Gyratory Brochure V10 - Series II

10
Gyratory CRUSHERS

Transcript of Gyratory Brochure V10 - Series II

Gyratory CRUSHERS

MINING PRODUCT L INE

CRUSHERS

GRINDING MILLS

HPGR’S

HOISTS

SCRUBBERS

Experience & Know How

CITIC HIC commenced business in 1958. After more

than 50 years of evolution and development it has

become a significant global supplier of mining ma-

chinery equipment in the World. The works of CITIC

HIC are located in Luoyang city, China. The factory at

Luoyang covers more than 2 million square meters, of

which one million square meters is under cover. It has

a total workforce of approximately 9,700 of which

more than 1,200 are technicians. Within CITIC HIC

works there are 10 manufacturing departments in-

cluding the Engineering and Design facility. These

manufacturing departments produce quality prod-

ucts ranging a broad spectrum of disciplines includ-

ing casting, forging, heat treatment, machining, fabri-

cation, unit assembly, electric controls and hydraulic

control systems.

CITIC HIC produces over 200 thousand tons of

quality equipment annually. This equipment cov-

ers a broad range of industries and product

types including mining, crushing, hoisting, wash-

ing, gearing, automation, construction, excava-

tion, power generation, research and others.

It is this broad spectrum of experience that pro-

vides our customers with confidence in CITIC

HIC.

Foundry Furnace

Shell Fabrication

Boring & Milling

Machinery & Fabrication

CITIC HIC is extremely well equipped in relation

to fabrication work. CITIC HIC is also a desig-

nated Training Base of the National Welding

Institute. Over recent years CITIC has further

expanded its machine base to include some of

the largest machines in China, and in some

instances the world.

Facilities include:

More than 70 CNC based machines

100,000t annual fabrication capacity

NDT and mechanical testing Laboratory with UT and RT equipment manned by certified technicians

More than 3000 machines (incl. >70 CNC machines) including:

105mmx4000mm & 160mmx4000mm Horizontal Plate Rolls

Automatic welders (14x10m, 10x10m, 7×7m, 6×6m, 5×5m...)

Narrow Gap welding units

Unionmelt welding, gas shield and arc welding units

A 4.5m×30m shot blasting chamber

Multiple heat treating furnaces ranging from Ø2mx30m shaft furnace to 9mx9mx15m furnaces as well as

carburizing furnaces

Ø16m, 13m, 12m, 10m, 5m, 4m, 2.8m, 1.6m Gear

Cutting Machines

Ø5m, 4m, 2.8m, 1.25m CNC Gear Grinding

Machines

600t Overhead crane (height of 26m)

Other cranes include 300t, 250t, 200t, 150t, 82t,

75t, 32t and others

Fabrication straddle 36m x 132m

Three Roll Straighteners

Ø16m CNC Vertical Borer

Also available to CITIC HIC are four external Fabri-

cation and Machining works capable of produc-

ing large sized cement kilns up to 6m diameter

and 95m long

Melting and Casting

Casting capacity of 65,000 tonnes per year producing carbon steels, alloy steels, SG Iron, structural steels,

non-ferrous and when specifically ordered heat resistance steels and stainless steels. CITIC HIC has a Sin-

gle Casting capacity of 500 tons of steel in a 9500m² pouring area

CITIC’s casting capacity for:

Carbon steel - 500t

SG Iron - 150t

Non-ferrous - 2.5t

Steel Ingot - 600t

Foundry equipment includes:

80t, 50t, 40t Electric arc furnaces

2x150t, 2x60t Ladle refining furnace

150t, 60t VD/VOD furnace

Forgings

CITIC HIC possess hydraulic presses of 18500t (the largest in the world), 8400t, 3150t, 1600t using Open

hammer and Die forging techniques. It can produce free forgings up to 400 tons, ring roll forgings up to

a maximum diameter of 5.5m and 10 tons in carbon steel, alloy steel, heat-resistance alloy steel and

non-ferrous alloy steels including copper, aluminum, titanium.

Manufacturing Works

Design YOUR NEEDS ARE OUR B USINESS

CITIC HIC’s Technology Centre,

Luoyang Mining Machinery

Engineering Design Institute

(LMMEDI), is the largest organi-

sation for comprehensive tech-

nology development and re-

search in mining, metallurgy,

coal, non-ferrous metals and

building materials in China.

Design Institute Departments

Grinding Mills

Hoists

Kilns & Furnaces

Crushing & Screening

Excavation

Process Washing

Power Generation

Hydraulics

Metallurgical

Gearing

Automation

Turnkey Systems

Process Research

Cement

Civil Construction

Using the latest in design meth-

ods and tools CITIC HIC prides

itself in designing, manufacturing

and delivering equipment that

exceed all expectations. CITIC

HIC designs, manufactures and

delivers all the major compo-

nents at its’ own works at a single

location (Luoyang, China) to the

highest design and manufactur-

ing standards.

LMMEDI employs approximately

700 staff of which more than 600

are engineers (with approximately

30 masters and doctors) involved

in research and development of

machinery design, manufactur-

ing, automation, hydraulics, con-

struction, cement, active lime,

pellets plants, plant design, water

supply and drainage, heating

and ventilation, electrical supply

and testing technology, etc.

Clearance Dimensions

A B C D E F G H L N

PXZ900 4060 1745 1755 3385 2105 1475 3280 5603 3935 2850

PXZ1200 4670 1910 2425 4345 2370 1700 3580 6683 5250 2960

PXZ1375II 4930 1860 1455 4350 2815 1710 4400 5820 5100 3300

PXZ1500II 5581 2280 1753 5400 2950 2209 5130 7103 5400 2850

PXZ1750II 6210 2750 1245 5145 4130 2400 5380 7530 N.A 4800

Clearance Dimensions

CIT IC HIC DESIGN

SOFTWARE

ANSYS

I-DEAS

STRAND

MAGMA

DEFORM

SYSWELD

JMATPRO

OTHERS

Pr imary Gyratory X -Sect i on

1. Crushing Cavity

2. Manganese Liners

3. Dust Seal & Blower Point

4. Counterweight

5. Main shaft positioning devise

6. Spider Assembly Seal

7. Main Shaft Assembly

8. Lower Shell

9. Main shaft adjustment system

Model Range

Model Reference Power

kW

C/Shaft

Speed

RPM

Weight

t

Feed

Opening

mm

Maximum

Feed Size

mm

Head

Diameter

mm

OSS

Range

mm

Capacity

Range

tph

PXZ900 36-65 210 735 146 900 750 1650 90-160 380-770

PXZ1200 48-79 350 590 230 1200 1000 2000 130-230 1015-1720

PXZ1375II 54-74 450 590 256 1375 1180 1880 150-200 2250-3100

PXZ1500II 60-89 600 590 400 1524 1200 2260 150-230 4200-5100

PXZ1750II 60-113 900 495-510 570 1524 1200 2870 170-230 5100-8000

LAB EQUIPMENT

JKMRC DROP WEIGHT TESTER

BALL MILL

VIBRATING MILL

V-TYPE SEPARATOR

LAZER SIZE ANALYSER

RIFFLE SAMPLER

DRY GRINDING

HPGR

DRY CLASSIFIER

OTHERS

Laboratory

Simulation Further, at CITIC HIC we also run various

software packages in order to simulate

process circuits thereby optimizing equip-

ment selection and operation. These soft-

ware packages include:

JK SimMet

JK SimPlant

MillTraj

Various in-house programs

CITIC HIC also has a fully equipped

laboratory on site for material testing

and reporting. Through material test-

ing and analysis we can accurately

select the right equipment to meet

your requirements.

Testing Available

Specific Gravity

Hardness

Compressive Strength

Crushing Work Index

Rod Mill Work Index

Ball Mill Work Index

HPGR Testiing

Particle Size Analysis

Lime Calcining Test

Floatation Testing

Drying

Others

CITIC HIC is ISO9001 accredited. With all the nec-

essary qualified personnel, equipment and ex-

perience to ensure your equipment exceeds

your quality expectations.

CITIC HIC works with leading mining equipment

manufactures as well as EPCM’s and End Users

around the globe to achieve international qual-

ity standards working to industry accepted speci-

fications.

QUALITY MATTERS!

ISO9001:2000 Certificate ISO14001:2004 Certificate GB/T28001-2001 Certificate

At CITIC HIC our team aims to please!

Inspection & Testing

CITIC Heavy Industr ies Co., L td

206 Jianshe Road

Luoyang

Henan Province

471039

China

Tel +86 379 64088888

Fax +86 379 64214680

CITIC HIC Austral ia Pty Ltd

Level 2, Small Tower

Gateway Business Park

63 Parramatta Road

Silverwater NSW 2128

Australia

Tel +61 2 9735 5600

Fax +61 2 9737 0133

www.citic-hic.com

V10-Ser ies - I I - Ju l 2011

Gr ind ing Mi l l s

Ki lns

HPGR’s

Gyra tor y Crushers

Hoi s t s

Others

OTHER PRODUCTS