H Coring SystemWireline Coring System HQ 12/06-MKT1644 P/N 3543105-M © 2006 Boart Longyear Inc....

Wireline Coring System HQ

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

BOART LONGYEAR

Diamond Products

Core Barrels

Overshots

Drill Rods

Water Swivels

Hoisting Plugs

Casing

Recovery Tools

Adapter Subs

Conversion Kits

Wedges

Tools

Technical Data

REV 01-DEC-06


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Diamond Products

Impregnated Bits

Thermally Stable Diamond Bits (TSD)

Reaming Shells

Casing Shoes

Casing Bits

Bit and Shell Gauges

Options and SpecialtyDiamond Products

NOTE: Surface Set Bits are available on request.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Impregnated Bits

Boart Longyear introduces metal coated diamond impregnated bits -the latest in industrial diamond technology.• Significantly outperforms the successful Series range in both drilling

speed and bit life.• Protects the diamond from oxidation and surface degradation

during manufacturing.• Inhibits the premature "pull-out" of the diamond.• Increases the number of cutting edges exposed to the rock.• Available in multiple standard configurations and selected on the

basis of relative rock hardness and ground conditions.

Standard: Designed to handle a wide variety of formations.

Abrasive: Recommended for broken "abrasive" drilling condtions. Forharder rock with broken conditions use a higher number bit tomaintain good drilling speeds.

Competent: Free cutting design for fast penetration in very hard"competent" rock or for use on lower powered rigs and geotechnicalapplications.

Express Geometry: Bits are supplied with additional intermediatewaterways which provide increased flushing. The reduced bit facearea allows for higher penetration rates with less bit weight required.Recommended when polishing occurs with standard geometry.

NOTE: "Standard Gauge" bits are defined as having a set outsidediameter which is 0.48mm (0.019") smaller than "ReamingShell Gauge". For more detailed information on "StandardGauge vs Reaming Shell Gauge" impregnated bits, refer tothe ITHT Product Manual.

* Available on special request.

NOTE: Refer to the Tech Data section for technical specifications andthe ITHT Product Manual or the Diamond Products FieldManual for additional operating information.

HQ Impregnated BitsStandard Reaming ShellGeometry Geometry

Alpha01 4050913 4050770Alpha01 Abrasive 4050891 4050097Alpha02 4050844 4050098Alpha04 4051322 4050103Alpha06 4051413 *Alpha06 Abrasive * *Alpha07 4051399 *Alpha07 Abrasive * *Alpha07 Competent 4051411 *Alpha08 4052212 4051227Alpha08 Abrasive 4051551 *Alpha08 Competent 4051414 4050235Alpha09 4052210 *Alpha09 Competent 4052256 *Alpha10 4052211 *Alpha10 Competent * *


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Impregnated Bits

Face Discharge

Drilling Fluid

Core Lifter Case

Bit

* Available on special request.

NOTE: Refer to the Tech Data section for technical specifications andthe ITHT Product Manual or the Diamond Products FieldManual for additional operating information.

HQ3 Impregnated BitsStandard Reaming ShellGeometry Geometry

Alpha01 4051980 4050771Alpha01 Abrasive * 4051004Alpha02 4050867 4050171Alpha04 * 4050212Alpha06 * 4050172Alpha06 Abrasive * 4051617Alpha07 * *Alpha07 Abrasive * 4052092Alpha07 Competent * *Alpha08 4052574 4050170Alpha08 Abrasive * 4051133Alpha08 Competent * *Alpha09 4052573 *Alpha09 Competent * *Alpha10 * 4050169Alpha10 Competent * *

Boart Longyear introduces metal coated diamond impregnated bits -the latest in industrial diamond technology.• Significantly outperforms the successful Series range in both drilling

speed and bit life.• Protects the diamond from oxidation and surface degradation

during manufacturing.• Inhibits the premature "pull-out" of the diamond.• Increases the number of cutting edges exposed to the rock.• Available in multiple standard configurations and selected on the

basis of relative rock hardness and ground conditions.• Triple-tube bits are used with Boart Longyear triple-tube core

barrels. The design of the face discharge waterways and core liftercase forces the drilling fluid to the bit face. Core can be recoveredand inspected in a virtually undisturbed condition.

Standard: Designed to handle a wide variety of formations.

Abrasive: Recommended for broken "abrasive" drilling condtions. Forharder rock with broken conditions use a higher number bit tomaintain good drilling speeds.

Competent: Free cutting design for fast penetration in very hard"competent" rock or for use on lower powered rigs and geotechnicalapplications.

NOTE: "Standard Gauge" bits are defined as having a set outsidediameter which is 0.48mm (0.019") smaller than "ReamingShell Gauge". For more detailed information on "StandardGauge vs Reaming Shell Gauge" impregnated bits, refer tothe ITHT Product Manual.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Thermally Stable Diamond (TSD) Bits

TSD Bits

HQ Thermally Stable Diamond Bit **

Thermally Stable Diamond (TSD) Bits:• Contains no natural diamonds in order to eliminate the possibility of

core sample contamination.• Inside and outside gauge diameter integrity is maintained with

heavily reinforced tungsten carbide particles (eliminates the needfor natural diamonds).

• Manufactured with a very erosion resistant matrix.• High penetration rates are common due to maximum setting

exposure of the TSD elements providing an aggressive cuttingface.

• Large waterways for improved flushing of large cuttings.

Triple-Tube Thermally Stable Diamond (TSD) Bits:• TSD triple-tube face discharge bits are used with Boart Longyear

triple-tube core barrels.• The design of the face discharge waterways and core lifter case

forces the majority of the discharge fluid to the bit face.• Core can be recovered and inspected in a virtually undisturbed

condition with the triple-tube system.

Applications:• TSD bits are commonly used for exploration of diamond bearing

Kimberlite formations.• Suitable for geotechnical drilling applications.• Although best suited for soft ground conditions, intermittent hard

ground can be tolerated.

**Available on special request.

NOTE: Refer to the ITHT Product Manual or the Diamond ProductsField Manual for additional operating information.

Triple-Tube TSD Bits

HQ3 Thermally Stable Diamond Bit **

HQ TSD Bit

HQ3 TSD Bit

Face DischargeWaterways


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Reaming Shells

The recommended practice is to alternate two reaming shells in eachhole drilled to maintain hole diameter. Upon bit changes, the reamingshell should be checked for wear with the bit and shell wear gauge.Failure to observe these recommended practices will result in either apoorly stabilized bit or an undersized hole that will require costlyreaming.

Reaming Shells - Sourced from Americas

HQ/HQ3 Standard 3522861HQ/HQ3 Stabilized 3522867

** Available on special request.


Reaming Shells - Sourced from Australasia

HQ/HQ3 Heavy Duty Impregnated 4101028HQ/HQ3 Adaptor Coupling Impregnated 4101175HQ/HQ3 Surface Set 4101854HQ/HQ3 Adaptor Coupling Surface Set 4101844HQ/HQ3 Rod Line Surface Set 4101959

Reaming Shells - Sourced from Europe

HQ/HQ3 Impregnated 49449HQ/HQ3 Surface Set 48796HQ/HQ3 Premium Stabilized **

Reaming Shells - Sourced from South Africa

HQ/HQ3 Premium DP 28270710HQ/HQ3 Ringset DP 28270705


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Casing Shoes

Casing ShoeThe inside diameter of the casing shoe is not set with diamonds andis flush with the inside diameter of the casing, permitting free passageof the core barrel past the casing shoe.

Applications:• The casing shoe is threaded to the end of the casing string for

penetration through overburden.• Assists in seating the casing into the bedrock, providing a tight

seal for the drilling fluids to flow through to the surface.• Used to ream the casing downward when advancing a casing

string in an existing hole with the rod string still in place.

Casing Shoes

HW Casing Shoe, Series 2 4051001*HWT V-Ring Casing Shoe 509064HWT Oversize Casing Shoe, Series 2 4051215

* For use with wireline casing advancer.



Casing Shoes - Sourced from Australasia

HW Standard Impregnated 4101555HW HD-6mm Impregnated 4105160HW Surface Set 4103265HWT Standard Impregnated 4100542HWT Heavy Duty Impregnated 4100543HWT Surface Set 4102700

Casing Advancer Shoes - Sourced from Australasia

HQ Impregnated 4101563HQ HD 6mm 4101350HQ HD Other 4101320HW Impregnated 4101645HW HD 6mm 4102235

Rod Shoes - Sourced from Australasia

HQ Standard Impregnated 4101559HQ HD-6mm Impregnated 4105165HQ Surface Set 4102670HRQHP Standard Impregnated 4103276

Casing Shoes - Sourced from Europe

HWT V-Ring 52559HWT Oversize **


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Casing Bits

Casing BitThe inside diameter of the casing bit is set with diamonds and issmaller than the casing shoe. It will not permit the passage of thecore barrel.

Applications:• Used when deep or difficult overburden is encountered.• When reaming operations are completed, the casing string is

removed from the hole and a casing shoe is substituted for acasing bit before normal drilling operations recommence.



Casing Bits

HW **HWT V-Ring 515129

Casing Bits - Sourced from Europe

HWT V-Ring Casing Bit 52560


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Bit and Shell Gauge

Bit and Shell Gauge

HQ/HQ3 Bit and Shell Wear Gauge 30000

Bit and Shell Wear GaugeAs good practice, the diameter of surface set bits and reaming shellsshould be measured. This will ensure that the hole size is maintained.All holes should be collared with a full gauge reaming shell. Ondeeper holes, two or more shells should be alternated in the hole tomaintain the hole size. Reaming shells should be gauged every tripout of the hole.The practice of gauging bits is more common with surface set bits.Impregnated bits typically maintain their gauge until totally consumed.



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Diamond Wedging Tools

The Pilot Reamer assembly is used in both retrievable and non-retrievable wedging applications.


Features• Available in both retrievable and non-retrievable wedges.• Complete line consists of pencil core bits, inner tube bits, bullnose

wedge bits, wedge lead-in bits, and wedge reaming shells.• Utilizes high quality diamonds to ensure optimum performance.

Applications• For best results, wedging operations should be undertaken in solid,

competent formations.

1

2

3

1

1

Retrievable Diamond Wedging Tools - Sourced from Australasia

Bull Nose Bit to suit ClappisonNQ Bit to suit NQ Wedge - N Thread 4104010Clappison/Hall-Rowe Pilot Reaming Assembly1 HQ Wedging Reaming Bit - N Thread 41035352 HQ Wedging Reaming Shell - N Thread 41020703 HQ Bullnose Bit - N Thread 4101965


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Options and Specialty Diamond Products

Hard FacingIn order to improve the protection of the blank for bits, reaming shell,or casing shoes, three spiral strips of hard tungsten carbide can beapplied over the full length of the blank.

Super Flush WaterwaysWaterways designed to 6.35mm (0.25”) width to allow improvedpassage of drilling fluids.

Reinforced WaterwaysFor surface set bits, matrix protection can be provided by supplyingtungsten carbide inserts on the leading edge of the waterways.

Extra Hard MatrixFor more abrasive drilling conditions, an increased erosion resistantmatrix is available for surface set bits.

Non-Coring BitsTheir design provides reinforcement of the center of the bit to preventexcessive wear of this critical area. Various center designs, includingpencil core and crowsfoot types, are available to suit your particularneeds. Water courses are carefully engineered to provide fast andcomplete evacuation of the cuttings produced by this type of tool,thereby increasing the penetration rates in all types of formations andincreasing bit life. Other non-coring bits are available for hydroelectricgrouting applications.

Specialty ProductsBoart Longyear manufactures other special products such aspolishing bits and hole openers to complete the diamond product line.Contact your Boart Longyear representative for more information.

For your specialty diamond product requirements, please contact yourlocal Boart Longyear representative.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrels

SurfaceHQHQ3

UndergroundHQU


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrels - HQ

Next Q® Core Barrels

Head Assembly

Inner Tube Components

Outer Tube Components

Extended Core Barrels

Spare Parts Kit

NOTE: All core barrels will require someassembly upon receipt of shipment.Please refer to Packaging Information andAssembly Instructions.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrel - HQ

Core Barrels kg lbs

1-13 3542946 HQ Core Barrel 1.5 m / 5 ft — —1-13 3542947 HQ Core Barrel 3.0 m / 10 ft — —

Standard Configuration Qty

1 3542941 HQ Head Assembly* 12 25258 Inner Tube, 1.5 m / 5 ft 12 25236 Inner Tube, 3.0 m / 10 ft 13 25238 Stop Ring 14 30489 Core Lifter 15 25237 Core Lifter Case 16 3545409 HQ Full-Hole Tanged Locking Coupling 17 25241 Adapter Coupling 18 25242 Landing Ring 19 25259 Outer Tube, 1.5 m / 5 ft 19 25243 Outer Tube, 3.0 m / 10 ft 1

10 44408 Inner Tube Stabilizer 111 25245 Thread Protector 112 3541994 ITHT Product Manual (not shown) 113 306390 Safety Poster (not shown) 1

■ Additional options available.

* See the head assembly section for a detailed configuration and available options.

NOTE: Refer to the Tech Data section for technical specifications andthe ITHT Product Manual for additional operating information.

12

3

4

5

6

7

118

9

10

Boart Longyear offers a field proven standard HQ core barrel for usewith HQ/HRQHP rods. It consists of the head assembly (item 1), innertube components (items 2-5), and outer tube components (items 6-11). The In-The-Hole Tools Product Manual and core barrel SafetyPoster are included with all core barrels.

All head assemblies are supplied with landing

indication installed. Refer to the Head Assembly section.

How to Order:To order a standard core barrel:• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.

Options:There are alternatives to the standard core barrel which are indicatedby a “ ”. To view these options refer to the head assembly, inner tubecomponents and/or outer tube components sections.

How to Order:To order a non-standard core barrel:• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.• List all optional parts and part numbers from the head assembly,

inner tube components and/or outer tube components sections.

NOTE: For information on packaging and assembly, refer to thepackaging and/or assembly sections.

Inner Tube LoadingSleeve, reference only.See Tools section.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Head Assembly - HQ

Standard Configuration Qty1 42913 Spearhead Point 12 15141 Compression Spring 13 42914 Detent Plunger 14 3540330 Spearhead Base 15 42905 Spirol Pin 7/16" x 1" 16 3540151 Latch Retracting Case 17 24524 Spring Pin 1/2" x 2-3/4" 28 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 19 104953 Washer 1

10 3543619 Latch Compression Spring 111 3540156 Upper Latch Body 112 104818 Latch 213 306216 Link 214 24305 Spring Pin 1/2" x 2" 115 62374 Stainless Steel Ball, 22 mm 116 62380 Landing Indicator Bushing 117 104958 Landing Shoulder 118 104957 Lower Latch Body 119 3548105 Washer, Nord-lock 120 44574 Hex Nut 121 25231 Spindle 122 43513 Shut-Off Valve, Hard 223 25233 Valve Adjusting Washer 224 24528 Thrust Bearing 225 25234 Spindle Bearing 126 24312 Hanger Bearing 127 24529 Compression Spring 128 103465 Stover Lock Nut 129 40678 Inner Tube Cap Assembly (28A, B, C, D) —

29A 17447 Grease Fitting 129B 62374 Stainless Steel Ball, 22 mm 129C 40401 Inner Tube Cap 129D 37382 Check Valve Body 1

1

2

3

4

5

67

7

8

9

10

1112

13

20

21

22

22

23

23

24

26

25

27

28

29A

29B

29C

29D

14

15

12

13

16

17

18

B1

C

B2

B4B3

22A

22A

Head Assembly kg lbs1-29 3542941 HQ Head Assembly — —

Head Assembly Options Qty16A 3542834 Landing Indicator Bushing, Deep Hole 122A 25232 Shut-Off Valve, Soft 222B 25233 Washer 4

The standard head assembly is supplied with

landing indication (items 15-16) installed. Landing Indication must bereset by popping the ball back through the bushing after each use(see the ITHT Product Manual). If you do not wish to use landingindication it must be removed or slow descent times may result.

Options:There are alternatives to the standard head assembly which areindicated by a “ ”. If options are ordered, the standard headassembly is supplied with the options shipped as separate items (notinstalled).

How to Order:To order a non-standard core barrel:• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.• List all optional parts and part numbers from this page, and/or the

options from the inner tube and outer tube components sections.


Optional Fluid Retention* QtyB 3542610 Fluid Retention Kit —

B1 62374 Stainless Steel Ball, 22 mm 1B2 306131 Fluid Retention Bushing 1B3 104966 Fluid Retention Spring, Light 1B4 104971 Fluid Retention Spring, Medium 1

Fluid Retention Optional Spring QtyC 104972 Fluid Retention Spring, Heavy 1

Optional Fluid RetentionKit for lost circulation

conditions.

Optional Dry Hole ValveKit for lost circulation

conditions in deep holes.

24 Optional Dry Hole Valve* QtyA 3541210 Dry Hole Valve Kit —

A1 3540152 Steel Threaded Ball, 22 mm 1A2 306131 Fluid Retention Bushing 1A3 3543378 Fluid Retention Bushing, Heavy 1A4 104966 Fluid Retention Spring, Light 1A5 104971 Fluid Retention Spring, Medium 1A6 3543388 Shoulder Bolt 1A7 3540153 Dry Hole Valve Holder 1A8 3541117 Nylon Insert Machine Screw 2A9 3541739 Wrench - for item B6 (not shown) 1

A10 3543551 Wrench - for item B8 (not shown) 1A11 3542987 Drift Tool (not shown) 1A12 3543407 Kit Bag (not shown) 1

A1

A8

A8

A7

A4

A2

A5

A6

A3

* Replaces landing indication when drilling in lost circulation conditions.The Dry Hole Valve Kit is recommended when drilling over 150 m (500 ft).


22B

22B

19


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Inner Tube Components - HQ

4A

2

5

3

1

A

4


1 3542941 HQ Head Assembly* 12 25258 Inner Tube, 1.5 m / 5 ft 12 25236 Inner Tube, 3.0 m / 10 ft 13 25238 Stop Ring 14 30489 Core Lifter 15 25237 Core Lifter Case 1



Inner Tube Options Qty

4A 25239 Fluted Core Lifter 1

Option for Stabilized Reaming Shells Qty

A 34860 Inner Tube Extension 1

Optional Chrome Plating

2A 25258CP Inner Tube CP 1.5 m / 5 ft 12A 25236CP Inner Tube CP 3.0 m / 10 ft 1

To order chrome plated inner tubes (full length inside diameter) use thefollowing part numbers.

Standard inner tube components (items 1-5) can be ordered as partof the standard core barrel or as an inner tube group. To order innertube components apart from the core barrel, please use the innertube group numbers provided and specify any options you mayrequire. If ordering these components as part of a core barrel, pleaserefer to the ordering instructions below. All inner tube groups areshipped as components and are not assembled.



Options:There are alternatives to the standard inner tube components whichare indicated by a “ ”. If optional items are chosen, they will replacethe standard items when the order is processed.


options from the head assembly and outer tube componentssections.


Inner Tube Group kg lbs

1-5 3542942 HQ Inner Tube Group 1.5 m / 5 ft — —1-5 3542943 HQ Inner Tube Group 3.0 m / 10 ft — —



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Outer Tube Components - HQ

6

10

9

8

7

11

6C6B6A

* Full hole outer tubes are supplied chrome plated 45 cm (18 in) atboth ends on the outside diameter as standard.


Outer Tube Components Qty

6 3545409 HQ Full-Hole Tanged Locking Coupling 17 25241 Adapter Coupling 18 25242 Landing Ring 19 25259 Outer Tube, 1.5 m / 5 ft 19 25243 Outer Tube, 3.0 m / 10 ft 1

10 44408 Inner Tube Stabilizer 111 25245 Thread Protector 1

RQ®HP Locking Coupling Options Qty

6 3545407 HRQHP Full-Hole Tanged Locking Coupling 16A 3545408 HRQHP Full-Hole 16B 3541829 HRQHP Conventional Tanged 16C 306256 HRQHP Conventional 1

Q® Locking Coupling Options Qty

6A 3545410 HQ Full-Hole 16B 25240 HQ Conventional Tanged 16C 62765 HQ Conventional 1

Outer Tube Component Options Qty

9A 3545392 Full-Hole Outer Tube, 1.5 m / 5 ft* 19A 3545393 Full-Hole Outer Tube, 3.0 m / 10 ft* 1

Standard outer tube components (items 6-11) are included in thestandard core barrel for use with HRQHP or HQ rods.

Options:There are alternatives to standard outer tube components which areindicated by a “ ”. If optional items are chosen, they will replace thestandard items when the order is processed.


options from the head assembly and inner tube componentssections.


9A


To order chrome plated outer tubes (45 cm (18 in) at both ends on theoutside diameter) use the following part numbers.

9B 25259CP Outer Tube CP 1.5 m / 5 ft 19B 25243CP Outer Tube CP 3.0 m / 10 ft 1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Extended Core Barrels - HQ

1

Inner Tube

Inner Tube

Outer Tube

Outer Tube

HeadAssembly

Landing Ring

AdapterCoupling

LockingCoupling

Inner TubeStabilizer


ReamingShell

Bit

Stop Ring

Core Lifter

Core LifterCase

NOTE: Refer to the ITHT Product Manual for additional operatinginformation.

The inner tube coupling can be used to extend core barrels from1.5 m (5 ft) to 3.0 m, 4.5 m or 6.0 m (10 ft, 15 ft or 20 ft) lengths inconsolidated ground conditions.

Example: To assemble a 6 m (20 ft) core barrel, use a 3.0 m (10 ft)core barrel assembly plus the following:• 1-outer tube 3.0 m/10 ft• 1-inner tube 3.0 m/10 ft• 1-inner tube stabilizer• 1-inner tube coupling


1 31404 Inner Tube Coupling


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Spare Parts Kit - HQ

Spare Parts Kit kg lbs

1-25 3542580 HQ Core Barrel Spare Parts Kit — —

1

2

3

4

5

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24


Parts Qty

1 42913 Spearhead Point 12 15141 Compression Spring 13 42914 Detent Plunger 14 42905 Spirol Pin 7/16" x 1" 25 24524 Spring Pin 1/2" x 2-3/4" 26 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 27 3543619 Latch Compression Spring 18 104818 Latch 49 306216 Link 4

10 24305 Spring Pin 1/2" x 2" 211 62374 Stainless Steel Ball, 22 mm 112 62380 Landing Indicator Bushing 213 104958 Landing Shoulder 114 44574 Hex Nut 115 43513 Shut-Off Valve, Hard 416 24528 Thrust Bearing 217 25234 Spindle Bearing 1

18 24312 Hanger Bearing 119 103465 Stover Lock Nut 120 17447 Grease Fitting 221 25238 Stop Ring 222 30489 Core Lifter 2023 25237 Core Lifter Case 424 25242 Landing Ring 225 44408 Inner Tube Stabilizer 2

Spare Parts Kits are designed to meet the average requirements for1 000 m (3,300 ft) of drilling.

25

6


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrels - HQ3


Head Assembly



Spare Parts Kits

NOTE: All core barrels will require someassembly upon receipt of shipment.Please refer to Packaging Information andAssembly Instruction sections.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrel - HQ3

Core Barrels kg lbs

1-18 3542948 HQ3 Core Barrel 1.5 m / 5 ft — —1-18 3542949 HQ3 Core Barrel 3.0 m / 10 ft — —


1 3542941 HQ Head Assembly* 12 26517 Pump-Out Adapter, 3/4” NPT-F** 13 26662 Piston Plug** 14 20651 O Ring 15 26510 Core Ejection Piston 16 26512 Split Tube, 1.5 m / 5 ft 16 26513 Split Tube, 3.0 m / 10 ft 17 25258 Inner Tube, 1.5 m / 5 ft 17 25236 Inner Tube, 3.0 m / 10 ft 18 26515 Stop Ring 19 26516 Core Lifter, Fluted 1

10 26514 Core Lifter Case 111 62765 HQ Conventional Locking Coupling 112 25241 Adapter Coupling 113 25242 Landing Ring 114 25259 Outer Tube, 1.5 m / 5 ft 114 25243 Outer Tube, 3.0 m / 10 ft 115 44408 Inner Tube Stabilizer 116 25245 Thread Protector 117 3541994 ITHT Product Manual (not shown) 118 306390 Safety Poster (not shown) 1




Boart Longyear offers a field proven standard HQ3 core barrel for usewith HQ/HRQHP rods. It consists of the head assembly (item 1), innertube components (items 2-10), and outer tube components (items 11-16). The In-The-Hole Tools Product Manual and core barrel SafetyPoster are included with all core barrels.

Triple-tube core barrels are commonly selected when drilling coal, claybearing or highly fractured formations. A second inner tube (splitlengthwise) is contained inside the standard inner tube. The coreejection piston protects the core from pressurized drilling fluid whenthe split inner tube, containing the core sample, is pumped out of thestandard inner tube. Upon removal, one half of the split tube is liftedoff to reveal the undisturbed core sample.




Options:There are alternatives to the standard core barrel which are indicatedby a “ ”. To view these options refer to the head assembly and/orouter tube components sections.

How to Order:To order a non-standard core barrel:• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.• List all optional parts and part numbers from the head assembly

and/or outer tube components sections.


13

16

14

11

14

1215

7

8

9

6

510

3

2** These items are required to pump the coreout of the inner tube. Remove the headassembly from the inner tube, insert the pistonplug and thread the pump out adapter on tothe inner tube.

Fluid pressure supplied by optional handpump group (p/n 26738) or pump-out group(p/n 26742). See Tools section.

1



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Head Assembly - HQ3

Standard Configuration Qty1 42913 Spearhead Point 12 15141 Compression Spring 13 42914 Detent Plunger 14 3540330 Spearhead Base 15 42905 Spirol Pin 7/16" x 1" 16 3540151 Latch Retracting Case 17 24524 Spring Pin 1/2" x 2-3/4" 28 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 19 104953 Washer 1

10 3543619 Latch Compression Spring 111 3540156 Upper Latch Body 112 104818 Latch 213 306216 Link 214 24305 Spring Pin 1/2" x 2" 115 62374 Stainless Steel Ball, 22 mm 116 62380 Landing Indicator Bushing 117 104958 Landing Shoulder 118 104957 Lower Latch Body 119 3548105 Washer, Nord-lock 120 44574 Hex Nut 121 25231 Spindle 122 43513 Shut-Off Valve, Hard 223 25233 Valve Adjusting Washer 224 24528 Thrust Bearing 225 25234 Spindle Bearing 126 24312 Hanger Bearing 127 24529 Compression Spring 128 103465 Stover Lock Nut 129 40678 Inner Tube Cap Assembly (28A, B, C, D) —

29A 17447 Grease Fitting 129B 62374 Stainless Steel Ball, 22 mm 129C 40401 Inner Tube Cap 129D 37382 Check Valve Body 1

Head Assembly kg lbs1-29 3542941 HQ Head Assembly — —

Head Assembly Options Qty16A 3542834 Landing Indicator Bushing, Deep Hole 121A 25232 Shut-Off Valve, Soft 221B 25233 Washer 4

The standard head assembly is supplied with

landing indication (items 15-16) installed. Landing Indication must bereset by popping the ball back through the bushing after each use(see the ITHT Product Manual). If you do not wish to use landingindication it must be removed or slow descent times may result.

Options:There are alternatives to the standard head assembly which areindicated by a “ ”. If options are ordered, the standard headassembly is supplied with the options shipped as separate items (notinstalled).




Optional Fluid Retention* QtyB 3542610 Fluid Retention Kit —

B1 62374 Stainless Steel Ball, 22 mm 1B2 306131 Fluid Retention Bushing 1B3 104966 Fluid Retention Spring, Light 1B4 104971 Fluid Retention Spring, Medium 1

Fluid Retention Optional Spring QtyC 104972 Fluid Retention Spring, Heavy 1

Optional Dry Hole Valve* QtyB 3541210 Dry Hole Valve Kit —

A1 3540152 Steel Threaded Ball, 22 mm 1A2 306131 Fluid Retention Bushing 1A3 3543378 Fluid Retention Bushing, Heavy 1A4 104966 Fluid Retention Spring, Light 1A5 104971 Fluid Retention Spring, Medium 1A6 3543388 Shoulder Bolt 1A7 3540153 Dry Hole Valve Holder 1A8 3541117 Nylon Insert Machine Screw 2A9 3541739 Wrench - for item B6 (not shown) 1

A10 3543551 Wrench - for item B8 (not shown) 1A11 3542987 Drift Tool (not shown) 1A12 3543407 Kit Bag (not shown) 1

* Replaces landing indication when drilling in lost circulation conditions.The Dry Hole Valve Kit is recommended when drilling over 150 m (500 ft).


1

2

3

4

5

67

7

8

9

10

1112

13

20

21

22

22

23

23

24

26

25

27

28

29A

29B

29C

29D

14

15

12

13

16

17

18

B1

C

B2

B4B3

22A

22A

Optional Fluid RetentionKit for lost circulation

conditions.

Optional Dry Hole ValveKit for lost circulation

conditions in deep holes.

24 A1

A8

A8

A7

A4

A2

A5

A6

A3

22B

22B

19


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Inner Tube Components - HQ3

4

75

1

6




How to Order:To order a non-standard core barrel:• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.• List all optional parts and part numbers from the head assembly

and outer tube components sections.


8


1 3542941 HQ Head Assembly* 12 26517 Pump-Out Adapter, 3/4” NPT-F** 13 26662 Piston Plug 14 20651 O Ring 15 26510 Core Ejection Piston** 16 26512 Split Tube, 1.5 m / 5 ft 16 26513 Split Tube, 3.0 m / 10 ft 17 25258 Inner Tube, 1.5 m / 5 ft 17 25236 Inner Tube, 3.0 m / 10 ft 18 26515 Stop Ring 19 26516 Core Lifter, Fluted 1

10 26514 Core Lifter Case 1


1-10 3542944 HQ3 Inner Tube Group 1.5 m / 5 ft — —1-10 3542945 HQ3 Inner Tube Group 3.0 m / 10 ft — —

3

2** These items are required to pump the coreout of the inner tube. Remove the headassembly from the inner tube, insert the pistonplug and thread the pump out adapter on tothe inner tube.

Fluid pressure supplied by optional handpump group (p/n 26738) or pump-out group(p/n 26742). See Tools section.

9

10


NOTE: Chrome plated inner tubes (full length inside diameter) can notbe used with triple-tube core barrels.

Inner tube extensions for use with stabilized reaming shells cannot be used with the triple-tube core barrel.

Triple-tube core barrels can not be extended with inner tubecouplings.

Refer to the Tech Data section for technical specifications andthe ITHT Product Manual for additional operating information.



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Outer Tube Components - HQ3

11

15

14

1316

12

11A



11 62765 HQ Conventional Locking Coupling 112 25241 Adapter Coupling 113 25242 Landing Ring 114 25259 Outer Tube, 1.5 m / 5 ft 114 25243 Outer Tube, 3.0 m / 10 ft 115 44408 Inner Tube Stabilizer 116 25245 Thread Protector 1


11 306256 HRQHP Conventional Locking Coupling 111A 3541829 HRQHP Conventional Tanged 1


11A 25240 HQ Conventional Tanged 1


Options:There are alternatives to standard outer tube components which areindicated by a “ ”. If optional items are chosen, they will replace thestandard items when the order is processed.






14A 25259CP Outer Tube CP 1.5 m / 5 ft 114A 25243CP Outer Tube CP 3.0 m / 10 ft 1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Spare Parts Kit - HQ3


1-26 3540592 HQ3 Core Barrel Spare Parts Kit — —

Parts Qty

1 42913 Spearhead Point 12 15141 Compression Spring 13 42914 Detent Plunger 14 42905 Spirol Pin 7/16" x 1" 25 24524 Spring Pin 1/2" x 2-3/4" 26 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 27 3543619 Latch Compression Spring 18 104818 Latch 48 306216 Link 4

10 24305 Spring Pin 1/2" x 2" 211 62374 Stainless Steel Ball, 22 mm 112 62380 Landing Indicator Bushing 213 104958 Landing Shoulder 114 44574 Hex Nut 115 43513 Shut-Off Valve, Hard 416 24528 Thrust Bearing 217 25234 Spindle Bearing 1

18 24312 Hanger Bearing 119 103465 Stover Lock Nut 120 17447 Grease Fitting 221 26515 Stop Ring 222 26516 Core Lifter, Fluted 2023 26514 Core Lifter Case 424 20651 O Ring 525 25242 Landing Ring 226 44408 Inner Tube Stabilizer 2



1

2

3

4

5

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

6


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrels - HQU


Head Assembly




Spare Parts Kit

NOTE: All core barrels will require someassembly upon receipt of shipment.Please refer to Packaging Information andAssembly Instructions.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrel - HQU




Boart Longyear offers a field proven standard HQU core barrel for usewith HQ/HRQHP rods. It consists of the head assembly (item 1), innertube components (items 2-5), and outer tube components (items 6-11). The In-The-Hole Tools Product Manual and core barrel SafetyPoster are included with all core barrels.


Options:There are alternatives to the standard core barrel which are indicatedby a “ ”. To view these options refer to the head assembly, inner tubecomponents and/or outer tube components sections.

How to Order:To order a non-standard core barrel:• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.• List all optional parts and part numbers from the head assembly,

inner tube components and/or outer tube components sections.


Core Barrels kg lbs

1-13 3544022 HQU Core Barrel 1.5 m / 5 ft — —1-13 3544028 HQU Core Barrel 3.0 m / 10 ft — —


1 3544016 HQU Head Assembly* 12 25258 Inner Tube, 1.5 m / 5 ft 12 25236 Inner Tube, 3.0 m / 10 ft 13 25238 Stop Ring 14 30489 Core Lifter 15 25237 Core Lifter Case 16 3545410 HQ Full-Hole Locking Coupling 17 3544045 Drive Coupling 18 25242 Landing Ring 19 25259 Outer Tube, 1.5 m / 5 ft 19 25243 Outer Tube, 3.0 m / 10 ft 1

10 44408 Inner Tube Stabilizer 111 25245 Thread Protector 112 3541994 ITHT Product Manual (not shown) 113 306390 Safety Poster (not shown) 1


12

3

4

5

6

7

118

9

10


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Head Assembly - HQU

Standard head assembly components (items 1-34) are included in thestandard core barrel.

Options:There are alternatives to the standard head assembly which areindicated by a “ ”. If the head assembly options are ordered, thestandard head assembly is supplied with the options shipped asseparate items (not installed).




Head Assembly kg lbs

1-34 3544016 HQU Head Assembly — —

Head Assembly Options Qty

27A 25232 Shut-Off Valve, Soft 2



1 42913 Spearhead Point 12 15141 Compression Spring 13 42914 Detent Plunger 14 3540330 Spearhead Base 15 42905 Spirol Pin, 7/16" x 1" 16 3543993 Latch Retracting Case 17 24524 Spring Pin, 1/2 x 2-3/4" 28 3541932 Nyloc Bolt, 3/8"-16 x 3/4" 19 104953 Washer 1

10 3543047 Latch Compression Spring 111 3544068 Upper Latch Body 112 104818 Latch 213 3543999 Link 214 24305 Spring Pin, 1/2 x 1-1/2" 115 3545951 Nyloc Shoulder Bolt 116 3540153 Valve Holder 117 3541117 Nyloc Machine Screw 218 3540152 Threaded Ball 119 3543904 Latch Indicator Bushing 120 3543995 Adapter 121 100696 Pump-In Seal 222 3543997 Seal Seat 123 104958 Landing Shoulder 124 104957 Lower Latch Body 125 44574 Hex Nut 126 25231 Spindle 127 43513 Shut-off Valve, Hard 228 25233 Valve Adjusting Washer 229 24528 Thrust Bearing 230 25234 Spindle Bearing 1

31 24312 Hanger Bearing 132 24529 Compression Spring 133 103465 Stover Lock Nut 134 40678 Inner Tube Cap Assembly (33A, B, C, D) —

34A 17447 Grease Fitting 134B 62374 Stainless Steel Ball, 22mm 134C 40401 Inner Tube Cap 134D 37382 Check Valve Body 1

1

2

3

4

5

67

7

8

9

10

1112

13

14

12

13

1617

18

17

19

20

21

21

22

28

23

29

24

25

26

27

34D

27

34B

27A

27A

15

29

30

32

34C

34A

28

33

31


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Inner Tube Components - HQU


Options:There are alternatives to the standard inner tube components whichare indicated by a “ ”. If optional items are chosen, they will replacethe standard items when the order is processed.


options from the head assembly and outer tube componentssections.



1 3544016 HQU Head Assembly* 12 25258 Inner Tube, 1.5 m / 5 ft 12 25236 Inner Tube, 3.0 m / 10 ft 13 25238 Stop Ring 14 30489 Core Lifter 15 25237 Core Lifter Case 1



Inner Tube Options Qty

4A 25239 Fluted Core Lifter 1

Option for Stabilized Reaming Shells Qty

A 34860 Inner Tube Extension 1


To order chrome plated inner tubes (full length inside diameter) use thefollowing part numbers.

2A 25258CP Inner Tube CP 1.5 m / 5 ft 12A 25236CP Inner Tube CP 3.0 m / 10 ft 1


1-5 3544034 HQU Inner Tube Group 1.5 m / 5 ft — —1-5 3544040 HQU Inner Tube Group 3.0 m / 10 ft — —


4A

2

5

3

1

A

4


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Outer Tube Components - HQU

6

10

9

8

7

11

6A


6 3545410 HQ Full-Hole Locking Coupling 17 3544045 Drive Coupling 18 25242 Landing Ring 19 25259 Outer Tube, 1.5 m / 5 ft 19 25243 Outer Tube, 3.0 m / 10 ft 1

10 44408 Inner Tube Stabilizer 111 25245 Thread Protector 1


6 3545408 HRQHP Full-Hole Locking Coupling 16A 306256 HRQHP Conventional 1


6A 62765 HQ Conventional 1

Outer Tube Component Options Qty

9A 3545392 Full-Hole Outer Tube, 1.5 m / 5 ft* 19A 3545393 Full-Hole Outer Tube, 3.0 m / 10 ft* 1


Options:There are alternatives to the standard outer tube components whichare indicated by a “ ”. If optional items are chosen, they will replacethe standard items when the order is processed.




9A

* Full hole outer tubes are supplied chrome plated 45 cm (18 in) atboth ends on the outside diameter as standard.




9B 25259CP Outer Tube CP 1.5 m / 5 ft 19B 25243CP Outer Tube CP 3.0 m / 10 ft 1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Extended Core Barrels - HQU

NOTE: Refer to ITHT Product Manual for additional operatinginformation.

The inner tube coupling can be used to extend core barrels from1.5 m (5 ft) to 3.0 m, 4.5 m or 6.0 m (10 ft, 15 ft or 20 ft) lengths inconsolidated ground conditions.

Example: To assemble a 6 m (20 ft) core barrel, use a 3.0 m (10 ft)core barrel assembly plus the following:• 1-outer tube 3.0 m/10 ft• 1-inner tube 3.0 m/10 ft• 1-inner tube stabilizer• 1-inner tube coupling


1 31404 Inner Tube Coupling

1

Inner Tube

Inner Tube

Outer Tube

Outer Tube

HeadAssembly

LandingRing

DriveCoupling

LockingCoupling



ReamingShell

Bit

Stop Ring

Core Lifter

Core LifterCase


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Spare Parts Kit - HQU


1-26 3544051 HQU Core Barrel Spare Parts Kit — —



Parts Qty

1 42913 Spearhead Point 12 15141 Compression Spring 13 42914 Detent Plunger 14 42905 Spirol Pin, 7/16" x 1" 15 24524 Spring Pin, 1/2 x 2-3/4" 26 3541932 Nyloc Bolt, 3/8"-16 x 3/4" 27 3543047 Latch Compression Spring 18 104818 Latch 49 3543999 Link 4

10 24305 Spring Pin, 1/2 x 1-1/2" 111 3543944 Nyloc Shoulder Bolt 112 3541117 Nyloc Machine Screw 413 3543904 Latch Indicator Bushing 414 100696 Pump-In Seal 415 104958 Landing Shoulder 216 43513 Shut-off Valve, Hard 417 24528 Thrust Bearing 218 25234 Spindle Bearing 1

19 24312 Hanger Bearing 120 103465 Stover Lock Nut 121 17447 Grease Fitting 122 25238 Stop Ring 223 30489 Core Lifter 2024 25237 Core Lifter Case 425 25242 Landing Ring 226 44408 Inner Tube Stabilizer 2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

23

22

21

17

24

25

26

20


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Overshots

Compact OvershotEzy LockUnderground

Loading Chamber

Wireline Cable

Spare Parts Kit


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Assembly kg lbs

1-24 3546750 Ezy Lock Overshot Assembly —

Ezy Lock Overshot - HQ

Parts Qty

1 25991 Eye Bolt 12 25990 Cable Swivel Collar 13 25986 Thrust Bearing 14 25985 Castle Nut 15 44615 Cotter Pin 16 17447 Grease Fitting 17 44444 Cable Swivel Body 18 3540516 Jar Staff 19 3540515 Jar Tube 1

10 44524 Hex Nut 3/4 UNC 111 3548178 Washer, Nord-lock 112 3544103 Cap, Ezy Lock O/Shot 113 3544105 Spring, Ezy Lock O/Shot 114 3546745 Sleeve, Ezy Lock O/Shot 115 6951 Compression Spring 116 3543772 Ball 11/32" 217 3546748 Ezy Lock Overshot Head 118 3542027 Compression Spring 119 3540529 Lifting Dog 220 3540528 Plain Pin 1/2" x 2-1/8" 121 24307 Spring Pin 1/4" x 2" 122 3546747 Locking Pin 123 3545073 Set Screw, 3/8 UNF x 3/4 Nyloc 124 15965 Locking Sleeve 1

The compact overshot has been modified to protect againstaccidental release of the core barrel. This Ezy Lock Overshot is idealfor surface applications when hoisting above ground.

Features:• Ezy Lock Sleeve provides a quick, one-handed rotation of the

sleeve to lock the lifting dogs.• Quick Release Safety Pin locks the overshot head to the

spearhead point.• Threaded connection between jar staff and overshot head.• High strength alloy steel jar staff with increased diameter and fail

safe stop.

26

25 27

27

Dry Hole Lowering Kit

In “dry holes” the inner tube assembly can be

released prematurely if it encounters resistance inside the rod stringthat resembles contact with water. Installation of a dry hole loweringkit can assist in preventing this.

Dry Hole Lowering Kit Qty

— 3543855 Dry Hole Lowering Kit —25 3543854 Dry Hole Overshot Cap 126 35788 Spring Pin 1/4” x 5/8” 227 19464 Flat Washer 1” SAE 3

NOTE: Refer to Tech Data for technical specifications and the ITHTProduct Manual for additional operating information.

9

24

10

128

6

7

4

3

2

1

13

14

1623

16

15

17

1918 19

21

20

5

22

11


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Compact Overshot - HQU

Assembly kg lbs

1-22 40926 HQU Overshot Assembly — —1-7 30457 Cable Swivel Assembly 0.4 0.8

Releasing the Overshot AssemblyIf the inner tube assembly becomes stuck in the outer tube, thetension on the wireline cable can be increased until the shear pin(item 9) fails, releasing the wireline cable.


Features:• For flat hole applications with HQU core barrels.• Simplified, compact design.• The shear pin allows retrieval of wireline in the event of a stuck inner

inner tube assembly.• The valve sleeve allows the fluid bypass porting to close for fast

pump-in and to open for fast retrieval of the inner tube.

Parts Qty

1 25991 Eye Bolt 12 25990 Cable Swivel Collar 13 25986 Thrust Bearing 14 25985 Castle Nut 15 44615 Cotter Pin 16 17447 Grease Fitting 17 30183 Cable Swivel Body 18 40928 Valve Cap 19 40927 Shear Pin 1

10 37475 Hex Nut 111 61394 Adjusting Washer 212 100696 Pump-In Lip Seal 113 40930 Valve Stem 114 25607 O Ring 215 40967 Valve Spring 116 40968 Valve Sleeve* 117 41012 Overshot Head 118 40998 Lifting Dog 219 6951 Compression Spring 120 40969 Spring Pin, 3/8" x 2" 121 40999 Guide 122 29673 Pivot Pin 1

1

2

3

45

6

7

8 9

10

11

12

13

14

15

16

17

11

21

14

19

18

18

20

22


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Loading Chamber

Application:• Underground applications with HQU core barrels. Select assembly

according to rod string type - HRQHP/HQ. rods require an adaptersub, see adapter sub section.

• Used to pump the overshot into the rod string for retrieval of theinner tube assembly.

Assembly kg lbs

1-5 3542138 HRQHP Loading Chamber Assembly 6.6 14.5

Parts Qty

1 3541817 Packing Plug 12 3541816 Cable Guide Washer 3/16” 23 25546 Cable Packing 14 104597 Quick Coupler Tip #16 NPT 15 3542137 Loading Chamber Body 1

7

Reference only.See Water Swivelsection.

Assembly kg lbs

1-5 3542498 HQ Loading Chamber Assembly 6.6 14.5

Parts Qty

1 3541817 Packing Plug 12 3541816 Cable Guide Washer 3/16” 23 25546 Cable Packing 14 104597 Quick Coupler Tip #16 NPT 15 3542499 Loading Chamber Body 1

NOTE: The drill rod extension must be used to extend the drill stringpast the running overshot in order to attach the loadingchamber.Refer to the Tech Data section for technical specifications andthe ITHT Product Manual for additional operating information.

Options Qty

6 3547307 HRQHP Drill Rod Extension, 7-1/2” 16 27150 HQ Drill Rod Extension, 7-1/2” 17 100876 #16 NPT Quick Coupler Body, Female 1

Wireline Cable,reference only.See Overshot section.

Reference only.See Overshot section.

1

2

3

5

2

4

6


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Wireline Cable

Wireline Cable kgs/m lbs/ft

1 3542822 Swaged 3/16” (4.8 mm) 0.134 0.0902 19437 Galvanized, 3/16” — —

1

Swaged Construction Wire Rope Features:• Longer life.• Safer to handle.• 50% higher breaking strength than cable previously offered.• High resistance to unraveling, resists “bird nesting”.• Compatible with 3/16” nicopress oval sleeve (p/n 30172).

NOTE: Swaged cable is not recommended for undergroundapplications where minimum radius is less than 127 mm(5 inches).

NOTE: For more information on the oval sleeve crimping tool, refer tothe Tools section.Refer to the Tech Data section for technical specifications andthe ITHT Product Manual for additional operating information.

3 x 7Left Hand Lay

Rotary Wire Rope

Wireline Cable Oval Sleeve kg lbs

3 30172 Oval Sleeve, 3/16” 0.02 0.05

3

Crimping Tool


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Spare Parts Kit

Compact Overshot kg lbs

1-13 3542589 HQ/PQ Overshot Spare Parts Kit — —

Parts Qty

1 25986 Thrust Bearing 12 25985 Castle Nut 13 44615 Cotter Pin 24 17447 Grease Fitting 15 44524 Hex Nut 3/4” UNC 16 3543772 Ball 11/32” 27 6951 Compression Spring 18 3542027 Compression Spring 19 3540529 Lifting Dog 2

10 3540528 Plain Pin 111 24307 Spring Pin 1/4" x 2" 112 3546747 Locking Pin 113 3545073 Set Screw 1


Replace lifting dogs in matched sets, incorrectly

matched lifting dogs may result in product failure and safety hazard.


1

2

3

4

5

6

9

10

9

12

11

7

8 13


Compact Overshot kg lbs

1-12 41850 HQU Overshot Spare Parts Kit — —

Parts Qty

1 25986 Thrust Bearing 12 25985 Castle Nut 13 44615 Cotter Pin 24 17447 Grease Fitting 15 40927 Shear Pin 16 100696 Pump-In Lip Seal 27 25607 O Ring 48 40967 Valve Spring 19 40998 Lifting Dog 2

10 6951 Compression Spring 111 40969 Spring Pin 3/8" x 2" 112 29673 Pivot Pin 1

1

2

3

4

5

6

7

8

9

10

11

12

9


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Drill Rods

RQ®HP

Q®


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

RQ®HP Drill Rods

Imperial Lengths kg lbs

1 3541342 HRQHP Drill Rod, 2 ft 7.4 16.41 3541381 HRQHP Drill Rod, 5 ft 17.4 38.41 3541558 HRQHP Drill Rod, 10 ft 34.8 76.8

Metric Lengths kg lbs

1 3541310 HRQHP Drill Rod, 1.5 m 17.1 37.81 306243 HRQHP Drill Rod, 3.0 m 34.3 75.6

1

RQ®HP Thread Profile

Box Pin

ReverseFlank

RQ®HP high performance drill rod:• Unsurpassed joint performance with “low stress” RQ® thread

design.• Super strong thru-wall hardened box and pin ends.• Exclusive electric induction surface hardening for superior wear

resistance.• Increased thread life with electric induction surface hardened pin

thread crests and thru-wall hardened box threads.• Tight mechanical seal reducing fluid loss.• Increased joint taper and unique thread lead-in reducing cross

threading and jamming.• Z-50 Thread Compound (p/n 306486) is the recommended thread

lubricant to reduce wear and the possibility of galling during drillingoperations.

• To reduce the friction between the walls of the hole and the drillrod, apply rod grease (p/n 62796) to the surface of the drill rods.Rod grease also reduces in-hole vibration, increasing tool andequipment service life.

Drill rods MUST be pretorqued with the minimum recommendedmake-up torque to preload the box and pin prior to drilling. Drillingtorque alone will not make-up the joint. Drilling operating torqueshould never exceed make-up torque.

NOTE: Drill rods are sold by the bundle, see Packaging Informationsection.Refer to the Tech Data section for technical specifications andthe ITHT Product Manual for additional operating information.

Thru-wall Hardened

Surface Hardened


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

1

Q® Drill Rods


1 51569 HQ Drill Rod, 2 ft 7.0 15.41 51570 HQ Drill Rod, 5 ft 17.5 38.51 51571 HQ Drill Rod, 10 ft 34.9 76.9


1 51592 HQ Drill Rod, 1.5 m 17.2 37.91 51593 HQ Drill Rod, 3.0 m 34.4 75.9

Q® Thread Profile

Box Pin

• Z-50 Thread Compound (p/n 306486) is the recommended threadlubricant to reduce wear and the possibility of galling during drillingoperations.

• To reduce the friction between the walls of the hole and the drillrod, apply rod grease (p/n 62796) to the surface of the drill rods.Rod grease also reduces in-hole vibration, increasing tool andequipment service life.


NOTE: Drill rods are sold by the bundle, see Packaging Informationsection.Refer to the Tech Data section for technical specifications andthe ITHT Product Manual for additional operating information.

Surface Hardened


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Water Swivels

Surface Compact Plus Water Swivel

Surface Universal Water Swivel

Underground Compact PlusWater Swivel

Hose and ConnectionsSurfaceUnderground

Spare Parts Kits

Running Bail


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Surface Compact Plus Water Swivel

Features:• Swivel cap complete with lifting bail for hoisting cable

applications.• #16 NPT hose connection.• AW rod box spindle connection.• Suitable for use with water or drilling mud.• Easy servicing in the field with common tools.• Majority of components are common with underground compact

plus water swivel.

11

10

7

6

4

3

2

5

1413

12

19

Assembly kg lbs

1-14 3546952 Compact Plus Water Swivel 7.6 16.7

Reference only.See Adapter Sub

section.


Parts Qty

1 3546529 Swivel Cap 12 23863 Washer Spring 13 19678 O Ring 14 23861 Swivel Packing 15 3546530 Wear Sleeve 16 23866 Packing Cage 17 20324 Ball Bearing 18 3546531 Upper Swivel Body 19 3546907 Spindle 1

10 20169 O Ring 111 3546908 Thrust Ball Bearing 112 3546909 Lower Swivel Body 113 17447 Grease Fitting 114 25612 Felt Seal 1

Reference only.See Water Swivel

Hose.

#16 NPT

8

AWRod Box


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Surface Universal Water Swivel

Features:• Swivel cap complete with lifting bail for hoisting cable applications.• #20 NPT hose connection.• BW rod box spindle connection.• Specially designed bearing lubrication keeps contaminants away and

relieves excess lubrication pressure.• Suitable for use with water or drilling mud.• Easy servicing in the field with common tools.

11

8

7

6

4

3

2

5

15

14

12

13

1

10

9


Reference only,see Adapter Sub

section.

Parts Qty

1 39169 Hoisting Cap 12 39168 Compression Spring 13 39171 Swivel Packing 14 29737 O Ring 15 39172 Packing Housing 16 67325 Spindle Nut 17 67186 Lock Washer 18 67322 Spacer 19 40965 Retaining Ring 1

10 19906 Ball Bearing 111 39170 Spindle Extension ■ 112 67324 Spindle 113 67187 Ball Thrust Bearing 114 67631 Swivel Body 115 17447 Grease Fitting 1

Assembly kg lbs

1-15 67321 Universal Water Swivel Assembly 12.4 27.4

Reference only,see Water swivel

Hose.

BWRod Box

#20 NPT


Options Qty

11A 88444 Ceramic Spindle Extension ■ 1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Underground Compact Plus Water Swivel

Features:• Suited for operation with drills equipped for hydraulic or

pneumatic rod handling.• #16 NPT hose connection.• AW rod box spindle connection.• Suitable for use with water or drilling mud.• Easy servicing in the field with common tools.• Majority of components are common with surface compact plus

water swivel.

Water Saver Sub,reference only.See Adapter Subsection

11

10

7

6

4

3

2

5

1413

12

1

9

Assembly kg lbs

1-14 3546953 Compact Plus Water Swivel 6.6 14.5

Reference only.See Adapter Sub

section.


Parts Qty

1 3542931 Swivel Cap 12 23863 Washer Spring 13 19678 O Ring 14 23861 Swivel Packing 15 3546530 Wear Sleeve 16 23866 Packing Cage 17 20324 Ball Bearing 18 3546531 Upper Swivel Body 19 3546907 Spindle 1

10 20169 O Ring 111 3546908 Thrust Ball Bearing 112 3546909 Lower Swivel Body 113 17447 Grease Fitting 114 25612 Felt Seal 1


Hose.

#16 NPT

8

AWRod Box


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Hose and Connections - Surface

Features:• SAE 100R2 Type AT hydraulic hose.• MASHA accepted synthetic rubber cover.• 2000 psi maximum operating pressure.• Industry standard #16 JIC female swivels for easy connect/

disconnect.


Compact Plus Water Swivel to Pump Qty

1 17003 #16 NPT 90° Street Elbow 12 19971 #16 NPT to #16 JIC-M Adapter 23 3542419 Water Swivel Hose, 9 m (30 ft) 14 18040 Discharge Assembly, #16 NPT 1

Universal Water Swivel to Pump Qty

1 18473 #20 NPT 90° Street Elbow 12 35879 #20 NPT to #16 JIC-M Adapter 23 3542419 Water Swivel Hose, 9 m (30 ft) 14 18185 Discharge Assembly, #20 NPT 1

3

2

1

4

to pump

Compact PlusWater Swivel

UniversalWater Swivel

2

#16 NPT

AWRod Box

#20NPT

BWRod Box


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Hose and Connections - Underground

Features:• SAE 100R2 Type AT hydraulic hose.• MASHA accepted synthetic rubber cover.• 2000 psi maximum operating pressure.• Industry standard #16 JIC female swivels for easy connect/

disconnect.



3 3542419 Water Swivel Hose, 9 m (30 ft) 14 19971 #16 NPT to #16 JIC-M Adapter 25 18040 Discharge Assembly, #16 NPT 1


1 104597 #16 NPT Quick Coupler Tip, Male 12 100876 #16 NPT Quick Coupler Body, Female 13 3542419 Water Swivel Hose, 9 m (30 ft) 14 19971 #16 NPT to #16 JIC-M Adapter 25 18040 Discharge Assembly, #16 NPT 1

QUICK COUPLER CONNECTIONUsing quick couplers is recommended when drilling with undergroundcoring systems. They allow for rapid connecting/disconnecting fromwater swivel to loading chamber when alternating between drilling andovershot pump-in.

2

1

3

4

4

3

5

4

5

4

#16 NPT

AWRod Box

#16 NPT

AWRod Box


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Spare Parts Kits

1

2

3

4

7

5

6


1-7 67628 Universal Water Swivel — —

Parts Qty

1 39171 Swivel Packing 12 29737 O Ring 13 67186 Lock Washer 14 40965 Retaining Ring 15 19906 Ball Bearing 16 39170 Spindle Extension 17 67187 Ball Thrust Bearing 1



1

2

3

4

5

8

6

7


1-8 3546955 Compact Plus Water Swivel — —

Parts Qty

1 23863 Washer Spring 22 19678 O Ring 63 23861 Swivel Packing 34 3546530 Wear Sleeve 25 20324 Ball Bearing 16 20169 O Ring 67 3546908 Thrust Bearing 18 25612 Felt Seal 2



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Running Bail - 40,000 lb

Assembly kg lbs

1-19 3546030 Running Bail, 40,000lb — —


Parts Qty

1 3546573 Bar 12 3546546 Clamp 13 44640 Cap Screw, 1/2 UNC x 1-3/4” 24 44621 Flat Washer, 1/2” 25 44521 Lock Washer, 1/2” 26 44525 Hex Nut, 1/2 UNC 27 44595 Cap Screw, 3/8 UNC x 2-1/2” 68 44520 Lock Washer, 3/8” 69 16634 Grease Fitting 3

10 3546547 Grease Relief Fitting 111 3546548 Oil Seal 212 3546549 Cover 113 3546550 Ball Bearing 214 3546551 Spindle 115 3546552 Thrust Bearing 116 3546553 Housing 117 3546554 Ear 218 3546555 Shoulder Bolt 219 3546560 Allen Wrench, 7/8” (not shown) 1

When the hoist is required to hold the rod string weight in deep holeapplications, the running bail provides ample thrust capacity. It mateswith the universal water swivel for high flow rates.

1

2

3

4

56

7

8

9

10

11

12

13

14

15

16

1817

13

11

1718

9

9

Reference Only -Universal Water Swivel


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Hoisting Plugs

Hoisting Plug AssembliesStandardHeavy Duty


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Hoisting Plug - Standard

Assembly kg lbs

1-9 3545380 Standard Hoisting Plug Assembly 9.8 21.6


Parts Qty

1 3545376 Eye Bolt 12 37394 Spring Pin 1/4” x 2” 13 3545377 Wear Sleeve 14 3545378 Bearing Housing 15 17447 Hydraulic Grease Fitting 16 3542992 Thrust Bearing 17 3545379 Shaft Sleeve 18 3543012 Stover Lock Nut 19 3545381 Lower Housing 1

Features:• Dependable, field proven product for surface drilling operations.• See Tech Data for hoisting capacity.• Designed with a 5:1 safety factor utilizing rated eye bolt.• 12.5 mm (0.5 in) diameter down-angled vent is incorporated into

the body to eliminate side spray from pressurized drilling fluid.• Long-life thrust roller bearing provides pivot for ease of connecting

and reduces hoisting cable winding during hoisting and lowering.• NW rod box spindle connection.

1

23

5

4

6

7

8

Reference only.See AdapterSub section.

9


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Hoisting Plug - Heavy Duty

Assembly kg lbs

1-9 3542898 Heavy Duty Hoisting Plug Assembly 16.8 37.0


1

23

5

4

6

7

8

Parts Qty

1 3542899 Eye Bolt 12 24307 Spring Pin 1/4” x 2” 13 3542900 Wear Sleeve 14 3542901 Bearing Housing 15 17447 Hydraulic Grease Fitting 16 3542902 Thrust Bearing 17 3542903 Shaft Sleeve 18 3542914 Stover Lock Nut 19 3542904 Lower Housing 1

Reference only.See AdapterSub section.

9

Options Qty

10 3542907 Shackle Guide 1

10

Features:• Dependable, field proven product for surface drilling operations.• See Tech Data for hoisting capacity.• Designed with a 5:1 safety factor utilizing rated eye bolt.• Optional shackle guide is recommended to eliminate jamming of

certain hoist cable shackles in the eye bolt.• 12.5 mm (0.5 in) diameter down-angled vent is incorporated into

the body to eliminate side spray from pressurized drilling fluid.• Long-life thrust roller bearing provides pivot for ease of connecting

and reduces hoisting cable winding during hoisting and lowering.• NW rod box spindle connection.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Casing

HWT Casing

Casing Cutter

Wireline Casing Advancer


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Casing


1 55055 HWT Casing, 2 ft 10.5 23.11 54826 HWT Casing, 5 ft 25.9 57.01 54843 HWT Casing, 10 ft 51.5 113.5


1 101339 HWT Casing, 1.5 m 25.4 56.11 101338 HWT Casing, 3.0 m 50.8 111.9

1


Standard casing, without the identificationgroove, is NOT recommended for use as drill rod.


Thread Lubrication• Z-50 Thread Compound (p/n 306486) is the recommended thread

lubricant to reduce wear and the possibility of galling during drillingoperations.

Features:• Tapered joint with modified buttress thread form.• Casing manufactured from 4130 chromium molybdenum alloy tubing,

is a high strength product commonly used in geotechnical/hammer-ing operations.

• Identification groove supplied on “4130 Material” ONLY.


1 3542519 HWT 4130 Casing, 2 ft 10.7 23.51 3540844 HWT 4130 Casing, 5 ft 26.1 57.51 3540845 HWT 4130 Casing, 10 ft 51.5 113.5

4130 Material

WT Thread Profile

Box Pin


1 3541743 HWT 4130 Casing, 1.5 m 25.4 56.11 3542314 HWT 4130 Casing, 3.0 m 50.8 111.9


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Casing Cutter

Assembly kg lbs

1-8 60879 HW/HWT Casing Rod Cutter Assembly 16.3 36.0

2

4

3

6

88

7

7

1


Parts Qty

1 61460 Retaining Ring 12 26157 Stainless Steel Ball, 1-1/8” 13 14528 Plunger 14 22834 Pin, 3/16” x 1-11/16” 15 14531 Spring 16 60880 Body 1

7 62830 Casing Cutter Lug 28 36216 Spring Pin, 7/16” x 3” 2

Reference only.See Adapter Subsection.

Features:• Used for cutting HW/HWT casing at any point in a drill hole when

the entire string can not be retrieved.• HQ rod box connection.

Operations:Upon lowering the assembly, the cutting lugs are retracted inside thebody by the spring. With low rotation (25 rpm) initially, the cutting lugsare forced out using water pressure, 1 380 kpa (200 psi). A drop inpressure indicates that the cutting operation is complete.

5


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Wireline Casing Advancer

Assembly kg lbs

1-15 3000863 HWT Wireline Casing Advancer — —1-14 3000868 Inner Assembly — —

Parts Qty

1 93415 Spearhead 12 58040 Disk Lock Washer 13 58038 Release Shaft 14 59078 Latch Body 15 93865 Latch Shoe 26 93420 Spring 27 58035 Locating Pin 2

8 59076 Stop Latch Set 19 59077 Stop Latch Pin 1

10 44861 Split Cotter Pin 211 59082 Stop Latch Spring 112 93863 Spacer Set 113 93864 Bit Sub 1

14 3000869 Loading Sleeve 115 3000864 Driver 1

1

1010

8

8

6

6

5

5

4

3

2

7

7

11

12

13

14

15

9

Features:• Three main components include driver, inner assembly, and inner

assembly loading sleeve.• Positive latching provides an efficient one-step method of drilling

through overburden and casing off to bedrock.• Rapid and easy removal and replacement.• Spearhead point is compatible with HQ overshot for lowering and

retrieval.• Driver supplied with HWT casing box connection.

Applications• Soil sampling and overburden coring in conjunction with casing.• Casing through difficult overburden or formations.


16

Reference only.See Oversized

Casing Shoe inthe Diamond

Products section.

Rock Roller Bit, 98.4 mm (3-7/8”) - 2-3/8” API reg Pin

16 97128 Tri-Cone Steel Tooth(for medium hard formations)

16 98063 Tri-Cone Carbide Tungsten Button(for very hard formations)


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Recovery Tools

Rod Recovery Taps

Casing Recovery Taps

Wireline Cable Recovery Tools


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Rod Recovery Taps

Parallel Wall Rod Recovery Tap kg lbs

1 306079 HRQHP/HQ Rod Recovery Tap 5.5 12.1


To stuck or broken HRQHP/HQ Rod.


Features:• Parallel wall, self-tapping thread allows for full penetration,

improved recovery connection and longer tap life.• NW rod box connection allows tap to be used for rod or casing

through appropriate adapter sub connection.• Right hand thread.• Connection for optional pilot bit supplied as standard.

1

Drill RodRQ®HP/MQ/Q®

Optional Pilot Bit kg lbs

2 4011574 HRQHP/HQ Pilot Bit 2.0 4.5

2

NW Rod BoxConnection


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Casing Recovery Taps

Drill RodRQ®HP/MQ/Q®

To stuck or broken HWT Casing.

Parallel Wall Casing Recovery Tap kg lbs

1 3542968 HW/HWT Casing Recovery Tap — —


1

Features:• Parallel wall, self-tapping thread allows for full penetration,

improved recovery connection and longer tap life.• NW rod box connection.• Right hand thread.


NW Rod BoxConnection


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Wireline Cable Recovery Tool

Wireline Recovery Tool kg lbs

1 61734 HQ Cable Fisher 1.3 2.8

NOTE: Refer to ITHT Product Manual for additional operatinginformation.

Features:• Cable fisher housing is connected to the inner tube, after removal

of the core lifter case, and is lowered with the inner tube assemblyand overshot.

• Reduces instances of having to pull the rods, and complicationswhich occur when broken wireline cable has to be cut while pullingthe rods.

• Reduces amount of scrap wireline cable through recovery.

Application:• Recovering (fishing) wireline cable when breakage has occurred in

the rod string.

1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Adapter Subs

Drill Rod Adapter Subs

Water Swivel Adapter Subs

Hoisting Plug Adapter Subs

Casing Adapter Subs

Recovery Tool Adapter Subs

Blank End Adapter Subs

Water Saver Sub


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Drill Rod Adapter Subs

Drill Rod to Drill Rod/Locking Coupling kg lbs

1 306252 HRQHP Rod Box to HQ Rod Pin 1.7 3.71 306253 HQ Rod Box to HRQHP Rod Pin 1.7 3.7

Reference only.See Drill Rodsection.


1



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Water Swivel Adapter Subs

Compact Water Swivel to Drill Rod kg lbs

1 3541874 AW Rod Pin to HRQHP Rod Pin 4.4 9.81 31093 AW Rod Pin to HQ Rod Pin 4.4 9.8

Universal Water Swivel to Drill Rod kg lbs

2 306251 BW Rod Pin to HRQHP Rod Pin 4.7 10.32 44464 BW Rod Pin to HQ Rod Pin 4.7 10.3


Features:• The rod pin threads are electric induction hardened to ensure long

life and minimize rod box thread galling, extending drill rod thread lifeand joint performance.

Adapter Sub to HWT Casing kg lbs

3 306255 HRQHP Rod Box to HWT Casing Pin 8.2 18.03 101341 HQ Rod Box to HWT Casing Pin 8.2 18.0

Adapter Sub to HW Casing kg lbs

3 3541879 HRQHP Rod Box to HW Casing Pin 8.2 18.03 27558 HQ Rod Box to HW Casing Pin 8.2 18.0

Reference only.See Water Swivelsection.

Referenceonly. SeeDrill Rodsection.

2

Referenceonly. SeeDrill Rodsection.

1

33

Reference only.See Casing section.


section.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Hoisting Plug Adapter Subs

10,000/30,000 lb Hoisting Plug to Drill Rod kg lbs

1 3542885 NW Rod Pin to HRQHP Rod Pin 6.4 14.01 3542933 NW Rod Pin to HQ Rod Pin 6.4 14.0

Reference only.See HoistingPlug section.

Reference only.See Drill Rod

section.

1BullnoseAdapter Sub


2

Reference only.See Casingsection.

Bullnose Adapter Sub:• Curved lead-in nose guides the sub into the rod box eliminating

unwanted “stabbing” damage.• Sub thread has minimum “stand-off” allowing it to be made-up fully

by hand ensuring a full capacity connection.



Adapter Sub to HWT Casing kg lbs


Adapter Sub to HW Casing kg lbs



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Casing Adapter Subs

Drill Rod to NW Casing kg lbs

1 3541878 HRQHP Rod Box to NW Casing Pin 2.4 5.41 30555 HQ Rod Box to NW Casing Pin 2.4 5.4


Reference only.See Casingsection.

1


Drill Rod to HWT Casing kg lbs




Drill Rod to HW Casing kg lbs



12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Recovery Tool Adapter Subs


Drill Rod to Rod/Casing Recovery Tap kg lbs

1 3541882 HRQHP Rod Box to NW Rod Pin 7.8 17.21 25262 HQ Rod Box to NW Rod Pin 7.8 17.2

Reference only.See Drill Rodsection

Reference only.See RecoveryTools section.

1

Reference only.See RecoveryTools section.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Blank End Adapter Subs

Drill Rod to Blank End Sub kg lbs

1 306321 HRQHP Rod Box to Solid Blank 6.54 14.41 40740 HQ Rod Box to Solid Blank 5.68 12.52 306320 HRQHP Rod Pin to Solid Blank 9.08 20.0

2 40744 HQ Rod Pin to Solid Blank 8.13 17.93 3543035 HRQHP Rod Box to Tubing Blank 2.70 5.004 3543034 HRQHP Rod Pin to Tubing Blank 2.70 5.00


Application:Blank end adapter subs enable you to manufacture your own adaptersubs for your requirements. They are supplied as rod pin or rod boxto either SOLID BLANK bar end or TUBING BLANK end.

Solid bar end subs are for use with hoist plugs and water swivelsONLY. They are NOT for use as cross over subs. Thread stand off isadjusted for hand tight box/pin shoulder makeup.

Do not bore solid pin end subs greater than 25 mm

(1 inch) to avoid shrinkage due to heat treat stresses.

1 2

3 4

Solid Blank Bar End Sub

Tubing Blank End Sub


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


Water Saver Sub kg lbs

1 3542643 HRQHP Water Saver Sub 4.6 10.11 3542919 HQ Water Saver Sub 4.6 10.1

Water Saver Sub

1

Application:The Water Saver Sub includes a check valve feature that retains thecolumn of drilling fluid in the rod string in up-angle holes. It can alsobe used to save time and increase production by eliminating the needto re-fill the rod string each time a rod is added when using extendedcore barrels.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Conversion Kits

Core BarrelHQ to HQ3 Core Barrel

OvershotCompact to Ezy Lock

Water Swivel Compact to Compact Plus


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Core Barrel Conversion Kits

NOTE: Refer to the Triple-Tube Core Barrel section for assemblyinformation and the ITHT Product Manual for additionaloperating information.

Q to Q3 Core Barrel kg lbs

1-8 3542988 HQ to HQ3 Conversion Kit, 1.5 m/5 ft — —1-8 3542989 HQ to HQ3 Conversion Kit, 3.0 m/10 ft — —

Parts Qty

1 26512 Split Tube, 1.5 m / 5 ft 11 26513 Split Tube, 3.0 m / 10 ft 12 26515 Stop Ring 13 26516 Core Lifter, Fluted 14 26514 Core Lifter Case 15 26510 Core Ejection Piston 1

6 20651 O Ring 17 26662 Piston Plug 18 26517 Pump-out Adapter 1

1 2

3

4

5

6

7

8

Fluid pressure supplied with optionalhand pump group or pump-out group.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Overshot Conversion Kit

Assembly kg lbs

1-14 3546879 Ezy Lock Overshot Conversion Kit — —

Parts Qty

1 46098 Cap Screw, HH 3/4 UNC X 1-1/2 12 3458178 Washer, Nord-lock 13 3544103 Cap, Ezy Lock O/Shot 14 3544105 Spring, Ezy Lock O/Shot 15 3546745 Sleeve, Ezy Lock O/Shot 16 6951 Compression Spring 17 3543772 Ball 11/32" 28 3546748 Ezy Lock Overshot Head 19 3542027 Compression Spring 1

10 3540529 Lifting Dog 211 3540528 Plain Pin 1/2" x 2-1/8" 112 24307 Spring Pin 1/4" X 1-3/4" 113 3546747 Locking Pin 114 3545073 Set Screw, 3/8 UNF x 3/4 Nyloc 1

3

6

8

10

4

12

7

10

9

5

7

1

13

11

14

2


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Conversion Kits

14

3

2

Water Swivel Conversion Kit kg lbs

1-4 3546682 Compact to Compact Plus — —

Parts Qty

1 3546531 Upper Swivel Body 12 3546907 Spindle 13 3546908 Thrust Ball Bearing 14 3546909 Lower Swivel Body 1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Bypass Wedge

Wedges


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Bypass Wedges


Deflection wedges are used to alter the course of a drill hole in anumber of applications:

• Intersecting targets at a stipulated angle.• Intersecting multiple targets below a common drill hole collar.• Allowing multiple target intersections by drilling branch holes from

a previously drilled parent hole.• To bypass problematic areas or abandoned equipment in a hole

to allow drilling to continue.

Boart Longyear's Bypass wedges provide a nominal 1.5° deflection. Itis recommended that multiple wedges are not installed closer than15m (50ft) apart.

Bypass Wedge kg lbs

1 3547316 HQ Bypass Wedge 204.5 4502 3543060 HQ Plug, Wooden 3.1 7.03 3542969 NQ/HQ Wedge Dropper, NW R/B 25.6 574 3547292 Copper Shear Pin 0.1 0.255 3547376 HQ Adapter 3.3 7.346 3543058 HQ Wedge Plug 7.7 17.07 3543059 HQ Steel Plug Basket 0.7 1.53

1 2 3 4

5

6

7


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Tools

Inner/Outer Tube Wrenches

Pipe Wrenches

Rod Wrenches

Wireline Cable Tools

Head Assembly Tool

Inner Tube Loading Sleeve

Triple-Tube Pump-Out Groups

Pressure Relief Kit

Relief Valve


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Inner/Outer Tube Wrenches


Assembly kg lbs

1-5 28255 Full Grip HQ Inner Tube Wrench 3.4 7.4

Parts Qty

1 28256 Stationary Jaw 12 28257 Swing Jaw 13 38580 Pin 24 38583 Retaining Ring 45 28259 Wrench Handle 1

Parts Qty

1 28261 Stationary Jaw 12 28262 Swing Jaw 13 38580 Pin 24 38583 Retaining Ring 45 28259 Wrench Handle 1

Assembly kg lbs

1-5 28260 Full Grip HQ Outer Tube Wrench 3.6 8.0

1

2

33

44

44

5


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

* Recommended for making up “H” size drill rod, however it is notsufficient for deep holes, a hydraulic make and break system isrecommended.

NOTE: Refer to the Tech Data section for drill rod pretorque and theITHT Product Manual for additional operating information.

Pipe Wrenches

Assembly kg lbs

1-5 14942 18” Heavy Duty Pipe Wrench 2.6 5.8

Parts Qty

1 14944 Hook Jaw 12 14943 Heel Jaw with Pin 13 200561 Coil and Spring 14 200562 Wrench Nut 15 — Wrench Handle (included) 1

Assembly kg lbs


Parts Qty


Assembly kg lbs


Parts Qty


Assembly kg lbs

1-5 14951 48” Heavy Duty Pipe Wrench* 12.7 28.0

Parts Qty


3

2

41

2

35

Estimated Torque

45 KG (100 LB) HAND LOAD18” Heavy Duty Pipe Wrench ..................................................... 200 Nm (150 ft lbf)24” Heavy Duty Pipe Wrench ..................................................... 270 Nm (200 ft lbf)36” Heavy Duty Pipe Wrench ..................................................... 400 Nm (300 ft lbf)48” Heavy Duty Pipe Wrench ..................................................... 540 Nm (400 ft lbf)


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

* Recommended for making up “H” size drill rod, however it does notprovide sufficient torque for rod joints in holes beyond 230 m (750 ft).

NOTE: Refer to the Tech Data section for drill rod pretorque and theITHT Product Manual for additional operating information.

Rod Wrenches

5

Assembly kg lbs

1-7 43482 HRQHP/HQ Rod Wrench* 7.1 15.6

Parts Qty

1 43416 Stationary Jaw 22 43419 Swing Jaw 13 43484 Pin, 0.63” x 4” 14 43485 Pin, 0.63” x 2.75” 15 38583 Retaining Ring 46 43422 Spring 1

7 43483 Wrench Handle 12

3

65

5

1

1

4

5

7

Estimated Torque

45 KG (100 LB) HAND LOADHRQHP/HQ Rod Wrench ............................................................ 200 Nm (150 ft lbf)


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


Wireline Cable Tools kg lbs

1 30172 Oval Sleeve, 3/16" or 11/64” 0.05 0.12 30171 Crimping Tool 2.1 4.6

1

2

Wireline Cable Tools

These items are used in conjunction with wireline cable. Slide an ovalsleeve onto the wireline cable. Thread the cable through the overshoteyebolt and crimp the sleeve around the cable using the crimpingtool.

Reference only.See Overshotsection.

Eye Bolt

Wireline cable

1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Head Assembly Tool

Head Assembly Tool kg lbs

1 3542987 Head Assembly Drift Tool — —

The head assembly tool is used to drive in the spring pin whenassembling links and latches with the latch retraction case.


1


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Inner Tube Loading Sleeve

Inner Tube Loading Sleeve kg lbs

1 3542638 HQ Inner Tube Loading Sleeve — —


1

The loading sleeve is recommended for loading the inner tubeassembly into the core barrel outer tube assembly or rod string. TheHQ loading sleeve is for use with HQ/HQ3/HQU/ core barrels andHRQHP/HQ rods only.

Reference only.See Core BarrelSection.

Reference only.See Core Barrelsection forlocking couplingsor the Drill Rodssection.

1

Pull up to retractlatches.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Triple-Tube Pump-Out Groups

Fluid pressure supplied by optional hand pump group or pump-out groupis required to pump the second inner tube (split lengthwise) out of thestandard inner tube.

Hand Pump-Out Group Qty

1-8 26738 Hand Pump-Out Group consisting of:1 29257 Quick Coupling 1/2” NPT-F 1

2 29258 Quick Coupling 1/2” NPT-M 13 20829 90° Street Elbow 3/4” NPT 14 21413 Hex Bushing 3/4” x 1/2” 25 26739 Hose Assembly, 8 ft x 1/2” NPT-M 16 26740 Hand Pump 17 31746 Suction Pipe 3/4” x 24” length 18 17905 Close Nipple 1/2” NPT 1

Pump-Out Group Qty

1-7 26742 Pump-Out Group consisting of:1 18922 Hex Bushing 1-1/4” x 1/2” NPT 1

2 26739 Hose Assembly, 8 ft x 1/2” NPT-M 13 26741 Globe Valve 1/2” NPT 14 17905 Close Nipple 1/2” NPT 25 29257 Quick Coupling 1/2” NPT-F 1

6 29258 Quick Coupling 1/2” NPT-M 17 21413 Hex Bushing 3/4” x 1/2” 1

2

1

3

6

57

8

4

2

1

3

65

7

4

Water Pumpreference only.

To Water Swivel.See Water Swivel

Section.

4

4

To Pump-OutAdapter. See

Triple-Tube CoreBarrel Section.

To Pump-OutAdapter. See

Triple-Tube CoreBarrel Section.


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Relief Valve

Assembly kg lbs

1-8 3546492 Relief Valve — —


Parts Qty

1 21841 Adjusting Screw 12 22179 Jam, Brass Nut 13 3546493 Body 14 3546494 Spring Guide 25 24313 Spring 26 3546495 Ball Holder 17 21837 Steel Ball, 15/16” 48 3546496 Seat 4

This rugged pressure relief valve ensures protection of your pumpduring drilling operations. It automatically snaps to full open positionwhen the predetermined pressure is exceeded. The pressure settingcan be adjusted within the operating range by simply turning theadjusting screw on the top of the valve.

1

2

3

4

5

6

7

8


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Technical Data

Nominal Dimensions

Drilling Guidelines

Rod Operating Specifications


12/06-MKT1644 P/N 3543105-M


BOART LONGYEAR

Nominal DimensionsHOLE DIAMETER (REAMING SHELL GAUGE) .......... 95.89/96.24 mm (3.775/3.789 in)HOLE VOLUME (REAMING SHELL GAUGE) .................................. 7.30 L/m (0.60 gal/ft)CORE DIAMETER/BIT INSIDE DIAMETER

HQ/HQU ................................................................ 63.37/63.63 mm (2.495/2.505 in)HQ3 ....................................................................... 60.99/61.24 mm (2.401/2.411 in)

BIT OUTSIDE DIAMETER ............................................. 95.53/95.89 mm (3.761/3.775 in)BIT KERF WIDTH

HQ/HQU .......................................................................................... 16.3 mm (0.64 in)HQ3 ................................................................................................. 17.5 mm (0.69 in)

LOCKING COUPLING OUTER DIAMETERFull Hole ..................................................................................... 95.48 mm (3.759 in)Conventional ............................................................................. 95.76 mm (3.770 in)

CORE BARREL OUTER TUBEOuter Diameter ............................................................................... 92.2 mm (3.63 in)Outer Diameter Full Hole .............................................................. 95.6 mm (3.77 in)Inner Diameter ............................................................................... 77.8 mm (3.06 in)Minimum Flat Diameter - Full Hole ......................................... 91.92 mm (3.619 in)

CORE BARREL INNER TUBEOuter Diameter ............................................................................... 73.0 mm (2.88 in)Inner Diameter ............................................................................... 66.0 mm (2.64 in)

ROD BODYO.D. .................................................................................................. 88.9 mm (3.50 in)I.D. .................................................................................................... 77.8 mm (3.06 in)

ROD PIN END LENGTHHRQHP ......................................................................................... 41.91 mm (1.65 in)HQ ................................................................................................. 44.45 mm (1.75 in)Threads per Inch ....................................................................................................... 3

ROD WEIGHT ....................................................................................... 11.5 kg/m (7.7 lb/ft)ROD CONTENT VOLUME ................................................................... 4.8 L/m (0.38 gal/ft)ROD DISPLACEMENT VOLUME ......................................................... 1.5 L/m (0.12 gal/ft)ROD/HOLE ANNULUS VOLUME ........................................................ 1.0 L/m (0.09 gal/ft)HWT CASING

Outer Diameter .................................................................................. 114 mm (4.5 in)Inner Diameter .................................................................................. 102 mm (4.0 in)Weight ......................................................................................... 16.8 kg/m (11.3 lb/ft)

Technical Data

Drilling GuidelinesRECOMMENDED FLOW

.................................................................................... 38 to 45 L/min (10 to 12 gpm)BIT WEIGHT RANGE

...................................................................................... 18 to 36 kN (4,000-8,000 lbf)BIT PENETRATION @ 1000 rpm

Rate @ 80 r/cm (200 rpi) ....................................................... 13 cm/min (5.0 in/min)Rate @ 100 r/cm (250 rpi) .................................................... 10 cm/min (4.0 in/min)

BIT PENETRATION @ 600 rpmRate @ 80 r/cm (200 rpi) ......................................................... 8 cm/min (3.0 in/min)Rate @ 100 r/cm ( 250 rpi) ...................................................... 6 cm/min (2.4 in/min)

WATER SWIVEL ROTATING LOAD RATINGCompact Plus .......................................................................... 4 540 kg (10,000 lbs)Universal .................................................................................. 5 000 kg (11,000 lbs)

HOISTING PLUG STATIC LOAD RATINGStandard ........................................................................... 5:1 = 6,800 kg (15,000 lb)......................................................................................... 3:1 = 11 300 kg (25,000 lb)Heavy Duty ...................................................................... 5:1 = 13 500 kg (30,000 lb)......................................................................................... 3:1 = 22 600 kg (50,000 lb)

WIRELINE CABLE BREAKING STRENGTH4.8 mm (3/16 in) Swaged ............................................................. 24.5 kN (5,500 lbf)4.8 mm (3/16 in) Galvanized ....................................................... 16.5 kN (3,700 lbf)

Rod Operating Specifications

RATED MAXIMUM DEPTHHRQHP ............................................................................................ 2 500 m (8,200 ft)HQ .................................................................................................... 1 000 m (3,280 ft)

RATED MAXIMUM DRILLING PULLBACKHRQHP ....................................................................................... 512 kN (115,000 lbf)HQ ................................................................................................. 200 kN (45,000 lbf)

RATED MAXIMUM DRILLING TORQUEHRQHP .................................................................................... 3 525 Nm (2,600 ft lbf)HQ ............................................................................................ 1 356 Nm (1,000 ft lbf)

RECOMMENDED MINIMUM MAKE-UP TORQUE to 1 000 m (3,280 ft) depth*HRQHP/HQ ................................................................................. 1 010 Nm (750 ft lbf)

RECOMMENDED MINIMUM MAKE-UP TORQUE FOR DEEP HOLES*HRQHP over 1 000 m (3,280 ft) ............................................ 2 000 Nm (1,475 ft lbf)HRQHP over 2 000 m (6,560 ft) ............................................ 2 750 Nm (2,030 ft lbf)

MIDBODY MINIMUM YIELD STRENGTHHRQHP/HQ ............................................................................... 621 MPa (90,000 psi)

MIDBODY MINIMUM TENSILE STRENGTHHRQHP/HQ ............................................................................. 723 MPa (105,000 psi)

JOINT MINIMUM YIELD STRENGTHHRQHP ................................................................................ 1 070 MPa (155,000 psi)

JOINT MINIMUM TENSILE STRENGTHHRQHP ................................................................................ 1 241 MPa (180,000 psi)

PURE TENSION TO FAILURE**HRQHP .................................................................................... 845.2 kN (190,000 lbf)HQ .............................................................................................. 400.3 kN (90,000 lbf)

PURE TORSION TO FAILURE**HRQHP ............................................................................... 21 015 Nm (15,500 ft lbf)HQ ......................................................................................... 10 440 Nm (7,700 ft lbf)

NOTE: Rod capacities and failure loads were determined by independent facility. Asafety factor has been applied for the above ratings (applies to new, unusedBoart Longyear rods, in a straight vertical down hole, assuming complianceto ITHT Product Manual and standard core drilling practices).Burst and collapse pressure ratings will be reduced under drilling loads.Operating torque should not exceed make-up torque.* Increase make-up torque to match operating torque as depth increases.** These failure loads are for product comparison purposes ONLY. Drilling

loads should not exceed rating values.

Pressure Ratings (per API bulletin 5C3)

BURST PRESSURE - Box ShoulderHRQHP Rod .............................................................................. 45.0 MPa (6,560 psi)HQ Rod ..................................................................................... 30.0 MPa (4,365 psi)HWT Casing ............................................................................. 18.3 MPa (2,656 psi)

BURST PRESSURE - MidbodyHRQHP/HQ Rod ........................................................................ 64.0 MPa (9,850 psi)HWT Casing ............................................................................. 42.9 MPa (6,218 psi)

COLLAPSE PRESSURE - MidbodyHRQHP/HQ Rod ........................................................................ 60.0 MPa (8,770 psi)HWT Casing ............................................................................. 45.0 MPa (6,560 psi)

H Coring SystemWireline Coring System HQ 12/06-MKT1644 P/N 3543105-M © 2006 Boart Longyear Inc....

Documents

Transcript of H Coring SystemWireline Coring System HQ 12/06-MKT1644 P/N 3543105-M © 2006 Boart Longyear Inc....