Gt product overview 10 oct 2002

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GE Power Systems GE Power Systems Heavy Duty Gas Turbines Rich Smith Gas Turbine Product Line Leader GE Energy Services

Transcript of Gt product overview 10 oct 2002

  • 1. GE Power SystemsHeavy Duty Gas TurbinesRich Smith Gas Turbine Product Line Leader GE Energy Services

2. Gas Turbine10/07/GE Power SystemsGE Company Proprietary 3. Gas Turbine Application for Power GenerationGE Power SystemsSimple CycleCombined Cycle EXHAUSTFUEL ELECTRIC POWERELECTRIC POWEREXHAUSTAIRCOMBUSTOR FUELAIRHRSGGENERATOR COMPRESSORTURBINEGENERATOR STEAM TURBINE ELECTRIC POWERCOMBUSTOR GENERATOR COMPRESSOR10/07/TURBINEGE Company Proprietary 4. GE Gas TurbinesGE Power Systems Productivity and Technology Leader! A Fleet of More Than 7000 Gas Turbines! Over 200 Million Fired Hours! Support Global MarketWorlds Largest GT Factory 10/07/GE Company Proprietary 5. Early Gas Turbine Applications GE Power SystemsFirst American Jet Flight with Two GE I-A EnginesOctober 2, 1942First Gas Turbine First American Gas For Power Generation Turbine Electric Locomotive (4500 hp) (3500 kW) - 1949 - 1948Over 60 Years Gas Turbine Experience!10/07/GE Company Proprietary 6. Technology OverviewGE Power SystemsUses Proven GE Aircraft Engine Advancements Compressor AeroCombustionAdvanced CoolingComputer Design ToolsHigh-Strength AlloysLeverage Aircraft Technology and Design Tools10/07/Turbine AeroGE Company Proprietary 7. Current Heavy-Duty Gas Turbine Product LineGE Power SystemsOutputMS9001H MS7001H MS9001FB* MS7001FB MS9001FA MS7001FA MS9001E MS7001EA MS6001FA MS6001B MS6001CCombined Cycle MW Hz 480 50 400 60 413 50 280 60 391 50 263 60 193 50 130 60 118 50/60 64 50/60 63 50/60Simple Cycle MW Hz256 172 126 85 76 42 42* 109FB Configuration Includes GE HEAT TM Steam Turbine10/07/GE Company Proprietary50 60 50 60 50/60 50/60 50/60 8. MS6001CGE Power SystemsMS6001C Evolution of 40 MW ClassNot to ScaleLeveraging the Experience of Over 800 MS6001B Units 10/07/ GE Company Proprietary 9. 6C PerformanceGE Power Systems6B Output41.7 MW42.3 MWEfficiency31.9%36.3%Net Output130.7 MW126.7 MWNet EfficiencySimple Cycle6C49.8%54.4%(206 Configuration)Combined Cycle10/07/Optimum Combined Cycle Performance GE Company Proprietary 10. MS7001E - EvolutionGE Power SystemsOutput (MW)1007EA PG7111 Tf = 2020 F 157 Units80 7C PG7931 Tf = 1950 F 12 Units607B PG7821 Tf = 1800 F 232 Units40 19707E PG7981 Tf = 1985 F 138 UnitsY/ OG OL CHN TE197519807EA PG7121 Tf = 2035 F 142 Units7EA PG7851 Tf = 1985 F 69 UnitsCE MAN R RFO PE1985ON UTI L EV O19901995Over 14.7 Million Fired Hours - Technology Evolution Continues10/07/GE Company Proprietary 11. MS7001EA Performance and Experience Performance OUTPUT (ISO)Experience 85.4 MWHEAT RATE (LHV)10,420 Btu/kWhPRESSURE RATIO12.7:1NOM. FIRING TEMP.2000+ FSHAFT SPEED EXHAUST TEMP.GE Power Systems3,600 RPM 998 F 1985: First MS7001EA Shipped Today: Over 600 units ordered or operating, Over 27 GW operating Range of applications: Mechanical Drive Simple Cycle For Base or Peak Load Fuel Flexibility: Natural gas Crude oil Distillate Liquid Natural Gas Process GasOver 5 Million Fired Hours & 100,000 Starts 10/07/GE Company Proprietary 12. MS9001EA 50Hz Performer Simple Cycle Performance OUTPUT (ISO)126.1 MWHEAT RATE (LHV)10,100 Btu/kWhPRESSURE RATIO12.6:1SHAFT SPEED3,000 RPMEXHAUST TEMP.1,009 FGE Power Systems 50 Hz Workhorse Range of applications: Simple Cycle Combined Cycle For Base or Peak Load Fuel Flexibility: Natural gas Crude oil Distillate Liquid Natural Gas Process Gas350 Units - Over 8 Million Fired Hours of Service 10/07/ GE Company Proprietary 13. F Family of Gas Turbines 1987 1988GE Power SystemsGE Presents 7F 7F FSNL Testing 7F Factory Load Testing1989 1990Introduction of 9F (1.2 Scale of 7F)19919F FSNL Testing19929F Testing at Load19 93 1993First 9F in Commercial Operations1994Compressor and Turbine Issues occur1995First 6FA assembled1997GE exceeds 1 million hours of F operation1999GE Introduces 7FB2001GE reaches 4 million hours of F operation 7FB FSNL Testing GE reaches 6 million hours of F operation 9FB & 6C Introduced 7FB COD2002 2003 10/07/First 7F Plant in operation (Combined Cycle)6FA Program Begins (0.69 scale of 7FA)GE Company ProprietarySuccessful Sustained Program 14. F Technology Evolution 9FA7F 1260 C9FA+e 7FA+ 1316 C7FA 1287 C9FB7FA+e 1327 C7FB 1370+ CNet CC Efficiency5755CC53i ef f9FA+e: PR=15.5, 24 NOx 1500y nc cieG9FB: PR=18.5, 24 NOx1450 1400ure perat tem firing T1350 13005112501986198819901992199419961998200020022004Firing Temperature (C)9F 59GE Power Systems2006Higher Firing Temperature Enables Higher Combined Cycle Performance10/07/GE Company Proprietary 15. 7FB (60 Hz)GE Power Systems107FA*107FB*Efficiency (Net Plant)56.0 %57.3 %Output, MW CC262.6280925NOx , ppm* 7FB and 7FA Are Parallel Product OfferingsOver 2% in Combined Cycle Efficiency Improvement with Higher Gas Turbine NOx 10/07/GE Company Proprietary 16. 7FB Launch SiteGE Power Systems 307FB Power Plant 7FB Gas Turbines Comb GenC Air CGen Air GenT Comb T CombCTD11 Steam TurbineExhaust to Stack HRSG Exhaust to Stack HRSG Exhaust to StackHPHRSGAirDecember 2001February 2002COD 2Q03 Reliant Energy, Hunterstown, PA 307FB Power Plant 844 MW10/07/Full Speed Full Load Testing Complete GE Company ProprietaryIP/LPGen 17. 9FB (50Hz)GE Power Systems109FA* Efficiency (Net Plant) Output, MW CC NOx , ppm (mg/Nm3)109FB (w/ HEAT56.7 %58.0 %390.8412.924 (50)24 (50)TMST)* 9FB and 9FA Are Parallel Product Offerings1 Point Combined Cycle Performance Improvement and 20 MW Output Increase 10/07/ GE Company Proprietary 18. Advanced F Technology GT ExperienceInstalled Base Plus ... Commitments & OrdersGE Power SystemsGE Leads Advanced Technology Field Experience> 9006.3 Million Fired HoursIn Commercial Operation479 Tfire > 2300 F> 8000 Hrs191e As of September 26, 200210/07/ABCDGE Company Proprietary 19. Fired StartsFleet Experience DemographicsGE Power Systems12 Years of Operating History F/FA Fleet Experience3,000 6FA 7F/FA 9F/FA 10 Hours/Start 50 Hours/StartPeaking Duty2,50027% Of Fleet2,0001,500Cycling Duty 37 % Of Fleet1,000Base Load 50036 % Of Fleet0 05,00010,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 65,000 70,000 75,000 80,000 Fired Hours10/07/Wide Range of Application Indicates RobustnessGE Company Proprietary 20. Gas Turbine Manufacturing Operation GE Power Systems Originally Built 1968 Grew in 1972 342,000 ft2 (32,000 m2) 654,000 ft2 (61,000 m2) 200 Employees 1100 Production Employees 50 Salaried Employees 400 Salaried Employees Capacity 30/year Capacity 60/year10/07/The Early Years GE Company Proprietary 21. 1987-1989 Consolidation & ModernizationGE Power SystemsCore Technology Rotors BladesAssembly & Test Buckets Combustion Hardware NozzlesMaintain Technology and Quality Leadership 10/07/ GE Company Proprietary 22. 1990-1993 Capacity ExpansionGE Power Systems 1,040,000 ft2 (97,000 m2) 1700 Production Employees 400 Salaried Employees Significant Hot Gas Part Capacity Increases Major Machine Tools Added Plant Capacity 100 Units/YearSupport Increased Market Demand 10/07/GE Company Proprietary 23. GT COE Evolution 98-99 GE Power Systems Begin migration of Engineering Functions Factory space - 1,300,000 ft2 (121,000 m2) 1900 Production Employees 800 Salaried EmployeesIntegration with Design Engineering 10/07/GE Company Proprietary 24. Demand for Gas TurbinesGE Power Systems350 300GT Orders (GW)250 200CC GW150SC GW100 50 0 1950's10/07/1960's1970's1980's1990'sHuge Increase in Orders Combined Cycle Becomes Technology-of-ChoiceGE Company Proprietary 25. Greenville GT COE - Current GE Power Systems Factory space - 1,550,000 ft210/07/ 1900 Production Employees 1400 Salaried EmployeesGreenville now GT Center of Excellence for Design, Sourcing, and Manufacturing GE Company Proprietary 26. The Greenville Six Sigma Journey DPMO/Sigma 8,5004.444.484.52600DPMO4.205,000 4,048 2,5004.002,501 1,6631,4541,26403.80 3.60'96'97'98'9975623X4.404.153.89Projects per Year7004.317,5008004.60'00'01Sigma Level10,000GE Power Systems581 483500437 40028530020010033 0 19961997199819992000 Continuous Improvement Process Improvements a Way of Life Cross Functional Teams Foundation for Capacity Improvement 10/07/Six Sigma . . . The Way We Run Our Business GE Company Proprietary2001 27. Greenville ProductivitySales Per Salary Employee% 57 21999InSales Per Hourly Employee se rea Inc % 24 2e as cre2000GE Power Systems20011999Year2000YearProductivity . . . Any Way You Look at It10/07/GE Company Proprietary2001 28. Greenville Product Lines GE Power Systems Heavy Duty Gas Turbines 6 Models 7EA, 7FA+e, 9FA+e, 7FB, 7H, 9H 85 - 255 MW (Simple Cycle) 7/9H = 400/480 MW (Combined Cycle) Component Kits - BAs Rotors and Hot Gas Path Parts Spare Parts10/07/rev 1 29. Environmental Health & Safety GE Power Systems Employee InvolvementImprovementRoot Cause Analysis Process Partnership with SC OSHA - VPP in 2000 Injury/Illness rate < 50% National Average 100% Environmental Compliance Recycling Programs EHS Training10/07/P age 7Committed to a Safe Environment GE Company ProprietaryGE Company Proprietary 30. Community Service GE Power SystemsThe Peace Center United Way Hands-On-Greenville March of Dimes Junior Achievement Tanglewood Middle School Mentoring Habitat for Humanity ELFUN SocietyGE . . . Helping GE Company the World a Better Place Make Proprietary10/07/GE Company Proprietary 31. GE Power SystemsH Advanced Technology Integrated Combined-Cycle System10/07/GE Company Proprietary 32. H Technology System HighlightsGE Power SystemsS107H S109H Efficiency (%) 60 60 Output (MW) 400 480 NOx 9 Power Density vs. FA 10/07/GE Company Proprietary 36. 9H System Launch SiteGE Power SystemsPort Talbot9H Gas Turbine being transported Baglan BayBaglan Bay Power Station 109H Rating: 480MW Launch Site: Baglan Bay, Port Talbot, Wales, UK Schedule 1999April S14.3 ApprovedJuly S36 Approved Oct/Nov FSNL-2June Feb Site Survey Begin ReAnalysis Engineering Complete10/07/2000May-July PermitsOct Aug Start Site Mobilization Piling2001Dec GT, Gen ShipJan ST ShipStart Up THIS MONTH GE Company Proprietary2002Oct Begin Characterization Testing2003Mar Complete Characterization TestingJune Commercial Operation 37. 7H Gas Turbine in Test StandGE Power Systems 400 MW, 60% Efficiency FSNL Test Pre-Shipment (FSNL-2) Test10/07/New Showcase Site for 7H Technology Being Identified GE Company Proprietary2/00 4Q02 38. H SUMMARYGE Power Systems Revolutionary Solution to Meet Customer Needs Steam Cooled Gas Turbine Allows Higher Efficiency and Power Density without Increased NOx Product Based on GEPS / GEAE Experience and Proven Technology Gas Turbine Combines FA Proven Features with H Technology Improvements Leverages GEs Single Shaft STAG Experience Most Comprehensively Tested Industrial Gas Turbine Controlled Introduction Strategy Commercial Offerings Following Launch projects10/07/H : The New Generation of High Efficiency Combined-Cycle TechnologyGE Company Proprietary 39. GE Power SystemsTHANK YOU