Gunanusa Overview Rev.5
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Transcript of Gunanusa Overview Rev.5
OVER VIEW
PT. GUNANUSA UTAMA FABRICATORS
Fabrication Yard
Branch Office
Head Office
LOCATION MAP
HEAD OFFICEJl. Bendungan Hilir Raya no. 60,
Jakarta 10210, IndonesiaPhone : 62 - 021 - 5703329 Fax : 62 - 021 - 570 3334
FABRICATION YARDDesa Margasari, Bojonegara, Cilegon ,
Banten, IndonesiaPhone : 62 - 0254 - 500088, 500089
Fax. : 62 - 0254 – 500087
O F F I C E
BRANCH OFFICE SAMARINDA Jl. Bung Tomo RT.23 No.24
Sungai Keledang – SmarindaSeberang, 75131East Kalimantan, Indonesia
Phone : 62 - 0541 – 7084123 Fax. : 62 - 0541 – 261565
COMPANY HYSTORY
• FOUNDER : IR. IMAN TAUFIK
• ESTABLISHED : 22 DECEMBER 1980
• STARTED OPERATION : 01 NOVEMBER 1983
• AUGUST, 1999 : CERTIFIED ASME STAMPS ( U,U2, S ) FOR MANUFACTURING OF PRESSURE VESSELS AND BOILER
• DECEMBER, 1999 : CERTIFIED ISO 9001-2000 (LLOYD REGISTER)
PT. GUNANUSA SPECIALIZING IN TURNKEY PROJECT
1. Oil and Gas Industries, Offshore Platform, Gas Processing Plant & Module
2. Petrochemical & Chemical based industries.
3. Heavy Industries.4. Infrastructure.
COMPANY EXPERTISE
GUNANUSA VISION AND MISSION
VISION
To be a world class EPC Company
MISSION
To be the leader in Oil & Gas Construction in Asia To achieve zero defect and deliver competitive product on time
To meet International Standard with concern on Health, Safety and Environment
MANAGEMENT
Our primary asset is the knowledge and experience of our people, The senior staff has over fifteen years of experience.
This strength plus commitment to HSE, on time product delivery and acceptable quality is our competitive advantage and foundation of our culture.
GUNANUSA ORGANIZATION CHART
PROCUREMENT MANAGER
PROJECT MANAGEMENT
TEAM
PROJECT SERVICES MANAGER
ENGINEERING MANAGER
QC MANAGER
HSE MANAGER
QAMANAGER
CONTRACT COST MANAGER
PROCUREMENT DIRECTOR
TBA
OPERATION DIRECTOREddy Rijanto
SPECIAL PROJECT DIRECTOR
TBA
BUSINESS DEV. DIRECTOR
Sigit Purwanto
MARKETINGMANAGER
BIDDINGMANAGER
LEGALINTERNAL AUDIT
MANAGING DIRECTORFoo Kee Eng
BOARD OF DIRECTORSEXCO
BRANCHSAMARINDA
Azmil R.
GUNANUSA ENERGI DIV.
Firdaus A.
ACCT, HRD, GA & MISDIRECTOR
Ang Tjin Goean
ACCOUNT MANAGER
MIS MANAGER
HRDMANAGER
GAMANAGER
PRESIDENT DIRECTORDarpin Manggus
YARD MANAGER
Line Of Coordination
Line Of Command
QUALITY POLICY
Committed to Customer’s requirements and satisfaction through measurable quality objective
and continuous improvement
CORPORATE CULTURE Team Work, Discipline, Competence. And Innovative
GUNANUSA POLICY
HSE ZERO TARGETS
1. No Fatality
2. No Lost Time Injury
3. No Medical Treatment Injury
4. No Damage To The Environment
5. No Accident Resulting In Lost Or Damage To COMPANY’s And CONTRACTOR’s Assets
RANGE OF SERVICES
ENGINEERING
PROCUREMENT
FABRICATION&
CONSTRUCTION
INSTALLATIONAND
OFFSHORE HOOK-UP
TESTING AND PRE-COMMISSIONING
COMMISSIONING AND START-UP
Detail And Construction Engineering
Qualified Experience Personnel
Fully Equipped with Hardware and Software such as- Structure : X-STEEL.- Mechanical & Piping : IRIS, CAESAR II, NOZZLE PRO- Drafting : AUTO CAD, PDMS.- PV Design software : FINGLOW, PV ELITE.- Progress Reporting : PRIMAVERA AND MiCROSOFT PROJECT.
Range Of Services (Cont’d)ENGINEERING
Qualified Experience of Personnel in Oil
and Gas Project
Familiar with Materials And Equipment Specifications in
Oil & Gas Industries (ASME, BS, API etc)
Outsourcing from all over the world,
as per preference vendor list given by Client
Offices are in Jakarta, Houston
and Singapore
Inspection world wide: ITEX (Europe), WISCO (USA), MOODY INT’L (Asia), DNV, LLOYD
Range Of Services (Cont’d)PROCUREMENT
PROCESS EQUIPMENT
* PRESSURE VESSELS
AND TANKS
* FILTRATION PACKAGES
* BOILERS AND WASTE
HEAT RECOVERY
BOILERS.
OFFSHORE PLATFORMS
MODULE, DECK, JACKET, PIPELINE, ETC
Range Of Services (Cont’d)FABRICATION & CONSTRUCTION
ELECTRICAL AND CONTROL BUILDING
SITE CONSTRUCTION
* OFFSHORE PLATFORM
* PIPING, ELECTRICAL,
INSTRUMENT AND
MECHANICAL
* BLOCK STATION
MATERIAL HANDLING
• CONTAINER CRANE
• TRANSTAINER
CRANE
Our Services
Covering all tests, checks and inspections as per specification required.
Range Of Services (Cont’d)TESTING AND PRE-COMMISSIONING
Our Services
Installation And Hook-Up Execution
Range Of Services (Cont’d)INSTALLATION AND OFFSHORE HOOK UP
Our Services
To Assist Clients During Commissioning And Start-Up
Range Of Services (Cont’d)COMMISSIONING AND START-UP
MAJOR CLIENT LIST
Others
• Total E & P Indonesie
• Unocal Indonesia Company
• ConocoPhillips
• BP Indonesia
• Premier Oil
• Amerada Hess
• Santos
• CNOOC
• ExxonMobil
• Caltex • Kodeco Energy Co.
Ltd.
• Pertamina
HEAD OFFICE AND FABRICATION YARD AREA NETWORK
GUNANUSA FABRICATION YARD
YARD LAYOUT
YARD LAYOUT WITH CURRENT PROJECT
Total Area : 176.559 M2Office Area : 1.900 M2Shop Area : 10,000 M2Working Table : 7.055 M2Bearing Capacity : 90 Tons/M2 (Average)Power Source - PLN : 1,730 KVA Generators : 1,625 KVA Warehouse : 1,852 M2
JETTY - I JETTY - II- Module Weight 1,500 Tons 4 Legs 4.000 Tons 4 legs
3,000 Tons Multi Legs 6,000 Tons Multi Legs- Single Load 650 Tons 1,300 Tons- C/C of Skid Way 12.00 & 15.24 M 15,24 M- Skid Way Length 300 M 153 M- Water Depth 6 M 7 M- Anchor Dead Man 1,000 T
or 300 Tons Fraction-Standard Skid Shoe 30 CM X 6 M 60 CM X 6 M
GUNANUSA FABRICATION FACILITIES TECHNICAL DATA
Fully equipped with fabrication facilities e.g : Crawler Crane 80-225 MT lifting capacity, Air Compressor 725 CFM, Overhead Crane 5-40 MT lifting capacity, Welding machine 400-600 A, and Cherry Picker 10-20 MT, etc.
MAN HOUR PER YEAR
- Piping Shop : 1,200,000 M.hrs / year- Pressure Vessels Shop : 300,000 M.hrs / year- Instrument : 100,000 M.hrs / year- Electrical : 80,000 M.hrs / year- Open Area : 5,000,000 M.hrs / year- TOTAL : 6,680,000 M.hrs / year
YARD PRODUCTION CAPACITY
OFFICE
CANTEEN
CLINIC
ACCOMMODATION
GUNANUSA YARD FACILITIES
HEAVY CONSTRUCTION SHOP
GUNANUSA YARD FACILITIES (Cont’d)
GUNANUSA YARD FACILITIES (Cont’d)
WAREHOUSE & BONDED AREA
GUNANUSA YARD FACILITIES (Cont’d)
AUTO BLASTING MACHINE SHOP
ERECTION AREA
GUNANUSA YARD FACILITIES (Cont’d)
GUNANUSA YARD FACILITIES (Cont’d)
WELDING SCHOOL
SISI NUBI PRODUCTION SEPARATION PLATFORM PROJECTSN 1 / EPSC 1
Client : TOTAL E&P INDONESIE
Location : Sisi Nubi Area East Kalimantan
Scope of Works: * EPCI CONTRACT* Weight 3500 MT, 12 Legs, 11000 MT Incl. Site
Award Date : December 2004
Project Duration : 23 Months
BP TANGGUH GAS PRODUCTION FACILITIES PROJECT
Client : SAIPEM / BP INDONESIALocation : Tangguh Field ( Irian Jaya )
Scope of Works : • Part Of Procurement + Fabrication Of Two Jackets, Decks and Piles with total weight 10,900 MT.
Awarded Date : March, 2005
Fabrication Duration : 12 Months
FOR
FABRICATION & CONSTRUCTION
HRSG – ALSTOM ASTORIA ENERGY PROJECT
Client : Alstom Power Inc.Location :Astoria Distriction, New York (Erection at Gunanusa Yard)
Gunanusa Scope of Works :
Erection and construction of module frame (2500 Ton), pipe spool, E&I
Load Out : Multi-wheel Method
Schedule Duration : 8 Month
Completion : 2005
PECIKO OFFSHORE DEV. PROJECT PHASE 4 / EPSC 2Client : SAIPEM / TOTAL E & P Indonesie Location : Peciko Area - East Kalimantan
Gunanusa Scope of Works : EPC CONTRACT* 2 Satellite Wellheads Platform 4 Legs SWP E & K, 1700 Ton/Ea * 2 Jackets 4 Legs SWP E & K, 800 Tons / Ea, * 1 Temporary Drilling Deck * Offshore Hook-Up & Modification of 4 Existing Platform
Major Processing Facilities Supplied :* Pedestal Crane* Wellhead Control Panel* Emergency Diesel Generator* Fire Detection System* Pumps and Mechanical Injection Package* Test Separator BS - 5500* CCTV* Test Separator BS - 5500
Load Out : Skidding MethodProject Schedule Duration : 30 MonthCompletion : 2004
Client : HALLIBURTON / CONOCOLocation : South Cina Sea
Gunanusa Scope of Works :Supply & Fabrication of WORKSHOP Building with Total Weight 320 Tons
Major Equipment : * Switch Gear Supplied* Fire & Gas System* Transformer* Panels Shop Equipment* HVAC Shop & Lab Equipment
Load Out : Multi-wheel MethodSchedule Duration : 9 MonthCompletion : 2003
WORKSHOP BUILDING FOR BELANAK FPSO
DEV. PROJECT
Client : HALLIBURTON / CONOCO
Location : South Cina Sea Gunanusa Scope of Works :Supply & Fabrication of Electrical Building (5 buildings) with Total Weight 1300 Tons.
Major Equipment : Switch Gear Transformer HVAC Fire & Gas System Communication System
Load Out : Multi-wheel MethodSchedule Duration : 14 MonthCompletion : 2003
ELECTRICAL BUILDING FOR BELANAK FPSO DEV. PROJECT
Major Processing Facilities Supplied : Test Separator Flotation Unit Piping and Equipment Installation HVAC Electrical, Instrumentation, Telecommunication and Control Cold Vent System
Load Out : Skidding MethodProject Schedule Duration : 11 MonthsCompletion : 2003
OILY WATER TREAMENT (OWT) PLATFORM
Client : Total E & P Indonesie
Location of Project : Tunu / Tambora, East Kalimantan
Scope of Work Performed : EPCI, Pre-commissioning, Offsite And Installation Works of OWT Platform With 700 MT Deck, 1500 MT Incl. Site.
Major Processing Facilities Supplied : Pedestal Crane Pumps Wellhead Control Panel Telemetry System Emergency Diesel Generator Thermo Electric Generator (TEG) Test Separator BS – 5500 Burner Drum
Load Out : Skidding MethodProject Schedule Duration : 18 MonthCompletion : 2002
PECIKO OFFSHORE DEV. PROJECT PHASE 3 / EPSC1
Client : TOTAL E & P Indonesie
Location : Peciko Area, East K alimantan
Gunanusa Scope of Works :
EPCI Contract Of Satellite Wellhead Platform
Deck 1200 MT, Jacket 800 MT, Pipeline 4 KM, Duplex Piping 108 MT
ATTAKA OSCAR PLATFORM – UNOCAL PROJECTClient : Unocal Indonesia Company
Location : Attaka Field, Tg. Santan Gunanusa Scope of Works : EPCI and Pre-commissioning, Deck 541 T, Jacket (4 Legs) 234 T, Pile 352 T, Pipeline 12 ¾” 17 KM (Length)
Major Equipment :
- Wellhead Control Panel- Pressure Vessel- Solar Power Supply Equipment- Utilities air compressor - Chemical Injection Skid- Oil Disposal Tube- Crude Pump- E & I, Telecommunication and Control
Load Out : Skidding MethodProject Schedule Duration : 9 MonthCompletion : 2002
Client : TOTAL E & P IndonesieLocation : TUNU Field, East Kalimantan
Gunanusa Scope of Works : EPC & I Contract 16 Legs Platform With 5400 MT
Major Processing Facilities Supplied :Gas Turbine, Slug Catcher, Generator Package & Fuel Gas Package, Gas Compressor Suction & Discharge Scrubber, Gas Compressor Discharge Air Coolers, Piping & Equipment Installation, HVAC, Condensate, Coloumn, Tank & Press. Vessels, Electrical Distribution, Instrumentation & Control (DSC & PLC), Telecommunication (SCADA System), Flare Boom & Burn Pit
Load Out : Skidding MethodCompletion : 2002
TUNU FIELD DEVELOPMENT PHASE 8
Client : TOTAL E & P IndonesieLocation : TUNU Field, East Kalimantan
Gunanusa Scope of Works : EPC & I 16 Legs And 4900 MT Platform, Offsite Work, CPU 1 & 2 Modification.
Major Processing Facilities Supplied :Gas Turbine, Slug Catcher, Generator Package, Gas Compressor Suction & Discharge Scrubber, HVAC, Column, Tank & Press. Vessels, E & I, Telecommunication (SCADA System), Flare Boom & Burn Pit
Load Out : Skidding MethodCompletion : 2000
TUNU COMPRESSION PLATFORM (TCP) PHASE 7
Client : ELF Brunei / Bougues Offshore Location : Brunei Darussalam Gunanusa Scope of Works :Construction Only Of SWP, CP Platform, And Temporary Drilling Deck, Jacket (4 Legs) 950 MT, Pile 60” (1100 MT), Conductor 30” (504 MT), Boat Landing 82 MT, TDD 400 MT, Deck 1050 MT, Vent Boom 60 MT.
Schedule duration : 16 MonthsCompletion : 1999
MAHARAJALELAJAMALULALAM PROJECT
NPU & ASSOCIATED OFFSITES & CAMP FACILITIES
Client : TOTAL E & P IndonesieLocation : Terentang River,
East Kalimantan
Gunanusa Scope of Works :EPC & I And Offsite Work Of Platforms (14 Legs) With 4200 MT.
Major Processing Facilities Supplied :Gas Compressor Suction, HVAC, Column, Tank & Press. Vessels, Control (DSC & PLC), Telecommunication (SCADA System).
Load Out : Skidding MethodSchedule Duration : 20 MonthCompletion : 1998
FOR
SITE CONSTRUCTION & INSTALLATION
SITE CONSTRUCTION
SITE WORK FOR NPU TUNU PROJECT TOTAL E & P INDONESIE
Gunanusa Scope Of Work :
Camp Facilities, Helipad, Jetty, All Civil Work, FWP Platform 450 MT, Telecom Tower, 2 Flare Tower, Diesel Storage Tank, Walkway, And Associated Facilities, others.
OFFSITE FACILITIES CPU 1 & 2 TOTAL E & P INDONESIE
SITE CONSTRUCTION
Gunanusa Scope Of Work :Offsite Facilities, Flare Stack (65 m), Burn Pit
SITE INSTALLATION
NCP PLATFORM INSTALLATION TOTAL E & P INDONESIE
SITE INSTALLATION
TCP PLATFORM INSTALLATION TOTAL E & P INDONESIE
GUNANUSA SAFETY AWARD
SAFETY AWARD
SAFETY AWARD
SAFETY AWARD
SAFETY AWARD
SAFETY AWARD
TCPCPU 2
CPU 1
CERTIFICATE OF GUNANUSA STANDARD QUALITY
STANDARD QUALITY
STANDARD QUALITY
STANDARD QUALITY
STANDARD QUALITY
STANDARD QUALITY
PT.GUNANUSA UTAMA FABRICATORSBusiness Development Division
Jl. Bendungan Hilir Raya no. 60, Jakarta 10210 Indonesia
Phone : 62 - 021 - 5703329 Fax : 62 - 021 - 570 3334
E-mail : [email protected] Site : http://www.gunanusautama.com
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