Guide Channel • Bearings & Gear Box • Side Panels GrowSpan ...

1Revision date: 01.23.19

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Diagram shows round frame with roll-up side. Actual frame may differ.

3• Guide Channel• Bearings & Gear Box• Side Panels• Curtain Conduit• Anti-Billow Ropes

GrowSpan™ Roll-Up Side Assembly

2 Roll-Up Side Panel Install Revision date: 01.23.19

Important InformationContents

Important Information ..................................................................................... 2Baseboard or Stabilizer Bar Installation ......................................................... 3Attach Guide Channel & Gearbox .................................................................. 4Assemble Bearings and Gearbox ................................................................... 7Attach Roll-Up Side Panels ............................................................................ 9Assemble Roll-Up Side Conduit ..................................................................... 10Attach Roll-Up Side Conduit to Panel ............................................................ 11Attach Roll-Up Side Conduit to Gearbox ........................................................ 14Install Anti-Billow Ropes ................................................................................. 15Connections — Film Roof & Roll-Up Side*..................................................... 17Connection Details — Film Roof Cladding ..................................................... 18Photo Showing Roll-Up Side Panel* Installed ................................................ 19Customer Notes.............................................................................................. 21

REQUIRED TOOLS

The following list identifies the main tools needed for assembly. Additional tools and supports may be needed depending on structure and location.

• Tape measure and marker; hammers and gloves.

• Clutched drill driver to drive Tek screws. (Cordless with extra batteries works best.) Do not use an impact driver to install Tek screws.

• Saw to cut metal tubing and wood.

• Wrench and socket set.

• Scissors or utility knife to trim film.

• Drill bit index that includes 1/4" & 3/8".

CC6212Fabric Clip

102569Bearing

103544Mounting

Plate

102570Aluminum Channel

102717Gearbox Drive

103496Gear Box

FA4482BTek Screw

FA2061Eye Bolt

FALB01B1/4" Nuts

FAME50B1/4" Flat Washers

PARTS FOR ROLL-UP SIDE INSTALLATION*Some parts are not shown.

READ THIS DOCUMENT BEFORE YOU BEGIN

These instructions include helpful hints and important information needed to safely assemble and install the roll-up side panel. Please read these instructions before you begin. If you have any questions during the assembly, contact Customer Service at 1-800-245-9881 for assistance.

SAFETY PRECAUTIONS

• Wear eye protection.

• Wear head protection.

• Wear gloves when handling metal tubes.

• Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords.

• Do not climb on greenhouse or framing during or after construction.

• Do not occupy greenhouse during high winds, tornadoes, or hurricanes.

• Provide adequate ventilation if structure is enclosed.

• Do not store hazardous materials in greenhouse.

• Provide proper ingress and egress to prevent entrapment.

3Revision date: 01.23.19 Roll-Up Side Panel Install

Baseboard or Stabilizer Bar Installation

ATTENTION: IF YOU DO NOT WANT TO INSTALL RECOMMENDED BASEBOARD, SKIP THIS PAGE AND CONTINUE WITH PROCEDURE ON NEXT PAGE.

IF YOU PURCHASED THE STABILIZER BAR KIT FOR ROLL-UP SIDES, REVIEW THE INSTRUCTIONS INCLUDED WITH THAT KIT. STABILIZER BAR KIT CAN BE INSTALLED NOW OR AFTER YOU INSTALL ROLL-UP SIDE COMPONENTS AS DESCRIBED IN THIS GUIDE.

CONTINUE WITH STEPS ON THIS PAGE TO INSTALL A CUSTOMER-SUPPLIED BASEBOARD.

Gather parts:

• FAH009B (1/4" x 4") Carriage Bolts

• FALB01B (1/4") Nuts

• FA4652 Wood Screws

• Customer-Supplied Lumber: 2" x 6" for baseboard (recommended).

Complete these steps:

1. Purchase lumber for baseboard. (Recommended: 2" x 6".)

2. With assistance, set first board on ground along outside of frame. Cut boards to length or use board lengths that land between rafters. Do not connect two boards to same rafter. ATTENTION: Drill mounting bolt holes through center of each ground post. Align end of board with outside edge of end wall flashing. Board should run level throughout greenhouse length.

3. Using a drill and 5/16" drill bit, drill two (2) holes through board and ground post (if needed) at each rafter. Some ground posts may include pre-drilled holes.

4. From outside, insert 1/4" carriage bolts through holes, add nuts, and tighten. Tap bolt heads with a hammer to seat into wood and retighten until snug.

5. Set next board into position and repeat steps to secure to frame using the supplied carriage bolts and nuts.

6. Return to board splice and secure using scrap piece of lumber and FA4652 wood screws or customer-supplied nails. See diagram.

7. Continue installing boards to complete installation of baseboards for first side of frame.

8. Repeat steps to install baseboard along remaining side of frame.

9. Continue with next page.

Step 6: Splice board inside greenhouse between rafters.

Step 4

Outside Greenhouse

INSTALL BASEBOARD (RECOMMENDED)

Ribbon Board

Baseboard

Ground Level


TWIST-OF-THE-WRIST ASSEMBLY — ATTACH GUIDE CHANNEL

Twist-of-the-Wrist assembly is designed to roll up side panel. The following steps describe assembly and its installation. Sample frame is shown.


1. At building end where roll-up gearbox will be located, take one guide channel (102570) and use it to mark mounting hole location on end cladding. See photo (lower right), and diagram below and on next page for clearances and position. Excess channel length removed later.

Attach Guide Channel & GearboxGather parts:

• Aluminum channel (102570) and drive handle (102480)

• Gearbox (103496) and gearbox drive (102717)

• Mounting plate (103544), bearing (102569), and threaded rod (FAK26)

• 3/8" nuts (FALB04B) and 3/8" washers (FAME08B)

Cut channel to length if desired.

Diagram shows setting guide channel in place and marking where it will attach to end rafter.

Attach to end rafter here.

Guide Channel


2. After marking hole position, drill a 3/8" hole through end cladding and end rafter. See diagram below.

Attach Guide Channel & Gearbox

NOTE: For some greenhouses with film roof cladding and flashing, drill through flashing, end cladding, and end rafter. See diagram (above right).

Mounting position on greenhouse with film roof cladding.

Film Cladding

Flashing

End Wall Polycarbonate Cladding

102570 Guide

Channel

ATTACH GUIDE CHANNEL — continued


3. Next, insert 3/8" threaded rod through mounting hole and attach using a 3/8" nut and washer on each side. Tighten. Install so most of the rod extends outside greenhouse.

4. Place guide channel in position and mark where threaded rod end meets channel. ATTENTION: Lower end of channel will "float" slightly above ground when installed at correct height. Lower end is not anchored. Do not allow channel end to contact ground.

Attach Guide Channel & Gearbox

ATTACH GUIDE CHANNEL — continued

5. Drill 3/8" hole through guide channel and secure using 3/8" nut on each side. Do not tighten at this time.

6. Continue with next procedure.

Mounting hole location to anchor guide channel. Upper end of guide can remain (as shown), or trimmed a few inches above mounting point (diagram left). See also dashed line in photo.

Guide Channel

End of channel to remain a few inches above ground to allow for movement during operation.

Step 1 (previous page): Trim length if desired.

Rafter Tube

Guide Channel(102570)

End of Channel Above Ground

115287 Stabilize Bar

Attach threaded rod to rafter using 3/8" nuts and flat washers.

Ground Level

4"- 6"

Threaded Rod

(FAK26)


1. Select 102569 bearing assembly and slide 103544 mounting plate over the long bolts and secure plate using lock nuts (included with bearings).

5/16" Nut

ASSEMBLE BEARINGS AND GEARBOX

2. Attach gearbox to mounting plate using hex head bolts. Gearbox can attach to either side of flat mounting bracket.

3. Using a 1/4" x 2" carriage bolt (FAH005B) and nut (FALB01B), attach square shaft to a tubing adapter.

4. Slide square shaft through the Twist-of-the-Wrist gearbox.

5. Slide gearbox assembly onto aluminum channel — ground end. (This is free end of channel opposite threaded mounting rod.)

5/16" Nut

Lock Nuts

NOTE: Additional purchase required for stabilizer bar kit.


Assemble Bearings and Gearbox

FAH005B & FALB01B

Baseboard/Stabilizer Bar


Greenhouses that include a 2-layer film cover, include film side panels that are either part of the main cover film (A), or are separate panels (B). If panels are separate, the roll-up panel film typically ships as a single, six-foot-wide roll (108654). Review the diagrams and photo below for examples. After reviewing the information, continue with the ATTACH ROLL-UP SIDE PANELS procedure on next page.

Roll-Up Side Panel Design

ROLL-UP SIDE PANELS FOR FILM-COVERED ROOF

Round Greenhouse up to 38' Wide: Diagram and photo above show roll-up panel as part of main cover film.

A

38' Wide Round: Diagrams above show an example of roll-up side as a separate film panel. (May not apply to your greenhouse.

B

6' Wide Panel (108654)


Attach Roll-Up Side Panels

Complete steps on this page to attach roll-up panel to greenhouse side. Assistants are needed to install side panels.1. Locate roll of film used for roll-up side panel. This is typically a single 6'

wide roll. NOTE: Length of film for each side is two (2) feet longer than greenhouse length.

2. Clear area along one side of frame, roll out film, and measure length to ensure film is long enough to cover both sides of frame.

3. Cut in half to create two 6-foot wide panels that are as long as the greenhouse. Use half for each side of greenhouse.

4. With assistance, unfold one half along side of frame and center on sidewall allowing equal length to extend beyond rafter at each end. Approximately 12" of film should extend beyond frame at each end.

Always wear eye protection when installing 102198 spring!

CAUTION: Risk of Injury

5. Lift edge up to u-channel attached to frame, stretch panel end-to-end, and align edge with u-channel.

ATTACH ROLL-UP SIDE PANELS

6. While panel is held in place, secure upper edge to u-channel using the 102198 wire spring. Begin near middle and work toward ends. WEAR EYE PROTECTION WHEN INSTALLING WIRE SPRING!

NOTE: Diagram shows greenhouse with a film roof.

7. After securing panel to frame, take steps to ensure free end of panel is weighted down and secure, especially if wind is expected. Take care not to damage panel with weights.

8. Continue with procedures on following pages. NOTE: For best results, install second side panel after roll-up components for first panel are completely assembled and installed.

Step 6

ATTENTION: If greenhouse includes roll-up panels that are part of the main cover, continue with next page.


ASSEMBLE ROLL-UP SIDE CONDUIT

Roll-up side conduit attaches to bottom of roll-up side panel. Assembly runs length of frame and serves as center pipe the roll-up panel wraps around when it is opened for ventilation. Conduit consist of multiple sections of swaged 1.315" pipe at 75" (part #131S075) and one (1) plain 1.315" pipe at a shorter length. (The XX represents remaining length of pipe required for completion.) A 27" extension pipe (131S027) is included to allow conduit to roll on each end rafter. ATTENTION: Review Side Profile diagrams in Quick Start section of main frame assembly guide (#1) for pipe layout and identification.

Gather parts for one conduit:

• Pipe 1.315'' x 75'' swaged (131S075) and 1.315'' x XX'' plain 17 GA (131P0XX)

• 1.315" x 27" (131S027) extension pipe

• Tek screws (#FA4482B)

Complete these steps to assemble roll-up side conduit.

1. Locate all sections of pipe needed to assemble one roll-up conduit.

2. Insert swaged end of each pipe into plain end of another pipe until conduit is assembled.

3. Finally, add the 131S027 extension pipe.

4. Secure each pipe joint with an FA4482B Tek screw. Wrap each splice and Tek screw with duct tape.

5. Move to the other frame side and repeat steps to assemble remaining conduit. Place conduit at base of frame until needed.


Assemble Roll-Up Side Conduit

Actual conduit size may differ from example shown.


Step 3

ATTACH CONDUIT TO ROLL-UP SIDE PANEL


1. Spread roll-up panel out along greenhouse and trim at each end (if needed) so it extends approximately 6" beyond each end rafter. (Trimming panel is up to installer/owner.)

2. Once panel is trimmed, place assembled roll-up conduit on top of panel near frame. Position conduit so end reaches gearbox. Conduit should extend beyond panel at both ends.

3. With assistants positioned throughout the frame length, carefully lift loose end of roll-up side panel and allow conduit to roll toward frame.

4. Adjust conduit position by raising or lowering panel at ends so it aligns with baseboard (recommended) or stabilizer bar (additional purchase required) attached to frame. Some frames may have nothing along bottom of sides. If so, align conduit with ground posts. ATTENTION: Do not lift conduit off ground; allow enough panel length to wrap around conduit at least two (2) full rotations.

Attach Roll-Up Side Conduit to Panel

CC6212Fabric Clip

FA4482BTek Screw

Gather parts:

• Assembled conduits & fabric clips #CC6212 (Divide clip quantity in half.)

• Tek screws (#FA4482B) and duct tape.

Step 2

Conduit

Trim Panel Length: Allow enough length to secure panel ends in u-channel when closed/down.Step 1

Diagram shows conduit cradled in roll-up panel as assistants lift panel to align conduit.


ATTENTION: Actual roll-up side panel material may differ from example shown. Procedure is the same.

ATTACH CONDUIT TO ROLL-UP SIDE PANEL — continued


5. Secure film panel to conduit by snapping clips onto conduit. Divide clip quantity in half and use half for each conduit. Count clips for one panel and space evenly throughout conduit length. Position conduit end so end reaches gearbox.

CC6212Fabric Clip


6. After installing clips, release free edge of panel and stretch out along frame. Trim excess panel. Allow a few inches to remain along free edge.

ATTACH CONDUIT TO ROLL-UP SIDE PANEL — continued


8. With assistance, roll film around conduit until film roll is against baseboard or frame. If windy conditions exist, take necessary steps to prevent roll-up panel from moving.

Apply duct tape over Tek screw to protect panel.

7. Secure each clip using an FA4482B Tek screw as shown. Apply a small piece of duct tape over Tek screw head to protect roll-up panel if desired.

9. Connect roll-up conduit to gearbox. See photos and information on next pages.

Connect conduit to gearbox.



1. Using threaded rod and adjusting nuts, adjust position of channel so roll-up conduit can attach to gearbox.

2. Drill a 5/16" hole through roll-up conduit 1/2" from end that attaches to gearbox. Insert tubing adapter into conduit and align holes.

3. Attach roll-up conduit to square shaft by inserting a 1/4" x 2" carriage bolt (FAH005B) through hole. Add 1/4" nuts (FALB01B) and tighten.

Attach Roll-Up Side Conduit to GearboxATTACH ROLL-UP CONDUIT TO GEARBOX

4. Test roll-up curtain assembly and roll panel to fully opened (upper) position. Do not allow to remain in lower position at this time. NOTE: If cover rolls in desired direction, but you want to turn crank in opposite direction for same result, unbolt, reposition/flip gearbox, and remount it on the same side of the mounting bracket. DO NOT ROLL PANEL TO ITS CLOSED/DOWN POSITION WITHOUT FIRST INSTALLING ANTI-BILLOW ROPES AS SHOWN IN THE NEXT PROCEDURE.

5. Repeat steps to install remaining roll-up panel and Twist-of-the-Wrist assembly.

6. Once both assemblies are installed, install anti-billow rope as described in next procedure.

NOTE: For some models, threaded rod may attach through angled flashing.

Frame shown may differ from actual frame.

Step 1

Step 2 1/2"

Step 1


INSTALL ANTI-BILLOW ROPES — FILM ROOF

Install anti-billow ropes outside along frame between side u-channel and baseboard (or stabilizer bar if purchased). When installed correctly, anti-billow rope keeps roll-up panel in place when it is fully or partially closed. Use diagram as a guide and complete the steps to install anti-billow rope.

1. Beginning at one end rafter, take FALB01B nuts, FAME50B flat washers, and one (1) eye bolt (FA2061) and attach eye bolt to side u-channel (and ribbon board if present). See A diagrams below for your application.

Install Anti-Billow RopesANTI-BILLOW ROPE INSTALLATION

TO PREVENT DAMAGE AND POSSIBLE INJURY, INSTALL ANTI-BILLOW ROPES IN SHORT LENGTHS ALONG EACH FRAME SIDE.

DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END. DOING SO WILL RESULT IN A LOOSE SIDE PANEL IF SINGLE ROPE BREAKS.

A

U-Channel with Ribbon Board(This example shown in photo.)

FAME50B Flat Washer

FALB01B Nut

ATTENTION: Install near rafter. Do not install any eye bolt through any rafter tube.

ARibbon Board

Anti-Billow Rope

Greenhouse showing installed roll-up side panel.


Install Anti-Billow Ropes

2. Take additional FALB01B nuts, FAME50B flat washers, and another eye bolt (FA2061) and attach eye bolt to baseboard. Align bolt Position A with bolt Position B. See B diagrams below.

3. Using photo as a guide, move to next rafter and attach eye bolt to either Position A or Position B .

4. Continue installing eye bolts until reaching the other end rafter and finish by repeating Steps 1 and 2.

5. Take one end of bulk roll of rope, thread it through eye bolts, and secure at one end.

6. Determine where to end first rope and cut, allowing additional length to tie off Rope #1. ATTENTION: Allow extra rope length to remain so tension can be adjusted as needed. Trim rope later if desired. Rope tension should allow roll-up panel to operate freely.

INSTALL ANTI-BILLOW ROPES — continued

Washer

BaseboardGround

Post

In this example, square identifies end of Rope #1 and beginning of Rope #2.

Rope#1

Rope#2

Rope#3

B

A7. Start second rope at end of first and repeat steps

to end second rope.

8. Continue creating and installing short sections of rope until all anti-billow ropes are in place, tensioned, and secured.

9. Test roll-up panel operation and adjust tension of ropes if these interfere with panel operation.

10. Repeat for remaining roll-up side panel.

11. Continue with the Double Door Assembly Guide.

B

Ground Level


Connections — Film Roof & Roll-Up Side*

VIEW 2RIBBON BOARD CONNECTION

VIEW 1THREADED ROD TO ENDWALL CONNECTION

ATTENTION: Use remaining 102198A poly-coated spring wire to secure roll-up side panel to u-channel flashing at each corner to winterize or prevent heat loss. See page 20 for example. Store spring wire in flashing u-channel during warm weather for use later.

*Actual building design may differ. Roll-up components are similar.


Connection Details — Film Roof Cladding

VIEW 2RIBBON BOARD CONNECTION

U-CHANNEL [102197]

(1X) 1/4" EYE BOLT (2X) 1/4" HEX NUT [FALB01B]

#9 X 1-1/2" WOOD SCREW FLASHING

NOTE: INSTALL EYE BOLT THROUGH U-CHANNEL AFTER INSTALLING FILM.

FILM

(2X) 1/4" CARRIAGE BOLT (2X) 1/4" HEX NUT [FALB01B]

VIEW 1THREADED ROD TO ENDWALL CONNECTION

NOTE: INSTALL WASHER AND NUT AGAINST FLASHING TO SECURE THREADED ROD.

TRACK CHANNEL [102570]

(1X) 3/8" THREADED ROD [FAK26](2X) 3/8" WASHER [FAME08B](4X) 3/8" HEX NUT [FALB04B]

FILM

FLASHING U-CHANNEL [102197]

U-CHANNEL [102197]

ALL ROUND GREENHOUSES WITH ROLL-UP PANEL AS PART OF ROOF FILM

SINGLE RUN OF U-CHANNEL ATTACHED TO RIBBON BOARD


Photo Showing Roll-Up Side Panel* Installed*Actual building design may differ.


Always wear eye protection when installing 102198 spring!CAUTION: Risk of InjuryHOW TO SECURE ROLL-UP PANEL AT CORNERS

102198A Poly-Coated Spring Wire

Complete these steps to secure roll-up panel at each corner:

1. Operate gearbox to close side panel. Panel will be in the down position.

2. Take one section of poly-coated spring wire and cut to same length as installed u-channel.

3. Lock panel in u-channel using poly-coated spring wire.

4. Repeat for remaining corners.

5. To raise panel, remove spring wire. NOTE: Store spring wire in u-channel for use next time.

Roll-Up Panel

Spring Wire in U-Channel

Optional — Install Polylatch U-Channel

*Actual building design may differ.


Customer Notes

Guide Channel • Bearings & Gear Box • Side Panels GrowSpan ...

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