GurrentFlow Diagram

8
Audi 80 Gurrent Flow Diagram No.71 Audi 80 (2.0 litrefuel iniection engine, 103 kW, K-Motron tc, 4-cyl inder) Engine codeletters ACE from July 1992 Position of relays: also see "Fitting Locations" Relay plate with fuse holder: le7-70231 Relaypositions: f,l - Controlunitforfan run-on tr - Bridge connection with manual gearbox/relay with anti-theft alarm (starter inhibitor) lB - Fuelpump relay f[ - Radiatorfan 2nd stage relay Fuse colours 30 A - green 25 A - colourless (white) 20 A- yellow 15 A - blue 10A-red 5A-lightbrown Auxiliary relay carrier, front (below dash panel, left) --E- -E- .,..G FEIL- i; ll; il; ll; I I I | - | | . - | | .- _J ' E_'LEJ l-Ed LE!- @ Relay positions: IE - Relayforradiatorfan (full load) tr- - fi1 E-a g BEE Fz-zcrlit Edition 09.92 000.54s2.26.20

Transcript of GurrentFlow Diagram

Page 1: GurrentFlow Diagram

Audi 80 Gurrent Flow Diagram No.71

Audi 80 (2.0 litre fuel iniection engine, 103 kW,K-Motron tc, 4-cyl i nder)Engine code letters ACE

from July 1992

Position of relays:also see "Fitting Locations"

Relay plate with fuse holder:

le7-70231

Relay positions:

f,l - Controlunitforfan run-on

tr - Bridge connection with manual gearbox/relay withanti-theft alarm (starter inhibitor)

lB - Fuelpump relay

f[ - Radiatorfan 2nd stage relay

Fuse colours

30 A - green25 A - colourless (white)20 A- yellow15 A - b lue1 0 A - r e d5A- l igh tbrown

Auxiliary relay carrier, front(below dash panel, left)

--E- -E- .,..G FEIL-

i ; l l ; i l ; l l ; II I | - | | . - | | .- _J'

E_'LEJ l-Ed LE!-

@

Relay positions:

IE - Relayforradiatorfan (full load)

tr- - fi1 E-a

g BEEFz-zcrlit

Edition 09.92000.54s2.26.20

Page 2: GurrentFlow Diagram

No.7111 Gurrent Flow Diagram Audi 80

Battery, starter, alternator

Tod15

)

Wiring colours:

bl : bluebr = brownge : yellowgn = greengr = grey11 = purplero = redsw = blackws = white

A - BatteryB - StarterC - AlternatorC1 -Vol tageregulatorD - lgnition/stafter switchT t h - Connector single, behind dash panel, left (connection for automatic gearbox)T 2ab - Connector 2 pin, grey, near starterT 10 - Connector 10 pin, black, connector point in auxiliary relay carrierT 10a - Connector 10 pin, yellow, connector point in auxiliary relay carrier

@ - Earthing strap, engine - alternator

@ - Earth point, in battery box

@ - Connection (61), in dash panelwiring loom

t C t

te-ffi|

Edition 09.92000.il52.26.20

Page 3: GurrentFlow Diagram

Audi 80 Current Flow Diagram No.7112

Electronic fuel injection, Lambda probe, fuel pump

r"'ln""r""T,91-JzF"

G 6 - Fuelpump (l ift PumP)G 19 - Potentiometer for air flow meterG 39 - Lambda probeG 62 - Sender for coolant temperatureJ2O4 - KE-Motronic control unitN 17 - Cold start valveN 71 - ldling speed stabilization valveN 80 - Activated charcoal filter system solenoid valve I

(pulsed)S 25 - SeparatefuseforLambda probe heating (in add.

fuse holder)T 1a - Connector single, in engine compartment, rightT Zac - Connector 2 pin, black, in engine compartment,

centreT 5 - Connector 5 pin, black, connector point in aux.

relay carrierT 6d - Connector 6 pin, black, behind dash panel

(coding plug)

F0 ,5

t'r9rX'

1,,l3

n qgalr.o

Et*,0 ,5e

f,ffin.,Ir

0 ,5

TI

1,,5

tr

Wiring colours;

bl : bluebr = brownge = yellowgn = greengr : grey1i = purplero = redsw = blackws = white

lffil

T 6h - Connector 6 pin, black, behind dash panel(connection for automatic gearbox)

219 - Heating for Lambda probe

@ - Earth point, on intake manifold

@ - Earth point, behind dash panel, left

@ - Earth point, luggage boot, lett

@ - Earth connection - 1 -, in front right wiring loom

@ - Earth connection, engine block, in front rightwiring loom

@ - Positive (*) connection (15) via fuse 28 in frontright wiring loom

- coding plug not used- only on vehicles with automatic gearbox

2

*

Edition 09.92000.5452.26.20

Page 4: GurrentFlow Diagram

No.7113 Current Flow Diagram Audi 80

Electronic fuel injection, fuel pump relay, knock control

(

J*1,.O 0,.5

gl4ro g'{'.(

tT";

J,

Jzoq

JrS.'*r,,,

Far Fao

Wiring colours:

bl : bluebr = brownge = yellowgn = greengr = grey11 : purplero : redSw: blackws = white

F 60 - ldling switchF Bl - Fullthrottle switchG 4 - Firing point senderG 61 - Knock sensor IG 66 - Knock sensor llJ 17 - Fuel pump relayJ 204 * KE-Motronic control unitN 73 - Differential pressure regulatorT 2z - Connector 2 pin, white, in plenum chamber near

relay plate (diagnosis plug)T 3d - Connector 3 pin, black, in engine compartment,

rightT 3n - Connector 3 pin, green, for knock sensor, leftT 3o - Connector 3 pin, blue, for knock sensor, rightT 3q - Connector 3 pin, black, in engine compartment,

rightT 5 - Connector 5 pin, black, connector point in aux.

relay carrier

- Earth point, on intake manifold- Earth connection, engine block, in front right

wiring loom

K - Wiring adaptor for diagnosis plug (K-wiring)L - Wiring adaptor for diagnosis plug (L-wiring)

Note: Wiring adaptors are screwed onto frame of relaycarrier (in plenum chamber).

@@

mmt

Edition 09.92000.5452.26.20

Page 5: GurrentFlow Diagram

Audi 80 Current Flow Diagram No.7114

Electronic fuel iniect ion, ignit ion

G 40 - Hall senderJ 2O4 - KE Motronic control unitN 152 - lgnition translormerO - lgnition distributorP - Spark plug connectorO - Spark plugsS 27 - Fuse in additional fuse holder (engrne systems | - for electronrc ignition)S 28 - Fuse in additional fuse holder (engine systems ll - for Lambda control)T Zx - Connector 2 pin, black, in plenum chamber near relay plate (diagnosis plug)T 10 - Connector 10 pin, black, connector point in auxil iary relay carrier

@ - Earth point, on intake manifold

@ - Earth connection - 1 -, in front right wiring loom

@ - Earth connection, engine block. in front right wiring loom

@ * Connection (speed signal), in dash panel wiring loom

or,l{t/E

*f'f,r'g?t

I/A Isrt I

I0 . 5

te7tL

AWiring colours:

bl : b luebr = brownge = yellowgn = greengr : grey11 : purplero = redsw = blackws = white

rF_-ffii

Edition 12.93000.s452.32 20

Page 6: GurrentFlow Diagram

Gurrent Flow Diagram

Dash panel insert, rev. counter, speedometer, coolant monitor, control unit for mini-check system

rtu/dr?5/11

I /l\

l:0,,5

('ta

f'r,F0 .5 0 ,5

tlo e/bl- t l=,*

ffiElFso F ' t

I

lr5/r3lodr5 &i

il

No.7115 Audi 80

:x)r 5x

3 l

'9f' Jf.''ATT

0 . 5r€Al.

0 ,5Ir /s l

r&zara/a

Wiring colours:

bl = bluebr = brownge : yellowgn = greengr = greyg; = purplero : redsw = blackws = white

F 1 - Oi l pressure swi tch (1 .8 bar)F 4 - Reversing l ight switchF 22 - Oil pressure swttch (0.3 bar)F 34 - Brake f luid level warning contactF 66 - Coolant shortage indicator swtlchF 76 - Electronic thermoswitchG - Fuel gauge senderG 1 - F u e l g a u g e

G 3 - Coolant temperature gaugeG 5 - R e v . c o u n t e r

G 21 - SpeedometerG 22 - Speedometer senderK 2 - Alternator warning lampJ 268 - Control unit for minr-check systemT 5 - Connector 5 pin, black, connector point tn aux. relay

carrierT 5c - Connector 5 pin, on dash panel tnsertT 6g * Connector 6 pin, on dash panel insertT 6r - Conneclor 6 pin, black, behind dash panel, left

Ifu/15 Tfu/18

o4114/4f114n

T 10 - Connector 10 pin, black, connector point in auxrelay carrrer

T 14 - Connector 14 pin, white, on dash panel insert(min i -check system)

- Connector 26 pin, yel low, on dash panel insert- Connector 26 prn. blue, on dash panel rnsert

- Earth connection - 1 -, in dash panelwir ing loom

Earth connection - 1 -, in front r ight wir ing loom

- Earth connection - 1 -, in headlight wrring loom

- Connection (15a), in dash panel wtr ing loom

- Connectron (brake system monitoring), in dashpanelwrring loom

- Connection (fuelgauge), in dash panel wir ing loom

- Connection (engrne speed signal), in dash panelwrnng loom

- only in vehicles wrth manualgearbox

0 . 5 0 . 5sub[ bLi'bn

alTT(lr:

'

[',,,,'?;3.f,F.

[u',

0 . 5 0 . 5atbL srTbl"A -[',',

n qcrtbt

*I:J

I 2 6T 26a

@@6b

@@

@@

] . 0 0 . 5 0 . 5^gribl Lil*t Li/sa4- F lollTl-

]ffiI

Edi t ion 12.93000.5452.32.20

Page 7: GurrentFlow Diagram

Audi 80 Gurrent Flow Diagram No.7116

Radiator fan

,a ""-'.'::,-- '..:':.'.:.! . . . : ' : . : ,

! ' - . i . ' . '

, . , . | . . . . . . ' /

F'

Fsn F r e

Wiring colours:

bl = bluebr = brownge = yellowgn = greengr = grey1; = purpleIo = fedsw = blackwS = white

F 18 - Radiator fan thermo switchF 54 - Radiator fan thermo switchJ 26 - Radiator fan relayJ 135 - Relay lor radialor fan 3rd stageN 39 - Radiator fan series resistanceS 42 - Separate fuse for radiator fanT 6u - Connector 6 pin, green, behind dash panel, leftV7 -Radiatorfan

@ - Earth point, in battery box

@ - Earth point, behind dash panel, left

@ - Connection - 1 -, in radiator fan wiring loom

le--?sl

Edition 09.92000.s452-26.24

Page 8: GurrentFlow Diagram

No.71n Gurrent Flow Diagram Audi 80

Radiator fan run-on

1 1 5

-l.?F.A

Wiring colours:

bl = bluebr = brownge = yellowgn = greengr = greyli = purplero = redsw = blackws = white

F 87 - Thermoswitch for fan run-onJ 138 - Control unit for radiator fan run-onT 6r - Connector 6 pin, black, behind dash panel, left

@ - Earth point, behind dash panel, left

@ - Earth connection - 1 -, in front right wiring loom

lfi:.TEftI

Edition 09.92000.5452.26.20