Gul Ahmed-Company Profile
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Transcript of Gul Ahmed-Company Profile
Company Profile
Introduction:• Vertically Integrated Textile Mill
• Located: Karachi, Pakistan
• Established in 1953
• Public Limited Company – Listed on Karachi Stock Exchange
• No. of Employees: 10,000+
• Annual Turnover: US$300 million
Product Range:• Fashion Bedding
(Woven & Knitted - Printed, Solid, Yarn-dyed)▫ Sheets, Comforters, Bed-in-a-Bags, Duvets,
Quilts, Decorative pillows etc.
• Institutional Bedding (White, Printed, Solid, Yarn-dyed)▫ Sheets , Quilt covers, Pillowcases etc.
• Curtains (Printed, Solid, Yarn-dyed, Foam-backed, FR etc.)▫ Tab Top, Rod Pocket, Grommet, Pinch Pleat,
Shower Curtain etc.
Product Range (cont.):
• Table/Kitchen linen (Printed, Solid, Yarn-dyed, Acrylic Coated, Anti-Stain)▫ Table covers, Placemats, Napkins, Runners,
Aprons, Pot Holders, Oven Mitts, Chair Pads, Kitchen Tiers etc.)
• Fashion Apparel ▫Formal & Casual shirts, Bottom wear,
Sleepwear etc.
• Institutional Apparel▫Work wear, Patient Gowns, Scrubs, Chef
Coats, Aprons etc.
Export Portfolio:Countries:
• USA
• Canada
• Brazil
• Chile
• UK
• France
• Germany
• Sweden
• Russia
• China
• Holland
Brands:
• DVF
• DKNY
• Espirit• Marks & Spencer
• Hugo Boss
• Kenzo
• Cannon
• Hotel Collection
• Martha Stewart
• Eclipse
• Cindy Crawford
Major Customers:
• Ikea
• Macy’s
• Kmart/Sears
• Ellery Homestyles
• Springs Global
• Mmartan
• LaRedoute
• Next
• H&M
• Carrefour
Mill Structure:•Spinning
•Weaving
•Yarn dyeing
•Fabric Dyeing
•Printing
•Finishing
•Coating
•Cut & Sew
•Embroidery
•Single-needle quilting
•Multi-needle Quilting
Spinning:• Number of spindles: 130,000 (all compact)
• Counts spun: Ne 8’s to Ne 120’s.
• Yarns produced: Ring spun, Open-end, Slub, Novelty, Core Spun (Lycra, Spandex, Elaspan etc.)
• Fibres spun: 100% Cotton, PolyCotton, CVC, 100% Lyocell, Cotton-Lyocell
• Production capacity: 3000 tons per month
Yarn dyeing:• Product range: Ne 5’s to Ne 80’s & Ne 8/2
to Ne 120/2.
• Capable of dyeing 100% Cotton, 100% Polyester & blended yarns.
• Producing A++ Grade cone dyed and gassed mercerized dyed yarns.
• Production capacity: 10 tons per day.
Weaving:• Loom type: Air Jet
• No. of looms: 268
• Working Widths: 190 cm – 340 cm
• Production Capacity : 4.5 million mtr/month
• Upto 8 color weft insertion for yarn-dyed fabrics
• Types of fabric produced:▫ Sheeting▫ Percale/Sateen▫ Voile▫ Twill/Drill▫ Canvas▫ Dobby/Jacquard etc.
Wet Processing:
• Total Capacity: 12 million mtr/month
Bleaching:
• Production capacity: 12 million mtr/month• Working width: upto 3.20 mtr
Continuous Dyeing:
• Production capacity: 5 million mtr/month• Working width: upto 3.20 mtr• Dyestuff used: Reactive, Disperse, Pigment
Wet Processing (cont.):
Printing:
• Production capacity: 5.5 million mtr/month• Dyestuff used: Reactive, Pigment, Disperse• Rotary Printing:
▫ No. of machines: 4▫ Working Width: upto 3.2 mtr▫ Repeat size: 32cm, 64cm, 81 cm, 92cm▫Max. number of colors: 21
• Flat Bed / Panel Printing:▫ No. of machines: 2▫ Working widths: 1.8 mtr & 3.2 mtr▫ Max. number of colors: 14
Processing (cont.):Finishing:
• Capable of doing all types of normal and special finishes such as Water Repellent, Crease Resistant / Wrinkle-free, Stain Release, Anti-microbial, Fragrant finish, Easy Care etc.
Coating & Flocking:
• Capable of doing 1 pass, 2 pass, 3 pass/blackout foam-back thermal coating
• Acrylic coating for kitchen and outdoor textiles
• Pattern flocking and velour for curtains and TOB
• Working width up to 3.2 meters.
Cut & Sew:• Automatic Spreading and cutting
• 1800 Sewing machines
• 40 Multi-needle embroidery machines (over 1000 heads), making it the largest embroidery set-up in Pakistan
• 10 Single-needle quilting machines with a capacity to produce over 150,000 comforters/month.
• 5 Multi-needle quilting machines capable of producing the most intricate of quilting patterns.
Quality Control:• Strictly defined protocols to ensure quality at
each stage of production.
• State of the art ISO certified spinning and wet processing laboratory.
• Capable of conducting tests on internationally acceptable standards.
Design & Styling• Fully functional design studio with more than 20
designers working on full-time basis.
• Capable of interpreting trends and moot boards into designs specific to customer needs.
• Comprehensive library of designs
• Designers based in Europe and USA to keep abreast with the latest trends in fashion and design internationally.
• Latest Laser Jet engraving.
• State of the art CAD/CAM facility.
Certifications:• Supima
• GOTS
• Organic Exchange – 100
• Organic Exchange –blended
• CMIA (Cotton made in Africa)
• Oeko Tex
• ISO 9001:2008
• SA 8000
Corporate Social responsibility:
• Effluent treatment plant: Capable of processing 1 million gallon/day.
• Steam recovery to conserve energy
• Reverse Osmosis to save water.
• Largest women employer in the country.
Thank you!!!
H.T/4, Landhi Industrial AreaKarachi-75120, PakistanPhone: +92-21-111 485 485Email: [email protected]: www.gulahmed.com