H2FUTURE - Hydrogen from electrolysis for low carbon ...

14
This project has received funding from the Fuel Cells and Hydrogen 2 Joint Undertaking under grant agreement No 735503. This Joint Undertaking receives support from the European Union’s Horizon 2020 research and innovation programme and Hydrogen Europe and N.ERGHY Brussels, 8 th February 2018 H2FUTURE - Hydrogen from electrolysis for low carbon steelmaking

Transcript of H2FUTURE - Hydrogen from electrolysis for low carbon ...

Page 1: H2FUTURE - Hydrogen from electrolysis for low carbon ...

This project has received funding from the Fuel Cells and Hydrogen 2 Joint Undertaking under grant agreement

No 735503. This Joint Undertaking receives support from the European Union’s Horizon 2020 research and

innovation programme and Hydrogen Europe and N.ERGHY

Brussels, 8th February 2018

H2FUTURE - Hydrogen from

electrolysis for low carbon steelmaking

Page 2: H2FUTURE - Hydrogen from electrolysis for low carbon ...

Challenge: Massive Growth in Surplus Electricity and

Potential Curtailments

Source: Frontier Economics; Germany

2

Historic data

Lower Revenue Scenario

Higher Revenue Scenario

Page 3: H2FUTURE - Hydrogen from electrolysis for low carbon ...

Challenge: Decarbonisation

• Transport sector / quota for biofuels

• Industry sector / alternative processes

• Heating sector / renewable gases

Quelle: http://www.nature.com/nclimate/journal/v6/n1/fig_tab/nclimate2870_F2.html

Page 4: H2FUTURE - Hydrogen from electrolysis for low carbon ...

Scenario for Transformation: Decarbonisation of

Steel Maker voestalpine

0

25

50

75

100

2015 2020 2025 2030 2035 2040 2045 2050

Carbon Hydrogen

Existing carbon/ natural gas based technologies

Iron/steelmaking with classical blast furnace route

Ironmaking with classical direct reduction process

CO2 reduction potential by process and plant

optimization is limited

voestalpine as partner for the energy transfer

Breakthrough technologies

Development and implementation based on

renewable hydrogen

H2 generation with PEM electrolysis

Iron/steelmaking with H2 based direct reduction &

electric arc furnace route

Development of new process concepts

e.g. H2 plasma smelting reduction

voestalpine concept for a successful national

economy transformation process

Preconditions: energy, raw materials, global competition, …

CO2 emissions [%]

Page 5: H2FUTURE - Hydrogen from electrolysis for low carbon ...

Green

Electricity

Green

Hydrogen

VERBUND: At the Forefront of Green Energy

Page 6: H2FUTURE - Hydrogen from electrolysis for low carbon ...

Project Overview

• Project Partners:

• VERBUND Solutions GmbH (project coordinator)

• voestalpine Stahl GmbH

• Siemens AG

• K1-MET GmbH

• Austrian Power Grid AG (APG)

• Energy research centre of the Netherlands (ECN)

• Project Budget: 18 million EUR

• Total Funding: 12 million EUR by FCH JU

• Project Duration: 4.5 years, starting 1st January 2017

6

Page 7: H2FUTURE - Hydrogen from electrolysis for low carbon ...

7

Installation & Operation of an Electrolysis System at

the voestalpine Production Site in Linz, Austria

Source: Siemens, Silyzer 200

Key Data

• 6 MW PEM electrolyser

• Pilot plant commissioning end of 2018

• From 2019: 26-month demonstration and quasi-

commercial operation

Source: voestalpine

Source: Siemens AG

Hydrogen for steel

making::

Max. pressure 150 mbar

Quality ≥ 98%

Dew point ≤ 10 °C

Page 8: H2FUTURE - Hydrogen from electrolysis for low carbon ...

How Does a Protone Exchange Electrolyser Work?

2 H2O 2 H2 + O2

H2FUTURE:

• 600 (12x50) cells

• 0.5 m2/cell membrane area

• 2V cell voltage

• 10 kA/m2 current density

Cathode - + Anode

½ O2

H2O

H2

Cathode

Stainless

steel + Pt

Anode

Stainless

steel+ Ir

Membrane

Fluoropolymer

(e.g. Nafion®)

H+

Page 9: H2FUTURE - Hydrogen from electrolysis for low carbon ...

Project Objectives

• Design and installation of a 6 MW Siemens PEM electrolyser system at the voestalpine steel

plant in Linz, Austria

• Industrial integration of renewable hydrogen production in the steelmaking process

• 26-month demonstration of the electrolyser system

• Stress tests / continuous operation 24/7

• Prequalification for power reserve markets (primary, secondary and tertiary control)

• Integration of the electrolyser system into the steelworks operation

• Quasi-commercial operation with revenue streams from both hydrogen and power

• Accompanying analysis of different operation modes and monitoring of KPIs

• Continued operation of the electrolyser after the end of the project

9

Page 10: H2FUTURE - Hydrogen from electrolysis for low carbon ...

WP1

WP2

WP3

WP4

WP5

WP6

WP7

WP8

WP9

WP10

Task YEAR 5YEAR 4YEAR 1 YEAR 2 YEAR 3

Project TimetableOverview of Work Packages (WP)

Project Management and Coordination

Specification of Pilot Tests and Operations Phase

Detailed Engineering of the Critical Building Blocks

Manufacturing and Factory Testing of the Electrolyser System

Development and Validation of the Link with Power and Energy Markets

Installation of the Infrastructure for the Electrolyser System

Unit Integration and Onsite Validation of the Full Pilot

Two Year Demonstration

Impacts of the Project Results and Exploitation

Dissemination of the Project Results

10

Page 11: H2FUTURE - Hydrogen from electrolysis for low carbon ...

11

Current Status of H2FUTURE

Manufacturing of 6 MW PEM electrolyser

(Silyzer 300)

• Already in production

Permitting process

• Permit received at the end of 2017

Engineering documentation and KPIs

• Detail engineering and KPIs have been

defined

Start of construction

• Beginning of 2018

FCH JU

• 19 deliverables submittedSource: Siemens

Page 12: H2FUTURE - Hydrogen from electrolysis for low carbon ...

12

Press Conference at Kick-Off Meeting in February 2017

CEOs of voestalpine, Siemens and VERBUND

and Executive Director of FCH JU

• Extensive press coverage

• Article in Financial Times

• International attention beyond EU

• European flagship project

Page 13: H2FUTURE - Hydrogen from electrolysis for low carbon ...

13

http://www.h2future-project.eu

Page 14: H2FUTURE - Hydrogen from electrolysis for low carbon ...

14

Contact

Rudolf Zauner

Head of Hydrogen Center

VERBUND Solutions GmbH

Europaplatz 2, 1150 Wien, Austria

T +43 (0)50 313-52 464

M +43 (0)664 828 5946

[email protected]