h01 Cpu315f Pn Sinamics En

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Automation and Drives - SCE

Training Document

forComprehensive Automation Solutions

Totally Integrated Automation (T I A)

MODULE H01

Freuency Converter SI!A"ICS #$%&

on the

'FI*+S D' and 'FI!ET

T I A Training Document Page 1 of 147 ModuleH01

Issued: 02/2008 re!uenc" #on$erter %I&AMI#% '120 on P()I*+% DP and P()I&,T


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T-is document -as .een ritten ." %iemens A' for training uroses for t-e roect entitled %iemensAutomation #ooerates it- ,ducation 3%#,5%iemens A' accets no resonsi.ilit" for t-e correctness of t-e contents5

Transmission6 use or reroduction of t-is document is onl" ermitted it-in u.lic training and educationalfacilities5 ,cetions re!uire t-e rior ritten aro$al ." %iemens A' 3Mic-ael nustmic-ael59nustsiemens5com5

)ffenders ill .e lia.le for damages5 All rig-ts6 including t-e rig-t to translate t-e document6 are reser$ed6articularl" if a atent is granted or utilit" model is registered5

;e ould li9e to t-an9 t-e folloing: Mic-ael D


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'A#E

$, preface,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

%, notes on using the C'+ .$/F-% '!0D',,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,1

., notes on using the freuency converter SI!A"ICS #$%&,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,$&

=51 Descrition of t-e re!uenc" #on$erter %I&AMI#% '12055555555555555555555555555555555555555555555555555555555555555555555510

=52 #onfiguring t-e Dri$e it- t-e %oftare %I>,(55555555555555555555555555555555555555555555555555555555555555555555555555555555555551?

=5= %afet" Precautions and ;arnings555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555528

=54 #onnecting t-e re!uenc" #on$erter %I&AMI#% '1205555555555555555555555555555555555555555555555555555555555555555555555555=2

=5451 #onnecting t-e Poer Module555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555=2

=5452 *loc9 Diagrams for t-e #ontrol +nits #+240% DP and #+240% P&55555555555555555555555555555555555555555==

=545= %etting t-e re!uenc" %etoints it- DIP %itc-es555555555555555555555555555555555555555555555555555555555555555555=?

=5454 %ettings for t-e ,ncoder it- DIP %itc-es5555555555555555555555555555555555555555555555555555555555555555555555555555555=?=545@ %etting t-e P()I*+% Address it- DIP %itc-es5555555555555555555555555555555555555555555555555555555555555555555=?

=545? P()I*+% Interface55555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555=7

=5457 P()I&,T Interface555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555=7

=5@ %tarting + t-e re!uenc" #on$erter %I&AMI#% '1205555555555555555555555555555555555555555555555555555555555555555555555555=8

=5@51 %tartu +sing t-e *asic )erator Panel 3*)P555555555555555555555555555555555555555555555555555555555555555555555555540

=5@5151 unction e"s of t-e *asic )erator Panel 3*)P5555555555555555555555555555555555555555555555555555555555555555555541

=5@5152 Parameters t-at are $isi.le/Parameters t-at can .e c-anged55555555555555555555555555555555555555555555555555542

=5@515= *I#) Tec-nolog"5555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555544

=5@5154 #-anging Parameters it- t-e *asic )erator Panel 3*)P55555555555555555555555555555555555555555555555555554?

=5@515@ %tarting Performance of t-e %I&AMI#% '1205555555555555555555555555555555555555555555555555555555555555555555555555548

=5@515? (eset to actor" %etting5555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555554

=5@5157 Buic9 #ommissioning for C/f #ontrol6 for eamle5555555555555555555555555555555555555555555555555555555555555555555@0

=5@52 %tartu it- t-e %oftare %TA(T,( using t-e #onnection it5555555555555555555555555555555555555555555555555@2

=5@5= %tartu it- t-e Micro Memor" #ard 3MM#5555555555555555555555555555555555555555555555555555555555555555555555555555572

=5@5=51 Manual Parameter +load from t-e #on$erter to t-e MM#55555555555555555555555555555555555555555555555555555572

=5@5=52 Manual Parameter Donload from a MM# to t-e #on$erter555555555555555555555555555555555555555555555555555557=

=5? ,ercises55555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555574

2, Starting +p the freuency converter SI!A"ICS #$%& on the 'FI*+S,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,3/

/, starting up the freuency converter SI!A"ICS #$%& on the 'FI!ET,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,$&/

, C!T4 '#A" 5*+C6ET E4E7AT8 ! T9E 'FI*+S D'0'FI!ET,,,,,,,,,,,,,,,,,,,,,,,,,,$.2

?51 Assigning t-e Process Data for t-e %I&AMI#% '12055555555555555555555555555555555555555555555555555555555555555555555555551=4

?5151 T-e #ontrol ;ord 3%T;5555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555551=4

?5152 T-e %tatus ;ord 3>%;55555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555551=?

?515= T-e Main %etoint 3H%;555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555551=7

?515@ Arrangement of t-e (e!uest Message in Dou.le ;ord ormat55555555555555555555555555555555555555555555551=8?515? Arrangement of t-e (esonse Message in Dou.leord ormat5555555555555555555555555555555555555555555551=8

T I A Training Document Page = of 147 ModuleH01



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?52 Assignment ist and %"m.ol Ta.le55555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555555551=

?5= 'enerating t-e Data *loc9 for t-e (e!uest Message555555555555555555555555555555555555555555555555555555555555555555555555555141

?54 'enerating t-e Data *loc9 for t-e (esonse Message55555555555555555555555555555555555555555555555555555555555555555555555514=

?5@ 'enerating unction #10 to #ontrol t-e *uc9et ,le$ator555555555555555555555555555555555555555555555555555555555555555555144

?5? 'enerate )rgani


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The follo:ing sym;ols are provided as a guide through "odule 9&$,( and

%TA(T,( ensure fast configuring and simle startus

'lo.all" certified according to #,6 +6 c+6 cEtic96 and %afet" Integrated according to I,#

?1@08 %I 2

;it- PM2@0 or PM2?0 caa.ilit" of energ" regeneration and regenerati$e .rea9ing




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Preface !otes %tartu it- P()I*+% %tartu it- P()I&,T Program ,amle


Special Functions for Startup

(esetting of t-e arameters to t-e lant setting

Buic9 commissioning

#alculation of motor/control data

Motor data identification

estart Functions

%etoint c-annel can .e set

(am generator can .e set

Inc-ing mode

ree function .loc9s 3*

ast free function .loc9s 3fast *s

Positioning deceleration ram

Automatic restart 3;,A

l"ing restart allos for starting t-e con$erter -ile t-e motor is rotating

#urrent limiting

%li comensation so t-e seed of a dri$e does not c-ange deending on t-e load

Motor -olding .ra9e 3MH*

Control Functions

C/f control it- different cur$es

Cector control it-out encoder 3%C# for seed and tor!ue

Cector control it- encoder 3C# for seed and tor!ue

'rotection Functions

Motor rotection functions

#on$erter rotection functions

Plant/s"stem rotection functions

Failsafe Functions (only for C+%2&S D'-F)

%afel" sitc-ed off moment of force 3%T)

%afe sto 1 3%%1

%afel" limited seed 3%%

%afe .rea9 control 3%*#

T-e failsafe functions can .e triggered ." means of digital oututs 3DI0A DI1* or

P()Isafe5

5




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"odularity

%I&AMI#% '120 is a modular con$erter s"stem t-at consists of different functional units5 T-e to

.asic .uilding .loc9s are t-e Control +nit (C+)and t-e 'o:er "odule ('")5

T-e Control +nitcontrols and monitors t-e oer module and t-e connected motor in se$eralcontrol modes t-at can .e selected5 It suorts communication it- a local or central controller as

ell as it- monitoring de$ices5 In addition to controlling6 ot-er functions are a$aila.le t-at can .e

adated to t-e resecti$e alication t-roug- corresonding arameter assignment5

T-e control units are a$aila.le in t-e folloing t"es: %tandard #+s 3#+s it-out safet" oriented functions

#+240%

#+240% DP li9e t-e #+240% .ut it- P()I*+% DP interface 3P()Idri$e Profile 450

#+240% P& li9e t-e #+240% .ut it- P()I&,T interface 3P()Idri$e Profile 450 #+s it- safet" oriented functions

#+240% DPE li9e t-e #+240% DP .ut it- integrated safet" oriented functions

T-e 'o:er "odulero$ides t-e motor it- a erformance range of 05=7 ; to 0 ;5 T-e controlunit controls t-e oer module ." means of a micro rocessor5 or -ig-l" relia.le and flei.le

motoring6 t-e most modern I'*T tec-nolog" it- ulse idt- modulation is used5 #omre-ensi$erotection functions ro$ide a -ig- measure of rotection for t-e oer module and t-e motor5

T-e oer modules are a$aila.le in t-e folloing t"es:

Poer Module PM240 it- D# .ra9ing functions6 sul" $oltage = A# 400CT-e PM240 -as an integrated .ra9e c-oer6 and is designed for dri$es it-out oer reco$er" for

t-e netor95 Possi.le regenerati$e energ" is con$erted into -eat ." means of .ra9e resistors t-at

are connected eternall"5 Poer Module PM2@0 it- energ" regeneration caa.ilit"6 sul" $oltage = A# 400C Poer Module PM2?0 it- energ" regeneration caa.ilit"6 sul" $oltage = A# ?0C

Poer modules PM2@0 and PM2?0 -a$e an inno$ati$e circuit concet -ic- ma9es linecommutated oer reco$er" ossi.le5 T-is inno$ation allos for returning regenerati$e energ" to

t-e netor96 and t-us sa$es energ"5

#ontrol units and oer modules can .e com.ined into an" configuration5 In t-is training document6t-e control units #+240% DP and #+240% P& are descri.ed6 toget-er it- t-e Poer Module

PM2405

T I A Training Document Page 1= of 147 ModuleH01



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ptional Additional Components

&umerous sulementar" comonents are a$aila.le for t-e %I&AMI#% '1206 suc- as:

*asic perator 'anel (*')

;it- t-e *asic )erator Panel *)P Et-at can .e inserted in t-e control unitE dri$es can .e started

u6 current oerations can .e monitored6 and indi$idual arameters can .e set5 In addition6 t-e

*)P ro$ides a function for co"ing arameters in a timeEsa$ing a"5

'C Converter Connecting Set ('C Connection 6it)

T-is 9it is used for controlling and starting u a con$erter directl" from t-e P#6 ro$ided t-ecorresonding softare 3%TA(T,( is installed5 T-e startu tool %TA(T,( on #D ()M is included

in t-e P# #on$erter #onnection %et5

*rae elay

;it- t-e .ra9e rela"6 "ou can set u a connection .eteen t-e oer module and an electroE

mec-anical motor .ra9e5 T-us6 t-e motor .ra9e can .e controlled directl" it- t-e control unit5

Safe *rae elay

;it- t-e safe .ra9e rela"6 "ou can esta.lis- a connection .eteen t-e oer module and an

electricalEmec-anical motor .ra9e5 T-us6 safe .ra9e controls can .e imlemented directl" it- t-e

control unit according to ,& @4E1 %afet" #ategor" = and I,# ?1@08 %I 25

"icro"emoryCard (""C)

)n t-e MM#6 "ou can store t-e arameter assignment of t-e con$erter5 If ser$icing is re!uired6 t-e

lant is immediatel" read" after t-e con$erter is relaced and t-e data is coied .ac9 from t-ememor" card5 T-e associated slot is located on to of t-e control unit5

4ine-Side 'o:er Components

!et:or Filters#lass A and *

;it- an additional netor9 filter6 t-e Poer Module PM240 attains a -ig-er radio interference

class5

4ine eactors

A line reactor is needed if t-e s"stem fault le$el is -ig-6 for to reasons: on t-e one -and6 to

rotect t-e con$erter itself from -armonic currents and o$erloads6 on t-e ot-er -and to limit

s"stem ertur.ation to t-e ermissi.le $alues5




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Intermediate Circuit Components

*rae esistors

*" means of t-e .ra9ing resistors6 ecess energ" of t-e intermediate circuit is reduced5 T-e.ra9ing resistors are intended for use it- t-e PM2405 It -as an integrated .ra9e c-oer

3electronic sitc-5

'o:er Components on the utput Side

T-e" allo for longer6 s-ielded motor ca.le lengt-s for oeration it- outut reactors or # filters

and sinusoidal filtersL in addition6 t-e life of t-e motor is etended5

utput eactors

)utut reactors reduce t-e $oltage load on t-e motor inding5 At t-e same time6 t-e caaciti$e

c-arge re$ersal currents are reduced -ic- additionall" strain t-e oer unit -en longer motor

ca.les are used5

4C Filters and Sinusoidal Filters

# filters and sinusoidal filters limit t-e $oltage rise rate and t-e caaciti$e c-arge re$ersal

currents t-at usuall" occur at con$erter oeration5 )utut reactors are t-en no longer needed5

Safety Integrated

T-e con$erter .uiltEin units %I&AMI#% '120 offer $ariants of safet" oriented alications5 All oer

modules are alread" failEsafe units5 If a oer module is com.ined it- a corresonding failsafecontrol unit6 t-is dri$e .ecomes a %afet" Integrated Dri$e5

T-e failsafe fre!uenc" con$erter %I&AMI#% '120 offers four safet" functions6 certified according to,& @4E16 at5= and I,# ?1@08 %I 2:

%afe %to 1 3%%1

%afel" imited %eed 3%%

%afe *ra9e #ontrol 3%*#

%afel" sitc-edEoff tor!ue 3%T)

Innovative Cooling Concept and 'ainted Electronic "odules

T-e inno$ati$e cooling concet of t-e electronic module and ainting t-e module etend its life oruse considera.l"6 and results in t-e folloing:

Dissiation of oer loss eclusi$el" ." means of t-e eternal -eat sin9

,lectronic modules not in t-e air duct

#onsistent con$ection cooling of t-e control unit

T-e air flo of t-e fan .los eclusi$el" t-roug- t-e -eat sin9

'FIdrive 'rofile 2,&

T-e user data structure of t-e c"clical/ac"clical communication c-annel is secified for P()I*+%

and P()I&,T in t-e P()Idri$e Profile6 Cersion 4505

T-e P()Idri$e Profile secifies for t-e con$erters -o a master/controller can access t-econ$erters 3sla$es/de$ices ." means of c"clical or ac"clical data transmission5

!oteustandsorte

!ote< Alarms are indicated in t-e footer of t-e %TA(T,(5 Here6 t-e necessar"

ac9noledgement can .e made after an error5




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=25;it- t-e 8Control ;oard86 t-e %I&AMI#% '120 can .e controlled directl" from t-e %TA(T,( for

test uroses5 3In.etrie.na-me %teuertafel

==5In order to start t-e con$erter from t-e %TA(T,(6 e first -a$e to 8Fetch master control8and

set t-e monitoring time for t-e connection %TA(T,( `ES %I&AMI#% '1205 3%teuer-o-eit

-olen .erac-ungs


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=45;it- a c-ec9mar96 t-e 8Ena;les8 re!uired for oeration can .e set it-out furt-er ado5 3

reiga.en %teuerE/>ustandsorte

=@5&o6 t-e fre!uenc" can .e secified6 and t-e con$erter can .e started it- t-e .utton5 T-e

.utton stos t-e con$erter5 3=0H<




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=?5+ltimatel"6 t-e 8master control8 -as to .e 8returned85 It s-ould .e ensured t-at no ot-er )&

command is ending5 3%teuer-o-eit a.gege.en Ya

Setpoint and commands from set sources5 Please ma9e sure t-at no )& command from t-e #P+ 3automation is ending5Alt-oug- t-e P# remo$es all ena.les .efore returning t-e master control6 t-e setoints and commands su.se!uentl" come againfrom t-e arameteri


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.,/,.,% "anual 'arameter Do:nload from a ""C to the Converter

'reconditions

T-e sul" $oltage -as to .e alied at t-e donload con$erter

T-e donload con$erter is in t-e (ead" Mode T-e director" structure /+%,(/%I&AMI#%/DATA/clone5.in

-as to .e on t-e MM#

!otes on the Do:nload

;-en erforming t-e donload6 t-e folloing imortant conditions -a$e to .e met:

[ During t-e donload6 t-e con$erter does not resond to an" commands5[ )nce t-e donload is started6 it can not .e interruted5

[ After uloading and donloading arameters .eteen t-e different control units6 t-e arametersettings -a$e to .e c-ec9ed5

[ Donloading arameters from anot-er #P+ could ossi.l" fail it- 00?= if t-ere are arameters

t-at can not .e loaded5

[ If t-e donload fails6 t-e re$ious ,,P()M arameters are restored again on t-e con$erter5

9o: it is done

T I A Training Document Page 7@ of 147 ModuleH01



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., E=ercises

$, Changing the start and the ;raing ;ehavior of the motor

#-ange t-e arameters of t-e %I&AMI#% '120 in a a" t-at t-e effecti$e acceleration time to amaimum of @0H< amounts to 18 seconds5 T-e effecti$e deceleration time of @0H< to 0H< is to

amount to 12 seconds5 ;-en accelerating and decelerating t-e motor6 acceleration and

deceleration is to ta9e lace it- a rounding time of = seconds eac-5

Vou can read t-e actual fre!uenc" off t-e con$erterGs disla" and in t-is a" recogni


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Preface &otes Startup :ith 'FI*+S %tartu it- P()I&,T Program ,amle


2, STATI!# +' T9E FE+E!CB C!7ETE SI!A"ICS #$%& ! T9E 'FI*+S

*elo6 t-e startu of t-e P()I*+% DP netor9 it- t-e #P+ =1@E2 P&/DP as master and t-e

fre!uenc" con$erter %I&AMI#% '120 as sla$e is descri.ed5

;e are generating t-e -ardare configuration for t-e %IMATI# %7 and e are assigning arametersto t-e %I&AMI#% '120 as follos:

15 T-e central tool for %IMATI# is t-e 8SI"ATIC "anager85 It is called -ere it- a dou.le clic95 3

%IMATI# Manager

25 %T,P 7 rograms are managed in roects5 ;e are no setting u suc- a roect5 3ile

&e




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=5 T-e roect is no assigned t-e 8!ame8 8ElevatorSI!A"ICSD'83Auf


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@5 T-en6 a8SI"ATIC .&&-Station8 is inserted5 3,infgen %tation %IMATI# =00E%tation

?5 ;it- a dou.le clic96 oen t-e configuration tool for89ard:are85 3Hardare




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75 )en t-e -ardare catalog ." clic9ing on F G5 3

T-ere6 arranged in t-e folloing directories:

P()I*+% DP6 P()I*+% PA6 P()I&,T I)6 %IMATI# =006 %IMATI# 4006%IMATI# P# *ased #ontrol6 and %IMATI# P# %tation6

all rac9s6 modules and interface modules are ro$ided for configuring "our -ardare5Insert8ail8it- a dou.le clic95 3%IMATI# =00 (A# =00

(ail5

After t-at6 a configuration ta.le is disla"ed automaticall" for configuring (ac9 05




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85 rom t-e -ardare catalog6 "ou can no select all modules t-at are also in "our real rac96 and

insert t-em in t-e configuration ta.le5

To t-is end6 clic9 on t-e name of t-e resecti$e module6 -old t-e mouse 9e" and drag t-e

module to a line in t-e configuration ta.le5

;e are starting it- t-e oer unit 8'S .&3 %A85 3%IMATI# =00 P%E=00 P% =07 @A

!ote< If "our -ardare differs from t-e one disla"ed -ere6 siml" select t-e corresonding

modules from t-e catalog and insert t-em in "our rac95

T-e order num.ers of t-e indi$idual modules Et-at are also indicated on t-e comonentsE are

disla"ed in t-e footer of t-e catalog5




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5 &et6 e drag t-e 8C'+ .$/F-% '!0D'8to t-e second slot5 T-e order num.er and t-e $ersion of

t-e #P+ can .e read off t-e front of t-e #P+5

3%IMATI# =00 #P+E=00 #P+ =1@E2 P&/DP ?,%7 =1@E2H1=E0A*0 C25?

;-en entering t-e #P+6 a indo aears -ere "ou can assign an 8I' address8 to t-e

#P+=1@E2 P&/DP and secif" t-e 8Su;net screen form85 )tion: for general netor9

communication6 a 8outer addressG can .e selected5 And ." clic9ing on 8!e:8L e are setting u

an 8Ethernet85 3IP address: 1251?85051 %u.net screen form: 2@@52@@52@@50 DonGt use a

router &e

105Accet t-e nel" generated ,t-ernet and "our settings it- 8685 3))




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!otes on !et:oring on the Ethernet (additional information is provided in Appendi= 7 of

the training document)D 2/2




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225 *" clic9ing on F G6 t-e configuration ta.le is sa$ed and comiled5 3




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2=5 In order to access t-e #P+=1@ 2P&/DP and later t-e fre!uenc" con$erter %I&AMI#% '120 ."

means of P()I*+% and also t-e MPI6 t-e P'/P# interface -as to .e set to NAutoO5 T-is is done

in t-e 8SI"ATIC "anager8in t-e menu 8ptions868Set '#0'C interface85 3%IMATI# Manager

,trasP'/P# %c-nittstelle einstellen

245 ;it- "our MPI card/adater6 select NAutoO as interface5 or eamle6 8C'/$$JAutoK86 and accet

it- 868,3#P@?11NAutoO )




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2@5 #onfirm t-e c-ange of t-e access at- to #P@?11NAutoO it- 868,3)

T-e folloing access at-3s as/ere c-anged

2?5*" clic9ing on F G6 load t-e configuration ta.le to t-e P#5 T-e #P+Gs oerating mode sitc-

s-ould .e on (unK 3

!ote< Ma9e sure "our rogrammer is connected to t-e #P+ $ia t-e MPI/P()I*+%K




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275 #onfirm t-e #P+ =1@E2 P&/DP as destination module for loading t-e configuration ta.le5 3

)

285 In t-e dialog .o .elo6 "ou can -a$e t-e de$ices connected to t-e netor9 8display3ed)85 3

An


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25 T-en6 t-e MPI address of t-e #P+ in t-e netor9 is selected5 If "ou are connected to onl" one

#P+6 ust accet it- 8685 3)

=05 #onfirming t-e dialog .o .elo it- 8Bes 8starts t-e #P+5 3Ya

T-e module #P+ =1@E2 P&/DP N(0/% 2O is in t-e %T)P mode5 Do "ou ant to start -e module no 3restartb

T I A Training Document Page = of 147 ModuleH01



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=15 After t-e -ardare configuration is created6 t-e 8SI"ATIC .&& Station8is located in t-e %IMATI#

Manager5 T-e 8SI!A"ICS #$%&8 still -as to .e set u5 3%IMATI# Manager ,infgen

Programm %I&AMI#%

=25 &o select t-e folloing: 8Device type86 8Device version868Address type8 and8*us address8

and accet it- 8685 3%I&AMI#% '120 251 P()I*+%/+%%/PPI @ )




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==5 To configure t-e %I&AMI#% '1206 t-e arameter assignment tool 8STATE8is oened it-

8pen o;>ect85 3%IMATI# Manager %I&AMI#%R'120 ).e9t ffnen

=45 T-e softare 8STATE8ro$ides for a guided configuration5 %tart t-e configuration ." dou.le

clic9ing on 8Configure drive unit85 3Antrie.sger]t 9onfigurieren

T I A Training Document Page @ of 147 ModuleH01



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=@5 &o6 first select "our control unit .ased on t-e order num.er 3#ontrol +nit #+240% DP5 3

#+240% DP ;eiter S

!ote


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=75 After "ou -a$e c-ec9ed "our selection6 select t-e otion: 8!o: start the startup :i?ard85 3

Ansc-lie_end I*&E Assistenten startenertigstellen 3#omlete

=85 T-e startu i


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=5 T-en6 e select as 8Command source8t-e 8Field;us()8and as setoint source for t-e 8Speed

setpoints8also 8Field;us()85 3eld.us3? eld.us3? ;eiter S

405 In t-e net dialog .o6 e select as standard 8E+'AJGK :ith the ;asic motor freuency of

/&9?8for t-e 8Drive properties85 3,+()PAN9;O6 MotorE'rundfre!uen< ist @0H


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415 &o6 select t-e 8"otor type85 If "ou -a$e a %I,M,&% motor6 "ou can enter it from 8Enter rder

!um;er 4ist85 3aus *estellE &r5Eiste einge.en ;eiter S

425 T-e motor data is disla"ed in t-e folloing dialog .o5 3 ;eiter S

T I A Training Document Page of 147 ModuleH01



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4=5 If "ou connected an encoder6 "ou -a$e to select it no6 or select 8Disa;led(&)85 3'eserrt30

;eiter S

445 or otimi


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4@5 &o6 imortant arameters can .e set suc- as 8"otor overload factor868"in, and "a=,

Freuency868Acceleration and deceleration time8as ell as t-e 8FF. ramp do:n time8for

!uic9 stos5 3 ;eiter S

4?5 In t-e dialog .o .elo6 it is recommended to select t-e 8Complete calculation8 of t-e motorarameters 3Collst]ndige *erec-nung ;eiter S




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475 inall"6 t-e entered data for t-e dri$e is disla"ed and t-e configuration can .e acceted it-

8Complete85 3ertig stellen

485 Dialog .oes for setting additional arameters can .e selected to t-e left in t-e roect tree it-

a dou.le clic95 3for eamle6 Motortemeratur

!ote


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45 *" clic9ing on F G6 t-e configuration is sa$ed and comiled 3 )

@05 *efore e can load t-e data to t-e fre!uenc" con$erter %I&AMI#% '1206 e -a$e to set t-e

interface5 3,tras ,instellungen




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@=5 *" clic9ing on F G6 t-e configuration can no .e loaded to t-e %I&AMI#% '1205 8After

loadingL copy the A" to the "8 s-ould .e selected5 3 F&ac- dem aden (AM

nac- ()M 9oierenG Ya




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Preface &otes %tartu it- P()I*+% Startup :ith 'FI!ET Program ,amle


/, STATI!# +' T9E FE+E!CB C!7ETE SI!A"ICS #$%& ! T9E 'FI!ET

*elo6 t-e startu of a P()I&,T netor9 it- t-e #P+ =1@E2 P&/DP as

I) controller and t-e fre!uenc" con$erter %I&AMI#% '120 as I) de$ice is descri.ed5

;e are creating t-e -ardare configuration for t-e %IMATI# %7 and assigning arameters to t-e%I&AMI#% '120 as follos:

15 T-e central tool in %T,P 7 is t-e 8SI"ATIC "anager85 It is called -ere it- a dou.le clic95 3

%IMATI# Manager

25 %T,P7 rograms are managed in roects5 ;e are no setting u suc- a roect5 3ile

&e




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=5 T-e roect is no assigned t-e 8!ame8 8ElevatorSI!A"ICS'!83Auf


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@5 T-en6 a8SI"ATIC .&& Station8 is inserted5 3,infgen %tation %IMATI# =00E%tation

?5 ;it- a dou.le clic96 oen t-e configuration tool for t-e89ard:are85 3Hardare




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75 )en t-e -ardare catalog ." clic9ing on F G5 3

T-ere6 arranged in t-e folloing directories:

P()I*+% DP6 P()I*+% PA6 P()I&,T I)6 %IMATI# =006 %IMATI# 4006%IMATI# P# *ased #ontrol6 and %IMATI# P# %tation6

all rac9s6 modules and interface modules are ro$ided for configuring "our -ardare5Insert8ail8it- a dou.le clic95 3%IMATI# =00 (A# =00

(ail5

After t-at6 a configuration ta.le is disla"ed automaticall" for configuring (ac9 05




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5 &et6 e are dragging t-e 8C'+ .$/F-% '!0D'8to t-e second slot 5 T-e order num.er and

t-e $ersion of t-e #P+ can .e read off t-e front of t-e #P+5 3%IMATI# =00 #P+E=00

#P+ =1@E2 P&/DP ?,%7 =1@E2H1=E0A*0 C25?5

;-en entering t-e #P+6 a indo aears in -ic- "ou assign an 8I' address8to t-e

#P+=1@E2 P&/DP6 secif" t-e 8Su;net screen form8and select t-e 8Ethernet8 t-at -asalread" .een generated5 )tional: for general communication6 a 8outer address8 can .e

selected also5 #onfirm "our inuts it- 8683IP Adresse: 1251?85051 %u.net


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!otes on !et:oring on the Ethernet (additional information is provided in Appendi= 7 of

the training document)iels"stem ,t-ernet 'er]tenamen $erge.en

!ote< Ma9e sure t-at "our rogrammer is connected to t-e fre!uenc" con$erter $ia t-e ,t-ernetK




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225*" clic9ing on F G6 t-e configuration ta.le can no .e loaded to t-e P#5 T-e #P+Gs oerating

mode sitc- s-ould .e on (unK 3

!ote< Ma9e sure "our rogrammer is connected to t-e #P+ $ia t-e ,t-ernetK




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2=5 T-e #P+ =1@E2 P&/DP is confirmed as t-e destination module for loading t-e configuration

ta.le5 3)

245 In t-e dialog .o t-at follos6 t-e de$ices connected to t-e netor9 can .e 8Display3ed)85 3

An


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275 After t-e -ardare is configured6 t-e 8SI!A"ICS #$%&8is located in t-e %IMATI# Manager in

t-e 8SI"ATIC .&& Station85 To configure it6 t-e arameter assignment tool 8STATE8is oened

it- 8pen o;>ect85 3%IMATI# Manager %I&AMI#%'120 %I&AMI#%R'120).e9t

ffnen

285 T-e softare 8STATE8ro$ides for guided configuration5 %tart it ." dou.le clic9ing on

8Configure drive unit85 3Antrie.sger]t 9onfigurieren




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25 &o6 first select "our control unit ." using t-e order num.er 3#+240% P&5 3#+240% P&

;eiter S

!ote


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=15 After "ou -a$e c-ec9ed "our selection6 select t-e otion: 8!o: start the commissioning

:i?ard85 3Ansc-lie_end I*&EAssistenten starten ertigstellen 3#omlete

=25 T-e commissioning i


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==5T-en6 e select 8Field;us()8 as 8Command source86 and 8Field;us()8 also as setoint source

for t-e 8Speed setpoints85 3eld.us3? eld.us3? ;eiter S

=45 In t-e folloing dialog .o6 e select 8E+'AJGK :ith the ;asic motor freuency of /&9?8

as standard for t-e 8Drive properties85 3,+()PAN9;O6 MotorE'rundfre!uen< ist @0H


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=@5 &o6 t-e 8"otor type8 is selected5 If "ou -a$e a %I,M,&% motor6 "ou can enter it it- 8Enter

order num;er list85 3aus *estellE &r5Eiste einge.en ;eiter S

=?5 T-e motor data is disla"ed in t-e folloing dialog .o5 3 ;eiter S

(ated motor $oltage6 Dri$e data setL (ated motor currentL rated motor oututL rated motor cosL rated motor fre!uenc"L rated motorseedL motor coolingL am.ient motor temerature




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=75 If an encoder is connected6 "ou eit-er -a$e to select it6 or select 8S:itchedff(&)85 3

A.gesc-altet30 ;eiter S

=85 or otimi


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=5 &o6 imortant arameters can .e set suc- as 8"otor overload factor868"in, and "a=,

Freuency868Acceleration and deceleration time8as ell as t-e 8FF. deceleration time8

for !uic9 stos5 3 ;eiter S

405 It is recommended to select 8Complete calculation8 of t-e motor arametersin t-e folloingdialog .o5 3Collst]ndige *erec-nung ;eiter S

T I A Training Document Page 1=0 of 147 ModuleH01



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415 inall"6 t-e data entered for t-e dri$e is disla"ed6 and t-e configuration can .e acceted it-

8Complete85 3ertig stellen

425 ;it- a dou.le clic96 dialog .oes for setting additional arameters can .e selected on t-e left in

t-e roect tree 3for eamle6 Motortemeratur

!ote


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4=5 *" clic9ing on F G6 t-e configuration is sa$ed and comiled 3 )

445 *efore e can load t-e data to t-e fre!uenc" con$erter %I&AMI#% '1206 e -a$e to set t-e

interface5 3,tras ,instellungen




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4@5 If e select t-e 8STE'3 nline Access8as 8Access point86 e can use t-e settings in %T,P7

and no additional c-anges are necessar"5

3>ugangsun9tG%T,P7 )nline


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475 *" clic9ing on F G6 "ou can no load t-e configuration to t-e %I&AMI#% '1205 8After loadingL

copy the A" to the "8s-ould .e selected5 3 &ac- dem aden (AM nac- ()M

9oierenYa




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485 or error searc- and furt-er startu6 "ou can Eas long as "ou are connected to t-e P#E select in

t-e roect tree under 8Diagnosis8 t-e $ie of t-e 8Control and status :ords8for eamle 3

Diagnose %teuerE/>ustandsorte

!ote< Alarms are disla"ed in t-e %TA(T,(Gs footer5 Here6 t-e necessar"

ac9noledgement can .e made after an error also5

T I A Training Document Page 1=@ of 147 ModuleH01



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Preface &otes %tartu it- P()I*+% %tartu it- P()I&,T 'rogram E=ample


, C!T4 '#A" 5*+C6ET E4E7AT8 ! T9E 'FI*+S D'0'FI!ET

,$ Assigning the 'rocess Data for the SI!A"ICS #$%&

;it- t-e rocess data6 t-e control ords and t-e setoints 3P# ES %I&AMI#%or t-e status ords and t-e actual $alues 3%I&AMI#% P# can .e transferred5

T-e structure of t-e rocess data 3P>D area is t-e same in t-e se!uence of its elements 3ords

for t-e to indicated interfaces ." means of P()I*+% DP and P()I&,T5

Process Data 1 Process Data 2(e!uest message

3%P% ES %I&AMI#%#ontrol ord

3%T;Main setoint

3H%;(esonse message

3%I&AMI#% ES %P%

%tatus ord

3>%;

Main actual $alue

3HI;

,$,$ The Control Gord (STG)

T I A Training Document Page 1=? of 147 ModuleH01


*it &o5


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,$,% The Status Gord (SG)



*it &o5


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,$,. The "ain Setpoint (9SG)

T-e main setoint is a 1? .it ord t-at transmits t-e re!uired fre!uenc" setoint to t-e con$erter5T-e setoint is transmitted as a signed integer 3E=27?8 to =27?75 T-e $alue 1?=84 34000 -ecorresonds to W1005

*" means of t-e arameter P10826 t-e $alue 100 is normali


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,$,/ Arrangement of the euest "essage in Dou;le Gord Format

T-e re!uest message is sent to t-e %I&AMI#% '120 in t-e dou.le ord format5 T-e ta.le .elo

s-os t-e arrangement of t-e .its5

#ontrol ;ord Main %etoint

1@ 14 1= 12 11 10 8 7 ? @ 4 = 2 1 0 1@ 14 1= 12 11 10 8 7 ? @ 4 = 2 1 0

PA* 2@? PA* 2@7 PA* 2@8 PA* 2@

7 ? @ 4 = 2 1 0 7 ? @ 4 = 2 1 0 7 ? @ 4 = 2 1 0 7 ? @ 4 = 2 1 0

,$, Arrangement of the esponse "essage in Dou;le Gord Format

T-e %I&AMI#% '120 returns t-e resonse message in t-e dou.le ord format5 T-e ta.le .elo

s-os t-e arrangement of t-e .its5

%tatus ;ord Main Actual Calue1@ 14 1= 12 11 10 8 7 ? @ 4 = 2 1 0 1@ 14 1= 12 11 10 8 7 ? @ 4 = 2 1 0

P,* 2@? P,* 2@7 P,* 2@8 P,* 2@

7 ? @ 4 = 2 1 0 7 ? @ 4 = 2 1 0 7 ? @ 4 = 2 1 0 7 ? @ 4 = 2 1 0

!oteIn t-e control rogram of t-e .uc9et ele$ator6 a data .loc9 eac- is used for t-e re!uest messageand t-e resonse message5




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25 ,nter t-e folloing s"m.ol ta.le in "our roect5

=5 %a$e t-e s"m.ol ta.le and close t-e %"m.ol ,ditor5 3 =




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,. #enerating the Data *loc for the euest "essage

45 Hig-lig-t t-e folder 8*locs8and insert a 8Data *loc85 3*austeine,infgen %7E*austein Daten.austein

@5 As name6 enter 8D*%&G and accet it- 8685 3 D*20 )




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,2 #enerating the Data *loc for the esponse "essage

75 'enerate D*216 enter t-e $alues6 and store t-is data .loc9 also5 3




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,/ #enerating Function FC$& to Control the *ucet Elevator

85 'enerate an #10 6 enter t-e folloing netor9s and sa$e t-e #105 3

T I A Training Document Page 14? of 147 ModuleH01


Bucket Elevator

Move bucket elevator upward

MemEdonard\

%to\

\*@Rat to\

\Auto/Inc-\

\+ ard\ \+ard\

+ard\

Auto/Inc-ing\

\%to\

\*@Rat to\

\Rdonard\

\R+ard\

Network 2< Conveying Speed

\Ruard\

\MemR%lo+\\#ontrolR#on$erter\Main %etoint

Network 3: Braking phase at top

\*7R*ra9eAtTo\

\%tatusR#on$erter\ (ig-tReft

\Mem +ard\

\#ontrolR#on$erter\Main %etoint

\MemR%lo+\

\*@Rat to\


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Network 4 : Move elevator downward

\MemE+ard\

\%to\

\*4Rat .ottom\

\Auto/Inc-ing\

\Donard\

\Auto/Inc-ing\

\%to\

\*4Rat .ottom\

\R+ard\

\Donard\

\MemEDon\

\RDonard\

\#ontrolR#on$erter\ Main %etoint

Network 5 : Maximum Speed

\#ontrolR#on$erter\ (ig-tReft

\#ontrolR#on$erter\ Main %etoint

\Rdonard\\MemR%loDon5\

Network 6 : Braking Phase at Bottom

\*?R*ra9e*ottom\

\%tatusR#on$erter\ (ig-tReft

Network 7 : Bucket Elevator Start/Stop

\*4R.ottom\

\MemR%loDon\

\#ontrolR#on$erter\

\R+ard\

\RDonard\


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, #enerate rgani?ation *loc *$ for Controlling the *ucet Elevator

5 ,nter t-e folloing netor9s in )*16 and store it also5 3



: Enter the status data of the converter and save to !B"#

Network 2 : Call the control program

Network 3 : Send control data from !B"$ to the converter


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,3 4oad the ;locs for controlling the ;ucet elevator to the C'+ .$/-%D'

105 In t-e folder 8*locs86 -ig-lig-t8*$868FC$&868D*%&8 and 8D*%$85 oad t-em to t-e #P+=1@E

2P&/DP53)*1 #10 D*20 D*21

After t-e .loc9s -a$e .een transferred6 t-e rogram can .e started5

h01 Cpu315f Pn Sinamics En

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