Gujarat chem tech presentation 23 feb 2011
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Transcript of Gujarat chem tech presentation 23 feb 2011
23rd February 2011
Chemtech & Pharma World Expo, Mumbai
Presentation byIndustries & Mines Department, Government of Gujarat
Government of Gujarat
Gujarat Chemical, Pharma & Biotech Sector
Chemtech & Pharma World Expo 2011 Page 2
Structure of the Presentation
Investment Climate in Gujarat1
Gujarat Chemical & Petrochemical Sector2
Petroleum, Chemical and Petrochemical Investment Region 3
Gujarat Pharma, Biotech & CRO4
Gujarat - Support Infrastructure
Vibrant Gujarat - The Global Business Hub
5
6
Picture Gallery…..7
Chemtech & Pharma World Expo 2011 Page 3
Investment Climate in Gujarat
Fast Growing Economy
Strategic Location
Land of Entrepreneurs
Enduring & Strong Economy
Stable Regulatory Mechanism
World Class Infrastructure
24X7 Power Supply
High-level of Urbanization
Quality Workforce
Proactive & Policy-driven Governance
► With 16% share in industrial production, Gujarat has only0.29%* of mandays lost in the country due to labor trouble
► The state is a pioneer in Public Private Partnership in Power,Healthcare, Transport (Ports, Road, Rail and Pipelines), IndustrialParks and Urban Infrastructure
Leading Companies in Gujarat – Chemicals, Pharma, Biotech
* Socio Economic Review of Gujarat 2009-10; Labour Bureau, GOI
Chemtech & Pharma World Expo 2011 Page 4
Delhi Mumbai Industrial Corridor (DMIC)
► Being laid between Delhi and Mumbai, DFC is a new
rail transportation system with high axel, multi
modal and computerized features
► 38% (564 km) of the 1500 km length of DFC will pass
through Gujarat
► DMIC area to be developed as ‘Global Manufacturing
& Trading Hub’ in two phases (6 nodes) – supported by
world class infrastructure & enabling policy framework
► Expected to triple industrial output in five years
► The influence area covers
§ 62% of total area of Gujarat (18 out of 26
districts) within the influence area
§ Investment potential for Gujarat is US$ 30 bn
(1/3 of total investment potential in DMIC)
A high impact industrial area within 150 km distance on both sides of the Dedicated Freight Corridor (DFC), with an investment potential of US$ 90 billion
Chemtech & Pharma World Expo 2011 Page 5
Palanpur Mehsana Industrial Area
Ahmedabad DholeraInvestment Region
Vadodara-Ankleshwar Industrial Area
Bharuch-Dahej Investment Region
Surat Navsari Industrial Area
Valsad Umbergaon
Industrial Area
Proposed Logistic Park
DMIC: Proposed Modules in Gujarat
Dahej PCPIR
Page 6Chemtech & Pharma World Expo 2011
Gujarat’s Chemical Sector
► The chemical sector accounts for 28% of Gujarat’s net
value added in factory sector .
► The State accounts for 51% of India’s production of
major chemicals; with revenues at over US$ 3 bn.
► Gujarat contributes 15% of national chemical exports.
► 30% of the state’s fixed capital investment in
manufacture is in chemical sector.
► Manufacture of chemicals and chemical products
contributes to 1/5 of the total employment in industry.
51%
8%
8%
6%
4%
23%
Gujarat Maharashtra
Uttar Pradesh Tamil Nadu
Punjab Other States
State-wise Production of Major Chemicals
Source: Gujarat Socio Economic Review 2009-10Ministry of Chemicals & Petrochemicals Report FY 07
Page 7Chemtech & Pharma World Expo 2011
Gujarat’s Petrochemical Sector
► The well diversified chemical industry of Gujarat
has complete portfolio of chemical products,
including petrochemicals and downstream,
pharmaceuticals, dyes and intermediates.
► Gujarat accounts for 62% of India’s production of
major petrochemicals.
► The state has 3 cracker complexes at Hazira,
Vadodara and Dahej. Another cracker is being built
at Dahej by ONGC Petro additions Ltd.
► Gujarat accounts for a refining capacity of 86 MMT
out of the country’s capacity of 177 MMT as on
1.4.2009, i.e. 48%.
62%15%
10%
13%
Gujarat Maharashtra
West Bengal Other States
State-wise Production of Petrochemicals
Source: Performance Of Chemical & Petrochemical Industry at a Glance (2001-2007), MOC&F
Page 8Chemtech & Pharma World Expo 2011
Gujarat – The Hub for Chemical Industry
Gujarat’s Contribution to IndiaLargest Chemical Complexes of the world exist In Gujarat
Rich in Raw Materials
► Large production of basic chemicals - caustic soda, caustic potash and chloromethane► Gujarat accounts for 70% of the country’s production of polymers, PE/PP/PVC.► Largest supplier of bio fertilizers, seeds, urea and other fertilizers.
Source: Gujarat Socio Economic Review 2009-10, Plastic Association Report
20%
37%
38%
41%
50%
50%
56%
85%
100%
Nitrogenous Fertilizers
Methanol
Phosphatic Fertilizers
Caustic Soda
Acetic Acid
Ethylene
Polymers
Salt
Soda Ash
Page 9Chemtech & Pharma World Expo 2011
Gujarat has the entire….
Chemical Industry Value Chain
Raw Materials
Intermediate ‘Building Block’ Synthesis
FunctionalChemicalSynthesis
Value Addition&
Processing
Finished Intermediate By Products
Storage, Packaging & Distribution
Business Support Services
Page 10Chemtech & Pharma World Expo 2011
Exploration and Development
Hydrocarbon Production
Refining & Blending Shipping Storage Distribution Market
Upstream Processing
Gujarat has the entire….
Petrochemical Industry Value Chain
Page 11Chemtech & Pharma World Expo 2011
Hydrocarbon Feed stocks/ Raw Materials
Intermediate ‘Building Block’ Synthesis
`Natural Gas`Crude Oil
FunctionalChemicalSynthesis
Value Addition&
Processing
Finished Consumer Products
Downstream Processing
Cracking
Petrochemical Products
FiberIntermediatesPolymers Rubber
Chemicals Plastics
Gujarat has the entire….
Petrochemical Industry Value Chain
Page 12Chemtech & Pharma World Expo 2011
Extraction of Ethane (C2), Propane (C3) and Butane (C4) from LNG
Feed LNG supplied by Petronet LNG Ltd.
► ONGC Petro additions Limited (OPaL) is building a dual feed cracker in Dahej SEZ.
► OPaL will source 973,000 MTPA feedstock (C2, C3 & C4 cut) from ONGC’s extraction plant and 1.5 MMTPA naphtha from ONGC’s Hazira and Uran operations.
► OPaL’s basic polymer units will produce LLDPE, HDPE, Polypropylene and SBR based on the ethylene and propylene generated from the cracker.
Importing Rich LNG in cryogenic stage
C2-C3-C4 Extraction
Lean LNG sent back to Petronet LNG Ltd.
Lean LNG
OPaL to be the first in the world to extract C2+ products from rich LNG in cryogenic stage
C2-C3-C4 Extraction Project of
ONGC
Downstream Petrochemical Processing inDahej SEZ
Page 13Chemtech & Pharma World Expo 2011
PCPIR: Unique Selling Proposition
Gujarat Petroleum, Chemical and Petrochemical Investment Region (PCPIR)PCPIR is a specifically delineated Investment
Region planned for the establishment of production
facilities for petroleum, chemicals and petrochemicals
Well-defined Infrastructure
Quality Services
Legal Framework
Abundance of Natural Resources
Export Promotion Measures
Petroleum Chemical and Petrochemical Investment Region
Location Dahej in Bharuch district, South Gujarat
Area 453 sq. km.
Focus Sector Chemical & Petrochemical
Investment Already Made & Committed Rs.90,000 crore (US$ 20.5 bn)
Infrastructure Development Rs.3,200 crore (US$ 727 mn)
Anchor Tenant ONGC Petro additions Limited (OPaL)
Location
Page 14Chemtech & Pharma World Expo 2011
PCPIR Advantage
► Concentration of Petroleum, Chemical and Petrochemical estates around PCPIR
► Rich natural resources and feedstock
► All infrastructure - road, rail, port, power, gas, water - in place, with planned up-gradation
► Chemical Port and Storage Facility
► LNG terminal
► PCPIR specific infrastructure - effluent disposal pipelines, solid waste disposal sites
► Quality Work Force, Peaceful Labour
Page 15Chemtech & Pharma World Expo 2011
► Existing industrial units have created 13,220
direct & 46,270 indirect employment.
► Additional 30,000 direct & 90,000 indirect jobs
will be created in the upcoming units
► Thousands of persons employed in
construction activities of industrial units,
townships, infrastructural works etc.
► The economic and industrial activities in
PCPIR also generate large scale self-
employment opportunities.
PCPIR – Leading Companies
Employment Generation
Page 16Chemtech & Pharma World Expo 2011
Name Area & Status
Jubilant Infrastructure Ltd., Bharuch 160 ha., Notified
Jayant Oil & Derivatives Ltd., Vilayat,, Bharuch
118 ha., Formally Approved
Gujarat Hydrocarbon and Energy SEZ, Bharuch
450 ha., In-principle Approved
Source: Gujarat Industrial Development Corporation.
3 SEZs
14 Industrial Estates8 Chemical Product Clusters
Location Area(in hectare)
Odhav, Ahmedabad 128
Naroda, Ahmedabad 363
Vatwa, Ahmedabad 534
Nandesari, Vadodara 272
P.C.C. , Vadodara 666
Dahej, Bharuch 6131
Panoli, Bharuch 1037
Jhagadia, Bharuch 1606
Ankleshwar, Bharuch 1612
Vilayat, Bharuh 1000
Pandesara, Surat 218
Sachin, Choriyasi, Surat 771
Sarigam & Umergam, Valsad 395
Vapi, Valsad 1164
Location
Jamnagar
Mehsana
Anand
Vadodara
Bharuch
Ahmedabad
Bhavanagar
Valsad
Chemicals / Petrochemicals Locations
Page 17Chemtech & Pharma World Expo 2011
Technical Education InfrastructureChemical Sector
► Major academic institutions offering chemical engineering course:
► L.D. College of Engg., Ahmedabad
► Nirma University of Science & Technology, Ahmedabad
► Government Engg. College, Valsad
► 39 engineering colleges offer course in Chemical Engineering.
► 49 Polytechnics offer courses in Chemical sector. Prominent ones:
► Govt. Polytechnic, Rajkot
► K.J. Polytechnic, Bharuch
► Govt. Polytechnic, Valsad
Locations of Major Chemical Educational Institutions
Ahmedabad
Surat
Gandhinagar
Bhavnagar
Rajkot
Valsad
Bharuch
VadhvanNadiad
Vadodara
Page 18Chemtech & Pharma World Expo 2011
Gujarat : Pharma Sector
GujaratPharma
Industry
Value proposition
RegulatoryEnablers
Facts
• Established chemical industry
• Backward linkages
• Well-developed medical equipment
industry
• Well-developed IT capabilities
• Well-developed pharma machinery
industry and pharma packaging
• Large number of CROs
• Academic and research institutes
• 42% of India’s pharma turnover
• 22% of India’s pharma exports
• 5,424 manufacturing licensees
• Employs 55,000 people
• Large domestic market
• Cost-competitive research base
• Large and skilled workforce
• Skills in process chemistry
• Presence of pharma clusters
and Special Economic Zones
• Product patent regime
• 310 WHO compliant
manufacturing units
• GMP compliance of
international standards
• Government-supported
incentives and subsidies
► Manufacturer of maximum number of dosages in India
► Manufactures 80% of IV sets produced in India
Key Features
Page 19Chemtech & Pharma World Expo 2011
Clinical Development
Education / ResearchInstitutes
Research&
Development
Manufacturing
Marketing & Exports
Contract Research Organisations
§ Nirma Institute of Pharmacy§ C U Shah College of Pharmacy & Research§ S R Patel College of Pharma Education & Research§ B K Modi Government Pharmacy College
§ Zydus Cadila Healthcare § Claris Lifesciences§ Cadila Pharmaceuticals § Intas Pharmaceutical § Sun Pharma
§ Lambda Therapeutics§Quintiles§ Synchron§ B A Research
§ Torrent Pharmaceuticals§ Dishman Pharmaceuticals§ Abott Laboratories§Wyeth§ Jubilant Organosys
Research & Development
Design ofMolecule
ResearchBiology
Pre-clinicalDevelopment
ClinicalDevelopment
Phase I/II/III
Phase IVTrials
Manufacturing Sales&
MarketingAPI Formulation Packaging
Pharma Industry Value Chain
Page 20Chemtech & Pharma World Expo 2011
Biotechnology - Industry Value Chain
BasicResearch
Drug Discovery
Integration &Product Development
Manufacturing TransportationLogistics
Marketing &Sales
Services
Business Areas
Sectors
Presence across value chain
R &
D
Man
ufac
turin
g
Mar
ketin
g
Ser
vice
s
Agr
icul
ture
Indu
stria
l
Mar
ine
Bio
info
rmat
ics
Pha
rmac
eutic
al
ResearchAreas
► Clinical Research
► Industrial Testing
► Sea Water, Marine Algae
► Environmental
► Agriculture
► Medicinal & Aromatic Plants
► Blood Collection & Testing
► Healthcare
To support the value chain, the State has educational infrastructure across all streams to provide trained manpower
Page 21Chemtech & Pharma World Expo 2011
Ahmedabad Clusterü APIü Finished dosages ü Biologicalsü Contract manufacturing
Ankleshwar Clusterü APIü Formulationsü Vaccines
Vadodara Clusterü Finished Dosagesü Biogenerics
Bharuch and Vapi/Valsad Clusterü Finished Dosagesü API
Source: KPMG report on Gujarat Pharma Industry
PHARMEZ (Zydus Cadila)
PHAEZ (Cadila Pharma)
Dishman PHARMA SEZ
J B Chemicals SEZ
Savli Biotech SEZ
Pharma & Biotech Clusters
Page 22Chemtech & Pharma World Expo 2011
Gujarat boasts of one of the oldest pharmacy colleges, L.M. College of Pharmacy, established in 1947 providing Diploma, Bachelor and Masters in Pharmacy
Education & Research InstitutesPharma & Biotech
► National Research Centre for Medicinal & Aromatics Plants
► National Dairy Development Board
► Gujarat State Fertilizers Corporation
► Sun Pharma Research Centre
► MS University of Vadodara
► Anand Agriculture University
► Genome Research Centre
► Sardar Patel University, VallabhVidhyanagar
► Navsari Agriculture University
► NIPER
► Gujarat Cancer Research Institute
► Directorate of Forensic Science
► B V Patel PERD Centre
► Zydus Research Centre
► North Gujarat University
► Department of Biotech, Gujarat University
► Nirma Institute of Pharmacy
► CP College of Agriculture
► Indian Institute of Advanced Research, Gandhinagar
► Bioinformatics Institute of India, Ahmedabad Study Centre ► National Research Centre for
Groundnut
► Central Salt and Marine Chemicals Research Institute
► Department of Life Science, Bhavnagar University
► Junagarh Agriculture University
► Department of Bio Science, Saurashtra University
Page 23Chemtech & Pharma World Expo 2011
Key Players in GujaratPharma & Biotech
Page 24Chemtech & Pharma World Expo 2011
► Gujarat is the preferred destination for off-shoring clinical research activities.
► Gujarat has 40% of CROs in the country.
► Opportunities exist primarily in Phase II to IV trials and BA/BE studies for generic drugs by pharmaceutical companies across the globe
► Gujarat provides a large pool of patients and hospitals conducting clinical research at economical cost
► A strong base of ancillary services such as bio-informatics and clinical data management, facilitating R&D and other high-end activities.
► Major transnational CRO - Quintiles - located in Ahmedabad
Contract Research Organizations (CROs)
CRO : Major Players in Gujarat
Page 25Chemtech & Pharma World Expo 2011
Water Management Measures
Enhancing Storage
► Dams and Reservoirs
► Groundwater /Sub-surface Storage
EfficientSupply
► Preventing Loss During T&D
► Maintenance of Existing Infrastructure
► Competitive Price
Reducing Usage
► Public Awareness
► Technology
►Water Desalination
►Recycling, Treatment & Reuse
►Conveyance through Pipelines
►Water Purification
Water Management
MajorFuture
Potential
Page 26Chemtech & Pharma World Expo 2011
Support Infrastructure: Ports
► 23% (1600 km) of India’s coastline
► 41 major and minor ports, 2 Container terminals & 2 LNG terminals
► In 2007-08, Gujarat ports handled 30% of total cargo handled by Indian ports
► Gujarat aims to capture 3/4 of the northwest hinterland traffic by 2020, from the present 46%.
► Major commodities handled at Gujarat ports
► Crude Oil & POL 48%► Cement & Coal 8.5% each► Foodgrains, Edible Oils, Timber and
Steel Pipes.
Natural Gateway to the rich land-locked Northern and Central hinterland
Source : Blueprint for Infrastructure in Gujarat (BIG 2020)
Nargol
Magdalla
Dahej
Dholera
Bhavnagar
Pipavav
Chhara
Porbandar
Okha SikkaBedi
Navlakhi
Kandla
Mandvi
Kacchigadh
Khambhat
Jafrabad
Mundra
Veraval Hazira
Vansi Borsi
Mahuva
GMB PortsPrivate Sector Ports
Major Port
Page 27Chemtech & Pharma World Expo 2011
Power Demand in Gujarat (in MW)
10525
11998
14181
17168
20545
9561
(3,209)(4,565)
(5,252)(5,811)
(1,088)1,380
2007 2008 2009 2010 2011 2012
Capacity RequiredCapacity Installed
1537215777
1656317390
1825619165
Support Infrastructure: Power
Source : Energy & Petrochemicals Department, Government of Gujarat
► Gujarat to become a power surplus state by 2012 assuring high quality power supply
► Gujarat has installed capacity of 17,960 MW, including captive generation of 5,106 MW. 5,142 MW is under construction.
► Renewable energy to be the next big focus:
► Current installed capacity of wind power is 1625 MW. To reach 6225 MW by 2020.
► 500 MW of solar power by 2015
► All the 18000 villages of Gujarat have 24 hour power supply
Page 28Chemtech & Pharma World Expo 2011
Support Infrastructure: Water
Uneven water distribution
addressed through inter–
basin water transfer
Narmada Canal 458 km
Region having perennial water sources
Bulk lines completed
Bulk lines in progress
Bulk lines to be taken up
The only State to have inter linkages across rivers (> 20 rivers are interlinked)
Page 29Chemtech & Pharma World Expo 2011
Support Infrastructure: Gas
► Only state in India with Integrated
State Wide Gas Grid.
► Transmission network of 3300 kms
► Accounts for 32% gas consumption in
the country
► Only state in the country to have
LNG terminals (at Dahej & Hazira)
► State owned company, Gujarat State
Petroleum Corporation, owns rich
gas reserves in KG Basin
Source : Gujarat State Petroleum Corporation (GSPC)
Page 30Chemtech & Pharma World Expo 2011
Effluent Treatment§ 25 Common Effluent Treatment Plants
§ 6 Treated Effluent Conveyance Pipelines
§ 6 Hazardous Solid Waste Disposal Sites
§ 4 Incinerators for Hazardous Industrial Waste
Clean Development Mechanism§ Compressed Natural Gas (CNG) initiative to convert
all buses and auto rickshaws into CNG Vehicles
§ Solid waste reuse, composting and waste-to-energy
programme, making Gujarat eligible for carbon credit
Gujarat is India’s 1st State to enter into an agreement with World Bank for Carbon Trading
Support Infrastructure: Environment
► Established Gujarat Cleaner Production Centre for promotion of Cleaner Production / Clean Technology, under technical guidance of UNIDO
► MOU signed between GOG, DMICDC and Japanese Companies for developing Smart Cities & Eco Townships in Dahej and Changodar
► Under Industrial Policy 2009, Gujarat provides financial assistance for implementation of CP/CT tools
Page 31Chemtech & Pharma World Expo 2011
Vibrant Gujarat
Page 32Chemtech & Pharma World Expo 2011
66,068 106,161
461,835
1,237,571
2,083,089
0
1,000,000
2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000
0
500,000
1,000,000
1,500,000
2,000,000
2,500,000
2003 2005 2007 2009 2011
Proposed Investment Proposed Employment
Vibrant Gujarat
Empl
oym
ent
Inve
stm
ent i
n `c
rore
Mahatma Mandir, Gandhinagar Summary of Investment & Employment
Page 33Chemtech & Pharma World Expo 2011
Vibrant Gujarat Chemical & Petrochemical – MOU Achievements
No.
of P
roje
cts
Inve
stm
ent i
n `c
rore
Number of ProjectsSummary of Investment & No. of Projects
Investment (in ` crore)
18 15 52 225
16,740
3,728
13,412
43,695
98,098
0
50
100
150
200
250
0
20,000
40,000
60,000
80,000
100,000
120,000
2003 2005 2007 2009 2011
Investment No. of Projects
* Inclusive of Pharma & Biotech
*
22% 20%38%
2%
20%
11%27%
35%
25%
67%53%
27%
53%
0%
20%
40%
60%
80%
100%
2003 2005 2007 2009
16% 7%17%
79%
16%47%
68%
19%
68%46%
15%2%
0%
20%
40%
60%
80%
100%
2003 2005 2007 2009
Page 34Chemtech & Pharma World Expo 2011
Vibrant Gujarat Pharma & Biotech – MOU Achievements
No.
of P
roje
cts
Inve
stm
ent i
n `c
rore
Summary of Investment & No. of Projects
1
40 1,8975,568
15,484
0
20
40
60
80
100
120
140
160
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
2005 2007 2009 2011
Investment No. of Projects8%
23%
80%
65%
100%
12% 11%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2005 2007 2009
Investment (in ` crore)
13%2%
18%
57% 48%
100%
30% 32%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2005 2007 2009
Number of Projects
30 146
Thank You
Industrial Extension Bureau(A Govt. of Gujarat Organization)2nd Floor, Block No.18Udyog Bhavan, Sector 11Gandhinagar 382 017, Gujarat, IndiaPhone : +91 79 23256009, 23250492/93Fax : +91 79 [email protected]
Gujarat Industrial Development Corporation (A Govt. of Gujarat Undertaking)2nd Floor, Block No.4Udyog Bhavan, Sector 11Gandhinagar 382 017, Gujarat, IndiaPhone: +91 79 23250636/37Fax: +91 79 [email protected]