOUNTING (FIGURE 2-1)MAZDA 2.0L AND 2.2L LPG




ENGINE MOUNTINGMAZDA 2.0L AND 2.2L LPG


1 1557478 Mount (RH) ......................................................................................................... 11 1557479 Mount (LH) .......................................................................................................... 12 293698 Capscrew ............................................................................................................ 23 1504075 Washer ............................................................................................................... 24 1557737 Washer ............................................................................................................... 45 2069951 Isolator ................................................................................................................ 46 1565453 Nut (Flange) ........................................................................................................ 27 1565150 Bolt (Flange) ....................................................................................................... 8



2-3

ASSEMBLED ENGINE (FIGURE 2-2)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES


1 1652301 Long Block (2.0L) ................................................................................................ 11 1652305 Long Block (2.2L) ................................................................................................ 12 1572387 Short Block (2.0L) ........................................................................................... 12 1572388 Short Block (2.2L) ........................................................................................... 13 1361898 Bolt ............................................................................................................. 24 1361749 Cover .......................................................................................................... 15 1361756 Gasket ........................................................................................................ 1




NOTES



2-5

CYLINDER HEAD AND COVER (FIGURE 2-3)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




CYLINDER HEAD AND COVERMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1652301 Long Block (2.0L) ................................................................................................ 11652305 Long Block (2.2L) ................................................................................................ 1

1 1360883 Engine Cover .................................................................................................. 12 1360884 Plate ........................................................................................................... 13 2022655 Screw ......................................................................................................... 104 1360886 Gasket ............................................................................................................ 15 1553692 PCV Valve ...................................................................................................... 16 1360892 Seal ................................................................................................................ 17 1360887 Cap ................................................................................................................. 18 1360888 Gasket ........................................................................................................ 19 . . . . . Label ............................................................................................................... 1

10 2078941 Screw ............................................................................................................. 211 1360885 Bracket ........................................................................................................... 212 1362001 Bolt ................................................................................................................. 713 1360878 Cylinder Head ................................................................................................. 114 1362002 Pin .............................................................................................................. 1015 1360895 Guide .......................................................................................................... 816 1360879 Clip ......................................................................................................... 117 b 1361718 Seal (Inlet) .................................................................................................. 417 a 1361719 Seal (Exhaust) ............................................................................................ 418 1361894 Bolt ............................................................................................................. 1019 1362003 Plug ............................................................................................................ 120 1360880 Bolt ................................................................................................................. 1021 1360881 Washer ........................................................................................................... 1022 1360882 Cap ................................................................................................................. 823 326608 Bolt ................................................................................................................. 324 1361897 Stud ................................................................................................................ 2025 2314973 Hanger ............................................................................................................ 126 2045321 Gasket (Cylinder Head) .................................................................................. 127 1361899 Stud ................................................................................................................ 228 1360890 Bracket ........................................................................................................... 1

FOOTNOTES:

a Black b Red/Brown



2-7

CYLINDER BLOCK (FIGURE 2-4)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




CYLINDER BLOCKMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1652301 Long Block (2.0L) ................................................................................................ 11572387 Short Block (2.0L) ........................................................................................... 11652305 Long Block (2.2L) ................................................................................................ 11572388 Short Block (2.2L) ........................................................................................... 1

1 1553710 Cylinder Block (2.0L) .................................................................................. 11 1370744 Cylinder Block (2.2L) .................................................................................. 12 1362009 Plug ........................................................................................................ 23 1361675 Plug ........................................................................................................ 24 1362005 Plug ........................................................................................................ 25 1360898 Joint Fitting ............................................................................................ 16 1362003 Plug ........................................................................................................ 47 1360896 Pin .......................................................................................................... 28 1360899 Tube Assy .............................................................................................. 19 1362008 Pin .......................................................................................................... 2

10 1362007 Plug ........................................................................................................ 211 1361676 Bolt ......................................................................................................... 1012 1361677 Dipstick ....................................................................................................... 113 2028927 Plug ............................................................................................................ 114 2029081 Plug ............................................................................................................ 215 1553708 Plug ............................................................................................................ 2



2-9

TIMING GEAR COVER AND OIL PAN (FIGURE 2-5)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




TIMING GEAR COVER AND OIL PANMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1652301 Long Block (2.0L LPG) ....................................................................................... 11652305 Long Block (2.2L) ................................................................................................ 1

1 1362001 Bolt (2.0L) ....................................................................................................... 52 1553716 Cover (Upper Timing Belt) (2.0L) ................................................................... 12 2029084 Cover (Upper Timing Belt) (2.2L) ................................................................... 13 1553717 Gasket (2.0L) ............................................................................................. 13 2028854 Gasket (2.2L) ............................................................................................. 14 1553715 Housing (2.0L) ................................................................................................ 14 1361688 Oil Seal ....................................................................................................... 14 2051129 Housing (2.2L) ................................................................................................ 15 1362012 Stud ............................................................................................................ 26 1361692 Connector ................................................................................................... 17 1361875 Screw ............................................................................................................. 28 326504 Nut .................................................................................................................. 29 1361679 Gasket ............................................................................................................ 1

10 1361689 Cover .............................................................................................................. 111 1361691 Oil Seal (Rear) ........................................................................................... 112 1362010 Pin .............................................................................................................. 213 1362011 Bolt ................................................................................................................. 614 1371652 Cover (Lower) ................................................................................................. 115 1361690 Gasket ............................................................................................................ 116 1361680 Oil Pan (2.0L) ................................................................................................. 116 2029082 Oil Pan (2.2L) ................................................................................................. 117 1362015 Gasket ........................................................................................................ 118 1361681 Drain Plug .................................................................................................. 119 1370736 Capscrew ....................................................................................................... 1920 2051128 Cover .............................................................................................................. 121 2028853 Gasket ........................................................................................................ 122 2029086 Bolt ................................................................................................................. 1

2045036 Kit-Gasket ....................................................................................................... 1



2-11

CRANKSHAFT AND PISTONS (FIGURE 2-6)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




CRANKSHAFT AND PISTONSMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES



1 13616942105970 Piston Rod (2.0L) ........................................................................................... 4

1 13707462105972 Piston Rod (2.2L) ........................................................................................... 4

2 1361695 Nut .............................................................................................................. 23 1361703 Piston Rod Bearing (Standard) ...................................................................... 13 1361704 Piston Rod Bearing (0.25 mm) ....................................................................... 13 1361705 Piston Rod Bearing (0.50 mm) ....................................................................... 13 1361706 Piston Rod Bearing (0.75 mm) ....................................................................... 14 1572593 Piston and Pin (Standard)(2.0L) ..................................................................... 44 1572597 Piston and Pin (0.25 mm)(2.0L) ..................................................................... 44 1572595 Piston and Pin (0.50 mm)(2.0L) ..................................................................... 44 1572594 Piston and Pin (Standard)(2.2L) ..................................................................... 44 1572598 Piston and Pin (0.25 mm) (2.2L) .................................................................... 14 1572596 Piston and Pin (0.50 mm) (2.2L) .................................................................... 15 1495473 Kit-Piston Ring (Standard) .............................................................................. 15 1495475 Kit-Piston Ring (0.25 mm) .............................................................................. 15 1495474 Kit-Piston Ring (0.50 mm) .............................................................................. 16 1361700 Bolt ................................................................................................................. 67 1553722 Crankshaft Pulley ........................................................................................... 18 2045034 Bolt ................................................................................................................. 19 2045033 Plate ............................................................................................................... 1

10 2045030 Pulley .............................................................................................................. 111 1361697 Key ................................................................................................................. 112 1361696 Crankshaft (2.0L) ............................................................................................ 112 2045029 Crankshaft (2.2L) ............................................................................................ 113 1361710 Kit-Crankshaft Bearing (Standard) ................................................................. 113 1361713 Crankshaft Bearing (0.25 mm) ....................................................................... 113 1361711 Crankshaft Bearing (0.50 mm) ....................................................................... 113 1361712 Crankshaft Bearing (0.75 mm) ....................................................................... 1



2-13

INTAKE MANIFOLD (FIGURE 2-7)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




INTAKE MANIFOLDMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1 326504 Nut ...................................................................................................................... 42 1553776 Gasket ................................................................................................................ 13 1361885 Bolt ...................................................................................................................... 24 1687035 Intake Manifold ................................................................................................... 15 1573568 Clamp ............................................................................................................. 16 1574098 Cap ................................................................................................................. 17 1539962 Sensor (Air Temperature) ............................................................................... 17 1369861 Plug ................................................................................................................ 18 1368886 Washer ........................................................................................................... 19 1652334 Connector ....................................................................................................... 1

10 1368743 Seal ................................................................................................................ 111 1366902 Bolt ...................................................................................................................... 1



2-15

EXHAUST MANIFOLD (FIGURE 2-8)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES


1 1361898 Bolt ...................................................................................................................... 32 1370691 Cover .................................................................................................................. 13 1370690 Washer ............................................................................................................... 64 1361746 Nut ...................................................................................................................... 65 1370688 Exhaust Manifold ................................................................................................ 16 1361745 Stud ................................................................................................................ 47 1338308 Gasket ................................................................................................................ 28 1361747 Gasket ................................................................................................................ 19 1370689 Gasket ............................................................................................................ 2




NOTES



2-17

ENGINE COOLING SYSTEM (FIGURE 2-9)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




ENGINE COOLING SYSTEMMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES



1 326504 Nut .................................................................................................................. 22 1361821 Cover .............................................................................................................. 13 1495428 Thermostat ..................................................................................................... 14 2082929 Thermostat ................................................................................................. 15 1367191 Gasket ........................................................................................................ 16 1553943 Pipe (Water) (2.0L) ......................................................................................... 16 2045024 Pipe (Water) (2.2L) ......................................................................................... 17 1361836 Cap ............................................................................................................. 18 1573568 Clamp ......................................................................................................... 19 1361826 Clip ............................................................................................................. 1

10 1361873 Clamp ......................................................................................................... 411 2029108 Radiator Hose (Water) ............................................................................... 112 1361898 Bolt ................................................................................................................. 113 2022309 Bolt ................................................................................................................. 114 1361875 Screw ............................................................................................................. 215 1361827 O-Ring ............................................................................................................ 116 2029120 Gasket (Inlet) .................................................................................................. 117 2029112 Adapter (Inlet) ................................................................................................. 118 1573176

4053018 Bracket (Fan) .................................................................................................. 119 2045026 Screw ......................................................................................................... 320 2029116 Shaft Bearing (Fan) .................................................................................... 121 2045025 Clip ............................................................................................................. 122 324706 Bolt ................................................................................................................. 423 2087756 Bolt ................................................................................................................. 524 2028645 Gasket ............................................................................................................ 125 2078488 Water Pump ................................................................................................... 126 2029107 Seal ................................................................................................................ 127 2029105 Seal ................................................................................................................ 128 2029106 Seal ................................................................................................................ 129 1361880 Stud ................................................................................................................ 130 1361814 Seal ................................................................................................................ 131 2045319 Baffle .............................................................................................................. 132 2087757 Bolt ................................................................................................................. 133 1361825 Radiator Hose ................................................................................................ 134 1361823 Pipe (Water Bypass) ...................................................................................... 135 1495429 Hose Clamp .................................................................................................... 136 1361790 Cap ................................................................................................................. 137 1361884 Bolt ................................................................................................................. 138 1566772 Fan Pulley ...................................................................................................... 1



2-19

EMISSION CONTROL SYSTEM (FIGURE 2-10)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES



1 1548352 Sensor (Boost, M.A.P.) ................................................................................... 12 1652417 Hose (PCV) .................................................................................................... 13 1361872 Clamp ............................................................................................................. 14 1687035 Intake Manifold ............................................................................................... 1




NOTES



2-21

OIL PUMP AND FILTER (FIGURE 2-11)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




OIL PUMP AND FILTERMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES



1 1455676 Engine Oil Pump ............................................................................................ 12 1361798 Pin (Timing Indicator) ................................................................................. 23 1361688 Oil Seal ....................................................................................................... 14 1455674 Plunger ....................................................................................................... 15 326748 Spring ......................................................................................................... 16 326749 Spring Seat ................................................................................................ 17 1361879 Snap Ring .................................................................................................. 18 1495426 Plug ............................................................................................................ 19 2029100 Cover .......................................................................................................... 1

10 1455677 Screw ......................................................................................................... 711 2029101 Gear (Inner) ................................................................................................ 112 2029102 Gear (Outer) ............................................................................................... 113 1361806 Strainer ........................................................................................................... 114 1361807 Gasket ............................................................................................................ 115 333642 Oil Filter .......................................................................................................... 116 2029103 Bolt ................................................................................................................. 217 1361801 O-Ring ............................................................................................................ 118 1361878 Screw ............................................................................................................. 219 1361868 Screw ............................................................................................................. 120 1495427 Pin (Top Indicator) .......................................................................................... 121 1361875 Screw ............................................................................................................. 4

2087753 Gasket (Liquid) ............................................................................................... AR



2-23

CAMSHAFT AND VALVES (FIGURE 2-12)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




CAMSHAFT AND VALVESMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1652301 Long Block (2.0L, LPG) ...................................................................................... 11652305 Long Block (2.2L) ................................................................................................ 1

1 1361736 Bolt ...................................................................................................................... 12 1361737 Washer ........................................................................................................... 13 2029095 Pulley (Camshaft) ........................................................................................... 14 1361720 Inlet Valve (Intake) ......................................................................................... 45 1361718 Seal ................................................................................................................ 46 1361724 Valve Seat ...................................................................................................... 87 1361723 Spring (Intake Valve) ...................................................................................... 88 1361722 Spring (Exhaust Valve) ................................................................................... 89 1361721 Valve Seat ...................................................................................................... 8

10 326612 Keeper ............................................................................................................ 1611 1361726 Rocker Arm .................................................................................................... 412 1361728 Nut .............................................................................................................. 113 1361727 Screw ......................................................................................................... 114 1361731 Spring ............................................................................................................. 815 1361729 Rocker Arm .................................................................................................... 416 1361727 Screw ......................................................................................................... 117 1361728 Nut .............................................................................................................. 118 1361730 Shaft ............................................................................................................... 119 1361734 Camshaft ........................................................................................................ 120 1361717 Pin .............................................................................................................. 121 1361732 Shaft ............................................................................................................... 122 1361719 Seal ................................................................................................................ 423 1361725 Exhaust Valve ................................................................................................ 424 1553762 Timing Belt (2.0L) ........................................................................................... 124 2028852 Timing Belt (2.2L) ........................................................................................... 125 2029098 Idler Pulley ...................................................................................................... 126 1361884 Bolt ................................................................................................................. 127 1553763 Spring (2.0L) ................................................................................................... 127 2029096 Spring (2.2L) ................................................................................................... 128 2029097 Belt Tensioner ................................................................................................ 129 1362016 Bolt ................................................................................................................. 1



2-25

FLYWHEEL AND HOUSING ASSEMBLY (FIGURE 2-13)MAZDA 2.0L AND 2.2L LPG




FLYWHEEL AND HOUSING ASSEMBLYMAZDA 2.0L AND 2.2L LPG


1 1553266 Flywheel Housing ............................................................................................... 12 296424 Washer ............................................................................................................... 63 2072918 Capscrew ............................................................................................................ 64 1512403 Capscrew ............................................................................................................ 45 292517 Capscrew ............................................................................................................ 66 388049

292682 Lockwasher ......................................................................................................... 67 303150 Dowel .................................................................................................................. 28 1534417 Capscrew ............................................................................................................ 59 1625999 Dust Cover .......................................................................................................... 1

10 1527884 Capscrew ............................................................................................................ 211 1506572

4101675 Hub ..................................................................................................................... 112 1605467 Flywheel (With Ring Gear) .................................................................................. 113 296422 Washer ............................................................................................................... 614 1528415 Capscrew ............................................................................................................ 615 4015807 Bracket ................................................................................................................ 116 a 1460477 Nut ...................................................................................................................... 117 a 1565832 Bracket ................................................................................................................ 118 a 1586013 Capscrew ............................................................................................................ 119 a 240072 Static Strap ......................................................................................................... 1

FOOTNOTES:

a 1/2013 →



2-27

EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 2-14)MAZDA 2.0L AND 2.2L LPG




EXHAUST SYSTEM WITH CATALYTIC CONVERTERMAZDA 2.0L AND 2.2L LPG


1 1582222 Locknut ............................................................................................................... 62 1338308 Gasket ................................................................................................................ 13 1687603 Exhaust Pipe ....................................................................................................... 14 1585595 Exhaust Shield .................................................................................................... 15 1709996 Isolator ................................................................................................................ 46 1460477 Nut ...................................................................................................................... 47 1532523 Bracket ................................................................................................................ 18 1708371 Spacer ................................................................................................................ 29 1510115 Capscrew ............................................................................................................ 2

10 1589312 Exhaust Pipe ....................................................................................................... 111 63117 Clamp ................................................................................................................. 112 2089894 Muffler (Welded) (Optional) ................................................................................ 112 2089895 Muffler (Crimped) ................................................................................................ 113 1677490 Gasket ................................................................................................................ 214 1636409 Exhaust Pipe ....................................................................................................... 115 1469405 Nut ...................................................................................................................... 216 292683 Lockwasher ......................................................................................................... 217 1677491 Gasket ................................................................................................................ 118 4005681 Catalytic Converter ............................................................................................. 1



2-29

EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 2-15)MAZDA 2.0L AND 2.2L LPG — LATIN AMERICAN SERIES




EXHAUST SYSTEM WITH CATALYTIC CONVERTERMAZDA 2.0L AND 2.2L LPG – LATIN AMERICAN SERIES


1 1582222 Locknut ............................................................................................................... 62 1338308 Gasket ................................................................................................................ 13 1687603 Exhaust Pipe ....................................................................................................... 14 1585595 Exhaust Shield .................................................................................................... 15 1709996 Isolator ................................................................................................................ 46 1460477 Nut ...................................................................................................................... 47 4016653 Bracket ................................................................................................................ 18 1708371 Spacer ................................................................................................................ 29 1510115 Capscrew ............................................................................................................ 2

10 1589312 Exhaust Pipe ....................................................................................................... 111 63117 Clamp ................................................................................................................. 112 2089894 Muffler (Welded) (Optional) ................................................................................ 112 2089895 Muffler (Crimped) ................................................................................................ 113 1677490 Gasket ................................................................................................................ 214 1636409 Exhaust Pipe ....................................................................................................... 115 1469405 Nut ...................................................................................................................... 216 292683 Lockwasher ......................................................................................................... 217 1677491 Gasket ................................................................................................................ 118 4005681 Catalytic Converter ............................................................................................. 119 4016654 Bracket (LH) ........................................................................................................ 119 4016655 Bracket (RH) ....................................................................................................... 120 1510113 Capscrew ............................................................................................................ 421 1393879 Nut ...................................................................................................................... 4



2-31

COOLING SYSTEM (FIGURE 2-16)MAZDA 2.0L AND 2.2L LPG




COOLING SYSTEMMAZDA 2.0L AND 2.2L LPG


1 4003831 Bracket ................................................................................................................ 12 1529787 Isolator ................................................................................................................ 43 2060012 Radiator .............................................................................................................. 13 1352140 Radiator Cap .................................................................................................. 13 1528495 Drain Plug ....................................................................................................... 13 4606169 Fitting .............................................................................................................. 23 252729 O-Ring ........................................................................................................ 13 1546684 O-Ring ........................................................................................................ 14 1530243 Insert ................................................................................................................... 45 1583611 Capscrew ............................................................................................................ 46 4605247 Hose ................................................................................................................... 17 369804 Clamp ................................................................................................................. 48 2059211 Radiator Hose ..................................................................................................... 19 4009618 Shroud ................................................................................................................ 1

10 14385 Fitting .................................................................................................................. 110 246108 Sealant ........................................................................................................... 111 1329240 Hose ................................................................................................................... 112 369815 Clamp ................................................................................................................. 213 1633307 Reservoir ............................................................................................................ 114 345455 Outlet Assembly .................................................................................................. 115 1663877 Hose ............................................................................................................... 116 345453 Outlet (Reservoir) ........................................................................................... 117 345454 Cap ................................................................................................................. 118 336550 Bushing .......................................................................................................... 119 293614 Capscrew ............................................................................................................ 420 296418 Washer ............................................................................................................... 421 2101978 Fan ...................................................................................................................... 1



2-33

NOTES




3 ENGINE ASSEMBLY - YANMAR


SECTION 3ENGINE ASSEMBLY - YANMAR

DESCRIPTION PAGE

CAMSHAFT AND DRIVE GEARYANMAR - 2.6L DIESEL ............................................................................................................................. 3-16

COOLING SYSTEMYANMAR - 2.6L DIESEL ............................................................................................................................. 3-28

CRANKSHAFT AND PISTONSYANMAR - 2.6L DIESEL ............................................................................................................................. 3-18

CYLINDER BLOCKYANMAR - 2.6L DIESEL ............................................................................................................................. 3-8

CYLINDER HEADYANMAR - 2.6L DIESEL ............................................................................................................................. 3-4

ENGINE MOUNTINGYANMAR - 2.6L DIESEL ............................................................................................................................. 3-2

EXHAUST SYSTEMYANMAR - 2.6L DIESEL ............................................................................................................................. 3-30

FAN ASSEMBLYYANMAR - 2.6L DIESEL ............................................................................................................................. 3-26

FLYWHEEL AND HOUSINGYANMAR - 2.6L DIESEL ............................................................................................................................. 3-24

GEAR HOUSINGYANMAR - 2.6L DIESEL ............................................................................................................................. 3-12

INTAKE AND EXHAUST MANIFOLDYANMAR - 2.6L DIESEL ............................................................................................................................. 3-10

LUBRICATION SYSTEMYANMAR - 2.6L DIESEL ............................................................................................................................. 3-22

OIL PANYANMAR - 2.6L DIESEL ............................................................................................................................. 3-14

WATER PUMPYANMAR - 2.6L DIESEL ............................................................................................................................. 3-20



3-1

ENGINE MOUNTING (FIGURE 3-1)YANMAR — 2.6L DIESEL


1 1557767 Mount .................................................................................................................. 22 293698 Capscrew ............................................................................................................ 23 1504075 Washer ............................................................................................................... 24 1557737 Washer (Snubbing) ............................................................................................. 45 2069951 Isolator ................................................................................................................ 46 1565453 Nut (Flange) ........................................................................................................ 27 293630 Capscrew ............................................................................................................ 88 296420 Washer (10 mm x 21 mm) .................................................................................. 8




NOTES



3-3

CYLINDER HEAD (FIGURE 3-2)YANMAR — 2.6L DIESEL




CYLINDER HEADYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599545 Engine Cover .................................................................................................. 12 1599546 Gasket ........................................................................................................ 13 1599547 Plate ........................................................................................................... 14 1599548 Screw ......................................................................................................... 25 1599549 Plug ............................................................................................................ 16 1599463 Cap (Oil Fill) ................................................................................................... 17 1599464 O-Ring ............................................................................................................ 18 1599544 Plug ................................................................................................................ 39 1599550 O-Ring ............................................................................................................ 3

10 1599488 Cylinder Head Assembly ................................................................................ 110 1599524 Cylinder Head ............................................................................................ 111 1599525 Guide ..................................................................................................... 812 1599526 Plug ........................................................................................................ 113 1599441 Plug ........................................................................................................ 114 1599528 Plug ........................................................................................................ 115 1599489 Inlet Valve (Intake) ..................................................................................... 416 1599516 Exhaust Valve ............................................................................................ 417 1599517 Spring ......................................................................................................... 818 1599518 Retainer ...................................................................................................... 819 1599519 Seal (Exhaust Valve) .................................................................................. 420 1599520 Seal (Intake Valve) ..................................................................................... 421 1599521 Cap ............................................................................................................. 822 1599529 Retainer ...................................................................................................... 823 1599530 Support Assembly (Rocker Arm) .................................................................... 124 1599531 Shaft ........................................................................................................... 125 1599532 Spring ......................................................................................................... 326 1599533 Support ....................................................................................................... 327 1599534 Support ....................................................................................................... 128 1599535 Kit-Rocker Arm ............................................................................................... 429 1599536 Screw ......................................................................................................... 130 1599537 Nut .............................................................................................................. 131 1599538 Kit-Rocker Arm ............................................................................................... 432 1599536 Screw ......................................................................................................... 133 1599537 Nut .............................................................................................................. 134 1599539 Retaining Ring ................................................................................................ 235 1599540 Screw ............................................................................................................. 136 1599541 Stud ................................................................................................................ 337 1599542 Nut .................................................................................................................. 338 1599553 Connector (Glow Plug) ................................................................................... 139 1599557 Cover .............................................................................................................. 440 1599552 Glow Plug ....................................................................................................... 441 1599522 Protector ......................................................................................................... 442 1599523 Gasket ............................................................................................................ 843 1599818 Injector (FFigure 4-17).................................................................................. 444 1599487 Lifting Eye (Rear) ........................................................................................... 145 1599486 Lifting Eye (Front) ........................................................................................... 146 1599470 Bolt ................................................................................................................. 447 1599555 Bolt ................................................................................................................. 1



3-5

CYLINDER HEADYANMAR – 2.6L DIESEL


1599898 Kit-Gasket (2.6L Engine Complete) .................................................................... 1




NOTES



3-7

CYLINDER BLOCK (FIGURE 3-3)YANMAR — 2.6L DIESEL




CYLINDER BLOCKYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599440 Cylinder Block ................................................................................................ 12 1599441 Plug ............................................................................................................ 33 1599442 Plug ............................................................................................................ 14 1599451 Plug ............................................................................................................ 85 1599444 Bushing ...................................................................................................... 16 1599446 Cotter Pin ................................................................................................... 27 1599449 Plug ............................................................................................................ 18 1599445 Washer ....................................................................................................... 19 1599448 Bolt ............................................................................................................. 1

10 2092548 Kit-Crankshaft Bearing (Standard) ............................................................. 510 2092549 Kit-Bearing (U/S 0.25) ................................................................................ 511 2092552 Kit-Thrust Bearing (Standard) .................................................................... 211 2092553 Kit-Thrust Bearing (U/S 0.25) ..................................................................... 212 1599443 Bolt ................................................................................................................. 1013 1599454 Bolt ................................................................................................................. 1814 1599455 Cylinder Head Gasket .................................................................................... 114 4000453 Cylinder Head Gasket (1.0MM Over Size) (2.6L) ........................................... 114 4000454 Cylinder Head Gasket (0.8MM Option) (2.6L) ................................................ 115 1599458 Pin .................................................................................................................. 216 1599468 O-Ring ............................................................................................................ 117 1599469 O-Ring ............................................................................................................ 1




3-9

INTAKE AND EXHAUST MANIFOLD (FIGURE 3-4)YANMAR — 2.6L DIESEL




INTAKE AND EXHAUST MANIFOLDYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599556 Intake Manifold ............................................................................................... 12 1599543 Gasket ............................................................................................................ 13 1599475 Bolt ................................................................................................................. 94 1599559 Exhaust Manifold ............................................................................................ 15 1599560 Gasket ............................................................................................................ 16 1599561 Bolt ................................................................................................................. 97 1599562 Stud ................................................................................................................ 48 1599563 Stud ................................................................................................................ 29 2068378 Nut .................................................................................................................. 2

10 1599565 Gasket ............................................................................................................ 111 1599567 Adapter ........................................................................................................... 112 1599568 Bolt ................................................................................................................. 4




3-11

GEAR HOUSING (FIGURE 3-5)YANMAR — 2.6L DIESEL




GEAR HOUSINGYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 2101708 Gear Cover Assembly .................................................................................... 12 2100927 Oil Seal ....................................................................................................... 13 1599461 Cover .............................................................................................................. 14 1599473 Bolt ................................................................................................................. 105 1599470 Bolt ................................................................................................................. 16 1599476 Bolt ................................................................................................................. 77 1599472 Bolt ................................................................................................................. 18 1599471 Bolt ................................................................................................................. 39 1599458 Pin .................................................................................................................. 4

10 1599466 Engine Oil Pump ............................................................................................ 111 1599475 Bolt ................................................................................................................. 112 1599465 Cover .............................................................................................................. 113 1599467 Stud ................................................................................................................ 314 2068378 Nut .................................................................................................................. 315 1599462 O-Ring ............................................................................................................ 116 1599463 Cap (Oil Fill) ................................................................................................... 117 1599464 O-Ring ............................................................................................................ 1

1599478 Gasket (Liquid) ................................................................................................... AR2084312 Gasket (Liquid) ................................................................................................... 1




3-13

OIL PAN (FIGURE 3-6)YANMAR — 2.6L DIESEL




OIL PANYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599479 Oil Pan ............................................................................................................ 12 1599480 Drain Plug .................................................................................................. 13 1599481 Oil Seal ....................................................................................................... 14 1599448 Bolt ................................................................................................................. 165 1599483 Case ............................................................................................................... 16 1599484

1707826 Seal ............................................................................................................ 17 1599458 Pin .................................................................................................................. 28 1599485 Bolt ................................................................................................................. 6

1599478 Gasket (Liquid) (Not Illustrated) .......................................................................... AR




3-15

CAMSHAFT AND DRIVE GEAR (FIGURE 3-7)YANMAR — 2.6L DIESEL




CAMSHAFT AND DRIVE GEARYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599569 Tappet ............................................................................................................ 82 1599570 Push Rod ........................................................................................................ 83 1599571 Camshaft ........................................................................................................ 14 1599572 Retainer ...................................................................................................... 15 1599573 Gear ........................................................................................................... 16 1599574 Key ............................................................................................................. 17 1599470 Bolt ............................................................................................................. 28 1599579 Bolt ................................................................................................................. 29 1599576 Shaft (Idler) ..................................................................................................... 1

10 15995774021292 Idler Gear ....................................................................................................... 1

11 1599578 Bushing ...................................................................................................... 112 1599582 Locknut ........................................................................................................... 113 1599581 Spring Washer ................................................................................................ 114 1599580 Gear ............................................................................................................... 115 1599914 Injection Pump (FFigure 4-17)...................................................................... 1



3-17

CRANKSHAFT AND PISTONS (FIGURE 3-8)YANMAR — 2.6L DIESEL




CRANKSHAFT AND PISTONSYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599592 Piston (With Standard Rings) ......................................................................... 41 1599600 Kit-Piston (O/S 0.25 with Rings) ..................................................................... 42 1599593 Kit-Piston Ring (Standard) ......................................................................... 12 1599601 Kit-Piston Ring (O/S 0.25) .......................................................................... 13 1599595 Snap Ring ....................................................................................................... 84 1599594 Pin .................................................................................................................. 45 1599596 Piston Rod ...................................................................................................... 46 1599597 Bushing ...................................................................................................... 17 2092550 Piston Rod Bearing (Standard) .................................................................. 17 2092551 Bearing (U/S 0.25) .......................................................................................... 48 1599598 Bolt ................................................................................................................. 29 1599583 Crankshaft ...................................................................................................... 1

10 1599584 Gear ........................................................................................................... 111 1599574 Key ............................................................................................................. 112 1599585 Pin .............................................................................................................. 113 1599586 Pin .............................................................................................................. 114 1599590 Bolt ................................................................................................................. 115 1599589 Washer ........................................................................................................... 116 1599588 Pulley .............................................................................................................. 117 1615800 Flywheel ......................................................................................................... 117 1707341 Flywheel ......................................................................................................... 118 1599591 Bolt ................................................................................................................. 6



3-19

WATER PUMP (FIGURE 3-9)YANMAR — 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599805 Water Pump ................................................................................................... 12 1599796 V-Belt .............................................................................................................. 13 1599795 Water Pump Pulley ......................................................................................... 14 1599448 Bolt ................................................................................................................. 45 1599579 Bolt ................................................................................................................. 36 1597709 Gasket ............................................................................................................ 17 1599800 Thermostat ..................................................................................................... 18 1597710 Gasket ............................................................................................................ 19 1599798 Cover .............................................................................................................. 1

10 1599801 Bolt ................................................................................................................. 111 1599803 Gasket ............................................................................................................ 112 1599802 Drain Plug ....................................................................................................... 2





NOTES



3-21

LUBRICATION SYSTEM (FIGURE 3-10)YANMAR — 2.6L DIESEL




LUBRICATION SYSTEMYANMAR – 2.6L DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599604 Dipstick ........................................................................................................... 12 1599606 Dipstick Tube .................................................................................................. 13 1599605 Guide .............................................................................................................. 14 1599607 O-Ring ............................................................................................................ 15 1599470 Bolt ................................................................................................................. 16 2077983 Oil Filter .......................................................................................................... 17 1599610 Stud ................................................................................................................ 18 1599468 O-Ring ............................................................................................................ 19 1599611 Pipe ................................................................................................................ 1

10 1599612 Bolt ................................................................................................................. 211 1599448 Bolt ................................................................................................................. 112 1599445 Washer ........................................................................................................... 113 1599613 Pressure Switch (Oil Pressure) ...................................................................... 114 1599616 Plug (Oil Pressure Sensor) ............................................................................. 115 1599793 Plug ............................................................................................................ 1




3-23

FLYWHEEL AND HOUSING (FIGURE 3-11)YANMAR — 2.6L DIESEL




FLYWHEEL AND HOUSINGYANMAR – 2.6L DIESEL


1 1553265 Housing ............................................................................................................... 12 1522363 Cover (Lower) ..................................................................................................... 13 292681 Lockwasher (8 mm) ............................................................................................ 24 287851 Capscrew (8 mm X 1.25 mm X 16 mm) .............................................................. 25 388049

292682 Lockwasher (10 mm) .......................................................................................... 226 136985 Capscrew (10 mm X 1.5 mm X 30 mm) .............................................................. 127 292517 Capscrew (10 mm X 1.5 mm X 50 mm) .............................................................. 108 303150 Dowel .................................................................................................................. 29 1528889 Capscrew (12 mm X 1.75 mm X 30 mm) ............................................................ 2

10 1653569 Bracket (Tube Retention) .................................................................................... 111 1707341 Flywheel .............................................................................................................. 112 1531806 Flex Plate ............................................................................................................ 113 296420 Washer (10 mm X 21 mm) .................................................................................. 414 293626 Capscrew (10 mm X 1.5 mm X 16 mm) .............................................................. 415 296424 Washer (14 mm X 28 mm) .................................................................................. 616 1550747 Capscrew (14 mm X 1.5 mm X 25 mm) .............................................................. 617 1623093 Bracket (Harness) ............................................................................................... 1

1625999 Dust Cover (Not Illustrated) ................................................................................ 1



3-25

FAN ASSEMBLY (FIGURE 3-12)YANMAR — 2.6L DIESEL


1 2085570 Fan (Pusher) (16 in.) ........................................................................................... 12 1595440 Spacer ................................................................................................................ 13 293621 Capscrew ............................................................................................................ 44 296418 Washer ............................................................................................................... 4




NOTES



3-27

COOLING SYSTEM (FIGURE 3-13)YANMAR — 2.6L DIESEL




COOLING SYSTEMYANMAR – 2.6L DIESEL


1 4014493 Bracket (Top) ...................................................................................................... 12 1530243 Insert ................................................................................................................... 43 1510113 Capscrew ............................................................................................................ 44 1352140 Radiator Cap ....................................................................................................... 15 1529787 Isolator ................................................................................................................ 46 2068441 Radiator (Square Wave) ..................................................................................... 16 1569079 Drain Valve (w/Thread Wrap) (Not Illustrated) ............................................... 17 369804 Clamp ................................................................................................................. 48 2068099 Radiator Hose (Lower) ........................................................................................ 19 4035580 Shroud Assembly ................................................................................................ 1

10 1535257 Nut ...................................................................................................................... 211 320154 Washer ............................................................................................................... 212 302023 Screw .................................................................................................................. 213 1329271 Clip ...................................................................................................................... 214 2068098 Radiator Hose (Upper) ........................................................................................ 115 1531404 Sensor (Low Coolant Level) (Optional) ............................................................... 115 14385 Fitting (Optional) ................................................................................................. 115 246108 Sealant ................................................................................................................ AR16 1567674 Hose ................................................................................................................... 117 1480237 Nut ...................................................................................................................... 118 369815 Clamp ................................................................................................................. 219 1633307 Reservoir ............................................................................................................ 120 345455 Outlet Assembly .................................................................................................. 120 345453 Outlet (Reservoir) ........................................................................................... 120 345454 Cap ................................................................................................................. 120 336550 Bushing .......................................................................................................... 120 1663877 Hose ............................................................................................................... 1



3-29

EXHAUST SYSTEM (FIGURE 3-14)YANMAR — 2.6L DIESEL




EXHAUST SYSTEMYANMAR – 2.6L DIESEL


1 1586967 Exhaust Pipe ....................................................................................................... 12 63117 Clamp ................................................................................................................. 23 2075554 Muffler (Exhaust) ................................................................................................ 14 1510115 Capscrew ............................................................................................................ 25 1708371 Spacer ................................................................................................................ 26 1709996 Isolator ................................................................................................................ 47 1582222 Locknut ............................................................................................................... 68 1565917 Exhaust Shield .................................................................................................... 19 1532363 Gasket ................................................................................................................ 1

10 4014269 Exhaust Pipe ....................................................................................................... 1



3-31

NOTES




4 FUEL SYSTEM


SECTION 4FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER ASSEMBLYLPG AND DIESEL ....................................................................................................................................... 4-6

AIR INTAKE SYSTEMMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 4-2YANMAR DIESEL ....................................................................................................................................... 4-4

ELECTRONIC PRESSURE REGULATOR ASSEMBLYMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES (→ 2/2012) ....................................... 4-18MAZDA 2.0L AND 2.2L LPG (2/2012 →) ................................................................................................... 4-20

ELECTRONIC PRESSURE REGULATOR KITMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 4-22

FUEL FILTERYANMAR DIESEL ....................................................................................................................................... 4-30

FUEL INJECTIONYANMAR DIESEL ....................................................................................................................................... 4-32

FUEL SYSTEMMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 4-13YANMAR DIESEL ....................................................................................................................................... 4-28

FUEL SYSTEM HOSES AND ATTACHING PARTSMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 4-14

FUEL TANK COVERSLATIN AMERICAN SERIES ........................................................................................................................ 4-12

LPG FUEL TANK AND MOUNTINGWITH FABRIC STRAP ................................................................................................................................ 4-8WITH STEEL STRAP .................................................................................................................................. 4-10

MIXER AND THROTTLE BODY ASSEMBLYMAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 4-16

THROTTLE CABLE LINKAGEYANMAR DIESEL ....................................................................................................................................... 4-34

THROTTLE PEDAL AND ATTACHING PARTS→ S/N A274V02477K ................................................................................................................................. 4-24

THROTTLE PEDAL ASSEMBLYSTANDARD PEDAL (S/N A274V02478K →) ............................................................................................. 4-26



4-1

AIR INTAKE SYSTEM (FIGURE 4-1)MAZDA 2.0L AND 2.2L LPG




AIR INTAKE SYSTEMMAZDA 2.0L AND 2.2L LPG


1 2067476 Grill ..................................................................................................................... 12 2091232 Hose (PCV) ......................................................................................................... 13 1501994 Hose Clamp ........................................................................................................ 14 1640814 Coupler (PCV) .................................................................................................... 15 112989 Hose Clamp ........................................................................................................ 46 2085259 Hose (Air Intake) ................................................................................................. 17 2060843

4611249 Air Filter (FFigure 4-3)....................................................................................... 18 1501848 Bracket ................................................................................................................ 19 1583611 Capscrew ............................................................................................................ 3

10 1530243 Insert ................................................................................................................... 311 1527879 Capscrew ............................................................................................................ 212 2091231

2085421 Hose (Clean Air) ................................................................................................. 113 1452463 Hose Clamp ........................................................................................................ 114 165991 Indicator (Restriction) .......................................................................................... 1



4-3

AIR INTAKE SYSTEM (FIGURE 4-2)YANMAR DIESEL




AIR INTAKE SYSTEMYANMAR DIESEL


1 1581438 Elbow .................................................................................................................. 12 1502079 Grommet (Intake) ................................................................................................ 13 1394008 Hose Clamp ........................................................................................................ 14 1565212 Hose (Dirty Air) ................................................................................................... 15 112989 Hose Clamp ........................................................................................................ 36 2102226 Silencer ............................................................................................................... 16 2092848 Clip ................................................................................................................. 66 15871 O-Ring ............................................................................................................ 17 1636797 Strap ................................................................................................................... 18 4612945 Air Filter (FFigure 4-3)....................................................................................... 19 1583611 Capscrew ............................................................................................................ 3

10 1501849 Bracket ................................................................................................................ 110 4034386 Bracket ................................................................................................................ 111 1527879 Capscrew ............................................................................................................ 212 1530243 Insert ................................................................................................................... 313 1568082 Hose (Clean Air) ................................................................................................. 114 1581439 Retainer .............................................................................................................. 115 17652 Fitting .................................................................................................................. 116 16150 Fitting .................................................................................................................. 117 165991 Indicator (Restriction) .......................................................................................... 118 2067476 Grill ..................................................................................................................... 1



4-5

AIR FILTER ASSEMBLY (FIGURE 4-3)LPG AND DIESEL

KEY:A: LPG EngineB: Diesel Engine


20608434611249 Air Filter ...................................................................................................... 1 ..4612945 Air Filter ...................................................................................................... .. 1

1 374923 Valve ...................................................................................................... 1 12 1559419 Guide (With O-Ring) .............................................................................. 1 ..2 1574260 Liner (With O-Ring) ................................................................................ .. 13 1559418 Filter Element ......................................................................................... 1 ..3 1574111 Filter Element ......................................................................................... .. 14 1559420 Cover ..................................................................................................... 1 ..4 1687933 Cover ..................................................................................................... .. 15 141331 Cap ........................................................................................................ 1 16 a 4030497 Connector (Pipe Nipple) ........................................................................ 1 1

FOOTNOTES:

a 10/2010 →




NOTES



4-7

LPG FUEL TANK AND MOUNTING (FIGURE 4-4)WITH FABRIC STRAP




LPG FUEL TANK AND MOUNTINGWITH FABRIC STRAP


1 1328890 Lpg Tank (33.5 LB Steel) .................................................................................... 12 4013200 Strap ................................................................................................................... 13 4013198 LPG Tank Bracket .............................................................................................. 14 1510117 Capscrew ............................................................................................................ 45 4003902 Pin ....................................................................................................................... 16 97999 Fitting .................................................................................................................. 17 2071517 Sleeve ................................................................................................................. 18 14358 Fitting .................................................................................................................. 19 4001095 Hose Assy ........................................................................................................... 1

10 17664 Fitting .................................................................................................................. 111 101809 Relief Valve ......................................................................................................... 112 4001097 Bracket ................................................................................................................ 113 2047132 Fitting .................................................................................................................. 114 4602370 Hose Assy ........................................................................................................... 115 16134 Fitting .................................................................................................................. 116 2105803 Fuel Filter (LPG) ................................................................................................. 116 1689544 Kit-Filter Element ............................................................................................ 117 16151 Fitting .................................................................................................................. 118 1501970 Pressure Switch (Low Fuel) ................................................................................ 119 4004895 Counterweight (2712 lb.) (FFigure 1-1)............................................................. 120 4029512 Hose Assy ........................................................................................................... 121 14372 Fitting .................................................................................................................. 122 320155 Washer ............................................................................................................... 223 2046866 Capscrew ............................................................................................................ 2



4-9

LPG FUEL TANK AND MOUNTING (FIGURE 4-5)WITH STEEL STRAP




LPG FUEL TANK AND MOUNTINGWITH STEEL STRAP


1 1328890 Lpg Tank (33.5 LB Steel) .................................................................................... 11 1328892 LPG Tank (33.5 LB Aluminum) ........................................................................... 12 1613749 Strap ................................................................................................................... 13 4048414 LPG Tank Bracket .............................................................................................. 14 1510117 Capscrew ............................................................................................................ 45 4003902 Pin ....................................................................................................................... 16 97999 Fitting .................................................................................................................. 17 2071517 Sleeve ................................................................................................................. 18 14358 Fitting .................................................................................................................. 19 4001095 Hose Assy ........................................................................................................... 1

10 17664 Fitting .................................................................................................................. 111 101809 Relief Valve ......................................................................................................... 112 4001097 Bracket ................................................................................................................ 113 2047132 Fitting .................................................................................................................. 114 4602370 Hose Assy ........................................................................................................... 115 16134 Fitting .................................................................................................................. 116 2105803 Fuel Filter (LPG) ................................................................................................. 116 1689544 Kit-Filter Element ............................................................................................ 117 16151 Fitting .................................................................................................................. 118 1501970 Pressure Switch (Low Fuel) ................................................................................ 119 4004895 Counterweight (2712 lb.) .................................................................................... 120 4029512 Hose Assy ........................................................................................................... 121 14372 Fitting .................................................................................................................. 122 320155 Washer ............................................................................................................... 223 2046866 Capscrew ............................................................................................................ 224 296227 Capscrew ............................................................................................................ 225 1581739 Nut ...................................................................................................................... 226 1613755 Latch ................................................................................................................... 1



4-11

FUEL TANK COVERS (FIGURE 4-6)LATIN AMERICAN SERIES


1 . . . . . Cover .................................................................................................................. 12 1510113 Capscrew ............................................................................................................ 23 . . . . . Cover .................................................................................................................. 14 1529366 Capscrew ............................................................................................................ 2




FUEL SYSTEM (FIGURE 4-7)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES


1 1650758 Mixer (FFigure 4-9)............................................................................................ 12 1539962 Sensor (Air Temperature) ................................................................................... 13 1650507 Bracket (Relay) ................................................................................................... 14 1548352 Sensor (Boost, M.A.P.) ....................................................................................... 15 4016652 Pressure Transducer .......................................................................................... 15 1650506 Adapter ............................................................................................................... 16 1701813

1650764 Pressure Regulator (EPR) (FFigure 4-10)......................................................... 17 4001804 Sensor (Temperature) ........................................................................................ 18 a 4602495 Engine Control Module (2.0L) (FFigure 5-5)...................................................... 18 b 4613691 Engine Control Module (2.0L) (FFigure 5-5)...................................................... 18 4619219 Engine Control Module (2.2L) (FFigure 5-5)...................................................... 19 1650784 Hose (RH) (Cooling) ........................................................................................... 1

10 1650404 Throttle Body (FFigure 4-9)............................................................................... 111 1650781 Hose (Fuel) ......................................................................................................... 112 1650784 Hose (RH) (Cooling) ........................................................................................... 1

FOOTNOTES:

a → S/N A274V01843J b S/N A274V01844J →



4-13

FUEL SYSTEM HOSES AND ATTACHING PARTS (FIGURE 4-8)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




FUEL SYSTEM HOSES AND ATTACHING PARTSMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1 1650780 Hose Conduit ...................................................................................................... 12 1650779 Hose (Vacuum Balance) ..................................................................................... 13 1614770 Hose Clamp ........................................................................................................ 24 4015023 Hose Clamp ........................................................................................................ 15 1650781 Hose (Fuel) ......................................................................................................... 16 1650791 Hose Conduit ...................................................................................................... 17 1650785 Hose (Vacuum) ................................................................................................... 18 4015021 Hose Clamp ........................................................................................................ 49 1650784 Hose (RH) (Cooling) ........................................................................................... 2

10 1653901 Clamp ................................................................................................................. 211 1527876 Capscrew ............................................................................................................ 312 1655235

1653900 Clamp ................................................................................................................. 113 1650762 Bracket ................................................................................................................ 114 1650789 Bracket ................................................................................................................ 115 4015022 Hose Clamp ........................................................................................................ 1



4-15

MIXER AND THROTTLE BODY ASSEMBLY (FIGURE 4-9)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




MIXER AND THROTTLE BODY ASSEMBLYMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1 1558161 Pin ....................................................................................................................... 42 1650758 Mixer ................................................................................................................... 13 296508 Screw .................................................................................................................. 64 1650760 Cover .................................................................................................................. 15 1650400 O-Ring ................................................................................................................ 16 1558432 Bolt ...................................................................................................................... 67 1650402 Nut ...................................................................................................................... 28 1650507 Bracket (Relay) ................................................................................................... 19 1650761 Adapter ............................................................................................................... 1

10 292672 Capscrew ............................................................................................................ 211 1650405 O-Ring ................................................................................................................ 112 1650407 Sleeve ................................................................................................................. 113 1650404 Throttle Body ...................................................................................................... 114 1650504 Gasket (Throttle Body) ........................................................................................ 115 1650757 Screw .................................................................................................................. 416 1650762 Bracket ................................................................................................................ 117 1650506 Adapter ............................................................................................................... 118 204787 Gasket ................................................................................................................ 119 1650403 Seal ..................................................................................................................... 120 1682881 Screw .................................................................................................................. 421 1682882 Plug ..................................................................................................................... 122 326926 Screw .................................................................................................................. 223 1361164 Fitting .................................................................................................................. 124 1527876 Capscrew ............................................................................................................ 2

a 1558432 Bolt (Throttle Body to Adapter) ........................................................................... 4

FOOTNOTES:

a Not Illustrated



4-17

ELECTRONIC PRESSURE REGULATOR ASSEMBLY (FIGURE 4-10)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES (→ 2/2012)




ELECTRONIC PRESSURE REGULATOR ASSEMBLYMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES (→ 2/2012)


1 1558176 Fitting .................................................................................................................. 22 1361164 Fitting .................................................................................................................. 13 1650769 Fitting .................................................................................................................. 14 a 1697294 Shutoff Valve ...................................................................................................... 15 1650770 Fitting .................................................................................................................. 16 1701813

1650764 Pressure Regulator (FFigure 4-12).................................................................... 16 1650778 Kit-Repair (EPR) (FFigure 4-12)................................................................... 17 1682882 Plug ..................................................................................................................... 18 1672800 Sensor ................................................................................................................ 18 1650777 O-Ring ............................................................................................................ 29 1650766 Mount (Vibration) ................................................................................................ 3

10 1653902 Bracket ................................................................................................................ 111 1527876 Capscrew ............................................................................................................ 312 1382472

1502543 Nut (Flange) ........................................................................................................ 313 1650772 Bracket ................................................................................................................ 114 1650767 Screw (10 mm X 1.25 mm x 35 mm) .................................................................. 115 1650870 Screw (10 mm X 1.0 mm x 30 mm) .................................................................... 316 1650773 Screw (10 mm X 1.25 mm x 60 mm) .................................................................. 217 1653901 Clamp ................................................................................................................. 118 1558161 Pin ....................................................................................................................... 419 1650763 Fitting .................................................................................................................. 120 1603857 O-Ring ................................................................................................................ 2

FOOTNOTES:

a → 2/2012



4-19

ELECTRONIC PRESSURE REGULATOR ASSEMBLY (FIGURE 4-11)MAZDA 2.0L AND 2.2L LPG (2/2012 →)




ELECTRONIC PRESSURE REGULATOR ASSEMBLYMAZDA 2.0L AND 2.2L LPG (2/2012 →)


1 1558176 Fitting .................................................................................................................. 22 1361164 Fitting .................................................................................................................. 13 1650769 Fitting .................................................................................................................. 14 4040480 LPG Lock-Off ...................................................................................................... 15 1650770 Fitting .................................................................................................................. 16 1701813

1650764 Pressure Regulator ............................................................................................. 16 1650778 Kit-Repair (EPR) (FFigure 4-12)................................................................... 17 1682882 Plug ..................................................................................................................... 18 1672800 Sensor ................................................................................................................ 18 1650777 O-Ring ............................................................................................................ 29 1650766 Mount (Vibration) ................................................................................................ 3

10 1603857 O-Ring ................................................................................................................ 211 1650763 Fitting .................................................................................................................. 112 1382472

1502543 Nut (Flange) ........................................................................................................ 313 1650772 Bracket ................................................................................................................ 114 1650767 Screw .................................................................................................................. 115 1650870 Screw .................................................................................................................. 316 1650773 Screw .................................................................................................................. 217 1558161 Pin ....................................................................................................................... 418 1653902 Bracket ................................................................................................................ 119 1527876 Capscrew ............................................................................................................ 320 1655235

1653900 Clamp ................................................................................................................. 1

4043883 Kit-Valve (LPG Shutoff) ...................................................................................... 1



4-21

ELECTRONIC PRESSURE REGULATOR KIT (FIGURE 4-12)MAZDA 2.0L AND 2.2L LPG


17018131650764 Pressure Regulator ............................................................................................. 1

1 4014699 Kit-Repair (EPR) ............................................................................................. 12 . . . . . Diaphram (Not Serviced Separately) ......................................................... 13 1455304 E-Ring (Primary) ........................................................................................ 14 . . . . . Spring (Not Serviced Separately) ............................................................... 15 1458764 Pin (Primary) .............................................................................................. 16 1375033 Gasket (Body Secondary) .......................................................................... 17 1650777 O-Ring ........................................................................................................ 48 1603857 O-Ring ........................................................................................................ 49 . . . . . Seat (Not Serviced Separately) .................................................................. 1

10 . . . . . Clamp Plate Seal (Not Serviced Separately) ............................................. 1

1650778 Kit-Repair (EPR) ................................................................................................. 1




NOTES



4-23

THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 4-13)(→ S/N A274V02477K)




THROTTLE PEDAL AND ATTACHING PARTS(→ S/N A274V02477K)


1 1654411 Throttle Plate ...................................................................................................... 12 1654754 Shaft ................................................................................................................... 13 1530971 E-Ring ................................................................................................................. 14 1527879 Capscrew ............................................................................................................ 35 1530311 Screw (Stop) ....................................................................................................... 16 329069 Nut ...................................................................................................................... 17 2071181 Pedal (Standard) ................................................................................................. 18 302443 Roll Pin ............................................................................................................... 19 1582301 Spring (Inner) ...................................................................................................... 1

10 1582300 Spring (Outer) ..................................................................................................... 111 2063842 Sensor (Hall Throttle Position) ............................................................................ 112 296378 Washer ............................................................................................................... 213 1564752 Capscrew ............................................................................................................ 2



4-25

THROTTLE PEDAL ASSEMBLY (FIGURE 4-14)STANDARD PEDAL (S/N A274V02478K →)




THROTTLE PEDAL ASSEMBLYSTANDARD PEDAL (S/N A274V02478K →)


1 2071181 Pedal (Standard) ................................................................................................. 12 302443 Roll Pin ............................................................................................................... 13 4051924 Base Assembly (Throttle) ................................................................................... 13 4615964 Molding ........................................................................................................... 14 1524267 Bushing .......................................................................................................... 15 1654754 Shaft ................................................................................................................... 16 1530971 E-Ring ................................................................................................................. 17 1654156 Shim .................................................................................................................... AR8 1527879 Capscrew ............................................................................................................ 39 1530311 Screw (Stop) ....................................................................................................... 1

10 329069 Nut ...................................................................................................................... 111 251099 Loctite ................................................................................................................. AR12 2063842 Sensor (Hall Throttle Position) ............................................................................ 113 296378 Washer ............................................................................................................... 214 1564752 Capscrew ............................................................................................................ 215 1582301 Spring (Inner) ...................................................................................................... 116 1582300 Spring (Outer) ..................................................................................................... 1



4-27

FUEL SYSTEM (FIGURE 4-15)YANMAR DIESEL




FUEL SYSTEMYANMAR DIESEL


1 1532532 Fuel Sender Assembly ........................................................................................ 11 4053555 Fuel Sender Assembly (Alternate Part) .............................................................. 12 1501811 Fuel Sender .................................................................................................... 13 17650 Fitting .............................................................................................................. 14 87446 Drain Valve (Shut-Off) .................................................................................... 25 309651 Fitting .............................................................................................................. 26 16151 Fitting .............................................................................................................. 17 353000 O-Ring ................................................................................................................ 28 1527881 Capscrew ............................................................................................................ 29 168718 Clamp ................................................................................................................. 6

10 1528893 Quad Ring ........................................................................................................... 111 1304950 Fuel Filter ............................................................................................................ 111 4617767 Fuel Filter (Alternate Part) .................................................................................. 112 2081870 Hose ................................................................................................................... 113 1551452 Hose ................................................................................................................... 114 2062589 Hose ................................................................................................................... 115 a 1579677 Fuel Cap ............................................................................................................. 116 a 2021685 Gasket ................................................................................................................ 117 b 2081840 Fuel Cap ............................................................................................................. 118 b 2021683 Gasket ................................................................................................................ 119 1528608 Grommet ............................................................................................................. 120 1564392 Pipe (Fill) ............................................................................................................. 121 1528314

1593391 Seal ..................................................................................................................... 122 1529366 Capscrew ............................................................................................................ 2

FOOTNOTES:

a DS Models Only b Standard Models Only



4-29

FUEL FILTER (FIGURE 4-16)YANMAR DIESEL




FUEL FILTERYANMAR DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599833 Fuel Filter ....................................................................................................... 12 1599834 Body (Primer Pump) ................................................................................... 13 1599835 Sensor ........................................................................................................ 14 1599836 Drain Plug .................................................................................................. 15 1599837 O-Ring ........................................................................................................ 16 1330033 Fuel Filter (Cartridge 10 micron) ................................................................ 17 1599839 Filter ........................................................................................................... 18 1599801 Bolt ................................................................................................................. 29 1599841 Tube Assy ...................................................................................................... 1

10 1599842 Clamp ............................................................................................................. 211 1599843 Clamp ............................................................................................................. 2



4-31

FUEL INJECTION (FIGURE 4-17)YANMAR DIESEL




FUEL INJECTIONYANMAR DIESEL


1688253 Engine Assy-Diesel ............................................................................................. 11 1599914 Injection Pump ................................................................................................ 41 1608616 Solenoid (Fuel Shut-Off) ............................................................................ 11 1597644 Solenoid Valve (Cold Start) ........................................................................ 11 1600093 O-Ring ........................................................................................................ 12 1599818 Injector (Valve Assembly) ............................................................................... 13 1599820 Retainer ...................................................................................................... 14 1599819 Nozzle ........................................................................................................ 15 1599828 Tube Assy ...................................................................................................... 16 1599829 Clamp ......................................................................................................... 27 1599832 Nut .................................................................................................................. 48 1599831 Gasket ............................................................................................................ 49 1599830 Tube Assy (Fuel Return) ................................................................................ 1

10 1599827 Tube Assy (#4) (Fuel Injector) ........................................................................ 111 1599826 Tube Assy (#3) (Fuel Injector) ........................................................................ 112 1599825 Tube Assy (#2) (Fuel Injector) ........................................................................ 113 1599824 Tube Assy (#1) (Fuel Injector) ........................................................................ 114 1599821 Retainer .......................................................................................................... 215 1599822 Bolt ............................................................................................................. 116 1599823 Retainer .......................................................................................................... 117 1599822 Bolt ............................................................................................................. 218 1599908 Bolt ................................................................................................................. 219 1599907 Bracket ........................................................................................................... 120 1599912 Bolt ................................................................................................................. 121 1599909 Retainer .......................................................................................................... 122 1599911 Bolt ................................................................................................................. 123 1599910 Bracket ........................................................................................................... 124 1599913 Bolt ................................................................................................................. 1




4-33

THROTTLE CABLE LINKAGE (FIGURE 4-18)YANMAR DIESEL




THROTTLE CABLE LINKAGEYANMAR DIESEL


1 b 4014196 Bracket (Throttle Cable) ...................................................................................... 11 4051122 Bracket Wldmt (Throttle Cable) .......................................................................... 12 1538162 Bellcrank ............................................................................................................. 13 1538782 Push Rod Assembly ........................................................................................... 14 2027949 Ball Joint ......................................................................................................... 25 1538490 Push Rod ........................................................................................................ 16 2308541 Nut .................................................................................................................. 27 c 2067393 Throttle Cable ..................................................................................................... 17 e 4629574 Throttle Cable ..................................................................................................... 18 d 1542500 Bracket ................................................................................................................ 19 1399802 Bolt ...................................................................................................................... 1

10 302400 Nut ...................................................................................................................... 111 1307884

1514429 Nut ...................................................................................................................... 212 126 Pin ....................................................................................................................... 113 1517361 Locking Ring Cotter Pin ...................................................................................... 214 128263 Pin ....................................................................................................................... 115 1480237 Nut ...................................................................................................................... 216 1527880 Capscrew ............................................................................................................ 217 1527879 Capscrew ............................................................................................................ 418 e 1542440 Clamp (Swivel) .................................................................................................... 119 e 1644398 Clamp (Swivel) .................................................................................................... 120 1562088 Clip ...................................................................................................................... 321 1542440 Clamp (Swivel) .................................................................................................... 122 1543691 Clamp (Swivel) .................................................................................................... 123 4034385 Bracket (Throttle Cable) ...................................................................................... 124 320156 Washer ............................................................................................................... 1

ab 4014126 Bracket (Throttle cable) ...................................................................................... 1ab 1530243 Insert (Throttle Cable Bracket) ............................................................................ 2ab 1527880 Capscrew (Throttle Cable Bracket) ..................................................................... 2

FOOTNOTES:

a Not Illustratedb → 5/2012c → 5/2013

d → 6/2011e 5/2013 →



4-35

NOTES




5 ELECTRICAL SYSTEM


SECTION 5ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTINGYANMAR DIESEL ....................................................................................................................................... 5-15

BATTERY AND CABLES ................................................................................................................................ 5-6DISPLAY CLUSTER ........................................................................................................................................ 5-18ELECTRICAL ARRANGEMENT ..................................................................................................................... 5-2ENGINE CONTROL MODULE

MAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 5-9ENGINE ELECTRICAL COMPONENTS

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 5-4ENGINE ELECTRICAL SYSTEM

YANMAR DIESEL ....................................................................................................................................... 5-12FUEL SYSTEM SENSORS

MAZDA 2.0L AND 2.2L LPG - EMISSION COMPLIANT ENGINES ........................................................... 5-8FUSE BOX

POWER DISTRIBUTION MODULE ............................................................................................................ 5-10LIGHTS

STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 5-16WIRE HARNESS

ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 5-40LIGHTS ....................................................................................................................................................... 5-47LIGHTS WITH REVERSE ACTIVATED REAR WORK LIGHTS ................................................................. 5-50POWERTRAIN-MAZDA 2.0L AND 2.2L - SHEET 1 OF 2 .......................................................................... 5-20POWERTRAIN-MAZDA 2.0L AND 2.2L - SHEET 2 OF 2 .......................................................................... 5-24RH CHASSIS - SHEET 1 OF 2 (→ S/N A274V01843J) ............................................................................. 5-28RH CHASSIS - SHEET 2 OF 2 (→ S/N A274V01843J) ............................................................................. 5-30RH CHASSIS - SHEET 1 OF 2 (S/N A274V01844J →) ............................................................................. 5-32RH CHASSIS - SHEET 2 OF 2 (S/N A274V01844J →) ............................................................................. 5-34RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - SHEET 1 OF 2 ............................................... 5-36RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - SHEET 2 OF 2 ............................................... 5-38YANMAR 2.6L DIESEL - POWERTRAIN .................................................................................................... 5-42YANMAR 2.6L DIESEL - FUSED ALTERNATOR ....................................................................................... 5-46



5-1

ELECTRICAL ARRANGEMENT (FIGURE 5-1)




ELECTRICAL ARRANGEMENT


1 46048734614155 Wire Harness (Powertrain) (FFigure 5-11, FFigure 5-12)................................ 1

2 b 4603285 Wire Harness (RH Chassis) (FFigure 5-13, FFigure 5-14)............................... 12 c 4613581 Wire Harness (RH Chassis) (FFigure 5-15, FFigure 5-16)............................... 12 a 4635259 Wire Harness (RH Chassis) (FFigure 5-17, FFigure 5-18)............................... 13 1554902 Screw .................................................................................................................. 24 2111004 Bracket (Left Hand) ............................................................................................. 15 b 1529366 Capscrew ............................................................................................................ 35 c 4011940 Capscrew ............................................................................................................ 36 2111005 Bracket (Right Hand) .......................................................................................... 17 1582464 Fastener .............................................................................................................. 58 1500912 Clip ...................................................................................................................... 39 4023716 Screw .................................................................................................................. 19 4025591 Screw (Alternate Part) ........................................................................................ 1

10 4009450 Bracket ................................................................................................................ 111 4016118 Horn .................................................................................................................... 112 1527879 Capscrew ............................................................................................................ 113 1480237 Nut ...................................................................................................................... 114 . . . . . Battery and Cables (FFigure 5-3)...................................................................... 115 . . . . . Power Distribution Module (FFigure 5-6)........................................................... 116 1646456 Sensor (Oxygen) ................................................................................................. 117 a 4634955 Control Module (Seat Belt Sequence) ................................................................ 118 a 4103377 Tape .................................................................................................................... 1

FOOTNOTES:

a With Seat Belt Sequence Moduleb → S/N A274V01843J

c S/N A274V01844J →



5-3

ENGINE ELECTRICAL COMPONENTS (FIGURE 5-2)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES




ENGINE ELECTRICAL COMPONENTSMAZDA 2.0L AND 2.2L LPG – EMISSION COMPLIANT ENGINES


1 1553708 Plug ..................................................................................................................... 12 326850 O-Ring ................................................................................................................ 13 1652471 Camshaft Position Sensor .................................................................................. 14 1361895 Bolt ...................................................................................................................... 15 1361898 Bolt ...................................................................................................................... 16 1652473 Condenser .......................................................................................................... 17 1361837 Spark Plug .......................................................................................................... 48 1652467 Ignition Cable ...................................................................................................... 19 1652468 Ignition Cable ...................................................................................................... 1

10 1652469 Ignition Cable ...................................................................................................... 111 1652470 Ignition Cable ...................................................................................................... 112 1652462 Support (Spark Plug Wires) ................................................................................ 113 1652461 Support (Spark Plug Wires) ................................................................................ 214 2066629 Nut ...................................................................................................................... 115 1652458 Ignition Coil ......................................................................................................... 416 1652457 Bolt ...................................................................................................................... 217 1652459 Bracket (Ignition Coil) ......................................................................................... 118 1361890 Nut ...................................................................................................................... 119 1368841 V-Belt (2.0L) ........................................................................................................ 119 1495412 V-Belt (2.2L) ........................................................................................................ 120 1361891 Bolt ...................................................................................................................... 321 1361846 Bracket ................................................................................................................ 122 1361888 Bolt ...................................................................................................................... 123 1368844 Bolt ...................................................................................................................... 124 1361881 Bolt ...................................................................................................................... 125 326898 Bolt ...................................................................................................................... 126 1361845 Strap ................................................................................................................... 127 1534424 Starter ................................................................................................................. 128 4013365 Alternator ............................................................................................................ 1

a 1527884 Capscrew (Starter Mounting) .............................................................................. 2a 2026608 Pressure Switch (Oil) .......................................................................................... 1

1652460 Kit-Ignition Cable ................................................................................................ 1

FOOTNOTES:

a Not Illustrated



5-5

BATTERY AND CABLES (FIGURE 5-3)




BATTERY AND CABLES


1 2069225 Battery Cable (Negative) .................................................................................... 11 16078 Battery Cable .................................................................................................. AR1 1357533 Wire-Bulk ........................................................................................................ AR2 148789 Terminal ......................................................................................................... 13 128408 Clamp ............................................................................................................. 14 1564044 E-Ring ............................................................................................................ 15 806426 E-Ring ............................................................................................................ 16 1527879 Capscrew ............................................................................................................ 17 1480237 Nut ...................................................................................................................... 48 1556623 Bolt ...................................................................................................................... 19 1529366 Capscrew ............................................................................................................ 1

10 296380 Washer ............................................................................................................... 311 1382472

1502543 Nut (Flange) ........................................................................................................ 412 2107181 Battery Cable (Positive) ...................................................................................... 112 1357268 Battery Cable (Red) ........................................................................................ AR12 1357535 Wire (Bulk) ...................................................................................................... AR13 16079 Terminal ......................................................................................................... 114 204223 Boot ................................................................................................................ 115 1566146 Boot ................................................................................................................ 116 806426 E-Ring ............................................................................................................ 117 1536304 Boot ................................................................................................................ 118 148792 Terminal ......................................................................................................... 119 1534417 Capscrew ............................................................................................................ 320 1559928 Seal ..................................................................................................................... 121 1402883 Fuse Puller .......................................................................................................... 122 1527880 Capscrew ............................................................................................................ 323 2065745 Link (Battery Hold Down) .................................................................................... 124 1641368 Link (Battery Hold Down) .................................................................................... 125 1540805 Cap ..................................................................................................................... 126 1383331 Start Battery Wet ................................................................................................ 126 1643935 Start Battery Wet (Optional) ................................................................................ 127 2090661 Battery Tray (Plastic) .......................................................................................... 128 4603646 Fuse Box ............................................................................................................. 129 2044712 Relay (30 Amp) .............................................................................................. 130 1528315 Relay (20 Amp) .............................................................................................. 531 1528132 Fuse (20 Amp) ................................................................................................ 732 1528133 Fuse (30 Amp) ................................................................................................ 233 1528630 Semiconductor ............................................................................................... 134 1528631 Resistor (68 Ohm, 5 Watt) .............................................................................. 135 1544255 Fuse (25 Amp) ................................................................................................ 136 4603971 Relay (35 Amp) .............................................................................................. 1



5-7

FUEL SYSTEM SENSORS (FIGURE 5-4)MAZDA 2.0L AND 2.2L LPG — EMISSION COMPLIANT ENGINES


1 1548352 Sensor (Boost, M.A.P.) (Boost) .......................................................................... 12 1539962 Sensor (Air Temperature) ................................................................................... 13 4001804 Sensor (Temperature) ........................................................................................ 14 4016652 Pressure Transducer .......................................................................................... 15 1646456 Sensor (Oxygen) ................................................................................................. 2




ENGINE CONTROL MODULE (FIGURE 5-5)MAZDA 2.0L AND 2.2L LPG


1 a 4602495 Engine Control Module (2.0L) ............................................................................. 11 b 4613691 Engine Control Module (2.0L) ............................................................................. 11 4619219 Engine Control Module (2.2L) ............................................................................. 12 1655237 Screw .................................................................................................................. 23 1650513 Bracket ................................................................................................................ 14 1531479 Capscrew ............................................................................................................ 4

FOOTNOTES:

a → S/N A274V01843J b S/N A274V01844J → EXC. 02157-02159, 02177,02202-02205, 02245-02246



5-9

FUSE BOX (FIGURE 5-6)POWER DISTRIBUTION MODULE




FUSE BOXPOWER DISTRIBUTION MODULE


4603646 Fuse Box ............................................................................................................. 11 2044712 Relay (30 Amp) .............................................................................................. 12 1528315 Relay (20 Amp) .............................................................................................. 53 1528132 Fuse (20 Amp) ................................................................................................ 74 1528133 Fuse (30 Amp) ................................................................................................ 25 1528630 Semiconductor ............................................................................................... 16 1544255 Fuse (25 Amp) ................................................................................................ 17 4603971 Relay (35 Amp) .............................................................................................. 1



5-11

ENGINE ELECTRICAL SYSTEM (FIGURE 5-7)YANMAR DIESEL




ENGINE ELECTRICAL SYSTEMYANMAR DIESEL


1 1599845 Starter Assembly ................................................................................................ 11 . . . . . Armature Assembly ........................................................................................ 11 1599847 Ball Bearing ................................................................................................ 11 1599848 Ball Bearing ................................................................................................ 11 . . . . . Coil Assembly ................................................................................................. 11 1599850 Screw ......................................................................................................... 11 1599851 Brush .......................................................................................................... 21 . . . . . Holder Assembly ............................................................................................ 11 1599851 Brush .......................................................................................................... 21 1599853 Brush Spring .............................................................................................. 41 1599855 Magnetic Switch ............................................................................................. 11 . . . . . Gear Case Assembly ..................................................................................... 11 1599860 Pinion (Assembly) ...................................................................................... 11 1599861 Shaft ...................................................................................................... 11 1599862 Stopper Kit ............................................................................................. 11 1599863 Clutch ..................................................................................................... 11 1599864 Ball Bearing ........................................................................................... 11 1599865 Ball Bearing ........................................................................................... 11 1599866 Retainer ................................................................................................. 11 1599867 Housing ...................................................................................................... 12 . . . . . Battery and Battery Cables (FFigure 5-3).......................................................... 13 2065098 Wire Harness (Alternator) ................................................................................... 14 302027 Screw .................................................................................................................. 15 320154 Washer ............................................................................................................... 16 1537551 Nut (Clip) ............................................................................................................. 17 136687 Nut ...................................................................................................................... 18 4614029 Wire Harness (Powertrain Yanmar) (FFigure 5-20)........................................... 19 1532761 Clip ................................................................................................................. 1

10 1532759 Clip ................................................................................................................. 111 1509888 Clip ................................................................................................................. 412 1582151 Bracket (Glow Plug Relay) .................................................................................. 113 1527562 Rubber Mount ..................................................................................................... 214 1454967 Relay (Fuel Lift Pump, Starter Solenoid and Glow Plug) .................................... 115 1307884

1514429 Nut ...................................................................................................................... 216 296379 Washer ............................................................................................................... 217 1560678 Nut ...................................................................................................................... 218 1582150 Bracket (Glow Plug Fuse) ................................................................................... 119 1529366 Capscrew ............................................................................................................ 420 320152 Washer ............................................................................................................... 121 292676 Lockwasher ......................................................................................................... 122 302015 Screw .................................................................................................................. 123 1542436 Clamp (Swivel) .................................................................................................... 124 1502066 Clamp (Swivel) .................................................................................................... 125 1541231 Sensor (Input Speed, TISS) ................................................................................ 126 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 127 1515654 Temperature Sensor ........................................................................................... 128 1527878 Capscrew ............................................................................................................ 129 367224 Adapter ............................................................................................................... 130 1591454 Bracket (Speed Sensor) ..................................................................................... 1



5-13

ENGINE ELECTRICAL SYSTEMYANMAR DIESEL


31 4613697 Engine Control Module ....................................................................................... 132 4034385 Bracket ................................................................................................................ 133 1480237 Nut ...................................................................................................................... 134 1527879 Capscrew ............................................................................................................ 135 1691168 Capscrew ............................................................................................................ 436 1566420 Nut (Foldover) ..................................................................................................... 4




ALTERNATOR AND MOUNTING (FIGURE 5-8)YANMAR DIESEL


1 1599869 Alternator ............................................................................................................ 11 1599873 Ball Bearing .................................................................................................... 11 1599874 Plate ............................................................................................................... 11 1599875 Screw ............................................................................................................. 41 1599876 Stud ................................................................................................................ 21 1599877 Rotator Assembly ........................................................................................... 11 1599878 Ball Bearing ................................................................................................ 11 1599879 Cover .......................................................................................................... 12 1599893 Bolt ...................................................................................................................... 13 1599894 Nut ...................................................................................................................... 14 1599897 Bolt ...................................................................................................................... 15 1599895 Bracket ................................................................................................................ 16 1599896 Bolt ...................................................................................................................... 17 1599870 Pulley .................................................................................................................. 1



5-15

LIGHTS (FIGURE 5-9)STOP, TAIL, TURN, BACKUP, AND STROBE — WITH OVERHEAD GUARD




LIGHTSSTOP, TAIL, TURN, BACKUP, AND STROBE – WITH OVERHEAD GUARD


1 2056824 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 21 2107957 Tail Light Base (RH) (FFigure 1-10).................................................................. 11 2107958 Tail Light Base (LH) ............................................................................................ 12 2056826 Reflector (Tail) .................................................................................................... 23 1565125 Screw .................................................................................................................. 44 2098083 Work Light (Rear) (Halogen) ............................................................................... 14 2107382 Head/Work Light (Rear) (LED) ........................................................................... 15 2098082 Bulb (Halogen) .................................................................................................... 16 1560448 Grommet (LH Tail Light) ..................................................................................... 17 1537551 Nut (Clip) ............................................................................................................. 48 1654013 Strobe Light Assembly (LED) ............................................................................. 19 1652290 Strobe Light (Amber LED) .............................................................................. 1

10 1561559 Connector (2 Pin) ........................................................................................... 111 1561755 Connector (Secondary Lock) .......................................................................... 112 1463138 Terminal Pin ................................................................................................... 213 1565076 Bracket Wldmt .................................................................................................... 114 1302024 Guard (Strobe Light) ........................................................................................... 115 1586759 Capscrew ............................................................................................................ 216 1586428 Nut ...................................................................................................................... 217 1531001 Insert ................................................................................................................... 218 1586495 Capscrew ............................................................................................................ 219 4603286 Wire Harness (FFigure 5-22)............................................................................. 119 4619184 Wire Harness (Reverse Activated Rear Work Lights) (FFigure 5-23)............... 120 1539584 Grommet ............................................................................................................. 121 1560447 Grommet (RH Tail Light) ..................................................................................... 122 . . . . . Connector Assembly (PDM) ............................................................................... 122 4008684 Connector ....................................................................................................... 122 1521188 Lock ................................................................................................................ 122 1330281 Terminal ......................................................................................................... 722 1323579 Seal ................................................................................................................ 622 1402888 Seal ................................................................................................................ 123 1537551 Nut (Clip) ............................................................................................................. 224 2098085 Work Light (LH Front) (Halogen) ........................................................................ 124 2107384 Head/Work Light (LH Front) (LED) ..................................................................... 125 2098084 Work Light (RH Front) (Halogen) ........................................................................ 125 2107383 Head/Work Light (RH Front) (LED) ..................................................................... 1



5-17

DISPLAY CLUSTER (FIGURE 5-10)


1 4603879 Dash Display ....................................................................................................... 12 2066485 Bezel .............................................................................................................. 13 2069431 Label (Blank) .................................................................................................. 14 1554902 Screw ............................................................................................................. 175 1527879 Capscrew ............................................................................................................ 46 4603865 Label (Overlay RH Display Cluster) .................................................................... 17 4603866 Label (RH Display Cluster) ................................................................................. 18 2066485 Bezel ................................................................................................................... 19 2060032 Cover (Without Turn Signals) (Display Lever) .................................................... 1

10 2057948 Ignition Switch (Without Keys) ............................................................................ 111 1554902 Screw .................................................................................................................. 312 1337197 Key Set ............................................................................................................... 113 4604594 Lever (Detent Forward and Reverse) ................................................................. 114 . . . . . Steering Wheel (FFigure 8-1)............................................................................ 1




NOTES



5-19

WIRE HARNESS (FIGURE 5-11)POWERTRAIN-MAZDA 2.0L AND 2.2L — SHEET 1 OF 2




WIRE HARNESSPOWERTRAIN-MAZDA 2.0L AND 2.2L – SHEET 1 OF 2


46048734614155 Wire Harness ...................................................................................................... 1

1 1465469 Connector (ECU Test Port Cap) ..................................................................... 12 . . . . . Connector Assembly (ECU Test Port) ............................................................ 12 1465468 Connector ................................................................................................... 12 1504197 Terminal ..................................................................................................... 22 1491818 Seal ............................................................................................................ 23 275493 Conduit ........................................................................................................... AR4 . . . . . Connector Assembly (Fuse Holder) ............................................................... 14 1327959 Connector ................................................................................................... 14 1330281 Terminal ..................................................................................................... 44 1491818 Seal ............................................................................................................ 44 1330297 Lock ............................................................................................................ 15 1641937 Cap (Fuse Cover) ........................................................................................... 16 1547482 Connector (Cap) ............................................................................................. 17 . . . . . Connector Assembly (Diagnostic) .................................................................. 17 1378652 Connector ................................................................................................... 17 1650522 Terminal ..................................................................................................... 28 . . . . . Connector Assembly (Max Fuse) ................................................................... 18 4007984 Connector (Fuse Holder) ............................................................................ 18 1650520 Terminal ..................................................................................................... 28 1382694 Fuse Connector .......................................................................................... 29 . . . . . Connector Assembly (Transmission Temperature) ........................................ 19 4009253 Connector ................................................................................................... 19 1323576 Terminal ..................................................................................................... 2

10 1509888 Clip ................................................................................................................. 111 1402890 Ring Terminal (Block Ground) ........................................................................ 112 1558228 Clip ................................................................................................................. 113 1532774 Clip ................................................................................................................. 114 . . . . . Connector Assembly (Pre-Cat 02 Sensor) ..................................................... 114 1498424 Housing ...................................................................................................... 114 1653508 Terminal (Gold) .......................................................................................... 414 1476108 Wire Seal .................................................................................................... 414 1650797 Lock ............................................................................................................ 115 . . . . . Connector Assembly (Starter) ........................................................................ 115 1581313 Connector ................................................................................................... 115 1581315 Terminal ..................................................................................................... 116 1402890 Ring Terminal (Starter B+) ............................................................................. 117 275497 Conduit ........................................................................................................... AR18 275496 Conduit ........................................................................................................... AR19 . . . . . Connector Assembly (PDM 1) ........................................................................ 119 4008685 Connector ................................................................................................... 119 1330281 Terminal ..................................................................................................... 519 1521989 Terminal ..................................................................................................... 319 1402888 Seal ............................................................................................................ 419 1323579 Seal ............................................................................................................ 419 1521188 Lock ............................................................................................................ 120 . . . . . Connector Assembly (PDM 2) ........................................................................ 120 4008687 Connector ................................................................................................... 120 1327164 Seal ............................................................................................................ 6



5-21



20 1330281 Terminal ..................................................................................................... 220 1402888 Seal ............................................................................................................ 220 1521188 Lock ............................................................................................................ 121 . . . . . Connector Assembly (Chassis Harness 1) ..................................................... 121 1493428 Connector (12-Way) ................................................................................... 121 1330438 Terminal (Socket) ....................................................................................... 1221 1500913 Connector ................................................................................................... 122 . . . . . Connector Assembly (Chassis Harness 2) ..................................................... 122 1514602 Connector ................................................................................................... 122 1330439 Plug ............................................................................................................ 222 1554359 Terminal ..................................................................................................... 222 1514603 Connector ................................................................................................... 123 275498 Conduit ........................................................................................................... AR24 . . . . . Connector Assembly (ECU) ........................................................................... 124 1641949 Connector ................................................................................................... 124 1653510 Terminal (Gold) .......................................................................................... 5625 . . . . . Connector Assembly (Forward Clutch) .......................................................... 125 1490242 Connector (2 Way) ..................................................................................... 125 1330438 Terminal (Socket) ....................................................................................... 225 1490243 Connector ................................................................................................... 126 . . . . . Connector Assembly (Forward Pressure) ...................................................... 126 1603021 Connector ................................................................................................... 126 1548517 Terminal (Socket) ....................................................................................... 326 1548519 Seal ............................................................................................................ 326 1603236 Connector (Secondary Lock) ..................................................................... 127 275494 Conduit ........................................................................................................... AR28 1509890 Clip ................................................................................................................. 129 . . . . . Connector Assembly (Reverse Pressure) ...................................................... 129 1603021 Connector ................................................................................................... 129 1548517 Terminal (Socket) ....................................................................................... 329 1548519 Seal ............................................................................................................ 329 1603236 Connector (Secondary Lock) ..................................................................... 130 . . . . . Connector Assembly (Reverse Clutch) .......................................................... 130 1490242 Connector (2 Way) ..................................................................................... 130 1330438 Terminal (Socket) ....................................................................................... 230 1490243 Connector ................................................................................................... 131 . . . . . Connector Assembly (Transmission Enable) ................................................. 131 1330438 Terminal (Socket) ....................................................................................... 231 1490243 Connector ................................................................................................... 131 1490242 Connector (2 Way) ..................................................................................... 132 1532778 Clip ................................................................................................................. 233 1532761 Clip ................................................................................................................. 234 . . . . . Connector Assembly (Intake Air Temperature) .............................................. 134 1482651 Connector Body ......................................................................................... 134 1482652 Terminal ..................................................................................................... 234 1482653 Wire Seal .................................................................................................... 2




NOTES



5-23

WIRE HARNESS (FIGURE 5-12)POWERTRAIN-MAZDA 2.0L AND 2.2L — SHEET 2 OF 2






46048734614155 Wire Harness ...................................................................................................... 1

1 . . . . . Connector Assembly (Bosch Throttle) ............................................................ 11 1569973 Connector Body ......................................................................................... 11 1610975 Terminal ..................................................................................................... 61 1533810 Seal ............................................................................................................ 62 275493 Conduit ........................................................................................................... AR3 . . . . . Connector Assembly (Map Sensor) ............................................................... 13 1560441 Connector Body ......................................................................................... 14 275494 Conduit ........................................................................................................... AR5 1532761 Clip ................................................................................................................. 56 1532776 Clip ................................................................................................................. 37 . . . . . Connector Assembly (LP Temperature) ......................................................... 17 1402607 Electrical Connector ................................................................................... 17 1323576 Terminal ..................................................................................................... 28 . . . . . Connector Assembly (ERP Interface) ............................................................ 18 1641934 Connector ................................................................................................... 18 1561019

2035276 Connector (Socket Female) ....................................................................... 49 . . . . . Connector Assembly (LP Lockoff) .................................................................. 19 1508206 Connector (2 Way) ..................................................................................... 19 1508232 Terminal (Pin) ............................................................................................. 29 2060555 Wire Seal .................................................................................................... 2

10 1509888 Clip ................................................................................................................. 111 . . . . . Connector Assembly ...................................................................................... 111 1498424 Housing ...................................................................................................... 111 1653508 Terminal (Gold) .......................................................................................... 411 1476108 Wire Seal .................................................................................................... 412 . . . . . Connector Assembly (LPG Low Pressure) ..................................................... 112 1329152 Plug ............................................................................................................ 112 2787350 Pin Terminal ............................................................................................... 212 2060555 Wire Seal .................................................................................................... 212 1329151 Terminal ..................................................................................................... 113 . . . . . Connector Assembly (Oil Pressure) ............................................................... 113 1327957 Connector ................................................................................................... 113 1532571 Terminal ..................................................................................................... 314 . . . . . Connector Assembly (Engine Coolant Temperature) ..................................... 114 1323586 Connector ................................................................................................... 114 1532571 Terminal ..................................................................................................... 215 1532775 Clip ................................................................................................................. 216 . . . . . Connector Assembly (Alternator) ................................................................... 116 1308259 Connector Body ......................................................................................... 116 314775 Terminal ..................................................................................................... 217 . . . . . Connector Assembly (Alternator B+) .............................................................. 117 129888 E-Ring ........................................................................................................ 117 1520864 Boot ............................................................................................................ 118 1641935 Connector (Ignition Supressor) ...................................................................... 119 275496 Conduit ........................................................................................................... AR20 1641932 Connector (Coil 1) .......................................................................................... 121 1641932 Connector (Coil 2) .......................................................................................... 1



5-25



22 1641932 Connector (Coil 3) .......................................................................................... 123 1641932 Connector (Coil 4) .......................................................................................... 124 1656060 Sensor (Cam) ................................................................................................. 125 1532778 Clip ................................................................................................................. 126 1558226 Clip ................................................................................................................. 1




NOTES



5-27

WIRE HARNESS (FIGURE 5-13)RH CHASSIS — SHEET 1 OF 2 (→ S/N A274V01843J)




WIRE HARNESSRH CHASSIS – SHEET 1 OF 2 (→ S/N A274V01843J)


4603285 Wire Harness ...................................................................................................... 11 . . . . . Connector Assembly (Brake Pedal) ............................................................... 11 1700460 Connector ................................................................................................... 11 1700461 Terminal ..................................................................................................... 32 275493 Conduit ........................................................................................................... AR3 1402816 Clip ................................................................................................................. 14 275495 Conduit ........................................................................................................... AR5 1402815 Clip ................................................................................................................. 16 1500900 Clip ................................................................................................................. 27 275496 Conduit ........................................................................................................... AR8 . . . . . Connector Assembly (Horn Button) ................................................................ 18 1490242 Connector (2 Way) ..................................................................................... 18 1330438 Terminal (Socket) ....................................................................................... 28 1490243 Connector ................................................................................................... 19 . . . . . Connector Assembly (Display) ....................................................................... 19 1525567 Connector ................................................................................................... 19 1463139 Terminal ..................................................................................................... 99 1484377 Plug ............................................................................................................ 39 1529046 Connector (Secondary Lock) ..................................................................... 1

10 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 110 1463849 Lubricant .................................................................................................... AR11 . . . . . Connector Assembly (Diagnostic) .................................................................. 111 1566116 Connector ................................................................................................... 111 1330438 Terminal (Socket) ....................................................................................... 311 1532664 Connector ................................................................................................... 112 1534329 Clip ................................................................................................................. 313 275497 Conduit ........................................................................................................... AR14 . . . . . Connector Assembly (Buzzer) ........................................................................ 114 2101546 Buzzer ........................................................................................................ 115 . . . . . Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 115 1484557 Connector (2 Socket) ................................................................................. 115 1463139 Terminal ..................................................................................................... 215 1484558 Connector ................................................................................................... 116 . . . . . Connector Assembly (Accelerator Pedal Sensor) .......................................... 116 1525584 Connector ................................................................................................... 116 1532571 Terminal ..................................................................................................... 617 . . . . . Connector Assembly (Brake Fluid) ................................................................. 117 1324310 Terminal ..................................................................................................... 117 1324309 Sleeve ........................................................................................................ 118 . . . . . Connector Assembly (Brake Fluid) ................................................................. 118 1324310 Terminal ..................................................................................................... 118 1324309 Sleeve ........................................................................................................ 119 . . . . . Connector Assembly (Park Brake) ................................................................. 119 1700460 Connector ................................................................................................... 119 1700461 Terminal ..................................................................................................... 3



5-29

WIRE HARNESS (FIGURE 5-14)RH CHASSIS — SHEET 2 OF 2 (→ S/N A274V01843J)


4603285 Wire Harness ...................................................................................................... 11 1534329 Clip ................................................................................................................. 12 . . . . . Connector Assembly (Horn) ........................................................................... 12 1402878 Connector ................................................................................................... 12 1330355 Terminal ..................................................................................................... 32 1330356 Seal ............................................................................................................ 32 1521989 Terminal ..................................................................................................... 12 1327164 Seal ............................................................................................................ 13 275493 Conduit ........................................................................................................... AR4 275497 Conduit ........................................................................................................... AR5 275495 Conduit ........................................................................................................... AR6 1699754 Conduit ........................................................................................................... AR7 1509890 Clip ................................................................................................................. 48 . . . . . Connector Assembly (Seat Harness) ............................................................. 18 1531973 Connector ................................................................................................... 18 1463139 Terminal ..................................................................................................... 48 1484377 Plug ............................................................................................................ 28 1531974 Connector ................................................................................................... 19 . . . . . Connector Assembly (Backup Alarm) ............................................................ 19 1490242 Connector (2 Way) ..................................................................................... 19 1330438 Terminal (Socket) ....................................................................................... 29 1490243 Connector ................................................................................................... 1

10 1626727 Connector (Endcap) ....................................................................................... 211 . . . . . Connector Assembly (Alternate Horn Button) ................................................ 111 1490242 Connector (2 Way) ..................................................................................... 111 1330438 Terminal (Socket) ....................................................................................... 2





11 1490243 Connector ................................................................................................... 112 . . . . . Connector Assembly (PDM) ........................................................................... 112 4008686 Connector ................................................................................................... 112 1330281 Terminal ..................................................................................................... 612 1323579 Seal ............................................................................................................ 612 1402888 Seal ............................................................................................................ 112 1521188 Lock ............................................................................................................ 113 . . . . . Connector Assembly (Engine Harness) ......................................................... 113 1500925 Connector ................................................................................................... 113 1330437 Terminal (Pin) ............................................................................................. 1214 . . . . . Connector Assembly (Engine Harness) ......................................................... 114 1514597 Connector ................................................................................................... 114 1330439 Plug ............................................................................................................ 214 866401 Terminal ..................................................................................................... 214 1514598 Connector ................................................................................................... 114 1352603 Secondary Lock ......................................................................................... 1



5-31

WIRE HARNESS (FIGURE 5-15)RH CHASSIS — SHEET 1 OF 2 (S/N A274V01844J →)




WIRE HARNESSRH CHASSIS – SHEET 1 OF 2 (S/N A274V01844J →)


4613581 Wire Harness ...................................................................................................... 11 . . . . . Connector Assembly (Brake Pedal) ............................................................... 11 1700460 Connector ................................................................................................... 11 1700461 Terminal ..................................................................................................... 32 275493 Conduit ........................................................................................................... AR3 1402816 Clip ................................................................................................................. 14 275495 Conduit ........................................................................................................... AR5 1402815 Clip ................................................................................................................. 16 1500900 Clip ................................................................................................................. 27 275496 Conduit ........................................................................................................... AR8 . . . . . Connector Assembly (Horn Button) ................................................................ 18 1490242 Connector (2 Way) ..................................................................................... 18 1330438 Terminal (Socket) ....................................................................................... 28 1490243 Connector ................................................................................................... 19 . . . . . Connector Assembly (Display) ....................................................................... 19 1525567 Connector ................................................................................................... 19 1463139 Terminal ..................................................................................................... 99 1484377 Plug ............................................................................................................ 39 1529046 Connector (Secondary Lock) ..................................................................... 1

10 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 110 1463849 Lubricant .................................................................................................... AR11 . . . . . Connector Assembly (Diagnostic) .................................................................. 111 1566116 Connector ................................................................................................... 111 1330438 Terminal (Socket) ....................................................................................... 311 1532664 Connector ................................................................................................... 112 1534329 Clip ................................................................................................................. 313 275497 Conduit ........................................................................................................... AR14 . . . . . Connector Assembly (Buzzer) ........................................................................ 114 2101546 Buzzer ........................................................................................................ 115 . . . . . Connector Assembly (Hydraulic Lockout Solenoid 1 and 2) .......................... 215 1484557 Connector (2 Socket) ................................................................................. 215 1463139 Terminal ..................................................................................................... 415 1484558 Connector ................................................................................................... 216 . . . . . Connector Assembly (Accelerator Pedal Sensor) .......................................... 116 1525584 Connector ................................................................................................... 116 1532571 Terminal ..................................................................................................... 617 . . . . . Connector Assembly (Brake Fluid) ................................................................. 117 1324310 Terminal ..................................................................................................... 117 1324309 Sleeve ........................................................................................................ 118 . . . . . Connector Assembly (Brake Fluid) ................................................................. 118 1324310 Terminal ..................................................................................................... 118 1324309 Sleeve ........................................................................................................ 119 . . . . . Connector Assembly (Park Brake) ................................................................. 119 1700460 Connector ................................................................................................... 119 1700461 Terminal ..................................................................................................... 3



5-33

WIRE HARNESS (FIGURE 5-16)RH CHASSIS — SHEET 2 OF 2 (S/N A274V01844J →)


4613581 Wire Harness ...................................................................................................... 11 1534329 Clip ................................................................................................................. 12 . . . . . Connector Assembly (Horn) ........................................................................... 12 1402878 Connector ................................................................................................... 12 1330355 Terminal ..................................................................................................... 32 1330356 Seal ............................................................................................................ 32 1521989 Terminal ..................................................................................................... 12 1327164 Seal ............................................................................................................ 13 275493 Conduit ........................................................................................................... AR4 275497 Conduit ........................................................................................................... AR5 275495 Conduit ........................................................................................................... AR6 1699754 Conduit ........................................................................................................... AR7 1509890 Clip ................................................................................................................. 48 . . . . . Connector Assembly (Seat Harness) ............................................................. 18 1531973 Connector ................................................................................................... 18 1463139 Terminal ..................................................................................................... 48 1484377 Plug ............................................................................................................ 28 1531974 Connector ................................................................................................... 19 . . . . . Connector Assembly (Backup Alarm) ............................................................ 19 1490242 Connector (2 Way) ..................................................................................... 19 1330438 Terminal (Socket) ....................................................................................... 29 1490243 Connector ................................................................................................... 1

10 1626727 Connector (Endcap) ....................................................................................... 211 . . . . . Connector Assembly (Alternate Horn Button) ................................................ 111 1490242 Connector (2 Way) ..................................................................................... 111 1330438 Terminal (Socket) ....................................................................................... 2





11 1490243 Connector ................................................................................................... 112 . . . . . Connector Assembly (PDM) ........................................................................... 112 4008686 Connector ................................................................................................... 112 1330281 Terminal ..................................................................................................... 612 1323579 Seal ............................................................................................................ 612 1402888 Seal ............................................................................................................ 112 1521188 Lock ............................................................................................................ 113 . . . . . Connector Assembly (Engine Harness) ......................................................... 113 1500925 Connector ................................................................................................... 113 1330437 Terminal (Pin) ............................................................................................. 1214 . . . . . Connector Assembly (Engine Harness) ......................................................... 114 1514597 Connector ................................................................................................... 114 1330439 Plug ............................................................................................................ 214 866401 Terminal ..................................................................................................... 214 1514598 Connector ................................................................................................... 114 1352603 Secondary Lock ......................................................................................... 1



5-35

WIRE HARNESS (FIGURE 5-17)RH CHASSIS WITH SEAT BELT SEQUENCE MODULE — SHEET 1 OF 2


4635259 Wire Harness (RH Chassis) ................................................................................ 11 . . . . . Connector Assembly (Brake Pedal) ............................................................... 11 1700460 Connector ................................................................................................... 11 1700461 Terminal ..................................................................................................... 32 275493 Conduit ........................................................................................................... AR3 1402816 Clip ................................................................................................................. 14 275495 Conduit ........................................................................................................... AR5 1402815 Clip ................................................................................................................. 16 1500900 Clip ................................................................................................................. 27 275496 Conduit ........................................................................................................... AR8 . . . . . Connector Assembly (Horn Button) ................................................................ 18 1490242 Connector (2 Way) ..................................................................................... 18 1330438 Terminal (Socket) ....................................................................................... 28 1490243 Connector ................................................................................................... 19 . . . . . Connector Assembly (Display) ....................................................................... 19 1525567 Connector ................................................................................................... 19 1463139 Terminal ..................................................................................................... 99 1484377 Plug ............................................................................................................ 39 1529046 Connector (Secondary Lock) ..................................................................... 1

10 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 110 1463849 Lubricant .................................................................................................... AR11 . . . . . Connector Assembly (Diagnostic) .................................................................. 111 1566116 Connector ................................................................................................... 111 1330438 Terminal (Socket) ....................................................................................... 311 1532664 Connector ................................................................................................... 112 1534329 Clip ................................................................................................................. 3





13 275497 Conduit ........................................................................................................... AR14 . . . . . Connector Assembly (Buzzer) ........................................................................ 114 2101546 Buzzer ........................................................................................................ 115 . . . . . Connector Assembly (Hydraulic Lockout Solenoid 1 and 2) .......................... 215 1484557 Connector (2 Socket) ................................................................................. 215 1463139 Terminal ..................................................................................................... 415 1484558 Connector ................................................................................................... 216 . . . . . Connector Assembly (Accelerator Pedal Sensor) .......................................... 116 1525584 Connector ................................................................................................... 116 1532571 Terminal ..................................................................................................... 617 . . . . . Connector Assembly (Brake Fluid) ................................................................. 117 1324310 Terminal ..................................................................................................... 117 1324309 Sleeve ........................................................................................................ 118 . . . . . Connector Assembly (Brake Fluid) ................................................................. 118 1324310 Terminal ..................................................................................................... 118 1324309 Sleeve ........................................................................................................ 119 . . . . . Connector Assembly (Park Brake) ................................................................. 119 1700460 Connector ................................................................................................... 119 1700461 Terminal ..................................................................................................... 320 . . . . . Connector Assembly (Seat Belt Sequence Module) ...................................... 120 1502625 Connector ................................................................................................... 120 1502626 Connector (Lock) ........................................................................................ 120 1330438 Terminal (Socket) ....................................................................................... 620 1484377 Plug ............................................................................................................ 221 1602431 Fuse Holder .................................................................................................... 121 1498044 Fuse (5 Amp) ............................................................................................. 1



5-37

WIRE HARNESS (FIGURE 5-18)RH CHASSIS WITH SEAT BELT SEQUENCE MODULE — SHEET 2 OF 2


4635259 Wire Harness (RH Chassis) ................................................................................ 11 1534329 Clip ................................................................................................................. 12 . . . . . Connector Assembly (Horn) ........................................................................... 12 1402878 Connector ................................................................................................... 12 1330355 Terminal ..................................................................................................... 32 1330356 Seal ............................................................................................................ 32 1521989 Terminal ..................................................................................................... 12 1327164 Seal ............................................................................................................ 13 275493 Conduit ........................................................................................................... AR4 275497 Conduit ........................................................................................................... AR5 275495 Conduit ........................................................................................................... AR6 1699754 Conduit ........................................................................................................... AR7 1509890 Clip ................................................................................................................. 48 . . . . . Connector Assembly (Seat Harness) ............................................................. 18 1531973 Connector ................................................................................................... 18 1463139 Terminal ..................................................................................................... 48 1484377 Plug ............................................................................................................ 28 1531974 Connector ................................................................................................... 19 . . . . . Connector Assembly (Backup Alarm) ............................................................ 19 1490242 Connector (2 Way) ..................................................................................... 19 1330438 Terminal (Socket) ....................................................................................... 29 1490243 Connector ................................................................................................... 1

10 1626727 Connector (Endcap) ....................................................................................... 211 . . . . . Connector Assembly (Alternate Horn Button) ................................................ 111 1490242 Connector (2 Way) ..................................................................................... 111 1330438 Terminal (Socket) ....................................................................................... 211 1490243 Connector ................................................................................................... 112 . . . . . Connector Assembly (PDM) ........................................................................... 112 4008686 Connector ................................................................................................... 112 1330281 Terminal ..................................................................................................... 612 1323579 Seal ............................................................................................................ 6





12 1402888 Seal ............................................................................................................ 112 1521188 Lock ............................................................................................................ 113 . . . . . Connector Assembly (Engine Harness) ......................................................... 113 1500925 Connector ................................................................................................... 113 1330437 Terminal (Pin) ............................................................................................. 1214 . . . . . Connector Assembly (Engine Harness) ......................................................... 114 1514597 Connector ................................................................................................... 114 1330439 Plug ............................................................................................................ 214 866401 Terminal ..................................................................................................... 214 1514598 Connector ................................................................................................... 114 1352603 Secondary Lock ......................................................................................... 115 . . . . . Connector Assembly (Seat Belt Switch Harness) .......................................... 115 1493465 Connector (2 Pin) ....................................................................................... 115 1330414 Connector (Secondary Lock) ..................................................................... 115 1330437 Terminal (Pin) ............................................................................................. 2



5-39

WIRE HARNESS (FIGURE 5-19)ADAPTER — LOW FUEL PRESSURE


4602843 Wire Harness ...................................................................................................... 11 . . . . . Connector Assembly (To LH Chassis Harness) ............................................. 11 2795583 Connector (3 Way) ..................................................................................... 11 2787350 Pin Terminal ............................................................................................... 21 2069381 Plug ............................................................................................................ 11 2060555 Wire Seal .................................................................................................... 22 . . . . . Connector Assembly (Low LPG Switch) ........................................................ 12 1329152 Plug ............................................................................................................ 12 1329151 Terminal ..................................................................................................... 12 1330281 Terminal ..................................................................................................... 22 1402888 Seal ............................................................................................................ 2




NOTES



5-41

WIRE HARNESS (FIGURE 5-20)YANMAR 2.6L DIESEL — POWERTRAIN




WIRE HARNESSYANMAR 2.6L DIESEL – POWERTRAIN


4614029 Wire Harness ...................................................................................................... 11 . . . . . Connector Assembly (Power Distribution Module) ......................................... 11 4008685 Connector ................................................................................................... 11 1521188 Lock ............................................................................................................ 11 1330281 Terminal ..................................................................................................... 61 1521989 Terminal ..................................................................................................... 21 1402888 Seal ............................................................................................................ 41 1323579 Seal ............................................................................................................ 42 . . . . . Connector Assembly (Power Distribution Module) ......................................... 12 4008687 Connector ................................................................................................... 12 1521188 Lock ............................................................................................................ 12 1330281 Terminal ..................................................................................................... 22 1521989 Terminal ..................................................................................................... 12 1327164 Seal ............................................................................................................ 52 1402888 Seal ............................................................................................................ 22 1323579 Seal ............................................................................................................ 13 275495 Conduit ........................................................................................................... AR4 275496 Conduit ........................................................................................................... AR5 1509888 Clip ................................................................................................................. 46 . . . . . Connector Assembly (Transmission Temperature) ........................................ 16 4009253 Connector ................................................................................................... 16 1323576 Terminal ..................................................................................................... 27 . . . . . Connector Assembly (Alternator) ................................................................... 17 1547368 Connector Body ......................................................................................... 17 1565098 Terminal ..................................................................................................... 28 . . . . . Connector Assembly (Starter Stud) ................................................................ 18 148611 E-Ring ........................................................................................................ 19 . . . . . Connector Assembly (Starter Solenoid) ......................................................... 19 1559049 Ring Terminal ............................................................................................. 19 190382 Boot ............................................................................................................ 1

10 275498 Conduit ........................................................................................................... AR11 . . . . . Connector Assembly (Engine RPM) ............................................................... 111 1546673 Connector ................................................................................................... 111 1323576 Terminal ..................................................................................................... 312 . . . . . Connector Assembly (60 Amp Fuse) ............................................................. 112 1454860 Connector Body ......................................................................................... 112 1454829 Fuse (60 Amp) ........................................................................................... 112 1454862 Cover (With Seal) ....................................................................................... 112 1382695 Fuse Connector .......................................................................................... 212 1382694 Fuse Connector .......................................................................................... 213 . . . . . Connector Assembly (Glow Plug) .................................................................. 113 148609 E-Ring ........................................................................................................ 113 190382 Boot ............................................................................................................ 114 1532778 Clip ................................................................................................................. 215 1532759 Clip ................................................................................................................. 216 275497 Conduit ........................................................................................................... AR17 . . . . . Connector Assembly (Fuel Shut Off) .............................................................. 117 1582484 Connector ................................................................................................... 117 2045134 Connector ................................................................................................... 117 1582485 Seal ............................................................................................................ 1



5-43



18 . . . . . Connector Assembly (Cold Start) ................................................................... 118 1582486 Connector ................................................................................................... 118 2098280 Connector ................................................................................................... 118 1582485 Seal ............................................................................................................ 119 . . . . . Connector Assembly (Water Temperature) .................................................... 119 1323586 Connector ................................................................................................... 119 1323576 Terminal ..................................................................................................... 220 . . . . . Connector Assembly (Fuel and Water Separator). ........................................ 120 1547369 Connector Body ......................................................................................... 120 1565098 Terminal ..................................................................................................... 221 . . . . . Connector Assembly (Low Engine Oil) ........................................................... 121 1327957 Connector ................................................................................................... 121 1532571 Terminal ..................................................................................................... 322 . . . . . Connector Assembly (Glow Pulg Relay #30) ................................................. 122 1560015 E-Ring ........................................................................................................ 122 1532761 Clip ............................................................................................................. 123 . . . . . Connector Assembly (Glow Plug Relay #86) ................................................. 123 1521309 Connector Body ......................................................................................... 124 . . . . . Connector Assembly (Glow Plug Relay #87) ................................................. 124 1560015 E-Ring ........................................................................................................ 124 1532761 Clip ............................................................................................................. 125 . . . . . Connector Assembly (Glow Plug Relay #85) ................................................. 125 1521309 Connector Body ......................................................................................... 126 1540388 Conduit ........................................................................................................... AR27 4025683 Connector Lock .............................................................................................. 128 . . . . . Connector Assembly (Engine Control Unit) .................................................... 128 1641949 Connector ................................................................................................... 128 4025684 Strain Relief ................................................................................................ 128 1607549 Terminal ..................................................................................................... 3028 4023295 Terminal ..................................................................................................... 1128 4025685 Plug ............................................................................................................ 4929 4034685 Clip ................................................................................................................. 430 . . . . . Connector Assembly (Fuel Level) .................................................................. 130 1476077 Connector ................................................................................................... 130 1323576 Terminal ..................................................................................................... 231 1532779 Clip ................................................................................................................. 132 1532759 Clip ................................................................................................................. 233 275496 Conduit ........................................................................................................... AR34 . . . . . Connector Assembly (Clutch Forward) .......................................................... 134 1490242 Connector (2 Way) ..................................................................................... 134 1490243 Connector ................................................................................................... 134 1330438 Terminal (Socket) ....................................................................................... 134 1363886 Terminal (Socket) ....................................................................................... 135 275494 Conduit ........................................................................................................... AR36 . . . . . Connector Assembly (Forward Pressure) ...................................................... 136 1603021 Connector ................................................................................................... 136 1603236 Connector (Secondary Lock) ..................................................................... 136 1548517 Terminal (Socket) ....................................................................................... 336 1548519 Seal ............................................................................................................ 337 1509890 Clip ................................................................................................................. 1






38 . . . . . Connector Assembly (Transmission Enable) ................................................. 138 1490242 Connector (2 Way) ..................................................................................... 138 1490243 Connector ................................................................................................... 138 1330438 Terminal (Socket) ....................................................................................... 138 1363886 Terminal (Socket) ....................................................................................... 139 . . . . . Connector Assembly (Clutch Reverse) .......................................................... 139 1490242 Connector (2 Way) ..................................................................................... 139 1490243 Connector ................................................................................................... 139 1330438 Terminal (Socket) ....................................................................................... 139 1363886 Terminal (Socket) ....................................................................................... 140 . . . . . Connector Assembly (Reverse Pressure) ...................................................... 140 1603021 Connector ................................................................................................... 140 1603236 Connector (Secondary Lock) ..................................................................... 140 1548517 Terminal (Socket) ....................................................................................... 340 1548519 Seal ............................................................................................................ 341 1532761 Clip ................................................................................................................. 142 . . . . . Connector Assembly (To Chassis Harness) .................................................. 142 1493428 Connector (12-Way) ................................................................................... 142 1500913 Connector ................................................................................................... 142 1330438 Terminal (Socket) ....................................................................................... 1243 . . . . . Connector Assembly (To Chassis Harness) .................................................. 143 1514602 Connector ................................................................................................... 143 1514603 Connector ................................................................................................... 143 1554359 Terminal ..................................................................................................... 243 1330439 Plug ............................................................................................................ 1



5-45

WIRE HARNESS (FIGURE 5-21)YANMAR 2.6L DIESEL — FUSED ALTERNATOR


2065098 Wire Harness (Alternator) ................................................................................... 11 . . . . . Connector Assembly (60 Amp Fuse) ............................................................. 11 1454829 Fuse (60 Amp) ........................................................................................... 11 1454862 Cover (With Seal) ....................................................................................... 11 1454827 Seal ............................................................................................................ 21 1454828 Terminal ..................................................................................................... 21 1454860 Connector Body ......................................................................................... 12 1495100 Cable-Bulk (FT) (Red) .................................................................................... AR3 . . . . . Connector Assembly (Power Distribution Module) ......................................... 13 1566145 E-Ring ............................................................................................................ 14 . . . . . Connector Assembly (Alternator) ................................................................... 14 1560015 E-Ring ........................................................................................................ 14 1566146 Boot ............................................................................................................ 15 275494 Conduit ........................................................................................................... AR




WIRE HARNESS (FIGURE 5-22)LIGHTS


4603286 Wire Harness ...................................................................................................... 11 . . . . . Connector Assembly (PDM) ........................................................................... 11 4008684 Connector ................................................................................................... 11 1521188 Lock ............................................................................................................ 11 1330281 Terminal ..................................................................................................... 71 1327164 Seal ............................................................................................................ 11 1327164 Seal ............................................................................................................ 11 1323579 Seal ............................................................................................................ 61 1402888 Seal ............................................................................................................ 12 . . . . . Connector Assembly (RH Front Work Light) .................................................. 12 1490242 Connector (2 Way) ..................................................................................... 12 1490243 Connector ................................................................................................... 12 1363886 Terminal (Socket) ....................................................................................... 23 . . . . . Connector Assembly (RH Rear Signal) .......................................................... 13 1531486 Connector ................................................................................................... 13 930591 Connector ................................................................................................... 13 1330355 Terminal ..................................................................................................... 43 1330356 Seal ............................................................................................................ 13 1482668 Plug (Cavity Plug) ...................................................................................... 23 1476108 Wire Seal .................................................................................................... 34 . . . . . Connector Assembly (Strobe) ........................................................................ 14 1484557 Connector (2 Socket) ................................................................................. 14 1484558 Connector ................................................................................................... 14 1463139 Terminal ..................................................................................................... 25 . . . . . Connector Assembly (Rear Work Light) ......................................................... 15 1490242 Connector (2 Way) ..................................................................................... 1



5-47


5 1490243 Connector ................................................................................................... 15 1363886 Terminal (Socket) ....................................................................................... 26 . . . . . Connector Assembly (LH Rear Signal) .......................................................... 16 1531486 Connector ................................................................................................... 16 930591 Connector ................................................................................................... 16 1330355 Terminal ..................................................................................................... 46 1330356 Seal ............................................................................................................ 16 1482668 Plug (Cavity Plug) ...................................................................................... 26 1476108 Wire Seal .................................................................................................... 37 . . . . . Connector Assembly (LH Front Work Light) ................................................... 17 1490242 Connector (2 Way) ..................................................................................... 17 1490243 Connector ................................................................................................... 17 1363886 Terminal (Socket) ....................................................................................... 28 1509890 Clip ................................................................................................................. 2




NOTES



5-49

WIRE HARNESS (FIGURE 5-23)LIGHTS WITH REVERSE ACTIVATED REAR WORK LIGHTS




WIRE HARNESSLIGHTS WITH REVERSE ACTIVATED REAR WORK LIGHTS


4619184 Wire Harness ...................................................................................................... 11 . . . . . Connector Assembly (PDM) ........................................................................... 11 4008684 Connector ................................................................................................... 11 1521188 Lock ............................................................................................................ 11 1330281 Terminal ..................................................................................................... 61 1327164 Seal ............................................................................................................ 21 1323579 Seal ............................................................................................................ 62 . . . . . Connector Assembly (RH Front Work Light) .................................................. 12 1490242 Connector (2 Way) ..................................................................................... 12 1490243 Connector ................................................................................................... 12 1330438 Terminal (Socket) ....................................................................................... 23 . . . . . Connector Assembly (Diode Pack) ................................................................ 13 2094490 Kit-Diode .................................................................................................... 13 1489656 Connector (4-Way) ..................................................................................... 13 1330438 Terminal (Socket) ....................................................................................... 23 1484377 Plug ............................................................................................................ 23 1489657 Connector ................................................................................................... 14 . . . . . Connector Assembly (Strobe Light) ............................................................... 14 1484557 Connector (2 Socket) ................................................................................. 14 1484558 Connector ................................................................................................... 14 1463139 Terminal ..................................................................................................... 25 . . . . . Connector Assembly (Rear Work Light) ......................................................... 15 1490242 Connector (2 Way) ..................................................................................... 15 1490243 Connector ................................................................................................... 15 1330438 Terminal (Socket) ....................................................................................... 26 . . . . . Connector Assembly (LH Front Work Light) ................................................... 16 1490242 Connector (2 Way) ..................................................................................... 16 1490243 Connector ................................................................................................... 16 1363886 Terminal (Socket) ....................................................................................... 27 1509890 Clip ................................................................................................................. 18 1509888 Clip ................................................................................................................. 1



5-51

NOTES




6 TRANSMISSION


SECTION 6TRANSMISSION

DESCRIPTION PAGE

COUNTER/REVERSE CLUTCHSINGLE SPEED TRANSMISSION .............................................................................................................. 6-24

INPUT/FORWARD CLUTCHSINGLE SPEED TRANSMISSION .............................................................................................................. 6-22

STATOR SUPPORT HOUSING ...................................................................................................................... 6-20TORQUE CONVERTER .................................................................................................................................. 6-7TORQUE CONVERTER HOUSING AND ATTACHING PARTS

SINGLE SPEED, ALUMINUM CHAIN DRIVE ............................................................................................. 6-14SINGLE SPEED, GEAR DRIVE .................................................................................................................. 6-8

TRANSMISSION COOLINGMAZDA 2.0L AND 2.2L LPG ....................................................................................................................... 6-2YANMAR DIESEL ....................................................................................................................................... 6-4

TRANSMISSION HOUSING AND ASSEMBLYSINGLE SPEED, ALUMINUM CHAIN DRIVE ............................................................................................. 6-16SINGLE SPEED, GEAR DRIVE .................................................................................................................. 6-10

TRANSMISSION MOUNTSINGLE SPEED .......................................................................................................................................... 6-6



6-1

TRANSMISSION COOLING (FIGURE 6-1)MAZDA 2.0L AND 2.2L LPG




TRANSMISSION COOLINGMAZDA 2.0L AND 2.2L LPG

KEY:A: Without Alternate Hose and Tube AssyB: With Alternate Hose and Tube Assy


1 1691916 Fitting ......................................................................................................... 2 ..1 2109875 Tube Assy .................................................................................................. .. 12 130845 Clamp ......................................................................................................... 4 43 2109723 Hose ........................................................................................................... 1 ..3 2109869 Hose ........................................................................................................... .. 14 1562648 Clip ............................................................................................................. 4 35 1480237 Nut .............................................................................................................. 4 36 1527879 Capscrew ................................................................................................... 4 37 2109692 Hose ........................................................................................................... 1 18 222512 Fitting ......................................................................................................... 1 18 16485 O-Ring ................................................................................................... 1 19 222504 Fitting ......................................................................................................... 1 19 16485 O-Ring ................................................................................................... 1 1



6-3

TRANSMISSION COOLING (FIGURE 6-2)YANMAR DIESEL




TRANSMISSION COOLINGYANMAR DIESEL


1 1673198 Fitting .................................................................................................................. 21 222493 Fitting .............................................................................................................. 11 16484 O-Ring ........................................................................................................ 12 2107729 Hose ................................................................................................................... 13 130845 Clamp ................................................................................................................. 44 1562648 Clip ...................................................................................................................... 15 1480237 Nut ...................................................................................................................... 26 4614110 Hose ................................................................................................................... 17 4614383 Tube Assy ........................................................................................................... 18 1486749 Fitting .................................................................................................................. 19 222512 Fitting .................................................................................................................. 1

10 1510113 Capscrew ............................................................................................................ 111 128408 Clamp ................................................................................................................. 112 178119 Clamp ................................................................................................................. 113 1694547 Bracket ................................................................................................................ 114 296009 Capscrew ............................................................................................................ 115 292681 Lockwasher ......................................................................................................... 116 1527879 Capscrew ............................................................................................................ 1



6-5

TRANSMISSION MOUNT (FIGURE 6-3)SINGLE SPEED


1 1697672 Bracket ................................................................................................................ 12 2070147 Isolator ................................................................................................................ 23 a 1566329 Washer (Square) ................................................................................................ 23 b 4085524 Washer ............................................................................................................... 24 320165 Washer ............................................................................................................... 15 293697 Capscrew ............................................................................................................ 16 292683 Lockwasher ......................................................................................................... 47 292531 Capscrew ............................................................................................................ 48 . . . . . Transmission Assembly (FFigure 6-8, FFigure 6-7, FFigure 6-5, FFigure

6-6)...................................................................................................................... 1264134 Loctite ................................................................................................................. AR

FOOTNOTES:

a → 4/2014 b 4/2014 →




TORQUE CONVERTER (FIGURE 6-4)


1 a 1553122 Torque Converter ................................................................................................ 11 b 1553123 Torque Converter ................................................................................................ 12 296420 Washer ............................................................................................................... 43 1541921 Capscrew ............................................................................................................ 4

360387 Loctite ................................................................................................................. AR251979 Lubricant ............................................................................................................. AR

FOOTNOTES:

a Mazda Engine b Yanmar Engine



6-7

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 6-5)SINGLE SPEED, GEAR DRIVE




TORQUE CONVERTER HOUSING AND ATTACHING PARTSSINGLE SPEED, GEAR DRIVE


a 4009901 Transmission Assy .............................................................................................. 1b 4043338 Transmission Assy .............................................................................................. 1

1 1675649 Converter Housing ......................................................................................... 12 4015019 Dipstick ........................................................................................................... 13 1632741 Breather .......................................................................................................... 13 16486 O-Ring ........................................................................................................ 14 1589792

235691 Fitting .............................................................................................................. 15 233693 Fitting .............................................................................................................. 35 16485 O-Ring ........................................................................................................ 16 1515654 Temperature Sensor ...................................................................................... 17 1703644 Plug ................................................................................................................ 18 1687847 Cover Plate (Torque Converter Bottom Housing) .......................................... 19 292680 Washer ........................................................................................................... 3

10 292500 Capscrew ....................................................................................................... 311 334560 Magnet ........................................................................................................... 112 1676519 Cover (PTO Rear Gear) ................................................................................. 113 287851 Capscrew ....................................................................................................... 214 1558515 Fitting .............................................................................................................. 115 43207 Ball Bearing .................................................................................................... 116 4006034 Drive Gear (Hydraulic Pump) ......................................................................... 117 44307 Ball Bearing .................................................................................................... 118 4006035 Drive Gear (Charge Pump) ............................................................................ 119 1702520 Cover (Suction Screen) .................................................................................. 120 334450 Screen ............................................................................................................ 121 1688598 Spring ............................................................................................................. 122 1686782 Cover (PTO Gears) ........................................................................................ 123 1675647 Housing (Stator Support) (FFigure 6-9)........................................................ 124 287860 Capscrew ....................................................................................................... 425 388049

292682 Lockwasher .................................................................................................... 426 4006033 Drive Gear ...................................................................................................... 127 1544218 Sealing Ring ................................................................................................... 128 1553475 O-Ring ............................................................................................................ 229 58916 Snap Ring ....................................................................................................... 130 43208 Ball Bearing .................................................................................................... 231 1544216 Bearing ........................................................................................................... 132 1544217 Oil Seal (Torque Converter) ........................................................................... 133 44308 Ball Bearing .................................................................................................... 134 280157 O-Ring AS568A-120 ....................................................................................... 135 1684389 Transmission Gear (Out Put) ......................................................................... 1

FOOTNOTES:

a → S/N A274V03064L b S/N A274V03065L →



6-9

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 6-6)SINGLE SPEED, GEAR DRIVE




TRANSMISSION HOUSING AND ASSEMBLYSINGLE SPEED, GEAR DRIVE


b 4009901 Transmission Assy .............................................................................................. 1c 4043338 Transmission Assy .............................................................................................. 1

1 4025208 Transmission Housing .................................................................................... 12 1702335 Gasket ............................................................................................................ 13 1688435 Cover (Out Put Gear) ..................................................................................... 14 173056 Roll Pin ........................................................................................................... 25 1636645 Spacer ............................................................................................................ 16 1516849 Nut .................................................................................................................. 17 4020588 Transmission Filter ......................................................................................... 18 1676324 Clutch Pack (Reverse) (FFigure 6-11).......................................................... 19 1676323 Clutch Pack (Forward) (FFigure 6-10).......................................................... 1

10 1553403 O-Ring ............................................................................................................ 111 44306 Ball Bearing .................................................................................................... 212 233693 Fitting .............................................................................................................. 312 16485 O-Ring ........................................................................................................ 113 303150 Dowel ............................................................................................................. 214 1527884 Capscrew ....................................................................................................... 2615 222444 Fitting .............................................................................................................. 115 16486 O-Ring ........................................................................................................ 116 1702336 Gasket ............................................................................................................ 117 b 2102764

4606846 Charge Pump ................................................................................................. 117 c 4614678 Charge Pump ................................................................................................. 118 292681 Lockwasher .................................................................................................... 919 293616 Capscrew ....................................................................................................... 420 1547447 Oil Seal ........................................................................................................... 121 1655880 Yoke ............................................................................................................... 122 86229 Seal ................................................................................................................ 123 1654651 Flange Head Capscrew .................................................................................. 124 1660500 Solenoid Valve ............................................................................................... 224 1650819 Kit-Seal ....................................................................................................... 125 2070263 Pressure Transducer ...................................................................................... 226 1579809

222443 Fitting .............................................................................................................. 126 16483 O-Ring ........................................................................................................ 127 222442 Fitting .............................................................................................................. 127 16481 O-Ring ........................................................................................................ 128 1520660 Solenoid (Transmisison Enable) .................................................................... 129 4603289 Plug ................................................................................................................ 230 384279

293741 Capscrew ....................................................................................................... 631 4025106 Bracket (Lifting Eye) ....................................................................................... 132 292500 Capscrew ....................................................................................................... 233 293622 Capscrew ....................................................................................................... 334 190763 O-Ring ........................................................................................................ 1

a 145481 O-Ring ............................................................................................................ 1



6-11

FOOTNOTES:

a Not Illustratedb → S/N A274V03064Lc S/N A274V03065L →




NOTES



6-13

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 6-7)SINGLE SPEED, ALUMINUM CHAIN DRIVE




TORQUE CONVERTER HOUSING AND ATTACHING PARTSSINGLE SPEED, ALUMINUM CHAIN DRIVE


a 4020057 Transmission Assy .............................................................................................. 1b 4043335 Transmission Assy .............................................................................................. 1

1 4016150 Converter Housing ......................................................................................... 12 1624401 Dipstick ........................................................................................................... 13 1632741 Breather .......................................................................................................... 14 1589792

235691 Fitting .............................................................................................................. 15 1703644 Plug ................................................................................................................ 16 233693 Fitting .............................................................................................................. 37 1515654 Temperature Sensor ...................................................................................... 18 292500 Capscrew ....................................................................................................... 29 292680 Washer ........................................................................................................... 2

10 1702520 Cover .............................................................................................................. 111 334560 Magnet ........................................................................................................... 112 334450 Screen ............................................................................................................ 113 1688598 Spring ............................................................................................................. 114 43207 Ball Bearing .................................................................................................... 115 4016152 Sprocket ......................................................................................................... 116 4020467 Drive Chain ..................................................................................................... 117 4020466 Drive Chain ..................................................................................................... 118 4010318 Sprocket ......................................................................................................... 119 44307 Ball Bearing .................................................................................................... 120 39375 O-Ring ............................................................................................................ 121 1558515 Fitting .............................................................................................................. 122 58916 Snap Ring ....................................................................................................... 123 44308 Ball Bearing .................................................................................................... 124 1684389 Transmission Gear ......................................................................................... 125 43208 Ball Bearing .................................................................................................... 826 1675647 Housing (Stator) (FFigure 6-9)...................................................................... 127 287860 Capscrew ....................................................................................................... 428 388049

292682 Lockwasher .................................................................................................... 429 104681 O-Ring ............................................................................................................ 230 1544218 Sealing Ring ................................................................................................... 131 4016151 Sprocket ......................................................................................................... 132 1544216 Bearing ........................................................................................................... 133 1544217 Oil Seal (Torque Converter) ........................................................................... 134 173056 Roll Pin ........................................................................................................... 235 4020311 Plate ............................................................................................................... 136 292679 Washer ........................................................................................................... 237 384279

293741 Capscrew ....................................................................................................... 238 145481 O-Ring ............................................................................................................ 1

FOOTNOTES:

a → S/N A274V03064L b S/N A274V03065L →



6-15

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 6-8)SINGLE SPEED, ALUMINUM CHAIN DRIVE




TRANSMISSION HOUSING AND ASSEMBLYSINGLE SPEED, ALUMINUM CHAIN DRIVE


b 4020057 Transmission Assy .............................................................................................. 1d 4043335 Transmission Assy .............................................................................................. 1

1 a 4016149 Transmission Housing .................................................................................... 11 c 4025209 Transmission Housing .................................................................................... 12 1702335 Gasket ............................................................................................................ 13 1688435 Cover .............................................................................................................. 14 . . . . . Pin .................................................................................................................. 25 1636645 Spacer ............................................................................................................ 16 1516849 Nut .................................................................................................................. 17 4020588 Transmission Filter ......................................................................................... 18 1676324 Clutch Pack (Reverse) (FFigure 6-11).......................................................... 19 1676323 Clutch Pack (Forward) (FFigure 6-10).......................................................... 1

10 118361 O-Ring ............................................................................................................ 111 44306 Ball Bearing .................................................................................................... 212 233693 Fitting .............................................................................................................. 313 303150 Dowel ............................................................................................................. 214 1527884 Capscrew ....................................................................................................... 2615 222444 Fitting .............................................................................................................. 116 1702336 Gasket ............................................................................................................ 117 b 2102764

4606846 Charge Pump ................................................................................................. 117 4017719 Pin .............................................................................................................. 117 1705980 Pin .............................................................................................................. 217 1705981

4057710 O-Ring ........................................................................................................ 117 1705984 Ball ............................................................................................................. 117 d 4614678 Charge Pump ................................................................................................. 117 302374 Dowel ......................................................................................................... 217 4027880 O-Ring ........................................................................................................ 217 1703021 Bushing ...................................................................................................... 217 1703020 Pin .............................................................................................................. 117 292681 Lockwasher ................................................................................................ 217 293618 Capscrew ................................................................................................... 218 292681 Lockwasher .................................................................................................... 719 293615 Capscrew ....................................................................................................... 420 1547447 Oil Seal ........................................................................................................... 121 1655880 Yoke ............................................................................................................... 122 86229 Seal ................................................................................................................ 123 1654651 Flange Head Capscrew .................................................................................. 124 1660500 Solenoid Valve ............................................................................................... 125 2070263 Pressure Transducer ...................................................................................... 126 1579809

222443 Fitting .............................................................................................................. 127 222442 Fitting .............................................................................................................. 128 1520660 Solenoid (Transmisison Enable) .................................................................... 129 4603289 Plug ................................................................................................................ 230 190763 O-Ring ............................................................................................................ 231 292500 Capscrew ....................................................................................................... 232 384279

293741 Capscrew ....................................................................................................... 6



6-17

TRANSMISSION HOUSING AND ASSEMBLYSINGLE SPEED, ALUMINUM CHAIN DRIVE


33 c 4025106 Bracket (Lifting Eye) ....................................................................................... 134 293622 Capscrew ....................................................................................................... 3

FOOTNOTES:

a → 2/2011b → S/N A274V03064L

c 2/2011 →d S/N A274V03065L →




NOTES



6-19

STATOR SUPPORT HOUSING (FIGURE 6-9)




STATOR SUPPORT HOUSING


1675647 Housing Stator Support ...................................................................................... 11 233693 Fitting .............................................................................................................. 21 16485 O-Ring ............................................................................................................ 12 1676327 Spring ............................................................................................................. 13 1676326 Spool .............................................................................................................. 14 . . . . . Plug ................................................................................................................ 55 1516826 Bushing .......................................................................................................... 16 63081 Ball ................................................................................................................. 17 1676328 Spring ............................................................................................................. 18 . . . . . Body ............................................................................................................... 1



6-21

INPUT/FORWARD CLUTCH (FIGURE 6-10)SINGLE SPEED TRANSMISSION




INPUT/FORWARD CLUTCHSINGLE SPEED TRANSMISSION


1676323 Clutch Pack ......................................................................................................... 11 . . . . . Ring Seal ........................................................................................................ 32 1581116

4025477 Ball Bearing .................................................................................................... 23 4053208 Shaft ............................................................................................................... 14 . . . . . Ring Seal ........................................................................................................ 15 . . . . . Ring Seal ........................................................................................................ 16 2085129 Piston ............................................................................................................. 17 1581108 Spring ............................................................................................................. 18 1581098 Spring ............................................................................................................. 19 1581099 Spring Guide .................................................................................................. 1

10 1581100 Snap Ring ....................................................................................................... 111 . . . . . Conical Plate .................................................................................................. 112 . . . . . Friction Plate .................................................................................................. 513 . . . . . Separator Plate .............................................................................................. 414 1537449 Pressure Plate (6.0 mm) ................................................................................ 115 . . . . . O-Ring ............................................................................................................ 116 1537450 Snap Ring ....................................................................................................... 117 124603 Ball Bearing .................................................................................................... 118 1581107 Snap Ring ....................................................................................................... 119 4007889 Clutch Gear .................................................................................................... 120 1537459 Snap Ring ....................................................................................................... 121 43207 Ball Bearing .................................................................................................... 1

1543102 Kit-Clutch Pack Plates ........................................................................................ 11595425 Kit-Clutch Pack Seals ......................................................................................... 1



6-23

COUNTER/REVERSE CLUTCH (FIGURE 6-11)SINGLE SPEED TRANSMISSION




COUNTER/REVERSE CLUTCHSINGLE SPEED TRANSMISSION


1676324 Clutch Pack ......................................................................................................... 11 . . . . . Seal ................................................................................................................ 22 1581116

4025477 Ball Bearing .................................................................................................... 23 4007888 Shaft ............................................................................................................... 14 . . . . . Seal ................................................................................................................ 15 . . . . . Seal ................................................................................................................ 16 2085129 Piston ............................................................................................................. 17 1581108 Spring ............................................................................................................. 18 1581098 Spring ............................................................................................................. 19 1581099 Spring Guide .................................................................................................. 1

10 1581100 Snap Ring ....................................................................................................... 111 . . . . . Conical Plate .................................................................................................. 112 . . . . . Friction Plate .................................................................................................. 513 . . . . . Separator Plate .............................................................................................. 414 1543094 Pressure Plate (5.8 mm) ................................................................................ 115 . . . . . O-Ring ............................................................................................................ 116 1537450 Snap Ring ....................................................................................................... 117 124603 Ball Bearing .................................................................................................... 118 1581107 Snap Ring ....................................................................................................... 119 1537459 Snap Ring ....................................................................................................... 120 4007889 Clutch Gear .................................................................................................... 121 43207 Ball Bearing .................................................................................................... 1

1543102 Kit-Clutch Pack Plates ........................................................................................ 11595425 Kit-Clutch Pack Seals ......................................................................................... 1



6-25

NOTES




7 DRIVE AXLE


SECTION 7DRIVE AXLE

DESCRIPTION PAGE

CENTER SECTION ......................................................................................................................................... 7-6DRIVE AXLE ASSEMBLY ............................................................................................................................... 7-2DRIVE TIRE AND WHEEL

MONARCH - NARROW TREAD ................................................................................................................. 7-10MONARCH - WIDE TREAD ........................................................................................................................ 7-11TRELLEBORG - NARROW TREAD ........................................................................................................... 7-8



7-1

DRIVE AXLE ASSEMBLY (FIGURE 7-1)




DRIVE AXLE ASSEMBLY


4017174 Drive Axle ........................................................................................................... 11 293630 Capscrew ....................................................................................................... 162 4002683 Axle Shaft ....................................................................................................... 23 2021918 Nut .................................................................................................................. 24 2021588 Lockwasher .................................................................................................... 25 2021592 Washer ........................................................................................................... 26 1509835 Hub Assembly ................................................................................................ 27 1525632 Tapered Roller Bearing .............................................................................. 17 368427 Bearing Set (Optional) ................................................................................ 18 1509847 Hub (Brake Drum) ...................................................................................... 19 2021557 Seal ............................................................................................................ 1

10 2021555 Tapered Roller Bearing .............................................................................. 110 1375485 Roller Bearing (Optional) ............................................................................ 111 2021554 Seal ............................................................................................................ 112 1509870 Wheel Stud (Hub) ....................................................................................... 613 4017172 Drive Axle Housing (RH and LH) .................................................................... 214 4003843 Wear Sleeve ............................................................................................... 115 2021286 Bolt ................................................................................................................. 1216 1552768 Brake Assembly (LH) (With Cable) (FFigure 9-1)......................................... 116 1552769 Brake Assembly (RH) (With Cable) (FFigure 9-1)......................................... 117 293648 Capscrew ....................................................................................................... 2018 1521809 Drain Plug ....................................................................................................... 119 1641351 Fitting .............................................................................................................. 120 4601649 Tube Assy ...................................................................................................... 121 1327241 Nut .............................................................................................................. 222 1307884

1514429 Nut .................................................................................................................. 123 1618311 Bracket ........................................................................................................... 124 1527879 Capscrew ....................................................................................................... 125 4601648 Tube Assy ...................................................................................................... 126 1327241 Nut .............................................................................................................. 227 1527878 Capscrew ....................................................................................................... 128 2075120 Clamp ............................................................................................................. 128 164488 Clamp (Optional) ............................................................................................ 129 4002604 Drive Axle Center Section .............................................................................. 130 17173 Blind Break (Pop) Rivet .................................................................................. 230 1534417 Capscrew (Alternate Part) .............................................................................. 131 1692643 Plug ................................................................................................................ 132 14603 Plug ................................................................................................................ 133 86543 O-Ring ............................................................................................................ 234 293698 Capscrew ............................................................................................................ 435 296426 Washer ............................................................................................................... 436 1380266

292658 Nut ...................................................................................................................... 437 4000205 Dust Cover .......................................................................................................... 138 1517673 Shaft ................................................................................................................... 139 1547757 Drive Shaft .......................................................................................................... 140 1566462 Universal Joint ................................................................................................ 241 1566461 Coupling ......................................................................................................... 142 293616 Capscrew ............................................................................................................ 8



7-3

DRIVE AXLE ASSEMBLY


43 1517836 Wheel Nut ........................................................................................................... 12




NOTES



7-5

CENTER SECTION (FIGURE 7-2)




CENTER SECTION


4002604 Drive Axle Center Section (Assembly) ................................................................ 11 . . . . . Center Section Housing ................................................................................. 12 2021288 Radial Roller Bearing ..................................................................................... 23 4002527 Nut .................................................................................................................. 24 293762 Capscrew ....................................................................................................... 25 1523479 Ball Bearing .................................................................................................... 26 1517578 Gear ............................................................................................................... 17 1516535 Housing .......................................................................................................... 18 1522377 Oil Seal ........................................................................................................... 19 2022352 Tapered Roller Bearing .................................................................................. 1

10 1530588 Washer ........................................................................................................... 111 1516536 Cover (Pinion) ................................................................................................ 112 1527879 Capscrew ....................................................................................................... 513 2026861 Nut .................................................................................................................. 114 1510114 Capscrew ....................................................................................................... 915 302385 Dowel ............................................................................................................. 216 4004475 Gear ............................................................................................................... 117 4004468 Sleeve ............................................................................................................ 118 2028862 Tapered Roller Bearing .................................................................................. 119 1520755 Shim (0.04 in.) ................................................................................................ 120 1569913 Shim (0.009 in.) .............................................................................................. 121 1520752 Shim (0.012 in.) .............................................................................................. 122 1569914 Shim (0.014 in.) .............................................................................................. 123 1520753 Shim (0.016 in.) .............................................................................................. 124 1569915 Shim (0.018 in.) .............................................................................................. 125 1520754 Shim (0.19 in.) ................................................................................................ 126 1569912 Shim (0.008 in.) .............................................................................................. 127 293630 Capscrew ....................................................................................................... 1128 4002491 Cover .............................................................................................................. 129 1683651 O-Ring ............................................................................................................ 130 2021286 Bolt ................................................................................................................. 1231 2054381 Differential ...................................................................................................... 132 1598536 Kit-Gear ...................................................................................................... 233 1565325 Washer ....................................................................................................... 234 1593763 Shaft ........................................................................................................... 135 1593694 Cotter Pin ................................................................................................... 136 2054792 Gear and Pinion ............................................................................................. 1

1584621 Sealant ........................................................................................................... 1264159 Adhesive ......................................................................................................... 1



7-7

DRIVE TIRE AND WHEEL (FIGURE 7-3)TRELLEBORG — NARROW TREAD




DRIVE TIRE AND WHEELTRELLEBORG – NARROW TREAD


1 1585768 Wheel And Tire Assembly (6.50 x 10-12PR Pneumatic) .................................... 22 1544232 Pneumatic Tire (6.50 x 10-12PR) ................................................................... 13 2027618 Wheel Stud ..................................................................................................... 64 2092536 Wheel Assy (5.00 x 10) .................................................................................. 15 292685 Lockwasher .................................................................................................... 66 292600 Nut .................................................................................................................. 6



7-9

DRIVE TIRE AND WHEEL (FIGURE 7-4)MONARCH — NARROW TREAD


. . . . . Wheel And Tire (Assembly) ................................................................................ 21603471 Wheel And Tire (Assembly) (Non-Marking) ........................................................ 2

1 1544234 Solid Pneumatic Tire (6.50x10/5.0) ................................................................ 11 1603490 Tire (Non-Marking 6.50x10/5.0) ..................................................................... 12 2067040 Rim ................................................................................................................. 13 323599 Wheel Side Ring ........................................................................................ 14 323598 Wheel Lock Ring ........................................................................................ 1




DRIVE TIRE AND WHEEL (FIGURE 7-5)MONARCH — WIDE TREAD


1 1616041 Solid Pneumatic Tire (23x10-12/8.0) .................................................................. 21 4051125 Solid Pneumatic Tire (Non Marking, 23x10-12/8.0) ............................................ 22 4619743 Wheel Assy (8.00G x 12) .................................................................................... 23 4615074 Wheel ............................................................................................................. 14 1688050 Shoulder Ring ................................................................................................. 15 1688049 Wheel Side Ring ............................................................................................. 16 1688051 Wheel Lock Ring ............................................................................................ 1



7-11

NOTES




8 STEERING SYSTEM


SECTION 8STEERING SYSTEM

DESCRIPTION PAGE

STEER TIRE AND WHEELMONARCH - NARROW TREAD ................................................................................................................. 8-16TRELL - NARROW TREAD ........................................................................................................................ 8-14

STEERING AXLE AND ATTACHING PARTS ................................................................................................. 8-10STEERING COLUMN ASSEMBLY


STEERING CYLINDER ................................................................................................................................... 8-12STEERING WHEEL AND COLUMN




8-1

STEERING WHEEL AND COLUMN (FIGURE 8-1)NON-ISOLATED — LPG




STEERING WHEEL AND COLUMNNON-ISOLATED – LPG


1 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 11 1531563 Steering Wheel (With Spinner) ........................................................................... 12 1586109 Knob Assembly .............................................................................................. 12 1675581 Knob , Spinner ........................................................................................... 12 1675582 Cap ............................................................................................................. 12 1675583 Insert .......................................................................................................... 13 1608622 Horn Button ......................................................................................................... 14 . . . . . Display Cluster (FFigure 5-10).......................................................................... 15 a 1657962 Steering Column (FFigure 8-3).......................................................................... 15 b 4023450 Steering Column (FFigure 8-3).......................................................................... 16 1512403 Capscrew ............................................................................................................ 47 . . . . . Hydraulic Control Valve (FFigure 10-8)............................................................. 1

FOOTNOTES:

a → S/N A274V01682J b S/N A274V01683J →



8-3

STEERING WHEEL AND COLUMN (FIGURE 8-2)ISOLATED — DIESEL


1 1512403 Capscrew ............................................................................................................ 42 a 1608622 Horn Button ......................................................................................................... 13 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 13 1531563 Steering Wheel (With Spinner) ........................................................................... 14 1586109 Knob Assembly .............................................................................................. 15 b 4023451 Steering Column (FFigure 8-4).......................................................................... 15 c 4611791 Steering Column (FFigure 8-4).......................................................................... 16 2079369 Isolator ................................................................................................................ 87 1606750 Spacer ................................................................................................................ 4

FOOTNOTES:

a Service with Horn Replacement Kit 1642089b S/N A274V01684J ↔ 4/2012

c 4/2012 →




NOTES



8-5

STEERING COLUMN ASSEMBLY (FIGURE 8-3)NON-ISOLATED — LPG




STEERING COLUMN ASSEMBLYNON-ISOLATED – LPG


a 1657962 Steering Column ................................................................................................. 1c 4023450 Steering Column ................................................................................................. 1

1 b 4028642 Kit (Shaft Upper) ............................................................................................. 12 . . . . . Shaft Assembly (Upper) ............................................................................. 13 . . . . . Housing ...................................................................................................... 14 1562492 Kit-Nut ............................................................................................................ 14 . . . . . Nut .............................................................................................................. 25 1562493 Kit-Shaft (Lower) ............................................................................................ 16 . . . . . Shaft Assembly (Lower) ............................................................................. 17 . . . . . Pin .............................................................................................................. 18 1562496 Kit-Contact ...................................................................................................... 19 . . . . . Contact Assembly (Horn) ........................................................................... 1

10 . . . . . Screw ......................................................................................................... 411 . . . . . Fastener ..................................................................................................... 112 . . . . . Connector ................................................................................................... 113 1562501 Kit-Pivot (Lower) ............................................................................................. 114 . . . . . Bolt (Pivot) .................................................................................................. 215 . . . . . Bushing ...................................................................................................... 216 . . . . . Nut .............................................................................................................. 217 1562505 Kit-Gas Spring ................................................................................................ 118 . . . . . Gas Spring ................................................................................................. 119 . . . . . Pin .............................................................................................................. 120 . . . . . Pin .............................................................................................................. 121 1562509 Kit-Support ..................................................................................................... 122 . . . . . Support ....................................................................................................... 123 . . . . . Spacer ........................................................................................................ 424 . . . . . Nut .............................................................................................................. 225 . . . . . Washer ....................................................................................................... 226 . . . . . Screw ......................................................................................................... 2

FOOTNOTES:

a → S/N A274V01682Jb 1/2011 →

c S/N A274V01683J →



8-7

STEERING COLUMN ASSEMBLY (FIGURE 8-4)ISOLATED — DIESEL




STEERING COLUMN ASSEMBLYISOLATED – DIESEL


a 4023451 Steering Column ................................................................................................. 1b 4611791 Steering Column ................................................................................................. 1

1 a 1647530 Kit-Support ..................................................................................................... 11 b 4038672 Kit-Support ..................................................................................................... 12 . . . . . Support ....................................................................................................... 13 . . . . . Spacer ........................................................................................................ 44 . . . . . Joint ............................................................................................................ 15 . . . . . Nut .............................................................................................................. 26 . . . . . Washer ....................................................................................................... 27 . . . . . Screw ......................................................................................................... 28 a 4028642 Kit (Shaft Upper) ............................................................................................. 18 b 4038673 Kit-Shaft (Upper) ............................................................................................ 19 . . . . . Shaft Assembly (Upper) ............................................................................. 1

10 . . . . . Housing Assembly ..................................................................................... 111 a 1562492 Kit-Nut ............................................................................................................ 111 b 4038674 Kit-Nut ............................................................................................................ 112 . . . . . Nut .............................................................................................................. 213 a 1562493 Kit-Shaft (Lower) ............................................................................................ 113 b 4038675 Kit-Shaft (Lower) ............................................................................................ 114 . . . . . Shaft Assembly (Lower) ............................................................................. 115 . . . . . Pin .............................................................................................................. 116 a 1562496 Kit-Contact ...................................................................................................... 116 b 4038676 Kit-Contact ...................................................................................................... 117 . . . . . Contact Assembly (Horn) ........................................................................... 118 . . . . . Screw ......................................................................................................... 419 . . . . . Fastener ..................................................................................................... 120 . . . . . Connector ................................................................................................... 121 a 1562501 Kit-Pivot (Lower) ............................................................................................. 121 b 4038677 Kit Pivot (Lower) ............................................................................................. 122 . . . . . Bolt (Pivot) .................................................................................................. 223 . . . . . Bushing ...................................................................................................... 224 . . . . . Nut .............................................................................................................. 225 a 1562505 Kit-Gas Spring ................................................................................................ 125 a 4038678 Kit-Gas Spring ................................................................................................ 126 . . . . . Gas Spring ................................................................................................. 127 . . . . . Pin .............................................................................................................. 128 . . . . . Pin .............................................................................................................. 1

FOOTNOTES:

a S/N A274V01684J ↔ 4/2012 b 4/2012 →



8-9

STEERING AXLE AND ATTACHING PARTS (FIGURE 8-5)




STEERING AXLE AND ATTACHING PARTS


1524927 Steer Axle Assembly ........................................................................................... 11 1524921 Steering Axle .................................................................................................. 12 58903 Snap Ring ....................................................................................................... 83 1568271 Pin .................................................................................................................. 44 300752 Spherical Washer ........................................................................................... 85 300751 Bushing .......................................................................................................... 46 39352 O-Ring ............................................................................................................ 27 300767 Spacer ............................................................................................................ 28 264973 Seal ................................................................................................................ 29 1502277 King Pin .......................................................................................................... 2

10 1524916 Spindle (LH) ................................................................................................... 111 226986 Pin .................................................................................................................. 212 13957 Grease Fitting ................................................................................................. 613 1375472 Tapered Roller Bearing .................................................................................. 213 2021803 Bearing Set (Optional) .................................................................................... 214 1531171 Tapered Roller Bearing .................................................................................. 214 2021802 Bearing Set (Optional) .................................................................................... 215 1536250 Washer ........................................................................................................... 216 249289 Nut .................................................................................................................. 417 2021800 Cap ................................................................................................................. 218 15245 Cotter Pin ....................................................................................................... 419 1525238 Hub ................................................................................................................. 220 1502276 Wheel Stud ................................................................................................. 621 2021898 Seal ................................................................................................................ 222 300766 Sleeve ............................................................................................................ 223 a 1524923 Tie Rod ........................................................................................................... 223 b 4028349 Tie Rod ........................................................................................................... 224 98525 Oil Seal ........................................................................................................... 225 1374815 Bearing Set ..................................................................................................... 425 4006720 Bearing Set ..................................................................................................... 426 2055917 Steering Cylinder (FFigure 8-6)..................................................................... 127 1524914 Spindle (RH) ................................................................................................... 128 293686 Capscrew ....................................................................................................... 429 1517836 Wheel Nut ........................................................................................................... 1230 1527886 Capscrew ............................................................................................................ 431 1388838 Rubber Mount ..................................................................................................... 132 2060696 Rubber Mount ..................................................................................................... 233 4004500 Plate .................................................................................................................... 234 320159 Washer ............................................................................................................... 435 316826 Nut ...................................................................................................................... 4

FOOTNOTES:

a → 4/2011 b 4/2011 →



8-11

STEERING CYLINDER (FIGURE 8-6)


2055917 Steering Cylinder ................................................................................................ 11 1533741 End Cap ......................................................................................................... 22 163307 Rod Wiper ...................................................................................................... 23 1381099 Rod Seal ......................................................................................................... 24 14191 O-Ring ............................................................................................................ 25 1310391 Back-Up Ring ................................................................................................. 26 1310389 O-Ring ............................................................................................................ 27 2044370 Piston Seal ..................................................................................................... 18 1530211 Tube Wldmt-Cylinder ...................................................................................... 19 1533747 Cylinder Rod ................................................................................................... 1

1534252 Kit-Seal ............................................................................................................... 1




NOTES



8-13

STEER TIRE AND WHEEL (FIGURE 8-7)TRELL — NARROW TREAD




STEER TIRE AND WHEELTRELL – NARROW TREAD


1 . . . . . Wheel and Tire Assembly (6.50 x 10-12PR Pneumatic) .................................... 22 1544232 Pneumatic Tire (6.50 x 10-12PR) ................................................................... 13 2021575 Wheel Stud ..................................................................................................... 64 2092534 Wheel Assy .................................................................................................... 15 292683 Lockwasher .................................................................................................... 66 303119 Nut .................................................................................................................. 6



8-15

STEER TIRE AND WHEEL (FIGURE 8-8)MONARCH — NARROW TREAD


1695239 Wheel And Tire (Assembly) ................................................................................ 2. . . . . Wheel And Tire (Assembly) (Non-Marking) ........................................................ 2

1 281647 Solid Pneumatic Tire ...................................................................................... 11 4051093 Solid Pneumatic Tire (Non-Marking) .............................................................. 12 2067053 Rim (4.33 x 8) ................................................................................................. 13 2026224 Side Ring ........................................................................................................ 14 2026225 Lock Ring ....................................................................................................... 1




9 BRAKE SYSTEM


SECTION 9BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ........................................................................................................................................ 9-2BRAKE PEDAL LINKAGE ............................................................................................................................... 9-4PARK BRAKE .................................................................................................................................................. 9-6



9-1

BRAKE ASSEMBLY (FIGURE 9-1)




BRAKE ASSEMBLYKEY:A: Left HandB: Right Hand


1552768 Brake Assembly (LH) (With Cable) ............................................................ 1 ..1552769 Brake Assembly (RH) (With Cable) ............................................................ .. 11593917 Brake Assembly (LH) (Without Cable) ................................................... 1 ..1593918 Brake Assembly (RH) (Without Cable) .................................................. .. 1

1 2026773 Backplate ........................................................................................... .. 11 2026774 Backplate ........................................................................................... 1 ..2 . . . . . Brake Shoe ........................................................................................ 2 23 2026776 Bolt .................................................................................................... 2 24 . . . . . Adjuster Assembly ............................................................................. .. 14 . . . . . Adjuster Assembly ............................................................................. 1 ..5 . . . . . Spring (Adjuster) ............................................................................... 1 16 2026777 Lever (RH) ......................................................................................... .. 16 2026778 Lever (LH) ......................................................................................... 1 ..7 . . . . . Pin ..................................................................................................... 1 18 2026780 Strut ................................................................................................... 1 19 2026781 Retaining Ring ................................................................................... 2 2

10 2026782 Spring ................................................................................................ 2 211 . . . . . Spring (Shoe Hold Down) .................................................................. 2 212 . . . . . Washer .............................................................................................. 2 213 . . . . . Washer (Lower) ................................................................................. 1 114 . . . . . Pin ..................................................................................................... 2 215 1593919 Wear Plate ......................................................................................... 1 116 1367855 Plug ................................................................................................... 1 117 . . . . . Lever ................................................................................................. .. 117 . . . . . Lever ................................................................................................. 1 ..18 . . . . . Stop (Lever) ....................................................................................... 1 119 . . . . . Spring ................................................................................................ 1 120 2026783 Spring ................................................................................................ 1 121 2026775 Wheel Cylinder .................................................................................. 1 122 2045884 Piston Rod ..................................................................................... 2 223 . . . . . Piston ............................................................................................ 2 224 . . . . . Cup ................................................................................................ 2 225 . . . . . Spring ............................................................................................ 1 126 . . . . . Boot ............................................................................................... 2 227 1367871 Cup ................................................................................................ 1 128 1367870 Bleeder Screw ............................................................................... 1 129 1552770 Parking Brake Cable (LH) ...................................................................... 1 ..29 1552771 Parking Brake Cable (RH) ..................................................................... .. 1

2026787 Kit-Brake Shoe ........................................................................................... 1 12026784 Kit-Adjuster (LH) ......................................................................................... 1 ..2026785 Kit-Adjuster (RH) ........................................................................................ .. 12026786 Kit-Hold Down ............................................................................................ 1 11367876 Kit-Repair Wheel Cylinder .......................................................................... 1 12040957 Kit-Repair Wheel Cylinder .......................................................................... 1 1



9-3

BRAKE PEDAL LINKAGE (FIGURE 9-2)




BRAKE PEDAL LINKAGE


1 2314223 Reservoir ............................................................................................................ 11 2021341 Cap ................................................................................................................. 11 2077604 Tank ............................................................................................................... 11 2021343 Packing ........................................................................................................... 12 1510126 Screw (Button Head) .......................................................................................... 23 1307884

1514429 Nut ...................................................................................................................... 24 1699992 Mount .................................................................................................................. 15 2021353 Holder ................................................................................................................. 16 1502003 Hose Clamp ........................................................................................................ 27 1531569 Hose ................................................................................................................... 18 1543698 Clamp (Swivel) .................................................................................................... 19 1543842 Clamp ................................................................................................................. 1

10 2059937 Hose Assy ........................................................................................................... 111 4009385 Master Cylinder ................................................................................................... 112 1544153 Locknut ............................................................................................................... 213 1527881 Capscrew ............................................................................................................ 213 1510113 Capscrew (Alternate Part) .................................................................................. 214 325897 Clamp ................................................................................................................. 115 1527879 Capscrew ............................................................................................................ 416 1688503 Mount .................................................................................................................. 117 1683486 Sensor (Brake Position) ...................................................................................... 118 b 1701768 Screw .................................................................................................................. 218 d 1553897 Capscrew ............................................................................................................ 219 302398 Locknut ............................................................................................................... 220 c 1529366 Capscrew ............................................................................................................ 120 c 4011940 Capscrew ............................................................................................................ 121 1556475 Bumper ............................................................................................................... 122 239503 Nut ...................................................................................................................... 123 1534871 Bolt ...................................................................................................................... 124 1585575 Bushing ............................................................................................................... 225 1704902 Capscrew ............................................................................................................ 126 292668 Nut ...................................................................................................................... 227 1375391 Pin (Rod End) ..................................................................................................... 128 1351689 Locking Cotter Pin .............................................................................................. 129 1707007 Brake Pedal ........................................................................................................ 130 1570298 Rubber Pad ......................................................................................................... 131 1568075 Spring (RH) ......................................................................................................... 132 1594950

4053949 Plate .................................................................................................................... 1a 2111171 Wire Harness (Jumper) (Brake Sensor/Cowl Harness) ...................................... 1

2064554 Loctite ................................................................................................................. 1

FOOTNOTES:

a Not Illustratedb → 4/2014

c → S/N A274V01843Jd 4/2014 →



9-5

PARK BRAKE (FIGURE 9-3)




PARK BRAKE


1 4039373 Parking Brake Assembly ..................................................................................... 12 4039366 Parking Brake Lever ....................................................................................... 13 1683486 Sensor (Brake Position) ................................................................................. 14 296378 Washer ........................................................................................................... 25 1701768 Screw ............................................................................................................. 26 4011940 Capscrew ............................................................................................................ 4



9-7

NOTES




10 HYDRAULIC SYSTEM


SECTION 10HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE LOCKOUT GROUPMANUAL CONTROL VALVE ...................................................................................................................... 10-20

GEAR PUMP ASSEMBLY ............................................................................................................................... 10-8HAND LEVERS

2 AND 3 FUNCTION ................................................................................................................................... 10-124 FUNCTION ............................................................................................................................................... 10-14

HYDRAULIC CONTROL VALVEMANUAL - THREE FUNCTION .................................................................................................................. 10-16

HYDRAULIC CONTROL VALVE (MANUAL)FOUR FUNCTION ....................................................................................................................................... 10-18

HYDRAULIC FILTER ...................................................................................................................................... 10-10HYDRAULIC HOSES

STEERING .................................................................................................................................................. 10-4TILT, HOIST AND AUXILIARY .................................................................................................................... 10-6

HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 10-2MANUAL VALVE ANTI STALL GROUP .......................................................................................................... 10-22STEERING CONTROL UNIT .......................................................................................................................... 10-30TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 10-32TILT CYLINDER ASSEMBLY .......................................................................................................................... 10-34VALVE ASSEMBLY, AUXILIARY

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-26VALVE ASSEMBLY, LIFT AND TILT

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-24VALVE ASSEMBLY, OUTLET SECTION

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-28



10-1

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-1)




HYDRAULIC SUPPLY AND RETURN


1 369804 Clamp ................................................................................................................. 42 2111325 Hose (Three Function Return) ............................................................................ 12 2111326 Hose (Four Function Return) .............................................................................. 13 . . . . . Hydraulic Filter (FFigure 10-5)........................................................................... 14 2060751 Dipstick ............................................................................................................... 14 1580682 O-Ring ............................................................................................................ 15 222510 Fitting .................................................................................................................. 15 16484 O-Ring ............................................................................................................ 16 1502007 Hose Clamp ........................................................................................................ 17 1502123 Hose ................................................................................................................... 17 127918 Hose (Optional) ................................................................................................... 18 1582161 Breather .............................................................................................................. 18 16486 O-Ring ............................................................................................................ 19 1510116 Capscrew ............................................................................................................ 2

10 1582160 Adapter (Breather) .............................................................................................. 111 1393879 Nut ...................................................................................................................... 212 1624904 Strainer ............................................................................................................... 112 16984 O-Ring ............................................................................................................ 113 4605974 Hose ................................................................................................................... 114 4026661 Tube Assy ........................................................................................................... 115 339530 Clamp ................................................................................................................. 116 296420 Washer ............................................................................................................... 217 292513 Capscrew ............................................................................................................ 218 1564515 Capscrew ............................................................................................................ 219 4605946 Hose ................................................................................................................... 120 1568199 Adapter (Suction) ................................................................................................ 120 16487 O-Ring ............................................................................................................ 121 2098694 Gear Pump (25.7 cc) (FFigure 10-4)................................................................. 121 2098695 Gear Pump (24.0 cc) (FFigure 10-4)................................................................. 122 1486749 Fitting .................................................................................................................. 122 4028685 Adapter (Optional Quick Lok) ............................................................................. 123 4612084 Hose Assy ........................................................................................................... 123 4611860 Hose Assy (Optional Quick Lok) ......................................................................... 124 1486751 Fitting .................................................................................................................. 124 4028686 Adapter (Optional Quick Lok) ............................................................................. 125 127045 Clamp (Hose) ...................................................................................................... 126 2306118 Clamp ................................................................................................................. 1

a 264159 Adhesive ............................................................................................................. ARa 1528481 Plug (With O-Ring for Drain) ............................................................................... 1

FOOTNOTES:

a Not Illustrated



10-3

HYDRAULIC HOSES (FIGURE 10-2)STEERING




HYDRAULIC HOSESSTEERING


1 . . . . . Steer Axle (FFigure 8-5).................................................................................... 12 1486740 Fitting .................................................................................................................. 23 4602008

4612115 Hose Assy ........................................................................................................... 14 4602007

4612114 Hose Assy ........................................................................................................... 15 1544157 Clip ...................................................................................................................... 66 1480237 Nut ...................................................................................................................... 67 1527879 Capscrew ............................................................................................................ 68 287844 Capscrew ............................................................................................................ 19 1707283 Hose Clamp ........................................................................................................ 1

10 313805 Nut ...................................................................................................................... 111 1516201 Fitting .................................................................................................................. 211 4022958 Fitting (Alternate Part) ......................................................................................... 112 . . . . . Hydraulic Control Valve (FFigure 10-8)............................................................. 113 1477996 Hose Clamp (Alternate Part) ............................................................................... 114 1569979 Clamp (Alternate Part) ........................................................................................ 1



10-5

HYDRAULIC HOSES (FIGURE 10-3)TILT, HOIST AND AUXILIARY




HYDRAULIC HOSESTILT, HOIST AND AUXILIARY

KEY:A: Three FunctionB: Four Function


1 1617657 Clamp ......................................................................................................... 1 12 2065052 Hose Assy .................................................................................................. .. 13 1477996 Hose Clamp ............................................................................................... 1 14 2065051 Hose Assy .................................................................................................. 1 15 2073496 Hose Assy .................................................................................................. .. 16 2073495 Hose Assy .................................................................................................. 1 17 . . . . . Tilt Cylinder (FFigure 10-17)..................................................................... 2 28 1360386 Clamp (Double Hose) ................................................................................. 1 19 1531558 Insert .......................................................................................................... 2 2

10 293796 Capscrew ................................................................................................... 2 211 1487058 Fitting ......................................................................................................... 3 311 1527813 O-Ring ................................................................................................... 1 112 4605114 Hose Assy .................................................................................................. 1 113 1516197 Fitting ......................................................................................................... 1 113 1527813 O-Ring ................................................................................................... 1 114 4605115 Hose Assy .................................................................................................. 1 115 4611333 Tube Assy .................................................................................................. 1 116 1522425 Fitting ......................................................................................................... 1 116 265787 O-Ring ................................................................................................... 2 217 1486742 Fitting ......................................................................................................... 1 117 265787 O-Ring ................................................................................................... 1 118 4048863 Fitting ......................................................................................................... 1 118 265787 O-Ring ................................................................................................... 1 118 16484 O-Ring ................................................................................................... 1 119 1488464 Fitting ......................................................................................................... 1 119 265787 O-Ring ................................................................................................... 2 220 4605113 Hose Assy .................................................................................................. 1 121 2066044 Hose Assy .................................................................................................. 1 122 325804 Clamp ......................................................................................................... 2 223 1613324 Capscrew ................................................................................................... 2 224 1480237 Nut .............................................................................................................. 2 225 1487069 Fitting ......................................................................................................... 1 126 4605116 Hose Assy (Hoist) ...................................................................................... 1 126 4614605 Hose Assy (Hoist) ...................................................................................... 1 127 2061646 Fitting (Diagnostic) ..................................................................................... 1 128 1487061 Fitting ......................................................................................................... 1 128 265787 O-Ring ................................................................................................... 1 128 16484 O-Ring ................................................................................................... 1 129 4048862 Fitting ......................................................................................................... 1 129 16484 O-Ring ................................................................................................... 1 129 265787 O-Ring ................................................................................................... 1 1



10-7

GEAR PUMP ASSEMBLY (FIGURE 10-4)




GEAR PUMP ASSEMBLYKEY:A: 24.0 cc/RevB: 25.7 cc/Rev


2098695 Gear Pump (24.0 cc/Rev) .......................................................................... 1 ..2098694 Gear Pump (25.7 cc/Rev) .......................................................................... .. 1

1 . . . . . Gear Plate .............................................................................................. 1 12 . . . . . Drive Gear ............................................................................................. 1 13 . . . . . Driven Gear ........................................................................................... 1 14 1581536 Flange .................................................................................................... 1 15 1578665 Cover ..................................................................................................... 1 16 1578673 Side Plate .............................................................................................. 2 27 . . . . . Plate Seal .............................................................................................. 2 28 . . . . . Back-Up Ring ......................................................................................... 2 29 . . . . . Oil Seal .................................................................................................. 1 1

10 . . . . . Snap Ring .............................................................................................. 1 111 1578671 Screw ..................................................................................................... 4 412 1578672 Dowel ..................................................................................................... 4 4

1584987 Gear Set ..................................................................................................... .. 11581537 Gear Set ..................................................................................................... 1 ..1465140 Kit-Seal ....................................................................................................... 1 1



10-9

HYDRAULIC FILTER (FIGURE 10-5)




HYDRAULIC FILTER


4000256 Hydraulic Filter Assembly ................................................................................... 11 1708700 Cap Assembly ................................................................................................ 12 1570339 Lid .............................................................................................................. 13 1705548 O-Ring ........................................................................................................ 14 1570340 Spring ......................................................................................................... 15 4003067 Dipstick Holder ............................................................................................... 15 . . . . . O-ring ......................................................................................................... 16 4000257 Hydraulic Filter Head Assembly ..................................................................... 17 14591 Plug ............................................................................................................ 27 16481 O-Ring ................................................................................................... 18 . . . . . Quad Ring (Tank Sealing) .............................................................................. 19 . . . . . O-Ring (Element) ........................................................................................... 1

10 4000258 Hydraulic Filter (Bowl Assembly) .................................................................... 111 . . . . . Filter ........................................................................................................... 112 1570347 Filter Can (Bowl) ........................................................................................ 1

1708596 Kit-Seal ............................................................................................................... 11707194 Kit-Filter Element and Cap Seal ......................................................................... 1



10-11

HAND LEVERS (FIGURE 10-6)2 AND 3 FUNCTION




HAND LEVERS2 AND 3 FUNCTION

KEY:A: 2 Lever/FunctionB: 3 Lever/Function


1 2099393 Lever (Lift) .................................................................................................. 1 12 2099394 Lever (Tilt) .................................................................................................. 1 13 2099395 Lever (Auxiliary One) ................................................................................. .. 14 1517395

4038182 Knob ........................................................................................................... 2 35 1583611 Capscrew ................................................................................................... 2 26 1564747 Bushing ...................................................................................................... 4 67 1670293 Shaft ........................................................................................................... 1 18 1662420 Link ............................................................................................................. 2 39 1517361 Locking Ring Cotter Pin ............................................................................. 4 6

10 309109 Pin .............................................................................................................. 4 611 1309475 Collar .......................................................................................................... 1 ..12 1589792

235691 Fitting ......................................................................................................... 2 ..13 1586627 Capscrew ................................................................................................... 3 314 1346752 Washer ....................................................................................................... 3 315 2063991 Isolator ....................................................................................................... 3 316 a 2105869 Hydraulic Control Valve (Manual) (FFigure 10-8)..................................... 1 116 b 4629068 Hyd Control Valve (Manual Low Relief) (FFigure 10-8)............................ 1 1

FOOTNOTES:

a → 4/2014 b 4/2014 →



10-13

HAND LEVERS (FIGURE 10-7)4 FUNCTION




HAND LEVERS4 FUNCTION


1 1586627 Capscrew ............................................................................................................ 32 1346752 Washer ............................................................................................................... 33 2063991 Isolator ................................................................................................................ 34 1670293 Shaft ................................................................................................................... 15 1564747 Bushing ............................................................................................................... 86 2099396 Lever (Auxiliary Two) .......................................................................................... 17 2099395 Lever (Auxiliary One) .......................................................................................... 18 2099394 Lever (Tilt) ........................................................................................................... 19 2099393 Lever (Lift) ........................................................................................................... 1

10 15173954038182 Knob ................................................................................................................... 4

10 2070655 Lens (Blank) ........................................................................................................ 111 1662420 Link ..................................................................................................................... 412 309109 Pin ....................................................................................................................... 813 1517361 Locking Ring Cotter Pin ...................................................................................... 814 a 2105871 Hydraulic Control Valve (Manual) ....................................................................... 114 b 4629070 Hyd Control Valve (Manual) (FFigure 10-9)...................................................... 1

FOOTNOTES:

a → 4/2014 b 4/2014 →



10-15

HYDRAULIC CONTROL VALVE (FIGURE 10-8)MANUAL — THREE FUNCTION




HYDRAULIC CONTROL VALVEMANUAL – THREE FUNCTION


a 2105869 Hydraulic Control Valve (Manual) ....................................................................... 1b 4629068 Hyd Control Valve (Manual) (Low Relief) ........................................................... 1

1 2056868 Steering Control Unit (FFigure 10-15)........................................................... 12 a 2105879 Hydraulic Control Valve .................................................................................. 12 b 4629077 Hyd Control Valve .......................................................................................... 13 a 1670463 Valve Section (Aux.) ................................................................................... 13 b 4087334 Valve Section (Aux) (FFigure 10-13)........................................................ 14 1578746 Valve Section (Outlet Section) (Outlet) (FFigure 10-14)........................... 15 a 1702420 Valve Section (Lift And Tilt) (FFigure 10-12)............................................. 15 b 4088047 Valve Section (Lift And Tilt) (FFigure 10-12)............................................. 16 1683529 Solenoid Assembly (Double Function) ................................................................ 17 1670413 Needle Roller ...................................................................................................... 28 18748 Capscrew ............................................................................................................ 2

FOOTNOTES:

a → 4/2014 b 4/2014 →



10-17

HYDRAULIC CONTROL VALVE (MANUAL) (FIGURE 10-9)FOUR FUNCTION




HYDRAULIC CONTROL VALVE (MANUAL)FOUR FUNCTION


a 2105871 Hydraulic Control Valve (Manual) ....................................................................... 1b 4629070 Hyd Control Valve (Manual) ................................................................................ 1

1 a 2105880 Hydraulic Control Valve .................................................................................. 11 b 4626786 Hyd Control Valve .......................................................................................... 12 a 1578747 Relief Valve (3100 PSI) (Main Relief) ........................................................ 12 b 4098672 Relief Valve (Main) ..................................................................................... 13 1578707 Relief Valve (Secondary) (2250 PSI) ......................................................... 14 4088047 Valve Section (Lift And Tilt) (FFigure 10-12)............................................. 15 4087334 Valve Section (Auxiliary One) (FFigure 10-13)......................................... 16 4087335 Valve Section (Auxiliary Two) (FFigure 10-13)......................................... 17 1578746 Valve Section (Outlet Section) (FFigure 10-14)........................................ 18 2056868 Steering Control Unit (FFigure 10-15)........................................................... 19 1683529 Solenoid Assembly (Double Function) ................................................................ 2

10 18748 Capscrew ............................................................................................................ 411 1670413 Needle Roller ...................................................................................................... 4

FOOTNOTES:

a → 4/2014 b 4/2014 →



10-19

CONTROL VALVE LOCKOUT GROUP (FIGURE 10-10)MANUAL CONTROL VALVE




CONTROL VALVE LOCKOUT GROUPMANUAL CONTROL VALVE

KEY:A: 3 FunctionB: 4 Function


1 1683529 Solenoid Assembly (Double Function) ....................................................... 1 22 1683621 Solenoid Assembly (Single Function) ........................................................ 1 ..3 18748 Capscrew ................................................................................................... 4 44 1670413 Needle Roller ............................................................................................. 3 45 . . . . . Manual Control Valve (FFigure 10-8)........................................................ 1 1



10-21

MANUAL VALVE ANTI STALL GROUP (FIGURE 10-11)


1 4079563 Bracket ................................................................................................................ 12 1531558 Insert ................................................................................................................... 23 4630267 Valve Block ......................................................................................................... 14 1691168 Capscrew ............................................................................................................ 25 4085979 Disk ..................................................................................................................... 16 1678165 Solenoid Valve .................................................................................................... 17 1486737 Fitting .................................................................................................................. 18 1487058 Fitting .................................................................................................................. 19 4078018 T-Fitting ............................................................................................................... 1

10 1486742 Fitting .................................................................................................................. 111 4630349 Hose Assy ........................................................................................................... 112 4630350 Hose Assy ........................................................................................................... 113 1502059 Clamp (Swivel) .................................................................................................... 114 1502055 Clamp (Swivel) .................................................................................................... 1




NOTES



10-23

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 10-12)MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION




VALVE ASSEMBLY, LIFT AND TILTMANUAL CONTROL VALVE – THREE AND FOUR FUNCTION



1 a 1702420 Valve Section (Lift And Tilt) ........................................................................ 1 11 b 4088047 Valve Section (Lift And Tilt) ........................................................................ 1 12 a 1578747 Relief Valve (3100 PSI) (Main Relief) .................................................... 1 12 1578748 Relief Valve (3400 PSI) (Main) .............................................................. 1 12 1580694 Plug ................................................................................................... 1 12 1580697 Screw ................................................................................................ 1 12 1580698 Nut ..................................................................................................... 1 12 1580695 Washer .............................................................................................. 1 12 1580696 Poppet ............................................................................................... 1 12 b 4098672 Relief Valve (Main) (Low Relief) ............................................................ 1 13 1580097 Kit-Seal and Spring ........................................................................... 1 14 1569602 Plug ........................................................................................................ 1 15 1670445 Kit-Seal (Lift and Tilt) ............................................................................. 1 16 . . . . . Seal Plate .............................................................................................. 2 27 320289 Spring Seat ............................................................................................ 4 48 1581860 Spring .................................................................................................... 2 29 a 1581859 Spool End .............................................................................................. 1 19 b 4088045 Spool End .............................................................................................. 1 1

10 1560681 Cap ........................................................................................................ 2 211 1628746

1578705 Capscrew ............................................................................................... 4 412 a 386015 Spool End .............................................................................................. 1 112 b 4088044 Spool End .............................................................................................. 1 113 341462 Spring .................................................................................................... 1 114 1581861 Piston ..................................................................................................... 1 115 1578713 Plug Assembly ....................................................................................... 1 116 77442 Spring .................................................................................................... 3 317 77443 Poppet ................................................................................................... 2 218 188515 Plate ....................................................................................................... 2 219 16706 Screw ..................................................................................................... 4 420 1578943 Poppet ................................................................................................... 1 121 1670522 Kit-Valve (Manual Lower Assembly) ...................................................... 1 122 1578940 Plug ........................................................................................................ 1 1

1670054 Kit-Seal (Four Function) ......................................................................... .. 11670434 Kit-Seal (Three Function) ....................................................................... 1 ..

FOOTNOTES:

a → 4/2014 b 4/2014 →



10-25

VALVE ASSEMBLY, AUXILIARY (FIGURE 10-13)MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION




VALVE ASSEMBLY, AUXILIARYMANUAL CONTROL VALVE – THREE AND FOUR FUNCTION



1 a 1670463 Valve Section (Aux One) ............................................................................ 1 11 a 1670462 Valve Section (Aux Two) ............................................................................ .. 11 b 4087334 Valve Section (Aux One) ............................................................................ 1 11 b 4087335 Valve Section (Aux Two) ............................................................................ .. 12 16706 Screw ..................................................................................................... 2 43 1578714 Plug Assembly ....................................................................................... 1 14 1580147 Kit-Seal (Auxiliary Functions) ................................................................. 1 15 1628746

1578705 Capscrew ............................................................................................... 2 46 1560681 Cap ........................................................................................................ 1 27 a 1581859 Spool End .............................................................................................. 1 27 b 4088045 Spool End .............................................................................................. 1 18 320289 Spring Seat ............................................................................................ 2 49 1581860 Spring .................................................................................................... 1 2

10 1560682 Plate ....................................................................................................... 1 211 77443 Poppet ................................................................................................... 1 212 77442 Spring .................................................................................................... 1 213 1578713 Plug Assembly ....................................................................................... 1 214 188515 Plate ....................................................................................................... 1 2

1670434 Kit-Seal (Three Function) ....................................................................... 1 ..1670054 Kit-Seal (Four Function) ......................................................................... .. 1

FOOTNOTES:

a → 4/2014 b 4/2014 →



10-27

VALVE ASSEMBLY, OUTLET SECTION (FIGURE 10-14)MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION


1 1578746 Valve Section (Outlet Section) ............................................................................ 12 1580155 Kit-Tie Rod (Three Function) .............................................................................. 12 1580156 Kit-Tie Rod (Four Function) ................................................................................ 12 15055 Nut .................................................................................................................. 43 . . . . . Plug ..................................................................................................................... 14 1578707 Relief Valve (Secondary) (2250 PSI) .................................................................. 15 . . . . . Nut .................................................................................................................. 16 . . . . . Screw ............................................................................................................. 17 . . . . . Washer ........................................................................................................... 18 . . . . . Poppet ............................................................................................................ 19 . . . . . Plug ................................................................................................................ 1

10 1580131 Kit-Seal and Spring ........................................................................................ 1




NOTES



10-29

STEERING CONTROL UNIT (FIGURE 10-15)




STEERING CONTROL UNIT


2056868 Steering Control Unit .......................................................................................... 11 . . . . . Dust Seal ........................................................................................................ 12 . . . . . Housing .......................................................................................................... 13 . . . . . Relief Valve .................................................................................................... 14 . . . . . Bushing .......................................................................................................... 15 . . . . . Check Ball ...................................................................................................... 16 . . . . . Check Ball ...................................................................................................... 17 . . . . . Seat ................................................................................................................ 18 . . . . . O-Ring ............................................................................................................ 19 . . . . . Bearing Set ..................................................................................................... 1

10 . . . . . Ring ................................................................................................................ 111 . . . . . Spool .............................................................................................................. 112 . . . . . Pin .................................................................................................................. 113 . . . . . Sleeve ............................................................................................................ 114 . . . . . Spring Set ....................................................................................................... 115 . . . . . Shaft ............................................................................................................... 116 . . . . . O-Ring ............................................................................................................ 317 . . . . . Plate ............................................................................................................... 118 . . . . . Gear Set ......................................................................................................... 119 . . . . . Gear Ring ....................................................................................................... 120 . . . . . Cover .............................................................................................................. 121 . . . . . Washer ........................................................................................................... 722 . . . . . Special Screw ................................................................................................. 223 . . . . . Capscrew ....................................................................................................... 524 . . . . . Priority Valve Plug .......................................................................................... 125 . . . . . Diagnostic Plug (Supply Pressure) ................................................................. 126 . . . . . Cap ................................................................................................................. 127 . . . . . System Relief Valve ....................................................................................... 128 . . . . . O-Ring ........................................................................................................ 129 . . . . . Back-Up Ring ............................................................................................. 130 . . . . . O-Ring ........................................................................................................ 131 . . . . . Cartridge .................................................................................................... 132 . . . . . Seat ............................................................................................................ 133 . . . . . Spring ......................................................................................................... 134 . . . . . Plug ............................................................................................................ 135 . . . . . Anti-Tamper Ring ....................................................................................... 136 . . . . . Snap Ring .................................................................................................. 137 1581858 Kit-Capscrew ...................................................................................................... 1

1579908 Kit-Seal (Steering Control Unit) .......................................................................... 1



10-31

TILT CYLINDER AND MAST INSTALLATION (FIGURE 10-16)


1 1510117 Capscrew ............................................................................................................ 22 1533494 Pin Anchor .......................................................................................................... 43 16041 Grease Fitting ..................................................................................................... 24 4005800 Pin ....................................................................................................................... 25 4004549 Rod End .............................................................................................................. 26 1597381 Capscrew ............................................................................................................ 27 1581852 Washer ............................................................................................................... 28 1581848 Nut ...................................................................................................................... 29 300982 Bushing ............................................................................................................... 2

10 1586013 Capscrew ............................................................................................................ 211 4006049 Pin ....................................................................................................................... 212 16040 Grease Fitting ..................................................................................................... 213 . . . . . Tilt Cylinder (FFigure 10-17).............................................................................. 2




NOTES



10-33

TILT CYLINDER ASSEMBLY (FIGURE 10-17)




TILT CYLINDER ASSEMBLY


4601682 Tilt Cylinder ......................................................................................................... 21 4601850 Tube Wldmt-Cylinder ...................................................................................... 12 2302899 Locknut ........................................................................................................... 13 39374 O-Ring ............................................................................................................ 14 2044370 Piston Seal ..................................................................................................... 15 1338741 Piston ............................................................................................................. 16 1389592 Spacer ............................................................................................................ 17 46388 O-Ring ............................................................................................................ 18 1381082 Rod Seal ......................................................................................................... 19 154375 Back-Up Ring ................................................................................................. 1

10 1383062 Rod Wiper ...................................................................................................... 111 1338744 Gland .............................................................................................................. 112 . . . . . Cylinder Rod ................................................................................................... 1

1492644 Kit-Seal ............................................................................................................... 1



10-35

NOTES




11 MAST-THREE STAGE FULL FREE-LIFT


SECTION 11MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

AUXILIARY EXTENSION TUBESTHREE STAGE FULL FREE LIFT .............................................................................................................. 11-36

CARRIAGETHREE STAGE FULL FREE-LIFT .............................................................................................................. 11-34

FREE LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE LIFT .............................................................................................................. 11-22

HEADER HOSE AND ATTACHING PARTS3 AND 4 FUNCTION (→ 1/2013) ............................................................................................................... 11-263 AND 4 FUNCTION (1/2013 →) ............................................................................................................... 11-303 FUNCTION ONLY .................................................................................................................................... 11-24

MAIN LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE LIFT .............................................................................................................. 11-18

MAST ASSEMBLYINNER MAST AND FREE-LIFT .................................................................................................................. 11-14INTERMEDIATE MAST AND MAIN LIFT (→ S/N A274V02189J) ............................................................. 11-6INTERMEDIATE MAST AND MAIN LIFT (S/N A274V02190J →) ............................................................. 11-10OUTER MAST (→ S/N A274V02189J) ...................................................................................................... 11-2OUTER MAST (S/N A274V02190J →) ...................................................................................................... 11-4



11-1

MAST ASSEMBLY (FIGURE 11-1)OUTER MAST (→ S/N A274V02189J)




MAST ASSEMBLYOUTER MAST (→ S/N A274V02189J)

A698

ITEMDESCRIPTION

1 2 3 4

LIFT HEIGHT TO BOTTOM OF FORKS4285 mm(168.7 in.)

4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

Mast Assy 4606821 4606822 46092851 Outer Mast 4606808 4606809 4606810


a . . . . . Mast Assy ........................................................................................................... 11 a . . . . . Outer Mast ...................................................................................................... 11 1345216 Stubshaft .................................................................................................... 22 58901 Snap Ring ....................................................................................................... 13 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 23 1395169 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 24 129387 Shim (0.020 in.) .............................................................................................. AR5 131716 Shim (0.020 in.) .............................................................................................. AR6 215212 Wear Strip ...................................................................................................... 27 104506 O-Ring ............................................................................................................ 28 16002 Grease Fitting ................................................................................................. 29 1646820 Plug ................................................................................................................ 2

10 4017567 Trunnion ......................................................................................................... 211 1597381 Capscrew ....................................................................................................... 412 1581852 Washer ........................................................................................................... 413 4015724 Bushing .......................................................................................................... 214 1581580 Capscrew ....................................................................................................... 215 1581566 Nut .................................................................................................................. 416 4017624 Plate ............................................................................................................... 117 1348185 Bushing .......................................................................................................... 218 1581583 Capscrew ....................................................................................................... 2

FOOTNOTES:

a Refer to Table



11-3

MAST ASSEMBLY (FIGURE 11-2)OUTER MAST (S/N A274V02190J →)




MAST ASSEMBLYOUTER MAST (S/N A274V02190J →)

A698

ITEMDESCRIPTION

1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

Mast Assy 4606820 4606822 46068241 Outer Mast 4606808 4606809 4606810


a . . . . . Mast Assy ........................................................................................................... 11 a . . . . . Outer Mast ...................................................................................................... 11 1345216 Stubshaft .................................................................................................... 22 58901 Snap Ring ....................................................................................................... 23 b 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 23 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 23 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 24 129387 Shim (0.020 in.) .............................................................................................. AR5 131716 Shim (0.020 in.) .............................................................................................. AR6 215212 Wear Strip ...................................................................................................... 27 104506 O-Ring ............................................................................................................ 28 1646820 Plug ................................................................................................................ 29 16002 Grease Fitting ................................................................................................. 2

10 4017567 Trunnion ......................................................................................................... 211 1597381 Capscrew ....................................................................................................... 412 1581852 Washer ........................................................................................................... 413 4015724 Bushing .......................................................................................................... 214 1348185 Bushing .......................................................................................................... 2

FOOTNOTES:

a Refer to Table b Replace with larger depending on wear



11-5

MAST ASSEMBLY (FIGURE 11-3)INTERMEDIATE MAST AND MAIN LIFT (→ S/N A274V02189J)




MAST ASSEMBLYINTERMEDIATE MAST AND MAIN LIFT (→ S/N A274V02189J)

A698

ITEMDESCRIPTION

1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

Mast Assy 4606821 4606822 46092851 Intermediate Mast 1352957 4018639 1352961

16 Chain 986559 223389 98659926 Hose Assy 4601741 4601742 4601743


a . . . . . Mast Assy ........................................................................................................... 11 a . . . . . Intermediate Mast ........................................................................................... 11 1345216 Stubshaft .................................................................................................... 42 58901 Snap Ring ....................................................................................................... 43 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 43 1395169 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 44 129387 Shim (0.020 in.) .............................................................................................. AR5 131716 Shim (0.020 in.) .............................................................................................. 26 215212 Wear Strip ...................................................................................................... 27 104506 O-Ring ............................................................................................................ 48 131358 Snap Ring ....................................................................................................... 29 1333382 Washer (0.060 in.) .......................................................................................... 2

10 1354915 Washer (0.010 in.) .......................................................................................... 210 1354916 Washer (0.030 in.) .......................................................................................... 210 1354917 Washer (0.060 in.) .......................................................................................... 211 1581829 Capscrew ....................................................................................................... 312 1581852 Washer ........................................................................................................... 513 323090 Spacer ............................................................................................................ 214 1581849 Nut .................................................................................................................. 215 . . . . . Cylinder Assembly (LH) .................................................................................. 116 a . . . . . Chain .............................................................................................................. 117 161003 Nut .................................................................................................................. 218 297649 Ring ................................................................................................................ 219 1369357 Chain Anchor .................................................................................................. 220 1514866 Pin .................................................................................................................. 221 15211 Cotter Pin ....................................................................................................... 222 1379685 Chain Sheave (Assembly) .............................................................................. 223 1360534 Stubshaft ........................................................................................................ 123 1360547 Stubshaft .................................................................................................... 124 1343989 Hose Sheave .................................................................................................. 125 . . . . . Cylinder Assembly (RH) ................................................................................. 126 a . . . . . Hose Assy ...................................................................................................... 127 1376322 Tube Assy ...................................................................................................... 128 1363251 Clamp ............................................................................................................. 129 1462551 Hose Assy ...................................................................................................... 130 16560 Fitting .............................................................................................................. 1



11-7

MAST ASSEMBLYINTERMEDIATE MAST AND MAIN LIFT (→ S/N A274V02189J)


31 17051 Fitting .............................................................................................................. 132 1345403 Hose Assy ...................................................................................................... 133 189595 Fitting .............................................................................................................. 234 120938 Spring ............................................................................................................. 235 323160 Washer ........................................................................................................... 236 4607118 Valve .............................................................................................................. 137 1486773 Fitting .............................................................................................................. 138 1481348 Lowering Control Valve .................................................................................. 139 1333392 Housing (Lowering Control) ............................................................................ 140 16543 Connector ....................................................................................................... 141 1581583 Capscrew ....................................................................................................... 242 1581566 Nut .................................................................................................................. 243 304526 Snap Ring ....................................................................................................... 244 15223 Cotter Pin ....................................................................................................... 445 1566564 Cap ................................................................................................................. 2

FOOTNOTES:

a Refer to Table




NOTES



11-9

MAST ASSEMBLY (FIGURE 11-4)INTERMEDIATE MAST AND MAIN LIFT (S/N A274V02190J →)




MAST ASSEMBLYINTERMEDIATE MAST AND MAIN LIFT (S/N A274V02190J →)

A698

ITEMDESCRIPTION

1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

Mast Assy 4606820 4606822 46068241 Intermediate Mast 1352957 4018639 1352961

16 Chain 986559 223389 98659926 Hose Assy 2085049 4614606 2085033


a . . . . . Mast Assy ........................................................................................................... 11 a . . . . . Intermediate Mast ........................................................................................... 11 1345216 Stubshaft .................................................................................................... 42 58901 Snap Ring ....................................................................................................... 43 b 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 43 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 43 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 44 129387 Shim (0.020 in.) .............................................................................................. AR5 131716 Shim (0.020 in.) .............................................................................................. 26 215212 Wear Strip ...................................................................................................... 27 104506 O-Ring ............................................................................................................ 48 131358 Snap Ring ....................................................................................................... 29 1333382 Washer (0.060 in.) .......................................................................................... 2

10 1354915 Washer (0.010 in.) .......................................................................................... 210 1354916 Washer (0.030 in.) .......................................................................................... 210 1354917 Washer (0.060 in.) .......................................................................................... 211 1581829 Capscrew ....................................................................................................... 312 1581852 Washer ........................................................................................................... 513 323090 Spacer ............................................................................................................ 214 1581849 Nut .................................................................................................................. 215 . . . . . Cylinder Assembly (LH) (FFigure 11-6)........................................................ 116 a . . . . . Chain .............................................................................................................. 117 161003 Nut .................................................................................................................. 218 297649 Ring ................................................................................................................ 219 1369357 Chain Anchor .................................................................................................. 220 1514866 Pin .................................................................................................................. 221 15211 Cotter Pin ....................................................................................................... 222 15223 Cotter Pin ....................................................................................................... 423 1360547 Stubshaft ........................................................................................................ 124 1343989 Hose Sheave .................................................................................................. 125 . . . . . Cylinder Assembly (RH) (FFigure 11-6)........................................................ 126 a . . . . . Hose Assy ...................................................................................................... 127 323160 Washer ........................................................................................................... 228 120938 Spring ............................................................................................................. 229 1481344 Fitting .............................................................................................................. 230 1481097 Hose Assy ...................................................................................................... 2



11-11

MAST ASSEMBLYINTERMEDIATE MAST AND MAIN LIFT (S/N A274V02190J →)


31 1532650 Fitting .............................................................................................................. 132 1333392 Housing (Lowering Control) ............................................................................ 133 1581566 Nut .................................................................................................................. 434 214364 Capscrew ....................................................................................................... 235 1473898 Fitting .............................................................................................................. 136 2075629 Tube Assy ...................................................................................................... 137 1363251 Clamp ............................................................................................................. 138 1581580 Capscrew ....................................................................................................... 239 1486773 Fitting .............................................................................................................. 140 1481348 Lowering Control Valve .................................................................................. 141 4615307 Flow Valve ...................................................................................................... 141 16485 O-Ring ........................................................................................................ 141 252729 O-Ring ........................................................................................................ 142 304526 Snap Ring ....................................................................................................... 243 1379685 Chain Sheave (Assembly) .............................................................................. 244 1566564 Cap ................................................................................................................. 2

FOOTNOTES:

a Refer to Table b Replace with larger depending on wear




NOTES



11-13

MAST ASSEMBLY (FIGURE 11-5)INNER MAST AND FREE-LIFT




MAST ASSEMBLYINNER MAST AND FREE-LIFT

A698

ITEMDESCRIPTION

1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

Mast Assy 4606820 4606822 46068241 Inner Mast 1352857 1352884 13528612 Chain 197345 88431 135619

11 Cylinder Assy 4606840 4606841 4606842

KEY:A: With 3 Function Header HosesB: Without Header Hoses


a . . . . . Mast Assy ................................................................................................... 1 11 a . . . . . Inner Mast .............................................................................................. 1 11 1345216 Stubshaft ........................................................................................... 4 42 a . . . . . Chain ..................................................................................................... 2 23 1395285 Chain Guard .......................................................................................... 1 24 1379682 Chain Sheave Assembly ........................................................................ 2 24 1378692 Chain Sheave .................................................................................... 2 24 37752 Snap Ring .......................................................................................... 1 14 1378699 Ball Bearing ....................................................................................... 1 15 b 1581589 Capscrew ............................................................................................... 1 25 c 1581590 Capscrew ............................................................................................... 1 26 1581852 Washer .................................................................................................. 5 67 302461 Roll Pin .................................................................................................. 1 28 304526 Snap Ring .............................................................................................. 2 29 131358 Snap Ring .............................................................................................. 1 1

10 1378690 Crosshead ............................................................................................. 1 111 a . . . . . Cylinder Assy ......................................................................................... 1 112 1489972 Bracket ................................................................................................... 1 113 1581849 Nut ......................................................................................................... 4 414 1573677 Guard ..................................................................................................... 1 115 129387 Shim (0.020 in.) ..................................................................................... 2 216 1333399 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 2 216 1395169 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ....................................... 2 217 58901 Snap Ring .............................................................................................. 2 218 1596404 Capscrew ............................................................................................... 4 419 1365140 Chain Anchor ......................................................................................... 2 220 1369357 Chain Anchor ......................................................................................... 2 221 15211 Cotter Pin ............................................................................................... 4 422 1514866 Pin .......................................................................................................... 4 423 297649 Ring ....................................................................................................... 4 424 161003 Nut ......................................................................................................... 4 4



11-15

MAST ASSEMBLYINNER MAST AND FREE-LIFT

KEY:A: With 3 Function Header HosesB: Without Header Hoses


25 15223 Cotter Pin ............................................................................................... 4 426 1566564 Cap ........................................................................................................ 2 2

FOOTNOTES:

a Refer to Tableb → 1/2013

c 1/2013 →




NOTES



11-17

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 11-6)THREE STAGE FULL FREE LIFT




MAIN LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE LIFT

LEFT HAND

ITEM

DESCRIPTION1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

CylinderGroup Number 8803211 8803212 8803213

Cylinder Assy 4606969 4606968 46069671 Tube Wldmt-

Cylinder4606922 4606923 4606924

2 Rod 4606962 4606963 46069643 Spacer 2310682 2310682 2310682

RIGHT HAND

ITEM

DESCRIPTION1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035



Cylinder4606925 4606926 4606927

2 Rod 4606962 4606963 46069643 Spacer 2310682 2310682 2310682


a . . . . . Cylinder Assy ...................................................................................................... 11 a . . . . . Tube Wldmt-Cylinder ...................................................................................... 12 a . . . . . Rod ................................................................................................................. 13 a . . . . . Spacer ............................................................................................................ 14 1371653 Gland .............................................................................................................. 15 257913 Check Valve ................................................................................................... 16 . . . . . O-Ring ............................................................................................................ 17 297531 Washer ........................................................................................................... 18 322902 Wear Ring ...................................................................................................... 19 187388 Snap Ring ....................................................................................................... 1

10 330692 Rod Seal ......................................................................................................... 111 322824 Back-Up Ring ................................................................................................. 212 1319668 Rod Wiper ...................................................................................................... 113 55407 O-Ring ............................................................................................................ 114 1362871 Wear Ring ...................................................................................................... 1



11-19

MAIN LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE LIFT


15 1381095 Rod Seal ......................................................................................................... 116 1362875 Piston Ring ..................................................................................................... 1

186061 Lubricant ......................................................................................................... 1

1360139 Kit-Seal ........................................................................................................... 1

FOOTNOTES:

a Refer to Table




NOTES



11-21

FREE LIFT CYLINDER ASSEMBLY (FIGURE 11-7)THREE STAGE FULL FREE LIFT




FREE LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE LIFT

A698

ITEM

DESCRIPTION1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035



Cylinder4606843 4606844 4606845

2 Rod Assy 4606932 4606933 4606934


a . . . . . Cylinder Assy ...................................................................................................... 11 a . . . . . Tube Wldmt-Cylinder ...................................................................................... 12 a . . . . . Rod Assy ........................................................................................................ 13 190887 Sealing Ring ................................................................................................... 14 1362880 Gland .............................................................................................................. 15 1361302 Screw ............................................................................................................. 16 297538 Check Valve ................................................................................................... 17 297531 Washer ........................................................................................................... 18 187388 Snap Ring ....................................................................................................... 19 1463105 Rod Wiper ...................................................................................................... 1

10 1622946 Rod Seal ......................................................................................................... 111 147973 Back-Up Ring ................................................................................................. 112 55146 O-Ring ............................................................................................................ 113 1362881 Wear Ring ...................................................................................................... 114 201829 Rod Seal ......................................................................................................... 115 638250 Back-Up Ring ................................................................................................. 1

186061 Lubricant ......................................................................................................... 1

1360141 Kit-Seal ........................................................................................................... 1

FOOTNOTES:

a Refer to Table



11-23

HEADER HOSE AND ATTACHING PARTS (FIGURE 11-8)3 FUNCTION ONLY




HEADER HOSE AND ATTACHING PARTS3 FUNCTION ONLY

A698

ITEMDESCRIPTION

1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

1 Hose 4601816 4601817 4601818


1 a . . . . . Hose ................................................................................................................... 22 1581830 Capscrew ............................................................................................................ 23 1345190 Washer ............................................................................................................... 24 1360549 Spacer ................................................................................................................ 15 1381642 Stubshaft ............................................................................................................. 16 1581849 Nut ...................................................................................................................... 27 1581560 Washer ............................................................................................................... 18 1581836 Capscrew ............................................................................................................ 39 1381598 Bracket ................................................................................................................ 1

10 1581566 Nut ...................................................................................................................... 711 1360386 Clamp (Double Hose) ......................................................................................... 212 1581842 Capscrew ............................................................................................................ 413 1481229 Clamp ................................................................................................................. 214 1477996 Hose Clamp ........................................................................................................ 215 1395291 Bracket ................................................................................................................ 116 1581590 Capscrew ............................................................................................................ 117 302461 Roll Pin ............................................................................................................... 218 1581852 Washer ............................................................................................................... 119 1581581 Capscrew ............................................................................................................ 420 1353464 Plate .................................................................................................................... 121 1566564 Cap ..................................................................................................................... 122 1345199 Hose Guide ......................................................................................................... 223 1345204 Snap Ring (Spiral Retaining Ring) ...................................................................... 224 1396406 Stubshaft ............................................................................................................. 125 1494017 Hose Sheave ...................................................................................................... 226 1581556 Washer ............................................................................................................... 127 4606652 Hose Guide ......................................................................................................... 128 4016235 Bracket ................................................................................................................ 129 1598660 Capscrew ............................................................................................................ 130 4008020 Clamp ................................................................................................................. 131 1581567 Nut ...................................................................................................................... 132 1581557 Washer ............................................................................................................... 2

FOOTNOTES:

a Refer to Table



11-25

HEADER HOSE AND ATTACHING PARTS (FIGURE 11-9)3 AND 4 FUNCTION (→ 1/2013)




HEADER HOSE AND ATTACHING PARTS3 AND 4 FUNCTION (→ 1/2013)

A698

ITEMDESCRIPTION

1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

1 Hose 4601816 4601817 460181840 Hose Assy 4619279 4619280 461928141 Hose Assy 4619692 4619693 4619694


1 a . . . . . Hose ................................................................................................................... 12 1581830 Capscrew ............................................................................................................ 43 1345190 Washer ............................................................................................................... 44 1360549 Spacer ................................................................................................................ 25 1381642 Stubshaft ............................................................................................................. 26 1581849 Nut ...................................................................................................................... 47 1581560 Washer ............................................................................................................... 28 1581836 Capscrew ............................................................................................................ 59 1381598 Bracket ................................................................................................................ 1

10 1581566 Nut ...................................................................................................................... 711 1360386 Clamp (Double Hose) ......................................................................................... 512 1581842 Capscrew ............................................................................................................ 1013 1481229 Clamp ................................................................................................................. 414 1477996 Hose Clamp ........................................................................................................ 515 1395291 Bracket ................................................................................................................ 116 1581590 Capscrew ............................................................................................................ 217 302461 Roll Pin ............................................................................................................... 418 1581852 Washer ............................................................................................................... 219 1581581 Capscrew ............................................................................................................ 220 1353464 Plate .................................................................................................................... 121 1566564 Cap ..................................................................................................................... 222 1345199 Hose Guide ......................................................................................................... 423 1345204 Snap Ring (Spiral Retaining Ring) ...................................................................... 424 1396406 Stubshaft ............................................................................................................. 225 1494017 Hose Sheave ...................................................................................................... 426 1581556 Washer ............................................................................................................... 127 4606652 Hose Guide ......................................................................................................... 128 4016235 Bracket ................................................................................................................ 129 1598660 Capscrew ............................................................................................................ 230 4008020 Clamp ................................................................................................................. 231 1581567 Nut ...................................................................................................................... 232 1581557 Washer ............................................................................................................... 433 1597448 Capscrew ............................................................................................................ 434 4049125 Bracket ................................................................................................................ 135 1395292 Bracket ................................................................................................................ 136 4050724 Bracket ................................................................................................................ 137 4050725 Bracket ................................................................................................................ 1



11-27

HEADER HOSE AND ATTACHING PARTS3 AND 4 FUNCTION (→ 1/2013)


38 1673312 Capscrew ............................................................................................................ 239 1617658 Clamp ................................................................................................................. 140 a . . . . . Hose Assy ........................................................................................................... 141 a . . . . . Hose Assy ........................................................................................................... 1

FOOTNOTES:

a Refer to Table




NOTES



11-29

HEADER HOSE AND ATTACHING PARTS (FIGURE 11-10)3 AND 4 FUNCTION (1/2013 →)




HEADER HOSE AND ATTACHING PARTS3 AND 4 FUNCTION (1/2013 →)

A698

ITEMDESCRIPTION

1 2 3 4


4735 mm(186.4 in.)

5035 mm(198.2 in.)

MastGroup Number

A6984285

A6984735

A6985035

1 Hose 4601816 4601817 460181839 Hose Assy 4619692 4619693 461969440 Hose Assy 4619279 4619280 4619281



1 a . . . . . Hose ........................................................................................................... 2 22 1581830 Capscrew ................................................................................................... 2 43 1345190 Washer ....................................................................................................... 2 44 1360549 Spacer ........................................................................................................ 1 25 1381642 Stubshaft .................................................................................................... 1 26 1581849 Nut .............................................................................................................. 2 47 1581560 Washer ....................................................................................................... .. 28 1581836 Capscrew ................................................................................................... 3 59 1381598 Bracket ....................................................................................................... 1 1

10 1581566 Nut .............................................................................................................. 5 711 1360386 Clamp (Double Hose) ................................................................................. 2 512 1581842 Capscrew ................................................................................................... 4 1013 1481229 Clamp ......................................................................................................... 2 414 1477996 Hose Clamp ............................................................................................... 2 515 1395291 Bracket ....................................................................................................... 1 116 1581590 Capscrew ................................................................................................... 1 217 302461 Roll Pin ....................................................................................................... 2 418 1581852 Washer ....................................................................................................... 1 219 1581581 Capscrew ................................................................................................... 2 220 1353464 Plate ........................................................................................................... 1 121 1566564 Cap ............................................................................................................. .. 222 1345199 Hose Guide ................................................................................................ 2 423 1345204 Snap Ring (Spiral Retaining Ring) ............................................................. 2 424 1396406 Stubshaft .................................................................................................... 1 225 4041194 Hose Sheave .............................................................................................. 1 226 1581556 Washer ....................................................................................................... 1 127 4606652 Hose Guide ................................................................................................ 1 128 4016235 Bracket ....................................................................................................... 1 129 4057706 Capscrew ................................................................................................... 1 230 4008020 Clamp ......................................................................................................... 1 231 1581567 Nut .............................................................................................................. 1 232 1581557 Washer ....................................................................................................... 2 433 1597448 Capscrew ................................................................................................... 2 4



11-31

HEADER HOSE AND ATTACHING PARTS3 AND 4 FUNCTION (1/2013 →)



34 4049125 Bracket ....................................................................................................... .. 135 1395292 Bracket ....................................................................................................... .. 136 4057660 Bracket ....................................................................................................... .. 137 1617658 Clamp ......................................................................................................... .. 138 1494017 Hose Sheave .............................................................................................. 1 239 a . . . . . Hose Assy .................................................................................................. 1 140 a . . . . . Hose Assy .................................................................................................. 1 1

FOOTNOTES:

a Refer to Table




NOTES



11-33

CARRIAGE (FIGURE 11-11)THREE STAGE FULL FREE-LIFT




CARRIAGETHREE STAGE FULL FREE-LIFT


4602114 Carriage .............................................................................................................. 11 . . . . . Carriage Wldmt .............................................................................................. 11 1345216 Stubshaft .................................................................................................... 62 1363272 Load Roller ("B") (3.24 in.) ............................................................................. 62 1395174 Load Roller ("A") (3.22 in.) ............................................................................. 63 58901 Snap Ring ....................................................................................................... 64 129387 Shim (0.020 in.) .............................................................................................. AR5 366115 Spacer ............................................................................................................ 26 1369345 Chain Anchor (Dual Hole) .............................................................................. 16 1504010 Chain Anchor (Single Hole) (Optional) ........................................................... 17 317735 Pin .................................................................................................................. 28 131358 Snap Ring ....................................................................................................... 49 1514866 Pin (Chain Anchor) ......................................................................................... 2

10 15211 Cotter Pin ....................................................................................................... 2



11-35

AUXILIARY EXTENSION TUBES (FIGURE 11-12)THREE STAGE FULL FREE LIFT




AUXILIARY EXTENSION TUBESTHREE STAGE FULL FREE LIFT



1 4619287 Tube Assy .................................................................................................. 1 12 4619286 Tube Assy .................................................................................................. 1 13 4619289 Tube Assy .................................................................................................. .. 13 4630277 Tube Assy (ISS Carriage) .......................................................................... .. 14 4619288 Tube Assy .................................................................................................. .. 14 4630276 Tube Assy (ISS Carriage) .......................................................................... .. 15 1550070 Bracket ....................................................................................................... 1 25 a 1549718 Bracket (ISS Carriage) ............................................................................... .. 16 1658934 Capscrew ................................................................................................... 1 27 1486740 Fitting (With Quick Connect) ...................................................................... 2 48 1483663 Quick Disconnect Fitting (With Quick Connect) ......................................... 2 49 1483664 Fitting (With Quick Connect) ...................................................................... 2 4

10 1708364 Bulkhead (With Quick Connect) ................................................................. 2 411 1483661 Dust Cap (With Quick Connect) ................................................................. 2 412 1528602 Locknut (With Quick Connect) ................................................................... 2 4

a 1528573 Fitting (Without Quick Connect) ................................................................. 2 4

FOOTNOTES:

a Not Illustrated



11-37

NOTES




12 OPTIONS


SECTION 12OPTIONS

DESCRIPTION PAGE

AUDIBLE BACKUP ALARM ............................................................................................................................ 12-3FIRE EXTINGUISHER .................................................................................................................................... 12-4INTEGRAL SIDE-SHIFT CARRIAGE

THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-6INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 12-10INTEGRAL SIDE-SHIFT HYDRAULIC HOSES

THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-8MIRRORS ........................................................................................................................................................ 12-2



12-1

MIRRORS (FIGURE 12-1)


1 4009488 Mirror .................................................................................................................. 22 1656216 Bracket (LH) ........................................................................................................ 12 1656215 Bracket (RH) ....................................................................................................... 13 1586627 Capscrew ............................................................................................................ 44 1586430 Nut ...................................................................................................................... 4




AUDIBLE BACKUP ALARM (FIGURE 12-2)


1 2064929 Back-Up Alarm (82-102 dbA) .............................................................................. 12 1527877 Capscrew ............................................................................................................ 23 1350215 Nut ...................................................................................................................... 24 1500912 Clip ...................................................................................................................... 15 1582464 Fastener .............................................................................................................. 1



12-3

FIRE EXTINGUISHER (FIGURE 12-3)


1 146540 Fire Extinguisher ................................................................................................. 12 1561749 Bracket ........................................................................................................... 13 . . . . . Clamp ............................................................................................................. 14 296507 Screw .................................................................................................................. 25 320155 Washer ............................................................................................................... 26 292679 Washer ............................................................................................................... 27 1582141 Bracket ................................................................................................................ 18 1583611 Capscrew ............................................................................................................ 19 1382472

1502543 Nut (Flange) ........................................................................................................ 1




NOTES



12-5

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 12-4)THREE STAGE FULL FREE-LIFT




INTEGRAL SIDE-SHIFT CARRIAGETHREE STAGE FULL FREE-LIFT


4602116 Side-Shift Carriage ............................................................................................. 11 4003823 Carriage Wldmt (Inner) ................................................................................... 12 1489011

4033955 Frame (Outer) (42 in.) .................................................................................... 13 2043528 Sideshift Cylinder Assembly (FFigure 12-6).................................................. 14 2043531 Bearing Strip (Upper) ..................................................................................... 25 2043533 Bearing Strip (Lower) ..................................................................................... 26 2043530

4611363 Hook ............................................................................................................... 27 1581833 Capscrew ....................................................................................................... 48 1581854 Washer ........................................................................................................... 49 1401746 Pin .................................................................................................................. 2

10 18832 Cotter Pin ....................................................................................................... 211 1498326 Shim ............................................................................................................... AR12 16041 Grease Fitting ................................................................................................. 213 317735 Pin .................................................................................................................. 214 1369345 Chain Anchor (Dual Hole) .............................................................................. 214 1504010 Chain Anchor (Single Hole) ............................................................................ 215 131358 Snap Ring ....................................................................................................... 416 1514866 Pin .................................................................................................................. 217 15211 Cotter Pin ....................................................................................................... 218 1363272 Load Roller ("B") (3.24 in.) ............................................................................. 618 1395174 Load Roller ("A") (3.22 in.) (Optional) ............................................................. 619 129387 Shim (0.020 in.) .............................................................................................. 2820 366115 Spacer ............................................................................................................ 621 58901 Snap Ring ....................................................................................................... 6



12-7

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 12-5)THREE STAGE FULL FREE-LIFT


1 2065674 Hose Assy ........................................................................................................... 12 2065671 Hose Assy ........................................................................................................... 13 114312 Strap Clamp ........................................................................................................ 14 1487059 Fitting .................................................................................................................. 2




NOTES



12-9

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 12-6)




INTEGRAL SIDE-SHIFT CYLINDER


2043528 Sideshift Cylinder Assembly ............................................................................... 11 . . . . . Cylinder .......................................................................................................... 12 1489037 Rod Seal ......................................................................................................... 23 1489035 O-Ring ............................................................................................................ 24 1498325 Retainer .......................................................................................................... 25 1489039 Rod Wiper ...................................................................................................... 26 302487 Roll Pin ........................................................................................................... 1

1503096 Kit-Seal ........................................................................................................... 1



12-11

NOTES




13 FIELD CONVERSION KITS


SECTION 13FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD ON TELEMETRY KITS ........................................................................................................................... 13-2



13-1

ADD ON TELEMETRY KITS

DESCRIPTION PART NUMBERTelemetry Kit (FM1 W/GSM Cellular) 4063810Telemetry Kit (FM1 W/WIFI) 4063811Telemetry Kit (BST Interlock) 4063827Telemetry Kit (W/ISO Prox Card Reader) 4063836Telemetry Kit (HID Standard Prox Card Reader) 4063837Telemetry Kit (W/IClass/MiFare Prox Card Reader) 4063838Telemetry Kit (Hyster Check List) 4063829




14 NUMERICAL INDEX


SECTION 14NUMERICAL INDEX

PART NO. PAGE ITEM

126 4-35 1213957 8-11 1214191 8-12 414358 4-9 8

4-11 814372 4-9 21

4-11 2114385 2-33 10

3-29 1514591 10-11 714603 7-3 3215055 10-28 215127 1-9 21

1-11 2715211 11-7 21

11-11 2111-15 2111-35 1012-7 17

15223 11-8 4411-11 2211-16 25

15245 8-11 1815871 4-5 616002 11-3 8

11-5 916040 10-32 1216041 10-32 3

12-7 1216078 5-7 116079 5-7 1316134 4-9 15

4-11 1516150 4-5 1616151 4-9 17

4-11 174-29 6

16481 6-11 2710-11 7

16483 6-11 2616484 6-5 1

10-3 510-7 1810-7 2810-7 29

16485 6-3 86-3 96-9 56-11 12

PART NO. PAGE ITEM

6-21 111-12 41

16486 6-9 36-11 1510-3 8

16487 10-3 2016543 11-8 4016560 11-7 3016706 10-25 19

10-27 216984 10-3 1217051 11-8 3117173 7-3 3017650 4-29 317652 4-5 1517664 4-9 10

4-11 1018462 1-13 2718471 1-13 2118735 1-13 918748 10-17 8

10-19 1010-21 3

18832 12-7 1019901 1-9 24

1-11 161-13 15

37752 11-15 439352 8-11 639374 10-35 339375 6-15 2043207 6-9 15

6-15 146-23 216-25 21

43208 6-9 306-15 25

44306 6-11 116-17 11

44307 6-9 176-15 19

44308 6-9 336-15 23

46388 10-35 755146 11-23 1255407 11-19 1358901 11-3 2

11-5 211-7 2

PART NO. PAGE ITEM

11-11 211-15 1711-35 312-7 21

58903 8-11 258916 6-9 29

6-15 2263081 6-21 663117 2-29 11

2-31 113-31 2

77442 10-25 1610-27 12

77443 10-25 1710-27 11

86229 6-11 226-17 22

86543 7-3 3387446 4-29 488431 11-15 297999 4-9 6

4-11 698525 8-11 24101809 4-9 11

4-11 11104506 11-3 7

11-5 711-7 711-11 7

104681 6-15 29112989 4-3 5

4-5 5114312 1-13

12-8 3118361 6-17 10120938 11-8 34

11-11 28124603 6-23 17

6-25 17127045 10-3 25127918 10-3 7128263 4-35 14128408 5-7 3

6-5 11129387 11-3 4

11-5 411-7 411-11 411-15 15

PART NO. PAGE ITEM

11-35 412-7 19

129888 5-25 17130845 6-3 2

6-5 3131358 11-7 8

11-11 811-15 911-35 812-7 15

131716 11-3 511-5 511-7 511-11 5

135619 11-15 2136687 5-13 7136749 1-11 7136985 3-25 6141331 4-6 5145481 6-11

6-15 38146540 12-4 1147973 11-23 11148609 5-43 13148611 5-43 8148789 5-7 2148792 5-7 18154375 10-35 9161003 11-7 17

11-11 1711-15 24

163307 8-12 2164488 7-3 28165991 4-3 14

4-5 17168718 4-29 9169874 1-13 19170658 1-33 5

1-33 16173056 6-11 4

6-15 34178119 6-5 12186061 11-20

11-23187388 11-19 9

11-23 8188515 10-25 18

10-27 14189595 11-8 33



14-1

PART NO. PAGE ITEM

190382 5-43 95-43 13

190763 6-11 346-17 30

190887 11-23 3197345 11-15 2201829 11-23 14204223 5-7 14204787 4-17 18214364 11-12 34215212 11-3 6

11-5 611-7 611-11 6

221353 1-9 151-11 151-13 11

221530 1-11 211-13 28

221536 1-9 131-11 141-13 13

221771 1-27 4222442 6-11 27

6-17 27222443 6-11 26

6-17 26222444 6-11 15

6-17 15222493 6-5 1222504 6-3 9222510 10-3 5222512 6-3 8

6-5 9223389 11-7 16

11-11 16226986 8-11 11233693 6-9 5

6-11 126-15 66-17 126-21 1

235691 6-9 46-15 410-13 12

239503 9-5 22240072 2-27 19246108 2-33 10

3-29 15249289 8-11 16251099 4-27 11251979 6-7

PART NO. PAGE ITEM

252729 2-33 311-12 41

257913 11-19 5261395 1-3 4264134 6-6264159 7-7

10-3264973 8-11 8265787 10-7 16

10-7 1710-7 1810-7 1910-7 2810-7 29

272133 1-9 221-11 20

275493 5-21 35-25 25-29 25-30 35-33 25-34 35-36 25-38 3

275494 5-22 275-25 45-44 355-46 5

275495 5-29 45-30 55-33 45-34 55-36 45-38 55-43 3

275496 5-21 185-25 195-29 75-33 75-36 75-43 45-44 33

275497 5-21 175-29 135-30 45-33 135-34 45-37 135-38 45-43 16

275498 5-22 235-43 10

PART NO. PAGE ITEM

280157 6-9 34281647 8-16 1287844 10-5 8287851 3-25 4

6-9 13287860 6-9 24

6-15 27292500 1-9 20

1-11 266-9 106-11 326-15 86-17 31

292513 10-3 17292517 2-27 5

3-25 7292531 6-6 7292600 7-9 6292610 1-2 6292658 7-3 36292668 9-5 26292672 4-17 10292676 5-13 21292679 6-15 36

12-4 6292680 6-9 9

6-15 9292681 3-25 3

6-5 156-11 186-17 176-17 18

292682 2-27 63-25 56-9 256-15 28

292683 2-29 162-31 166-6 68-15 5

292685 7-9 5292689 1-2 5293614 2-33 19293615 6-17 19293616 6-11 19

7-3 42293618 6-17 17293621 3-26 3293622 6-11 33

6-18 34293626 3-25 14293630 3-2 7

PART NO. PAGE ITEM

7-3 17-7 27

293648 7-3 17293686 8-11 28293697 6-6 5293698 2-3 2

3-2 27-3 34

293741 6-11 306-15 376-17 32

293762 7-7 4293796 10-7 10296009 6-5 14296030 1-7 21296227 4-11 24296357 1-9 18

1-11 241-13 23

296378 4-25 124-27 139-7 4

296379 1-13 205-13 16

296380 5-7 10296418 2-33 20

3-26 4296420 3-2 8

3-25 136-7 210-3 16

296422 2-27 13296423 1-27 3296424 2-27 2

3-25 15296426 7-3 35296463 1-11 2296507 12-4 4296508 4-17 3297531 11-19 7

11-23 7297538 11-23 6297649 11-7 18

11-11 1811-15 23

300751 8-11 5300752 8-11 4300766 8-11 22300767 8-11 7300937 1-27 5300982 10-32 9302015 5-13 22


NUMERICAL INDEX (continued)



PART NO. PAGE ITEM

302023 3-29 12302027 5-13 4302374 6-17 17302385 7-7 15302398 9-5 19302400 1-9 11

4-35 10302443 4-25 8

4-27 2302450 1-29 2302461 11-15 7

11-25 1711-27 1711-31 17

302487 12-11 6303119 8-15 6303150 2-27 7

3-25 86-11 136-17 13

304526 11-8 4311-12 4211-15 8

309109 10-13 1010-15 12

309651 4-29 5313805 10-5 10313828 1-11 18

1-13 25314775 5-25 16316826 8-11 35317735 11-35 7

12-7 13320152 5-13 20320154 3-29 11

5-13 5320155 4-9 22

4-11 2212-4 5

320156 4-35 24320157 1-21 4320159 8-11 34320160 1-24 3320165 6-6 4320289 10-25 7

10-27 8322824 11-19 11322902 11-19 8323090 11-7 13

11-11 13323160 11-8 35

11-11 27

PART NO. PAGE ITEM

323598 7-10 4323599 7-10 3324706 2-19 22325804 10-7 22325897 9-5 14326504 2-11 8

2-15 12-19 1

326608 2-7 23326612 2-25 10326748 2-23 5326749 2-23 6326850 5-5 2326898 5-5 25326926 4-17 22329069 1-7 8

1-7 254-25 64-27 10

330692 11-19 10333642 2-23 15334450 6-9 20

6-15 12334560 6-9 11

6-15 11336550 2-33 18

3-29 20339530 10-3 15341462 10-25 13345453 2-33 16

3-29 20345454 2-33 17

3-29 20345455 2-33 14

3-29 20353000 4-29 7353206 1-21 4360387 6-7362255 1-5 14364868 1-7 14366115 11-35 5

12-7 20367224 5-13 29368427 7-3 7369804 2-33 7

3-29 710-3 1

369815 2-33 123-29 18

374923 4-6 1384213 1-28 1384214 1-28 1

PART NO. PAGE ITEM

386015 10-25 12389688 1-33 4638250 11-23 15806426 5-7 5

5-7 16866401 5-31 14

5-35 145-39 14

930591 5-47 35-48 6

986559 11-7 1611-11 16

986599 11-7 1611-11 16

1302024 5-17 141304950 4-29 111308259 5-25 161309475 10-13 111310389 8-12 61310391 8-12 51319668 11-19 121323576 5-21 9

5-25 75-43 65-43 115-44 195-44 30

1323579 5-17 225-21 195-31 125-35 125-38 125-43 15-43 25-47 15-51 1

1323586 5-25 145-44 19

1324309 5-29 175-29 185-33 175-33 185-37 175-37 18

1324310 5-29 175-29 185-33 175-33 185-37 175-37 18

1324360 1-7 161327164 5-21 20

PART NO. PAGE ITEM

5-30 25-34 25-38 25-43 25-47 15-47 15-51 1

1327241 7-3 217-3 26

1327957 5-25 135-44 21

1327959 5-21 41328890 4-9 1

4-11 11328892 4-11 11329151 5-25 12

5-40 21329152 5-25 12

5-40 21329240 2-33 111329271 3-29 131330033 4-31 61330281 5-17 22

5-21 45-21 195-22 205-31 125-35 125-38 125-40 25-43 15-43 25-47 15-51 1

1330297 5-21 41330355 5-30 2

5-34 25-38 25-47 35-48 6

1330356 5-30 25-34 25-38 25-47 35-48 6

1330414 1-5 175-39 15

1330437 1-5 175-31 135-35 135-39 135-39 15




14-3

PART NO. PAGE ITEM

1330438 5-22 215-22 255-22 305-22 315-29 85-29 115-30 95-30 115-33 85-33 115-34 95-34 115-36 85-36 115-37 205-38 95-38 115-44 345-45 385-45 395-45 425-51 25-51 35-51 5

1330439 5-22 225-31 145-35 145-39 145-45 43

1330917 1-33 21330919 1-33 11330920 1-33 81333382 11-7 9

11-11 91333392 11-8 39

11-12 321333399 11-3 3

11-5 311-7 311-11 311-15 16

1335129 1-35 31337197 5-18 121337900 11-5 3

11-11 31338308 2-16 7

2-29 22-31 2

1338741 10-35 51338744 10-35 111343989 11-7 24

11-11 24

PART NO. PAGE ITEM

1343990 1-27 21345190 11-25 3

11-27 311-31 3

1345199 11-25 2211-27 2211-31 22

1345204 11-25 2311-27 2311-31 23

1345216 11-3 111-5 111-7 111-11 111-15 111-35 1

1345403 11-8 321345939 1-35 111346752 10-13 14

10-15 21347045 1-2 8

1-7 311348185 11-3 17

11-5 141350215 12-3 31351689 9-5 281352140 2-33 3

3-29 41352603 5-31 14

5-35 145-39 14

1352857 11-15 11352861 11-15 11352884 11-15 11352957 11-7 1

11-11 11352961 11-7 1

11-11 11353464 11-25 20

11-27 2011-31 20

1354165 1-35 121354171 1-33 101354915 11-7 10

11-11 101354916 11-7 10

11-11 101354917 11-7 10

11-11 101357268 5-7 121357533 5-7 11357535 5-7 12

PART NO. PAGE ITEM

1360139 11-201360141 11-231360386 10-7 8

11-25 1111-27 1111-31 11

1360534 11-7 231360547 11-7 23

11-11 231360549 11-25 4

11-27 411-31 4

1360878 2-7 131360879 2-7 161360880 2-7 201360881 2-7 211360882 2-7 221360883 2-7 11360884 2-7 21360885 2-7 111360886 2-7 41360887 2-7 71360888 2-7 81360890 2-7 281360892 2-7 61360895 2-7 151360896 2-9 71360898 2-9 51360899 2-9 81361164 4-17 23

4-19 24-21 2

1361302 11-23 51361675 2-9 31361676 2-9 111361677 2-9 121361679 2-11 91361680 2-11 161361681 2-11 181361688 2-11 4

2-23 31361689 2-11 101361690 2-11 151361691 2-11 111361692 2-11 61361695 2-13 21361696 2-13 121361697 2-13 111361700 2-13 61361703 2-13 31361704 2-13 31361705 2-13 3

PART NO. PAGE ITEM

1361706 2-13 31361710 2-13 131361711 2-13 131361712 2-13 131361713 2-13 131361717 2-25 201361718 2-7 17

2-25 51361719 2-7 17

2-25 221361720 2-25 41361721 2-25 91361722 2-25 81361723 2-25 71361724 2-25 61361725 2-25 231361726 2-25 111361727 2-25 13

2-25 161361728 2-25 12

2-25 171361729 2-25 151361730 2-25 181361731 2-25 141361732 2-25 211361734 2-25 191361736 2-25 11361737 2-25 21361745 2-16 61361746 2-16 41361747 2-16 81361749 2-4 41361756 2-4 51361790 2-19 361361798 2-23 21361801 2-23 171361806 2-23 131361807 2-23 141361814 2-19 301361821 2-19 21361823 2-19 341361825 2-19 331361826 2-19 91361827 2-19 151361836 2-19 71361837 5-5 71361845 5-5 261361846 5-5 211361868 2-23 191361872 2-20 31361873 2-19 101361875 2-11 7





PART NO. PAGE ITEM

2-19 142-23 21

1361878 2-23 181361879 2-23 71361880 2-19 291361881 5-5 241361884 2-19 37

2-25 261361885 2-15 31361888 5-5 221361890 5-5 181361891 5-5 201361894 2-7 181361895 5-5 41361897 2-7 241361898 2-4 3

2-16 12-19 125-5 5

1361899 2-7 271362001 2-7 12

2-11 11362002 2-7 141362003 2-7 19

2-9 61362005 2-9 41362007 2-9 101362008 2-9 91362009 2-9 21362010 2-11 121362011 2-11 131362012 2-11 51362015 2-11 171362016 2-25 291362871 11-19 141362875 11-20 161362880 11-23 41362881 11-23 131363251 11-7 28

11-12 371363272 11-35 2

12-7 181363886 5-44 34

5-45 385-45 395-47 25-48 55-48 75-51 6

1365140 11-15 191365922 1-33 161366902 2-15 11

PART NO. PAGE ITEM

1367150 1-17 71-17 10

1367191 2-19 51367855 9-3 161367870 9-3 281367871 9-3 271367876 9-31368743 2-15 101368841 5-5 191368844 5-5 231368886 2-15 81369345 11-35 6

12-7 141369357 11-7 19

11-11 1911-15 20

1369861 2-15 71370688 2-16 51370689 2-16 91370690 2-16 31370691 2-16 21370736 2-11 191370744 2-9 11371652 2-11 141371653 11-19 41374815 8-11 251375033 4-22 61375214 1-2 41375391 9-5 271375472 8-11 131375485 7-3 101375676 1-35 131376322 11-7 271378652 5-21 71378690 11-15 101378692 11-15 41378699 11-15 41378760 1-29 51378762 1-29 41378763 1-29 31378765 1-291378788 1-29 11379682 11-15 41379685 11-7 22

11-12 431381082 10-35 81381095 11-20 151381099 8-12 31381598 11-25 9

11-27 911-31 9

1381642 11-25 5

PART NO. PAGE ITEM

11-27 511-31 5

1382694 5-21 85-43 12

1382695 5-43 121383062 10-35 101383331 5-7 261387170 1-7 71388838 8-11 311389592 10-35 61393879 1-21 35

2-31 2110-3 11

1394008 4-5 31395169 11-3 3

11-5 311-7 311-11 311-15 16

1395174 11-35 212-7 18

1395285 11-15 31395291 11-25 15

11-27 1511-31 15

1395292 11-27 3511-32 35

1396406 11-25 2411-27 2411-31 24

1399802 4-35 91401746 12-7 91402607 5-25 71402815 5-29 5

5-33 55-36 5

1402816 5-29 35-33 35-36 3

1402878 5-30 25-34 25-38 2

1402883 5-7 211402888 5-17 22

5-21 195-22 205-31 125-35 125-39 125-40 25-43 15-43 2

PART NO. PAGE ITEM

5-47 11402890 5-21 11

5-21 161452463 4-3 131454827 5-46 11454828 5-46 11454829 5-43 12

5-46 11454860 5-43 12

5-46 11454862 5-43 12

5-46 11454967 5-13 141455304 4-22 31455674 2-23 41455676 2-23 11455677 2-23 101458764 4-22 51460477 1-7 22

2-27 162-29 62-31 6

1462551 11-7 291463105 11-23 91463138 5-17 121463139 5-29 9

5-29 155-30 85-33 95-33 155-34 85-36 95-37 155-38 85-47 45-51 4

1463849 5-29 105-33 105-36 10

1465140 10-91465468 5-21 21465469 5-21 11469405 2-29 15

2-31 151470155 1-131473898 11-12 351476077 5-44 301476108 5-21 14

5-25 115-47 35-48 6

1477996 10-5 13




14-5

PART NO. PAGE ITEM

10-7 311-25 1411-27 1411-31 14

1479453 1-11 101480237 1-21 21

1-22 473-29 174-35 155-3 135-7 75-14 336-3 56-5 510-5 610-7 24

1481097 11-11 301481229 11-25 13

11-27 1311-31 13

1481344 11-11 291481348 11-8 38

11-12 401482651 5-22 341482652 5-22 341482653 5-22 341482668 5-47 3

5-48 61482905 1-17 41482906 1-17 61482950 1-9 91483661 11-37 111483663 11-37 81483664 11-37 91484377 5-29 9

5-30 85-33 95-34 85-36 95-37 205-38 85-51 3

1484557 5-29 155-33 155-37 155-47 45-51 4

1484558 5-29 155-33 155-37 155-47 45-51 4

PART NO. PAGE ITEM

1486737 10-22 71486740 10-5 2

11-37 71486742 10-7 17

10-22 101486749 6-5 8

10-3 221486751 10-3 241486773 11-8 37

11-12 391487058 10-7 11

10-22 81487059 12-8 41487061 10-7 281487069 10-7 251488464 10-7 191489035 12-11 31489037 12-11 21489039 12-11 51489656 5-51 31489657 5-51 31489972 11-15 121490242 5-22 25

5-22 305-22 315-29 85-30 95-30 115-33 85-34 95-34 115-36 85-38 95-38 115-44 345-45 385-45 395-47 25-47 55-48 75-51 25-51 55-51 6

1490243 5-22 255-22 305-22 315-29 85-30 95-31 115-33 85-34 95-35 11

PART NO. PAGE ITEM

5-36 85-38 95-38 115-44 345-45 385-45 395-47 25-48 55-48 75-51 25-51 55-51 6

1491818 5-21 25-21 4

1492644 10-351493428 5-22 21

5-45 421493465 1-5 17

5-39 151494017 11-25 25

11-27 2511-32 38

1494888 1-5 91495100 5-46 21495412 5-5 191495426 2-23 81495427 2-23 201495428 2-19 31495429 2-19 351495473 2-13 51495474 2-13 51495475 2-13 51498044 5-37 211498325 12-11 41498326 12-7 111498424 5-21 14

5-25 111500782 1-28 41500900 5-29 6

5-33 65-36 6

1500912 1-5 155-3 812-3 4

1500913 5-22 215-45 42

1500925 5-31 135-35 135-39 13

1501258 1-35 71501811 4-29 21501848 4-3 8

PART NO. PAGE ITEM

1501849 4-5 101501970 4-9 18

4-11 181501994 4-3 31502003 9-5 61502007 10-3 61502055 10-22 141502059 10-22 131502066 5-13 241502079 4-5 21502123 10-3 71502276 8-11 201502277 8-11 91502543 4-19 12

4-21 125-7 1112-4 9

1502625 5-37 201502626 5-37 201503096 12-111504010 11-35 6

12-7 141504075 2-3 3

3-2 31504197 5-21 21508206 5-25 91508232 5-25 91509835 7-3 61509847 7-3 81509870 7-3 121509888 5-13 11

5-21 105-25 105-43 55-51 8

1509890 5-22 285-30 75-34 75-38 75-44 375-48 85-51 7

1510113 1-24 12-31 203-29 34-12 26-5 109-5 13

1510114 7-7 141510115 2-29 9

2-31 93-31 4





PART NO. PAGE ITEM

1510116 10-3 91510117 4-9 4

4-11 410-32 1

1510126 9-5 21512403 2-27 4

8-3 68-4 1

1512536 1-13 101514429 4-35 11

5-13 157-3 229-5 3

1514597 5-31 145-35 145-39 14

1514598 5-31 145-35 145-39 14

1514602 5-22 225-45 43

1514603 5-22 225-45 43

1514866 11-7 2011-11 2011-15 2211-35 912-7 16

1515654 5-13 276-9 66-15 7

1516197 10-7 131516201 10-5 111516535 7-7 71516536 7-7 111516826 6-21 51516849 6-11 6

6-17 61517361 4-35 13

10-13 910-15 13

1517419 1-21 201517578 7-7 61517656 1-22 461517673 7-3 381517836 7-4 43

8-11 291520660 6-11 28

6-17 281520752 7-7 211520753 7-7 231520754 7-7 25

PART NO. PAGE ITEM

1520755 7-7 191520864 5-25 171521188 5-17 22

5-21 195-22 205-31 125-35 125-39 125-43 15-43 25-47 15-51 1

1521309 5-44 235-44 25

1521809 7-3 181521989 5-21 19

5-30 25-34 25-38 25-43 15-43 2

1522363 3-25 21522377 7-7 81522425 10-7 161523479 7-7 51523732 1-28 31523733 1-28 51523734 1-28 21524267 4-27 41524914 8-11 271524916 8-11 101524921 8-11 11524923 8-11 231524927 8-111525238 8-11 191525567 5-29 9

5-33 95-36 9

1525584 5-29 165-33 165-37 16

1525632 7-3 71527562 5-13 131527813 10-7 11

10-7 131527876 1-7 18

4-15 114-17 244-19 114-21 19

1527877 12-3 21527878 5-13 28

PART NO. PAGE ITEM

7-3 271527879 4-3 11

4-5 114-25 44-27 84-35 175-3 125-7 65-14 345-18 56-3 66-5 167-3 247-7 129-5 1510-5 7

1527880 1-7 64-35 164-355-7 22

1527881 1-7 284-29 89-5 13

1527884 2-27 105-56-11 146-17 14

1527886 8-11 301527888 1-5 181528132 5-7 31

5-11 31528133 5-7 32

5-11 41528315 5-7 30

5-11 21528415 2-27 141528481 10-31528495 2-33 31528573 11-371528602 11-37 121528608 4-29 191528630 5-7 33

5-11 51528631 5-7 341528888 1-5 31528889 3-25 91528893 4-29 101529046 5-29 9

5-33 95-36 9

1529366 4-12 44-29 22

PART NO. PAGE ITEM

5-3 55-7 95-13 199-5 20

1529426 1-21 251529787 2-33 2

3-29 51530135 1-21 231530211 8-12 81530243 1-7 19

2-33 43-29 24-3 104-5 124-35

1530311 4-25 54-27 9

1530588 7-7 101530971 4-25 3

4-27 61531001 1-21 11

1-21 175-17 17

1531171 8-11 141531404 3-29 151531479 5-9 41531486 5-47 3

5-48 61531557 1-5 61531558 1-5 12

1-21 310-7 910-22 2

1531563 8-3 18-4 3

1531569 9-5 71531806 3-25 121531973 5-30 8

5-34 85-38 8

1531974 5-30 85-34 85-38 8

1532363 3-31 91532523 2-29 71532532 4-29 11532571 5-25 13

5-25 145-29 165-33 165-37 165-44 21




14-7

PART NO. PAGE ITEM

1532650 11-12 311532664 5-29 11

5-33 115-36 11

1532759 5-13 105-43 155-44 32

1532761 5-13 95-22 335-25 55-44 225-44 245-45 41

1532774 5-21 131532775 5-25 151532776 5-25 61532778 5-22 32

5-26 255-43 14

1532779 5-44 311533494 10-32 21533741 8-12 11533747 8-12 91533810 5-25 11534252 8-121534329 5-29 12

5-30 15-33 125-34 15-36 125-38 1

1534417 1-7 102-27 85-7 197-3 30

1534424 5-5 271534660 1-33 71534871 9-5 231535257 3-29 101536250 8-11 151536304 5-7 171536813 1-5 41537449 6-23 141537450 6-23 16

6-25 161537459 6-23 20

6-25 191537551 5-13 6

5-17 75-17 23

1538162 4-35 21538490 4-35 5

PART NO. PAGE ITEM

1538782 4-35 31539584 5-17 201539962 2-15 7

4-13 25-8 2

1540388 5-44 261540643 1-21 91540805 5-7 251540859 1-21 271540869 1-21 371541231 5-13 251541921 6-7 31542436 5-13 231542440 4-35 18

4-35 211542500 4-35 81543094 6-25 141543102 6-23

6-251543691 4-35 221543698 9-5 81543842 9-5 91544153 1-21 31

9-5 121544157 10-5 51544216 6-9 31

6-15 321544217 6-9 32

6-15 331544218 6-9 27

6-15 301544232 7-9 2

8-15 21544234 7-10 11544255 5-7 35

5-11 61546673 5-43 111546684 2-33 31547368 5-43 71547369 5-44 201547447 6-11 20

6-17 201547460 1-21 41547467 1-21 41547468 1-21 41547482 5-21 61547757 7-3 391548352 2-20 1

4-13 45-8 1

1548517 5-22 265-22 29

PART NO. PAGE ITEM

5-44 365-45 40

1548519 5-22 265-22 295-44 365-45 40

1549718 11-37 51550070 11-37 51550747 3-25 161551452 4-29 131551839 8-3 1

8-4 31552768 7-3 16

9-31552769 7-3 16

9-31552770 9-3 291552771 9-3 291553122 6-7 11553123 6-7 11553265 3-25 11553266 2-27 11553403 6-11 101553475 6-9 281553692 2-7 51553708 2-9 15

5-5 11553710 2-9 11553715 2-11 41553716 2-11 21553717 2-11 31553722 2-13 71553762 2-25 241553763 2-25 271553776 2-15 21553897 9-5 181553943 2-19 61554359 5-22 22

5-45 431554902 5-3 3

5-18 45-18 11

1556475 9-5 211556623 5-7 81557478 2-3 11557479 2-3 11557697 1-7 51557737 2-3 4

3-2 41557767 3-2 11558161 4-17 1

4-19 18

PART NO. PAGE ITEM

4-21 171558176 4-19 1

4-21 11558219 1-5 71558226 5-26 261558228 5-21 121558432 4-17 6

4-171558515 6-9 14

6-15 211559049 5-43 91559418 4-6 31559419 4-6 21559420 4-6 41559928 5-7 201560015 5-44 22

5-44 245-46 4

1560441 5-25 31560447 5-17 211560448 5-17 61560671 1-5 81560678 5-13 171560681 10-25 10

10-27 61560682 10-27 101561559 5-17 101561749 12-4 21561755 5-17 111562088 4-35 201562353 1-35 11562492 8-7 4

8-9 111562493 8-7 5

8-9 131562496 8-7 8

8-9 161562501 8-7 13

8-9 211562505 8-7 17

8-9 251562509 8-7 211562648 6-3 4

6-5 41563208 1-131563216 1-9 21563217 1-9 71563351 1-9 11563369 1-7 241563497 1-7 231564044 5-7 41564392 4-29 20





PART NO. PAGE ITEM

1564396 1-21 241564515 10-3 181564529 1-21 411564747 10-13 6

10-15 51564752 4-25 13

4-27 141565076 5-17 131565084 1-2 11565098 5-43 7

5-44 201565125 5-17 31565150 2-3 71565212 4-5 41565325 7-7 331565453 2-3 6

3-2 61565832 2-27 171565917 3-31 81566116 5-29 11

5-33 115-36 11

1566117 5-29 105-33 105-36 10

1566145 5-46 31566146 5-7 15

5-46 41566329 6-6 31566420 5-14 361566461 7-3 411566462 7-3 401566564 11-8 45

11-12 4411-16 2611-25 2111-27 2111-31 21

1566654 5-13 261566726 1-5 171566772 2-19 381566853 1-5 181567674 3-29 161568075 9-5 311568082 4-5 131568199 10-3 201568271 8-11 31569079 3-29 61569602 10-25 41569912 7-7 261569913 7-7 201569914 7-7 22

PART NO. PAGE ITEM

1569915 7-7 241569973 5-25 11569979 10-5 141570298 9-5 301570339 10-11 21570340 10-11 41570347 10-11 121572387 2-4 2

2-91572388 2-4 2

2-91572593 2-13 41572594 2-13 41572595 2-13 41572596 2-13 41572597 2-13 41572598 2-13 41573568 2-15 5

2-19 81573677 11-15 141574098 2-15 61574111 4-6 31574260 4-6 21578665 10-9 51578671 10-9 111578672 10-9 121578673 10-9 61578698 1-7 41578705 10-25 11

10-27 51578707 10-19 3

10-28 41578713 10-25 15

10-27 131578714 10-27 31578746 10-17 4

10-19 710-28 1

1578747 10-19 210-25 2

1578748 10-25 21578940 10-25 221578943 10-25 201579677 4-29 151579908 10-311580097 10-25 31580131 10-28 101580147 10-27 41580155 10-28 21580156 10-28 21580682 10-3 41580694 10-25 2

PART NO. PAGE ITEM

1580695 10-25 21580696 10-25 21580697 10-25 21580698 10-25 21581079 1-221581098 6-23 8

6-25 81581099 6-23 9

6-25 91581100 6-23 10

6-25 101581107 6-23 18

6-25 181581108 6-23 7

6-25 71581313 5-21 151581315 5-21 151581438 4-5 11581439 4-5 141581536 10-9 41581537 10-91581556 11-25 26

11-27 2611-31 26

1581557 11-25 3211-27 3211-31 32

1581560 11-25 711-27 711-31 7

1581566 11-3 1511-8 4211-12 3311-25 1011-27 1011-31 10

1581567 1-24 311-25 3111-27 3111-31 31

1581569 1-21 221581580 11-3 14

11-12 381581581 11-25 19

11-27 1911-31 19

1581583 11-3 1811-8 41

1581589 11-15 51581590 11-15 5

11-25 1611-27 16

PART NO. PAGE ITEM

11-31 161581739 4-11 251581829 11-7 11

11-11 111581830 11-25 2

11-27 211-31 2

1581833 12-7 71581836 11-25 8

11-27 811-31 8

1581842 11-25 1211-27 1211-31 12

1581848 10-32 81581849 11-7 14

11-11 1411-15 1311-25 611-27 611-31 6

1581851 1-21 341581852 1-9 14

1-11 131-13 1210-32 711-3 1211-5 1211-7 1211-11 1211-15 611-25 1811-27 1811-31 18

1581854 12-7 81581858 10-31 371581859 10-25 9

10-27 71581860 10-25 8

10-27 91581861 10-25 141582072 1-21 391582141 12-4 71582150 5-13 181582151 5-13 121582160 10-3 101582161 10-3 81582222 2-29 1

2-31 13-31 7

1582300 4-25 104-27 16




14-9

PART NO. PAGE ITEM

1582301 4-25 94-27 15

1582464 1-5 165-3 712-3 5

1582484 5-43 171582485 5-43 17

5-44 181582486 5-44 181583611 1-5 5

1-7 201-21 261-22 451-24 12-33 54-3 94-5 910-13 512-4 8

1584060 1-9 81584621 7-71584632 1-17 91584638 1-17 111584987 10-91585575 9-5 241585581 1-7 91585595 2-29 4

2-31 41585768 7-9 11586013 2-27 18

10-32 101586109 8-3 2

8-4 41586428 5-17 161586430 1-3 13

12-2 41586432 1-23 51586440 1-35 51586447 1-35 41586495 1-5 11

1-21 75-17 18

1586627 10-13 1310-15 112-2 3

1586630 1-23 31586759 5-17 151586967 3-31 11588247 1-21 41589312 2-29 10

2-31 101589377 1-33 6

PART NO. PAGE ITEM

1591454 5-13 301593334 1-9 23

1-11 191593391 4-29 211593694 7-7 351593763 7-7 341593917 9-31593918 9-31593919 9-3 151595425 6-23

6-251595440 3-26 21596404 11-15 181597381 10-32 6

11-3 1111-5 11

1597448 11-27 3311-31 33

1597644 4-33 11597709 3-20 61597710 3-20 81598220 1-5 131598504 1-9 10

1-11 121-13 16

1598536 7-7 321598660 11-25 29

11-27 291599415 1-5 101599440 3-9 11599441 3-5 13

3-9 21599442 3-9 31599443 3-9 121599444 3-9 51599445 3-9 8

3-23 121599446 3-9 61599448 3-9 9

3-15 43-20 43-23 11

1599449 3-9 71599451 3-9 41599454 3-9 131599455 3-9 141599458 3-9 15

3-13 93-15 7

1599461 3-13 31599462 3-13 151599463 3-5 6

PART NO. PAGE ITEM

3-13 161599464 3-5 7

3-13 171599465 3-13 121599466 3-13 101599467 3-13 131599468 3-9 16

3-23 81599469 3-9 171599470 3-5 46

3-13 53-17 73-23 5

1599471 3-13 81599472 3-13 71599473 3-13 41599475 3-11 3

3-13 111599476 3-13 61599478 3-13

3-151599479 3-15 11599480 3-15 21599481 3-15 31599483 3-15 51599485 3-15 81599486 3-5 451599487 3-5 441599488 3-5 101599489 3-5 151599516 3-5 161599517 3-5 171599518 3-5 181599519 3-5 191599520 3-5 201599521 3-5 211599522 3-5 411599523 3-5 421599524 3-5 101599525 3-5 111599526 3-5 121599528 3-5 141599529 3-5 221599530 3-5 231599531 3-5 241599532 3-5 251599533 3-5 261599534 3-5 271599535 3-5 281599536 3-5 29

3-5 321599537 3-5 30

PART NO. PAGE ITEM

3-5 331599538 3-5 311599539 3-5 341599540 3-5 351599541 3-5 361599542 3-5 371599543 3-11 21599544 3-5 81599545 3-5 11599546 3-5 21599547 3-5 31599548 3-5 41599549 3-5 51599550 3-5 91599552 3-5 401599553 3-5 381599555 3-5 471599556 3-11 11599557 3-5 391599559 3-11 41599560 3-11 51599561 3-11 61599562 3-11 71599563 3-11 81599565 3-11 101599567 3-11 111599568 3-11 121599569 3-17 11599570 3-17 21599571 3-17 31599572 3-17 41599573 3-17 51599574 3-17 6

3-19 111599576 3-17 91599578 3-17 111599579 3-17 8

3-20 51599580 3-17 141599581 3-17 131599582 3-17 121599583 3-19 91599584 3-19 101599585 3-19 121599586 3-19 131599588 3-19 161599589 3-19 151599590 3-19 141599591 3-19 181599592 3-19 11599593 3-19 21599594 3-19 4





PART NO. PAGE ITEM

1599595 3-19 31599596 3-19 51599597 3-19 61599598 3-19 81599600 3-19 11599601 3-19 21599604 3-23 11599605 3-23 31599606 3-23 21599607 3-23 41599610 3-23 71599611 3-23 91599612 3-23 101599613 3-23 131599616 3-23 141599793 3-23 151599795 3-20 31599796 3-20 21599798 3-20 91599800 3-20 71599801 3-20 10

4-31 81599802 3-20 121599803 3-20 111599805 3-20 11599818 3-5 43

4-33 21599819 4-33 41599820 4-33 31599821 4-33 141599822 4-33 15

4-33 171599823 4-33 161599824 4-33 131599825 4-33 121599826 4-33 111599827 4-33 101599828 4-33 51599829 4-33 61599830 4-33 91599831 4-33 81599832 4-33 71599833 4-31 11599834 4-31 21599835 4-31 31599836 4-31 41599837 4-31 51599839 4-31 71599841 4-31 91599842 4-31 101599843 4-31 111599845 5-13 1

PART NO. PAGE ITEM

1599847 5-13 11599848 5-13 11599850 5-13 11599851 5-13 1

5-13 11599853 5-13 11599855 5-13 11599860 5-13 11599861 5-13 11599862 5-13 11599863 5-13 11599864 5-13 11599865 5-13 11599866 5-13 11599867 5-13 11599869 5-15 11599870 5-15 71599873 5-15 11599874 5-15 11599875 5-15 11599876 5-15 11599877 5-15 11599878 5-15 11599879 5-15 11599893 5-15 21599894 5-15 31599895 5-15 51599896 5-15 61599897 5-15 41599898 3-6

3-93-113-133-153-203-234-33

1599907 4-33 191599908 4-33 181599909 4-33 211599910 4-33 231599911 4-33 221599912 4-33 201599913 4-33 241599914 3-17 15

4-33 11600093 4-33 11602431 5-37 211603021 5-22 26

5-22 295-44 365-45 40

PART NO. PAGE ITEM

1603236 5-22 265-22 295-44 365-45 40

1603471 7-101603490 7-10 11603857 4-19 20

4-21 104-22 8

1605467 2-27 121605990 1-24 41606750 8-4 71607549 5-44 281608616 4-33 11608622 8-3 3

8-4 21608874 1-7 121608875 1-7 131608879 1-7 171610975 5-25 11613324 10-7 231613749 4-11 21613755 4-11 261614770 4-15 31615800 3-19 171616041 7-11 11616379 1-2 7

1-7 31617657 10-7 11617658 11-28 39

11-32 371618311 7-3 231622946 11-23 101623093 3-25 171624401 6-15 21624904 10-3 121625999 2-27 9

3-251626727 5-30 10

5-34 105-38 10

1632741 6-9 36-15 3

1633307 2-33 133-29 19

1636120 1-9 101-11 121-13 16

1636409 2-29 142-31 14

1636645 6-11 56-17 5

PART NO. PAGE ITEM

1636797 4-5 71640776 1-24 31640814 4-3 41641351 7-3 191641368 5-7 241641932 5-25 20

5-25 215-26 225-26 23

1641934 5-25 81641935 5-25 181641937 5-21 51641949 5-22 24

5-44 281643935 5-7 261644398 4-35 191646456 5-3 16

5-8 51646820 11-3 9

11-5 81647530 8-9 11650400 4-17 51650402 4-17 71650403 4-17 191650404 4-13 10

4-17 131650405 4-17 111650407 4-17 121650504 4-17 141650506 4-13 5

4-17 171650507 4-13 3

4-17 81650513 5-9 31650520 5-21 81650522 5-21 71650757 4-17 151650758 4-13 1

4-17 21650760 4-17 41650761 4-17 91650762 4-15 13

4-17 161650763 4-19 19

4-21 111650764 4-13 6

4-19 64-21 64-22

1650766 4-19 94-21 9

1650767 4-19 14




14-11

PART NO. PAGE ITEM

4-21 141650769 4-19 3

4-21 31650770 4-19 5

4-21 51650772 4-19 13

4-21 131650773 4-19 16

4-21 161650777 4-19 8

4-21 84-22 7

1650778 4-19 64-21 64-22

1650779 4-15 21650780 4-15 11650781 4-13 11

4-15 51650784 4-13 9

4-13 124-15 9

1650785 4-15 71650789 4-15 141650791 4-15 61650797 5-21 141650819 6-11 241650870 4-19 15

4-21 151652290 5-17 91652301 2-4 1

2-72-92-112-132-192-202-232-25

1652305 2-4 12-72-92-112-132-192-202-232-25

1652334 2-15 91652417 2-20 21652457 5-5 161652458 5-5 15

PART NO. PAGE ITEM

1652459 5-5 171652460 5-51652461 5-5 131652462 5-5 121652467 5-5 81652468 5-5 91652469 5-5 101652470 5-5 111652471 5-5 31652473 5-5 61653508 5-21 14

5-25 111653510 5-22 241653569 3-25 101653900 4-15 12

4-21 201653901 4-15 10

4-19 171653902 4-19 10

4-21 181654013 5-17 81654156 4-27 71654411 4-25 11654651 6-11 23

6-17 231654754 4-25 2

4-27 51655058 1-2 31655237 5-9 21655880 6-11 21

6-17 211656060 5-26 241656215 12-2 21656216 12-2 21657962 8-3 5

8-71658934 11-37 61660500 6-11 24

6-17 241662420 10-13 8

10-15 111663441 1-27 11663443 1-27 11663877 2-33 15

3-29 201666732 1-7 21666733 1-7 291670054 10-25

10-271670293 10-13 7

10-15 41670413 10-17 7

PART NO. PAGE ITEM

10-19 1110-21 4

1670434 10-2510-27

1670445 10-25 51670462 10-27 11670463 10-17 3

10-27 11670522 10-25 211672560 1-7 151672800 4-19 8

4-21 81673198 6-5 11673312 11-28 381673611 1-7 301673754 1-3 51675581 8-3 21675582 8-3 21675583 8-3 21675647 6-9 23

6-15 266-21

1675649 6-9 11676323 6-11 9

6-17 96-23

1676324 6-11 86-17 86-25

1676326 6-21 31676327 6-21 21676328 6-21 71676519 6-9 121677286 1-9 12

1-11 171-13 26

1677428 1-33 91677490 2-29 13

2-31 131677491 2-29 17

2-31 171678165 10-22 61682881 4-17 201682882 4-17 21

4-19 74-21 7

1683486 9-5 179-7 3

1683529 10-17 610-19 910-21 1

1683621 10-21 2

PART NO. PAGE ITEM

1683651 7-7 291684389 6-9 35

6-15 241686782 6-9 221687035 2-15 4

2-20 41687603 2-29 3

2-31 31687847 6-9 81687933 4-6 41688049 7-11 51688050 7-11 41688051 7-11 61688253 3-5

3-93-113-133-153-173-193-203-234-314-33

1688435 6-11 36-17 3

1688503 9-5 161688598 6-9 21

6-15 131689544 4-9 16

4-11 161690996 1-9 31691168 5-14 35

10-22 41691916 6-3 11692643 7-3 311694547 6-5 131694830 1-9 19

1-11 251-13 22

1695239 8-161697294 4-19 41697672 6-6 11699754 5-30 6

5-34 65-38 6

1699992 9-5 41700460 5-29 1

5-29 195-33 15-33 195-36 1





PART NO. PAGE ITEM

5-37 191700461 5-29 1

5-29 195-33 15-33 195-36 15-37 19

1701768 9-5 189-7 5

1702335 6-11 26-17 2

1702336 6-11 166-17 16

1702420 10-17 510-25 1

1702520 6-9 196-15 10

1703020 6-17 171703021 6-17 171703644 6-9 7

6-15 51703890 1-13

1-17 81703891 1-13

1-17 11703892 1-13 4

1-18 51703893 1-13 5

1-18 11703895 1-131703901 1-13 21703902 1-13 31703903 1-13 11704902 9-5 251705548 10-11 31705980 6-17 171705984 6-17 171707007 9-5 291707194 10-111707283 10-5 91707341 3-19 17

3-25 111707826 3-15 61708364 11-37 101708371 2-29 8

2-31 83-31 5

1708596 10-111708700 10-11 11709876 1-9 41709980 1-3 3

1-21 2

PART NO. PAGE ITEM

1709996 2-29 52-31 53-31 6

1710006 1-21 11710007 1-3 2

1-21 162021286 7-3 15

7-7 302021288 7-7 22021341 9-5 12021343 9-5 12021353 9-5 52021395 1-2 92021554 7-3 112021555 7-3 102021557 7-3 92021575 8-15 32021588 7-3 42021592 7-3 52021683 4-29 182021685 4-29 162021800 8-11 172021802 8-11 142021803 8-11 132021898 8-11 212021918 7-3 32022309 2-19 132022352 7-7 92022655 2-7 32026224 8-16 32026225 8-16 42026608 5-52026773 9-3 12026774 9-3 12026775 9-3 212026776 9-3 32026777 9-3 62026778 9-3 62026780 9-3 82026781 9-3 92026782 9-3 102026783 9-3 202026784 9-32026785 9-32026786 9-32026787 9-32026861 7-7 132027618 7-9 32027655 1-21 142027949 4-35 42028645 2-19 242028852 2-25 24

PART NO. PAGE ITEM

2028853 2-11 212028854 2-11 32028862 7-7 182028927 2-9 132029081 2-9 142029082 2-11 162029084 2-11 22029086 2-11 222029095 2-25 32029096 2-25 272029097 2-25 282029098 2-25 252029100 2-23 92029101 2-23 112029102 2-23 122029103 2-23 162029105 2-19 272029106 2-19 282029107 2-19 262029108 2-19 112029112 2-19 172029116 2-19 202029120 2-19 162034347 1-27 22034459 1-33 182035276 5-25 82040957 9-32043528 12-7 3

12-112043531 12-7 42043533 12-7 52044370 8-12 7

10-35 42044712 5-7 29

5-11 12045024 2-19 62045025 2-19 212045026 2-19 192045029 2-13 122045030 2-13 102045033 2-13 92045034 2-13 82045036 2-112045134 5-43 172045319 2-19 312045321 2-7 262045884 9-3 222046866 4-9 23

4-11 232047132 4-9 13

4-11 132051128 2-11 20

PART NO. PAGE ITEM

2051129 2-11 42054381 7-7 312054792 7-7 362055917 8-11 26

8-122056824 5-17 12056826 5-17 22056868 10-17 1

10-19 810-31

2057948 5-18 102059211 2-33 82059937 9-5 102060012 2-33 32060032 5-18 92060555 5-25 9

5-25 125-40 1

2060696 8-11 322060751 10-3 42061646 10-7 272062589 4-29 142063842 4-25 11

4-27 122063991 10-13 15

10-15 32064554 9-52064929 12-3 12065051 10-7 42065052 10-7 22065098 5-13 3

5-462065666 1-21 122065667 1-21 15

1-21 192065671 12-8 22065674 12-8 12065745 5-7 232066044 10-7 212066485 5-18 2

5-18 82066629 5-5 142067040 7-10 22067053 8-16 22067393 4-35 72067455 1-21 82067476 4-3 1

4-5 182068098 3-29 142068099 3-29 82068378 3-11 9

3-13 14




14-13

PART NO. PAGE ITEM

2068441 3-29 62069008 1-21 302069225 5-7 12069381 5-40 12069431 5-18 32069454 1-5 172069951 2-3 5

3-2 52070147 6-6 22070223 1-5 172070263 6-11 25

6-17 252070655 1-33 15

10-15 102070975 1-21 202071181 4-25 7

4-27 12071483 1-21 242071508 1-21 52071517 4-9 7

4-11 72071593 1-21 182072213 1-21 362072664 1-23 42072802 1-22 442072918 2-27 32073197 1-35 82073495 10-7 62073496 10-7 52074209 1-33 112074256 1-33 172075120 7-3 282075418 1-35 102075554 3-31 32075629 11-12 362075656 1-35 22077604 9-5 12077983 3-23 62078488 2-19 252078941 2-7 102079369 8-4 62081840 4-29 172081870 4-29 122082929 2-19 42084312 3-132085033 11-11 262085049 11-11 262085129 6-23 6

6-25 62085259 4-3 62085421 4-3 122085570 3-26 1

PART NO. PAGE ITEM

2087753 2-232087756 2-19 232087757 2-19 322089894 2-29 12

2-31 122089895 2-29 12

2-31 122090661 5-7 272091232 4-3 22092534 8-15 42092536 7-9 42092548 3-9 102092549 3-9 102092550 3-19 72092551 3-19 72092552 3-9 112092553 3-9 112092848 4-5 62094490 5-51 32098082 5-17 52098083 5-17 42098084 5-17 252098085 5-17 242098280 5-44 182098330 1-21 132098694 10-3 21

10-92098695 10-3 21

10-92099393 10-13 1

10-15 92099394 10-13 2

10-15 82099395 10-13 3

10-15 72099396 10-15 62099951 1-13 172100927 3-13 22101546 5-29 14

5-33 145-37 14

2101708 3-13 12101978 2-33 212102226 4-5 62102507 1-21 382102508 1-21 282105803 4-9 16

4-11 162105869 10-13 16

10-172105871 10-15 14

10-19

PART NO. PAGE ITEM

2105879 10-17 22105880 10-19 12105970 2-13 12105972 2-13 12107181 5-7 122107382 5-17 42107383 5-17 252107384 5-17 242107729 6-5 22107957 1-21 6

5-17 12107958 1-21 10

5-17 12107969 1-9 16

1-11 221-13 24

2109692 6-3 72109723 6-3 32109869 6-3 32109875 6-3 12110932 1-21 322111004 5-3 42111005 5-3 62111171 9-52111325 10-3 22111326 10-3 22302899 10-35 22306118 10-3 262307400 1-33 52308541 4-35 62308673 1-33 162310682 11-19 3

11-19 311-19 311-19 311-19 311-19 3

2314223 9-5 12314973 2-7 252787350 5-25 12

5-40 12795583 5-40 14000205 7-3 374000256 10-114000257 10-11 64000258 10-11 104000453 3-9 144000454 3-9 144001095 4-9 9

4-11 94001097 4-9 12

4-11 12

PART NO. PAGE ITEM

4001804 4-13 75-8 3

4002491 7-7 284002527 7-7 34002604 7-3 29

7-74002682 1-9 54002683 7-3 24003067 10-11 54003823 12-7 14003831 2-33 14003843 7-3 144003902 4-9 5

4-11 54004468 7-7 174004475 7-7 164004500 8-11 334004549 10-32 54004776 1-13 144004895 1-2 2

4-9 194-11 19

4005681 2-29 182-31 18

4005800 10-32 44006033 6-9 264006034 6-9 164006035 6-9 184006049 10-32 114006720 8-11 254007318 1-13 184007888 6-25 34007889 6-23 19

6-25 204007891 1-9 17

1-11 234007984 5-21 84008020 11-25 30

11-27 3011-31 30

4008684 5-17 225-47 15-51 1

4008685 5-21 195-43 1

4008686 5-31 125-35 125-38 12

4008687 5-21 205-43 2

4009253 5-21 95-43 6





PART NO. PAGE ITEM

4009385 9-5 114009450 5-3 104009488 12-2 14009618 2-33 94009620 1-13 84009901 6-9

6-114010318 6-15 184011277 1-21 334011397 1-7 264011435 1-7 274011940 5-3 5

9-5 209-7 6

4013095 1-9 61-13 7

4013198 4-9 34013200 4-9 24013365 5-5 284014126 4-354014196 4-35 14014269 3-31 104014493 3-29 14014699 4-22 14015019 6-9 24015021 4-15 84015022 4-15 154015023 4-15 44015724 11-3 13

11-5 134015807 2-27 154015886 1-7 14016118 5-3 114016145 1-74016149 6-17 14016150 6-15 14016151 6-15 314016152 6-15 154016235 11-25 28

11-27 2811-31 28

4016652 4-13 55-8 4

4016653 2-31 74016654 2-31 194016655 2-31 194016905 1-35 64017172 7-3 134017174 7-34017567 11-3 10

11-5 104017624 11-3 16

PART NO. PAGE ITEM

4017719 6-17 174018639 11-7 1

11-11 14020057 6-15

6-174020311 6-15 354020466 6-15 174020467 6-15 164020588 6-11 7

6-17 74021292 3-17 104022958 10-5 114023295 5-44 284023450 8-3 5

8-74023451 8-4 5

8-94023716 5-3 94025106 6-11 31

6-18 334025208 6-11 14025209 6-17 14025273 1-7 114025477 6-23 2

6-25 24025591 5-3 94025683 5-44 274025684 5-44 284025685 5-44 284026661 10-3 144027341 1-134027451 1-21 404027456 1-21 434027457 1-21 434027880 6-17 174028349 8-11 234028642 8-7 1

8-9 84028685 10-3 224028686 10-3 244029512 4-9 20

4-11 204030278 1-11 34030279 1-11 44030497 4-6 64031944 1-7 324033434 1-284033955 12-7 24034385 4-35 23

5-14 324034386 4-5 104034685 5-44 29

PART NO. PAGE ITEM

4034931 1-33 131-37 1

4034932 1-33 141-37 2

4034933 1-37 34034934 1-37 44034935 1-37 54034936 1-37 64034937 1-37 74034938 1-37 84034939 1-37 94034940 1-37 104034941 1-33 15

1-37 114034942 1-37 124034943 1-37 134035130 1-5 24035412 1-21 424035580 3-29 94035750 1-33 194036586 1-13

1-184038182 10-13 4

10-15 104038672 8-9 14038673 8-9 84038674 8-9 114038675 8-9 134038676 8-9 164038677 8-9 214038678 8-9 254039366 9-7 24039373 9-7 14040480 4-21 44041194 11-31 254043082 1-13 64043335 6-15

6-174043338 6-9

6-114043638 1-3 124043883 4-214046492 1-18 44048414 4-11 34048862 10-7 294048863 10-7 184049125 11-27 34

11-32 344050311 1-3 104050312 1-3 74050313 1-3 64050314 1-3 1

PART NO. PAGE ITEM

4050343 1-3 84050426 1-3 94050677 1-23 14050678 1-23 24050724 11-27 364050725 11-27 374051088 1-3 114051093 8-16 14051122 4-35 14051125 7-11 14051136 1-24 24051143 1-5 14051924 4-27 34053018 2-19 184053208 6-23 34053555 4-29 14053949 9-5 324054343 1-2 24057660 11-32 364057706 11-31 294057710 6-17 174078018 10-22 94079563 10-22 14083372 1-30 14083373 1-30 14083646 1-30 34083647 1-30 24083648 1-30 44083649 1-30 54083888 1-304085524 6-6 34085979 10-22 54087334 10-17 3

10-19 510-27 1

4087335 10-19 610-27 1

4088044 10-25 124088045 10-25 9

10-27 74088047 10-17 5

10-19 410-25 1

4098672 10-19 210-25 2

4101675 2-27 114103377 5-3 184601648 7-3 254601649 7-3 204601682 10-354601741 11-7 264601742 11-7 26




14-15

PART NO. PAGE ITEM

4601743 11-7 264601816 11-25 1

11-27 111-31 1

4601817 11-25 111-27 111-31 1

4601818 11-25 111-27 111-31 1

4601850 10-35 14602114 11-354602116 12-74602370 4-9 14

4-11 144602495 4-13 8

5-9 14602843 5-404603285 5-3 2

5-295-30

4603286 5-17 195-47

4603289 6-11 296-17 29

4603376 1-94603382 1-134603646 5-7 28

5-114603865 5-18 64603866 5-18 74603879 5-18 14603971 5-7 36

5-11 74604594 5-18 134605113 10-7 204605114 10-7 124605115 10-7 144605116 10-7 264605247 2-33 64605946 10-3 194605974 10-3 134606169 2-33 34606652 11-25 27

11-27 27

PART NO. PAGE ITEM

11-31 274606808 11-3 1

11-5 14606809 11-3 1

11-5 14606810 11-3 1

11-5 14606820 11-5

11-1111-15

4606821 11-311-7

4606822 11-311-511-711-1111-15

4606824 11-511-1111-15

4606840 11-15 1111-23

4606841 11-15 1111-23

4606842 11-15 1111-23

4606843 11-23 14606844 11-23 14606845 11-23 14606846 6-11 17

6-17 174606922 11-19 14606923 11-19 14606924 11-19 14606925 11-19 14606926 11-19 14606927 11-19 14606932 11-23 24606933 11-23 24606934 11-23 24606962 11-19 2

11-19 24606963 11-19 2

11-19 2

PART NO. PAGE ITEM

4606964 11-19 211-19 2

4606965 11-194606966 11-194606967 11-194606968 11-194606969 11-194606970 11-194607118 11-8 364609180 1-21 294609285 11-3

11-74611249 4-3 7

4-64611333 10-7 154611363 12-7 64611791 8-4 5

8-94611860 10-3 234612084 10-3 234612114 10-5 44612115 10-5 34612911 1-13 84612945 4-5 8

4-64613581 5-3 2

5-335-34

4613691 4-13 85-9 1

4613697 5-14 314614029 5-13 8

5-434614110 6-5 64614155 5-3 1

5-215-25

4614383 6-5 74614605 10-7 264614606 11-11 264614678 6-11 17

6-17 174615074 7-11 34615307 11-12 41

PART NO. PAGE ITEM

4615811 1-11 84615812 1-114615813 1-11 14615964 4-27 34615969 1-11 94617767 4-29 114618438 1-11 64619184 5-17 19

5-514619219 4-13 8

5-9 14619279 11-28 40

11-32 404619280 11-28 40

11-32 404619281 11-28 40

11-32 404619286 11-37 24619287 11-37 14619288 11-37 44619289 11-37 34619692 11-28 41

11-32 394619693 11-28 41

11-32 394619694 11-28 41

11-32 394619743 7-11 24626786 10-19 14629068 10-13 16

10-174629070 10-15 14

10-194629077 10-17 24629574 4-35 74630267 10-22 34630276 11-37 44630277 11-37 34630349 10-22 114630350 10-22 124634955 5-3 174635259 5-3 2

5-365-38





H50CT (A274)nissan-forklift-parts.co.uk/contents/media/hyster-A274... · 2017-07-06 · ECH Empty...

Documents

Transcript of H50CT (A274)nissan-forklift-parts.co.uk/contents/media/hyster-A274... · 2017-07-06 · ECH Empty...