GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon...

18
ADVANCE ULTRASONIC INSPECTION GUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 DACON SERVICES AS I VERTIKAL SERVICE

Transcript of GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon...

Page 1: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

ADVANCE

ULTRASONIC

INSPECTION

GUDRUN HELIDECK PROJECT 2015

Dacon Services AS/ Org. Nr. 962 969 372

Vertikal Service AS/ Org. nr. 991 193 979

DACON SERVICES AS I VERTIKAL SERVICE

Page 2: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

Agenda

1. Dacon Services AS

2. Vertikal Service AS

3. Dacon & Vertikal

4. Case 1. Gudrun Helideck project, Dacon Services AS

5. Case 2. RS SFA 2014, Vertikal Service AS

6. Form of co-operation and further progress

Page 3: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

1. Dacon Services AS

Dacon Services AS has it’s main office in Lillestrøm, Norway and is a part of Dacon

Inspection Services Co., Ltd.

We deliver our services worldwide with bases in Norway, Singapore and Thailand and have

a total of 400 employees. The Norwegian division consists of 30 employees + 8 hired by

project.

Dacon is considered an innovative and creative troublehooter by it’s clients.

We deliver our services world wide with bases in Norway, Singapore and Thailand.

Dacon is by our customers considered an innovative and creative troubleshooter who never gives up.

We primarily serve these industries:

Oil and Gas Production (offshore/onshore)

Refineries

Shipping and Ship Machinery

Chemical production

Power Plants

Food Production

Cranes and lifting equipment

Concrete Construction

Buildings and Bridges

Medicine Production

Page 4: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

1.1 Product Area

• Standard NDT-methods: Ultrasonic Phased Array, Visual Testing, Penetrant

Testing, Magnetic Testing, Ultrasonic Testing, Eddy Current Testing &

Radiographic Testing

•Video / RVI (Remote Visual Inspection)

• Special Inspection methods:

•Dacon Ultrasonic Intelligent Pigging

•Dacon CUS

•Rope Access (Certified within NS9600 & IRATA)

• «Dacon Walk-on-Net» with fall arrest system

•Certified company for Lifting Equipment: G3, G4, G7, G11, G20, RX

More info on our services: http://www.dacon-inspection.com/resources/downloads/

Page 5: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

1.2 Capacity

Methods

Level 2

Certificate

Level 3

Certificate

NDT Visual Testing 16 3

NDT Penetrant Testing 13 2

NDT Magnetic Testing 13 2

NDT Ultrasonic Testing 7 2

NDT Eddy Current Testing 6 1

NDT Radiographic Testing 4 2

Methods Certificate

Rope Access Safety Leader 6

Rope Access Level 2 5

Rope Access Level 1 8

Lifting equipment inspector 2

Paint inspector 2

Welding Engineer IWE 1

Welding inspector NS-477, IWIs 4

Welder (111, 131, 135, 136, 138) 1

Page 6: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

1.3 HSE/QA/QC

Dacon Services AS has the following certifications:

NTO, ID: N-265

Achilles supplier registry, ID: 25921

Sellihca, ID: 111580

EN ISO 9001: 2008, ID: 957, 14001, 18001, ID: 959

ISO/IEC 17024

Own level 3 staff

DNV 402A

RINA, Cert. no.: 2015/X4/01/06

Bureau Veritas, No. RTD0/MLI/20141222050929

Norsk Akkreditering, ID: PERS019

Page 7: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

1.3 HSE/QA/QC

HSE/QC

No serious incidents 1998– 2015

QC: All final reports to be controlled by QC

KPI-demands to our employees:

• Minimum 5 deviation reports per Month

• Less than 2% sick absence

• 0 injuries and dropped objects

Page 8: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

2. Vertikal Service

Localized in Volda

32 employees

3 departments

Achilles-approved

Certified NS 9600

Certified ISO 9001:2008 by DNV

NORSOK S-006 Kat 2

Established

2003 2007 2008 2009 2010 2011 2012 2013 2014

First offshore task Offshore 100% of turnover Expansion offshore ISO 9001:2008 NDT departement

Page 9: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

2.1 Product Area / Capacity

Vertikal Service:

Project management

Rope Access projects

Equipment

NDT/Welding inspections

Rigging / decommission

FG-inspection

VIS – Data catch at inspections

Service agreements

Page 10: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

2.2 HSE / QA

Certified Quality Assurance System by DNV, (ISO 9001:2008)

Vertikal Service is NS 9600 approved

Certified NORSOK S-006 kat. 2 by Statoil ASA

Achilles id. 26810

No serious incidents 2008 – 2015

KPI-demands to our employees:

• Minimum 2 deviation reports per Month

• Less than 2% absence

• 0 injuries and dropped objects

Page 11: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

3. Inspections Rope Access and Inspection

Inspection and document control: Loose lifting equipment

Drops inspection

Bolt check / Structure insp.

Rigging and lifting operations

NDT Inspection

DRONE

Inspection and document control: Loose lifting equipment

Rigging and lifting operations

NDT inspection

RVI / special inspection

Inspection and document control: Visual hull inspection

NDT hull inspection

RVI / special inspection

A c

om

ple

te sy

stem

for d

oc

um

en

t co

ntro

l:

Ce

rtifica

tes &

insp

ec

tion

rep

orts

VIS

syste

m.

De

rrick D

rill floo

r an

d c

ran

es H

ull

Page 12: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

NDT – All methods

• VT – Visual Inspection

• MT/MPI – Magnetic Particle Inspection

• PT – Dye Penetrant Inspection

• RT – X-ray

• UT – Ultrasonic testing

• ET – Eddy Current

Weld inspection

• 477

• IWT/IWE

3.1 NDT / Weld Inspection

Page 13: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

All technicians are skilled riggers and the competence

has been a focus area sins 2003

• Slinger Banksman course

• Rigging course, module 0-3.2

Rigging in combination with rope access is highly efficient

method for execution of demanding rigging and lifting operations.

• Se case studies:

• Case 1. Gudrun helicopter deck

• Case 2. RS SFA 2014

3.2 Rigging and Lifting

Heater module installation on tie-in Gudrun project - 2013

Page 14: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

Case Study 1

4. Gudrun Helicopter Deck

Gudrun Helideck Project March – June 2015:

• Rope Access / NDT-methods (RT, MT, PT, UT, ET, VT) of Helideck at Gudrun.

• Onsite Reporting

• Bolt inspection

• Bolt torque

• Minor lifting operations

• Supervision with DNV and Statoil

• Project leadership with peek of 16 Rope Access/NDT workers

• Supervision of 3rd party NDT/Rope Access company

Page 15: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

Case Study 1

4.1 Gudrun Helicopter Deck

Page 16: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

Case Study 2

5. RS SFA 2014

Inspection of:

• Seawater return

• Flare structure

• Flare tip replacement and preparation

RS SFA - June 2014

Page 17: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

Case Study 2

5.1 Project Development

Statoil-revision and approval according to NORSOK S-006

3300 workhours inclusive detailed planning

Multidisciplinary team with back-up for competence/ capacity

Delivery on time and according to plan

Multidisciplinaries within the team solved other assignment for the customer

No injuries or reported incidents

Flare tip

Landing deck for equipment by helicopter

was calculated and installed

Flare structure

Inspection of bolts, surfaces and cracks. Findings was

sandblast and surfacetreated by Rope Access team

Seawater Caisson

Rope Access was a efficient tool of internal

inspection and repair of 42’’ seawater return pipe

Page 18: GUDRUN HELIDECK ADVANCE VERTIKAL SERVICE · PDF fileGUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 ... Cranes and lifting

DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S

Discussions

Meeting:

Approval process? Conditions? Cooperation form?