Guardus Manufacturing Software

www.guardus.de 1© GUARDUS Solutions AG January 2012

GUARDUS MES

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GUARDUS SOLUTIONS AG

GUARDUS Solutions AG:

– Developing MES and CAQ software for industry since 1985

– Core competence in software development, project management for software implementation, training, support and software validation

– Extensive international partner network


HISTORY

Process OrientedQuality Managment

Horizontal Integration

Quality Control

Quality AssuranceVertical Integration

GUARDUS MESProcess OrientedQuality and Production Management

GUARDUS Inspection planning and SPC

GUARD IIClassic CAQ system

1985

2000

1999

1991

2010


SYSTEMS - TRADITIONAL

Vertical Integration Multiple interfaces

Data is entered multiple times

Different interface for different users

Increased hidden administrative costs

Additional expenses for data storage, compression, reporting, and graphs

Always chasing outdated information

Information turnaround time: Days, Weeks, Months.

Increased Productivity is difficult to achieve through

VERTICAL integration

TraditionalSystem Architecture

ERP / PPS

PDA

CAQ

MDA

EXCEL

ACCESS

PAPER

OPERATIONAL PROCESSES


ProductionData Acquisition

Corrective and Preventive Action Management

MachineData Acquisition

Computerized Machine/MaintenanceManagement

KeyPerformance Indicators

Laboratory InformationManagement System

Traceability Computer Aided Quality

TRADITIONAL INTEGRATION

Traditional Software Integration

CMMS

CAPA

LIMS

CAQ

KPI

PDA

MDA

TRA

Complicated Expensive Difficult to Manage Hard to update


SYSTEMS – FORWARD LOOKING

Process Orientation Data consistency

Integrated product and process data

Minimized Interfaces

One interface for all information means easier user acceptance

Automated information flows

Lower administrative costs(one system to manage)

Transparency and instantly availableon-line results

Information turnaround time: Batch, Lot, Work Order

Effective Knowledge Managementcan only be obtained through

HORIZONTAL INTEGRATION

Forward lookingSystem Architecture

GUARDUS MES

ERP / PPSERP / PPS

OPERATION PROCESSES


STRATEGIC INTEGRATION

CMMS

CAPA

LIMS

CAQ

KPI

PDA

MDA

TRA

ProductionData Acquisition

Corrective and Preventive Action Management

MachineData Acquisition

Computerized Machine/MaintenanceManagement

KeyPerformance Indicators

Laboratory InformationManagement System

Traceability Computer Aided Quality


STRATEGIC INTEGRATION

master dataordersincoming goodsbill of materialsmanufacturing ordersreturnsresources

master dataordersincoming goodsbill of materialsmanufacturing ordersreturnsresourcesparts lists

work plans

drawingsproduct and characteristic data

feedback management


PROCESSES

Interlinked processes

NAVIGATION – INFORMATION – DECISION – LEARNINGComplaintmanagement

PDA/IpI APQP FMEA PLP PPL PMV PPF

ProjectManagement

Defect Prevention Clearance

WEP MDA/ QDA

TRA/ WAP

Procurement Production Delivery

Advanced productquality planning

Failure mode and effects analysis

Production management plan/Control plan

Testplanning

Test poolmanagement

Manufacturing processproduction release

Incominginspection

Production data capture/In-process inspection

Machine & qualitydata acquisition

Traceability/outgoing goodstesting

Sales Service

KPI CM AM Audit

Q-Monitor Auditmanagement

Actionmanagement

MATERIAL PROCESSDEVELOPMENT PROCESS

ERP/PPS

ERP-/ PPS-Integration

CAD

PLM-/ PDM-Integration

Email/Measuring devices

Email / Measuringmachine integration

PARALLEL PROCESSES


SYSTEM ARCHITECTURE

Flexibility

+

Standard

+

Integration

User specific interface

Executable Programs(Application Engine &Presentation Objects)

Data model(Database for customer data and resources)

Flexibility: The optimal design of user dialogs is the requirement for the cost effective in-process data collection: “Keep it simple”.

Standardisation: The continuous development of features and interface standards is the basis for economical and future-proof integration.

Integration: In order to support business processes, an integrated solution provides highest level of efficiency, stability and usability.


EXAMPLE: DEFECT CONTROL CHART

Traditional1. Excel Sheet: Defect collection checklists 2. Excel Sheet: Entering the checklists at the end shift-work 3. PDA system: Quantity messages about scrap, rework, good

With GUARDUS:1.


EXAMPLE: PRODUCTION STATION

Traditional1. CAQ system: Quality assessment in production line 2. MDA system: Visualisation of machine status 3. PDA system: Quantity booking and check back of times and

quantities 4. PLM system: Retrieval of additional documents (drawings, settings,

etc.)

With GUARDUS:1.


EXAMPLE: TRACEABILITY

Traditional1. ERP system: Production order and parts list 2. Track & Trace: Collecting batch numbers, serial numbers and enquiries 3. CAQ-system: Functional testing and displaying quality results 4. PDA system: Quantity message to the contract

With GUARDUS:1.

Search: Top down/Bottom up

and online displaying of quality results


EXAMPLE: QUALITY SYSTEMS

Traditional1. CAQ-system: Functional testing and displaying quality results 2. MDA system: Reason for disturbance, time type, equipment

availability3. PDA system: Quantity message about scrap, rework, goods

produced

With GUARDUS:1.


EXAMPLE: MANAGEMENT COCKPIT

From the index to the measure... and back!

Index development over timeAd hoc filtering

Ratio comparisons

MeasurementsDetailed production and quality information

Key indicators at a glace


One Manufacturing Execution System (MES)CAQ + PDA + MDA + TRA + KPI

GUARDUS™MES covers the entire spectrum of production and quality management tools

in forward thinking manufacturing enterprises.

SUMMARY : ALL SYSTEMS IN ONE


CONTACT

GUARDUS Solutions AG Postgasse 1

89073 Ulm

Telefone 0731-880177-23

www.guardus.de

Canada

Telephone: +1 514 998 4282

www.guardus.ca

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