Gunanusa Overview Rev.5

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OVER VIEW PT. GUNANUSA UTAMA FABRICATORS

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Transcript of Gunanusa Overview Rev.5

Page 1: Gunanusa Overview Rev.5

OVER VIEW

PT. GUNANUSA UTAMA FABRICATORS

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Fabrication Yard

Branch Office

Head Office

LOCATION MAP

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HEAD OFFICEJl. Bendungan Hilir Raya no. 60,

Jakarta 10210, IndonesiaPhone : 62 - 021 - 5703329 Fax : 62 - 021 - 570 3334

FABRICATION YARDDesa Margasari, Bojonegara, Cilegon ,

Banten, IndonesiaPhone : 62 - 0254 - 500088, 500089

Fax. : 62 - 0254 – 500087

O F F I C E

BRANCH OFFICE SAMARINDA Jl. Bung Tomo RT.23 No.24

Sungai Keledang – SmarindaSeberang, 75131East Kalimantan, Indonesia

Phone : 62 - 0541 – 7084123 Fax. : 62 - 0541 – 261565

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COMPANY HYSTORY

• FOUNDER : IR. IMAN TAUFIK

• ESTABLISHED : 22 DECEMBER 1980

• STARTED OPERATION : 01 NOVEMBER 1983

• AUGUST, 1999 : CERTIFIED ASME STAMPS ( U,U2, S ) FOR MANUFACTURING OF PRESSURE VESSELS AND BOILER

• DECEMBER, 1999 : CERTIFIED ISO 9001-2000 (LLOYD REGISTER)

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PT. GUNANUSA SPECIALIZING IN TURNKEY PROJECT

1. Oil and Gas Industries, Offshore Platform, Gas Processing Plant & Module

2. Petrochemical & Chemical based industries.

3. Heavy Industries.4. Infrastructure.

COMPANY EXPERTISE

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GUNANUSA VISION AND MISSION

VISION 

To be a world class EPC Company 

MISSION

To be the leader in Oil & Gas Construction in Asia To achieve zero defect and deliver competitive product on time

To meet International Standard with concern on Health, Safety and Environment

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MANAGEMENT

Our primary asset is the knowledge and experience of our people, The senior staff has over fifteen years of experience.

This strength plus commitment to HSE, on time product delivery and acceptable quality is our competitive advantage and foundation of our culture.

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GUNANUSA ORGANIZATION CHART

PROCUREMENT MANAGER

PROJECT MANAGEMENT

TEAM

PROJECT SERVICES MANAGER

ENGINEERING MANAGER

QC MANAGER

HSE MANAGER

QAMANAGER

CONTRACT COST MANAGER

PROCUREMENT DIRECTOR

TBA

OPERATION DIRECTOREddy Rijanto

SPECIAL PROJECT DIRECTOR

TBA

BUSINESS DEV. DIRECTOR

Sigit Purwanto

MARKETINGMANAGER

BIDDINGMANAGER

LEGALINTERNAL AUDIT

MANAGING DIRECTORFoo Kee Eng

BOARD OF DIRECTORSEXCO

BRANCHSAMARINDA

Azmil R.

GUNANUSA ENERGI DIV.

Firdaus A.

ACCT, HRD, GA & MISDIRECTOR

Ang Tjin Goean

ACCOUNT MANAGER

MIS MANAGER

HRDMANAGER

GAMANAGER

PRESIDENT DIRECTORDarpin Manggus

YARD MANAGER

Line Of Coordination

Line Of Command

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QUALITY POLICY

Committed to Customer’s requirements and satisfaction through measurable quality objective

and continuous improvement

CORPORATE CULTURE Team Work, Discipline, Competence. And Innovative

GUNANUSA POLICY

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HSE ZERO TARGETS

1. No Fatality

2. No Lost Time Injury

3. No Medical Treatment Injury

4. No Damage To The Environment

5. No Accident Resulting In Lost Or Damage To COMPANY’s And CONTRACTOR’s Assets

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RANGE OF SERVICES

ENGINEERING

PROCUREMENT

FABRICATION&

CONSTRUCTION

INSTALLATIONAND

OFFSHORE HOOK-UP

TESTING AND PRE-COMMISSIONING

COMMISSIONING AND START-UP

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Detail And Construction Engineering

Qualified Experience Personnel

Fully Equipped with Hardware and Software such as- Structure : X-STEEL.- Mechanical & Piping : IRIS, CAESAR II, NOZZLE PRO- Drafting : AUTO CAD, PDMS.- PV Design software : FINGLOW, PV ELITE.- Progress Reporting : PRIMAVERA AND MiCROSOFT PROJECT.

Range Of Services (Cont’d)ENGINEERING

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Qualified Experience of Personnel in Oil

and Gas Project

Familiar with Materials And Equipment Specifications in

Oil & Gas Industries (ASME, BS, API etc)

Outsourcing from all over the world,

as per preference vendor list given by Client

Offices are in Jakarta, Houston

and Singapore

Inspection world wide: ITEX (Europe), WISCO (USA), MOODY INT’L (Asia), DNV, LLOYD

Range Of Services (Cont’d)PROCUREMENT

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PROCESS EQUIPMENT

* PRESSURE VESSELS

AND TANKS

* FILTRATION PACKAGES

* BOILERS AND WASTE

HEAT RECOVERY

BOILERS.

OFFSHORE PLATFORMS

MODULE, DECK, JACKET, PIPELINE, ETC

Range Of Services (Cont’d)FABRICATION & CONSTRUCTION

ELECTRICAL AND CONTROL BUILDING

SITE CONSTRUCTION

* OFFSHORE PLATFORM

* PIPING, ELECTRICAL,

INSTRUMENT AND

MECHANICAL

* BLOCK STATION

MATERIAL HANDLING

• CONTAINER CRANE

• TRANSTAINER

CRANE

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Our Services

Covering all tests, checks and inspections as per specification required.

Range Of Services (Cont’d)TESTING AND PRE-COMMISSIONING

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Our Services

Installation And Hook-Up Execution

Range Of Services (Cont’d)INSTALLATION AND OFFSHORE HOOK UP

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Our Services

To Assist Clients During Commissioning And Start-Up

Range Of Services (Cont’d)COMMISSIONING AND START-UP

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MAJOR CLIENT LIST

Others

• Total E & P Indonesie

• Unocal Indonesia Company

• ConocoPhillips

• BP Indonesia

• Premier Oil

• Amerada Hess

• Santos

• CNOOC

• ExxonMobil

• Caltex • Kodeco Energy Co.

Ltd.

• Pertamina

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HEAD OFFICE AND FABRICATION YARD AREA NETWORK

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GUNANUSA FABRICATION YARD

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YARD LAYOUT

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YARD LAYOUT WITH CURRENT PROJECT

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Total Area : 176.559 M2Office Area : 1.900 M2Shop Area : 10,000 M2Working Table : 7.055 M2Bearing Capacity : 90 Tons/M2 (Average)Power Source - PLN : 1,730 KVA Generators : 1,625 KVA Warehouse : 1,852 M2

JETTY - I JETTY - II- Module Weight 1,500 Tons 4 Legs 4.000 Tons 4 legs

3,000 Tons Multi Legs 6,000 Tons Multi Legs- Single Load 650 Tons 1,300 Tons- C/C of Skid Way 12.00 & 15.24 M 15,24 M- Skid Way Length 300 M 153 M- Water Depth 6 M 7 M- Anchor Dead Man 1,000 T

or 300 Tons Fraction-Standard Skid Shoe 30 CM X 6 M 60 CM X 6 M

GUNANUSA FABRICATION FACILITIES TECHNICAL DATA

Fully equipped with fabrication facilities e.g : Crawler Crane 80-225 MT lifting capacity, Air Compressor 725 CFM, Overhead Crane 5-40 MT lifting capacity, Welding machine 400-600 A, and Cherry Picker 10-20 MT, etc.

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MAN HOUR PER YEAR

- Piping Shop : 1,200,000 M.hrs / year- Pressure Vessels Shop : 300,000 M.hrs / year- Instrument : 100,000 M.hrs / year- Electrical : 80,000 M.hrs / year- Open Area : 5,000,000 M.hrs / year- TOTAL : 6,680,000 M.hrs / year

YARD PRODUCTION CAPACITY

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OFFICE

CANTEEN

CLINIC

ACCOMMODATION

GUNANUSA YARD FACILITIES

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HEAVY CONSTRUCTION SHOP

GUNANUSA YARD FACILITIES (Cont’d)

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GUNANUSA YARD FACILITIES (Cont’d)

WAREHOUSE & BONDED AREA

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GUNANUSA YARD FACILITIES (Cont’d)

AUTO BLASTING MACHINE SHOP

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ERECTION AREA

GUNANUSA YARD FACILITIES (Cont’d)

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GUNANUSA YARD FACILITIES (Cont’d)

WELDING SCHOOL

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SISI NUBI PRODUCTION SEPARATION PLATFORM PROJECTSN 1 / EPSC 1

Client : TOTAL E&P INDONESIE

Location : Sisi Nubi Area East Kalimantan

Scope of Works: * EPCI CONTRACT* Weight 3500 MT, 12 Legs, 11000 MT Incl. Site

Award Date : December 2004

Project Duration : 23 Months

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BP TANGGUH GAS PRODUCTION FACILITIES PROJECT

Client : SAIPEM / BP INDONESIALocation : Tangguh Field ( Irian Jaya )

Scope of Works : • Part Of Procurement + Fabrication Of Two Jackets, Decks and Piles with total weight 10,900 MT.

Awarded Date : March, 2005

Fabrication Duration : 12 Months

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FOR

FABRICATION & CONSTRUCTION

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HRSG – ALSTOM ASTORIA ENERGY PROJECT

Client : Alstom Power Inc.Location :Astoria Distriction, New York (Erection at Gunanusa Yard)

Gunanusa Scope of Works :

Erection and construction of module frame (2500 Ton), pipe spool, E&I

Load Out : Multi-wheel Method

Schedule Duration : 8 Month

Completion : 2005

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PECIKO OFFSHORE DEV. PROJECT PHASE 4 / EPSC 2Client : SAIPEM / TOTAL E & P Indonesie Location : Peciko Area - East Kalimantan

Gunanusa Scope of Works : EPC CONTRACT* 2 Satellite Wellheads Platform 4 Legs SWP E & K, 1700 Ton/Ea * 2 Jackets 4 Legs SWP E & K, 800 Tons / Ea, * 1 Temporary Drilling Deck * Offshore Hook-Up & Modification of 4 Existing Platform

Major Processing Facilities Supplied :* Pedestal Crane* Wellhead Control Panel* Emergency Diesel Generator* Fire Detection System* Pumps and Mechanical Injection Package* Test Separator BS - 5500* CCTV* Test Separator BS - 5500

Load Out : Skidding MethodProject Schedule Duration : 30 MonthCompletion : 2004

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Client : HALLIBURTON / CONOCOLocation : South Cina Sea

Gunanusa Scope of Works :Supply & Fabrication of WORKSHOP Building with Total Weight 320 Tons

Major Equipment : * Switch Gear Supplied* Fire & Gas System* Transformer* Panels Shop Equipment* HVAC Shop & Lab Equipment

Load Out : Multi-wheel MethodSchedule Duration : 9 MonthCompletion : 2003

WORKSHOP BUILDING FOR BELANAK FPSO

DEV. PROJECT

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Client : HALLIBURTON / CONOCO

Location : South Cina Sea Gunanusa Scope of Works :Supply & Fabrication of Electrical Building (5 buildings) with Total Weight 1300 Tons.

Major Equipment : Switch Gear Transformer HVAC Fire & Gas System Communication System

Load Out : Multi-wheel MethodSchedule Duration : 14 MonthCompletion : 2003

ELECTRICAL BUILDING FOR BELANAK FPSO DEV. PROJECT

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Major Processing Facilities Supplied : Test Separator Flotation Unit Piping and Equipment Installation HVAC Electrical, Instrumentation, Telecommunication and Control Cold Vent System

Load Out : Skidding MethodProject Schedule Duration : 11 MonthsCompletion : 2003

OILY WATER TREAMENT (OWT) PLATFORM

Client : Total E & P Indonesie

Location of Project : Tunu / Tambora, East Kalimantan

Scope of Work Performed : EPCI, Pre-commissioning, Offsite And Installation Works of OWT Platform With 700 MT Deck, 1500 MT Incl. Site.

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Major Processing Facilities Supplied : Pedestal Crane Pumps Wellhead Control Panel Telemetry System Emergency Diesel Generator Thermo Electric Generator (TEG) Test Separator BS – 5500 Burner Drum

Load Out : Skidding MethodProject Schedule Duration : 18 MonthCompletion : 2002

PECIKO OFFSHORE DEV. PROJECT PHASE 3 / EPSC1

Client : TOTAL E & P Indonesie

Location : Peciko Area, East K alimantan

Gunanusa Scope of Works :

EPCI Contract Of Satellite Wellhead Platform

Deck 1200 MT, Jacket 800 MT, Pipeline 4 KM, Duplex Piping 108 MT

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ATTAKA OSCAR PLATFORM – UNOCAL PROJECTClient : Unocal Indonesia Company

Location : Attaka Field, Tg. Santan Gunanusa Scope of Works : EPCI and Pre-commissioning, Deck 541 T, Jacket (4 Legs) 234 T, Pile 352 T, Pipeline 12 ¾” 17 KM (Length)

Major Equipment :

- Wellhead Control Panel- Pressure Vessel- Solar Power Supply Equipment- Utilities air compressor - Chemical Injection Skid- Oil Disposal Tube- Crude Pump- E & I, Telecommunication and Control

Load Out : Skidding MethodProject Schedule Duration : 9 MonthCompletion : 2002

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Client : TOTAL E & P IndonesieLocation : TUNU Field, East Kalimantan

Gunanusa Scope of Works : EPC & I Contract 16 Legs Platform With 5400 MT

Major Processing Facilities Supplied :Gas Turbine, Slug Catcher, Generator Package & Fuel Gas Package, Gas Compressor Suction & Discharge Scrubber, Gas Compressor Discharge Air Coolers, Piping & Equipment Installation, HVAC, Condensate, Coloumn, Tank & Press. Vessels, Electrical Distribution, Instrumentation & Control (DSC & PLC), Telecommunication (SCADA System), Flare Boom & Burn Pit

Load Out : Skidding MethodCompletion : 2002

TUNU FIELD DEVELOPMENT PHASE 8

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Client : TOTAL E & P IndonesieLocation : TUNU Field, East Kalimantan

Gunanusa Scope of Works : EPC & I 16 Legs And 4900 MT Platform, Offsite Work, CPU 1 & 2 Modification.

Major Processing Facilities Supplied :Gas Turbine, Slug Catcher, Generator Package, Gas Compressor Suction & Discharge Scrubber, HVAC, Column, Tank & Press. Vessels, E & I, Telecommunication (SCADA System), Flare Boom & Burn Pit

Load Out : Skidding MethodCompletion : 2000

TUNU COMPRESSION PLATFORM (TCP) PHASE 7

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Client : ELF Brunei / Bougues Offshore Location : Brunei Darussalam Gunanusa Scope of Works :Construction Only Of SWP, CP Platform, And Temporary Drilling Deck, Jacket (4 Legs) 950 MT, Pile 60” (1100 MT), Conductor 30” (504 MT), Boat Landing 82 MT, TDD 400 MT, Deck 1050 MT, Vent Boom 60 MT.

Schedule duration : 16 MonthsCompletion : 1999

MAHARAJALELAJAMALULALAM PROJECT

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NPU & ASSOCIATED OFFSITES & CAMP FACILITIES

Client : TOTAL E & P IndonesieLocation : Terentang River,

East Kalimantan

Gunanusa Scope of Works :EPC & I And Offsite Work Of Platforms (14 Legs) With 4200 MT.

Major Processing Facilities Supplied :Gas Compressor Suction, HVAC, Column, Tank & Press. Vessels, Control (DSC & PLC), Telecommunication (SCADA System).

Load Out : Skidding MethodSchedule Duration : 20 MonthCompletion : 1998

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FOR

SITE CONSTRUCTION & INSTALLATION

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SITE CONSTRUCTION

SITE WORK FOR NPU TUNU PROJECT TOTAL E & P INDONESIE

Gunanusa Scope Of Work :

Camp Facilities, Helipad, Jetty, All Civil Work, FWP Platform 450 MT, Telecom Tower, 2 Flare Tower, Diesel Storage Tank, Walkway, And Associated Facilities, others.

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OFFSITE FACILITIES CPU 1 & 2 TOTAL E & P INDONESIE

SITE CONSTRUCTION

Gunanusa Scope Of Work :Offsite Facilities, Flare Stack (65 m), Burn Pit

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SITE INSTALLATION

NCP PLATFORM INSTALLATION TOTAL E & P INDONESIE

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SITE INSTALLATION

TCP PLATFORM INSTALLATION TOTAL E & P INDONESIE

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GUNANUSA SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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TCPCPU 2

CPU 1

CERTIFICATE OF GUNANUSA STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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PT.GUNANUSA UTAMA FABRICATORSBusiness Development Division

Jl. Bendungan Hilir Raya no. 60, Jakarta 10210 Indonesia

Phone : 62 - 021 - 5703329 Fax : 62 - 021 - 570 3334

E-mail : [email protected] Site : http://www.gunanusautama.com

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