GT Project · PDF fileGT Project Engineering 1. 2 ng ... Medium to Heavy fabrications in...

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GT Project Engineering Lee Farms Technical Sales Manager [email protected] +44 (0) 191 586 2366 www.gtgroup.co.uk Sub-contract Fabrication and Machining Finishing, Assembly and Test Turnkey Fabrications From design concept through to manufacture, assembly, test, installation and commissioning GT Project Engineering 1

Transcript of GT Project · PDF fileGT Project Engineering 1. 2 ng ... Medium to Heavy fabrications in...

Page 1: GT Project  · PDF fileGT Project Engineering 1. 2 ng ... Medium to Heavy fabrications in Carbon Steel, ... Lloyds approval for a wide range of welding procedures

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Lee Farms

Technical Sales Manager

[email protected]

+44 (0) 191 586 2366

www.gtgroup.co.uk

Sub-contract Fabrication and MachiningFinishing, Assembly and TestTurnkey Fabrications

From design concept through to manufacture, assembly, test, installation and commissioning

GT Project Engineering

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Page 2: GT Project  · PDF fileGT Project Engineering 1. 2 ng ... Medium to Heavy fabrications in Carbon Steel, ... Lloyds approval for a wide range of welding procedures

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About Us

Part of the GT Group of companies since 1986.2 manufacturing facilities – Consett, Co Durham and Pallion Shipyard, SunderlandSpecialist fabrication and machining.Manufacturing range from 1 off projects to monthly scheduled buildsDedicated Team of Project Designers and EngineersExperience in all aspects of Turnkey Projects from design through to site installation

www.gtprojects.co.uk

GT Project Engineering

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FacilitiesGT Project Engineering Consett

CNC Machining facilityLight to Medium FabricationAssembly and testing capabilities

GT Project EngineeringDelves Lane

ConsettCo Durham

DH8 7LQUKBay 1 - CNC Machining Area

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GT Project EngineeringPallion Shipyard

PallionSunderland

SR4 6WEUK

FacilitiesGT Project Engineering Pallion Shipyard, Sunderland

Medium to Heavy Fabrication facilityFinishing, assembly and testingPallion Ship YardCraneage available up to 140 tonnesSea going load out facility

Large Fabrication bays

Dry dock facility

Assembly and Test

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Solids and Bulk Material Handling SystemsPort AuthoritiesOff Highway VehiclesMarine and SubseaConstructionPower and EnergyCryogenicsOil and GasPetrochemicalTransport and RailPipeworkPressure Vessels

Industries Supplied

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Who we work with

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Capabilities

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Design

2D and 3D CapabilitiesStress AnalysisDesign for manufactureProject Concept

Able to support all requirements for laser, plasma and oxyacetylene gas cuttingLarge variation in sizes and thicknesses achievable

Cutting and Profiling

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CNC Machining

From basic machining to complex multi set up jobsOne off bespoke set ups to large batch runs

DrillingTurningMillingHorizontal BoringVertical BoringSpark Erosion

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Fabrication and Forming

Lloyds approved welding proceduresCoded Welders – TIG/MIG/MMA

Folding up to 600T and 6m lengthRolling capacity from foil to thick plate

Lloyds approvedAutomatedOrbital TIG welding

Medium to Heavy fabrications in Carbon Steel, Stainless Steel, RQT’s and Aluminium

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Assembly/ Testing

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Finishing

Shot BlastPowder CoatingWet Spray CoatingDecals/Signage

Full electrical and hydraulic fit out capabilities to various industry and customer specifications

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Site Services/ Commissioning

Site surveyingPlant DesignManufactureTestingOn site installationCommissioningOperator training

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Project Examples

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Project Examples Light to Medium Fabrication

Medium to Heavy sub contract fabrications Small to large batches

Everything from one off hand built prototypes through to large running repeat work utilising poka-yoke philosophy assembly fixtures.

MIG/TIG/MMA – Coded Welders

Experience working in Carbon Steel, Stainless Steel, RQT’s and Aluminium for a vast range of market leading OEM’s

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Project Examples

Mine detection roller systems for use on Military vehicles

Fabrication and hydraulic fit out

Mine Detection Roller System

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Project Examples

Loading arm systems for Oil, Gas and Petrochemical applicationsDesigned, manufactured, tested, installed on site and commissioned prior to client handover

Loading Arm Systems

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Project Examples

Lloyds approval for a wide range of welding procedures

Coded Welders (TIG/MIG/MMA)

Orbital welding capabilities

Pressure testing facilities

Pressure Vessels and Pipework

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Project Examples

Hose Saddles for Marine ApplicationsFull supply offering of Marine ERC breakaway couplings for ship to ship transferManufactured in conjunction with GT group company Alpha Process Controls

Marine

Adjustable height hose saddles for ship to ship transfer. Designed to maintain hose minimum bend radius during product transfers.

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Project Examples

Ejector body manufactured onto Caterpillar chassis.

Body with telescopic blade manufactured and commissioned directly onto vehicle

Full fabrication, finishing, assembly and test

Ejector Bodies

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Project Examples

8,000 gallon water tank

Full manufacture, finishing, assembly, testing and commissioning to existing vehicle chassis.

20,000 gallon tank 60,000 gallon tank

Fuel and Lubricant Unit

Truck Chassis Assemblies

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Project ExamplesHose Reels fabricated and assembled in Pallion dry dock facility

12m diam x 9m wide - 82 tonnes

Transported via sea direct from dock facility

Marine/Subsea – Hose Reels

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Project Examples Conveyor Systems

Coal Transfer System for Alcan power station

From project scope, design, manufacture and on site installation and commissioning

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Project Examples

Minerals blending plant

Design, Manufacture, Installation and Commissioning

Bulk Materials Handling System

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Hong Kong Airport BridgeStrand Jacking System

Millennium Bridge - GatesheadHydraulic Mechanisms

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Project Examples

Alexandra Bridge - SunderlandTransit Pipe-work

The Sage - NewcastleStructural and Associated work

Prestigious Projects

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About Us

GT Group Ltd

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GT Project Engineering

GT Emissions Systems

Alpha Process Controls

Aldona Seals

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About Us GT Group Ltd

Privately owned company formed in 1973

Headquarters in Peterlee, County Durham

4 Product Development and Manufacturing sites in the UK

200,000 square feet of manufacturing floor space

Approx x300 personnel over all group sites

Tier 1 supply to major OEM’s world wide

Extensive design and test facilities with state of the art manufacturing facilities

Accreditation includes: TS16949 - CE - PED Module H - ISO 14001 – ISO 9001

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GT Emissions Systems

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About Us

GT Emissions Systems, are at the forefront of the design, validation and manufacture of exhaust gas control valves for on and off highway vehicles.

Our product portfolio includes:Exhaust BrakesEGR Valves (Exhaust Gas Recirculation Valves)Waste Heat Recovery ValvesThermal and Pressure Management ValvesBespoke valves for flow control systems

We deliver innovative solutions to assist our customers' engine exhaust emissions strategies for applications in the automotive, construction and marine industries.

www.gtesys.co.uk

GT Group Ltd

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Design, manufacture and installation of bespoke engineering systems for the safe transfer of hazardous chemicals, liquids and gases.

Portfolio of products ranging from Safety Breakaway Couplings, Drybreak Couplings, Marine Emergency Release Collar breakaway couplings, to loading arms and loading skids

www.alphaprocess.co.uk

Alpha Process Controls

GT Group Ltd

Aldona Seals

Aldona Seals have invested in the latest technology infrastructure to service the needs of customers with specific design requirements for the compression and injection moulding of rubber.Manufacturing a diverse range of hydraulic seals, pneumatic seals, rotary shaft seals, rubber components and rubber to metal bonded parts spanning up to 48 inch diameter

www.gtsm.co.uk

Page 29: GT Project  · PDF fileGT Project Engineering 1. 2 ng ... Medium to Heavy fabrications in Carbon Steel, ... Lloyds approval for a wide range of welding procedures

Lee Farms

Technical Sales Manager

[email protected]

+44 (0) 191 586 2366

www.gtgroup.co.uk

GT

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GT Project Engineering

Sub-contract Fabrication and MachiningFinishing, Assembly and TestTurnkey Fabrications

From design concept through to manufacture, assembly, test, installation and commissioning