Gsfc Ambaliya Ashvin Roll No - 1 Final Approval

8/12/2019 Gsfc Ambaliya Ashvin Roll No - 1 Final Approval

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AMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE 1


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INTRODUCTION OF FERTILIZERS INDUSTRY

Fertilizers are substanes t!at su""#$ "#ant

nutr%ents r a'en( s%# )ert%#%t$. T!e$ are t!e 'st

e))et%*e 'eans ) %nreas%n+ r" "r(ut%n an(

) %'"r*%n+ t!e ,ua#%t$ ) )( an( )((er.

Fert%#%-ers are use( %n r(er t su""#e'ent t!enatura# nutr%ent su""#$ %n t!e s%# es"e%a##$ t

rret t!e /$%e#(0#%'%t%n+1 '%n%'u' )atr.

Fert%#%-ers are s%# a'en('entsa""#%e( t "r'te

"#ant +r2t!3 t!e 'a%n nutr%ents"resent %n )ert%#%-er

are n%tr+en "!s"!rus an( "tass%u' /t!e

4'arnutr%ents41 an( t!er nutr%ents

/4'%rnutr%ents41 are a((e( %n s'a##er a'unts.

Fert%#%-ers are usua##$ (%ret#$ a""#%e( t s%# an(

a#s s"ra$e( n #ea*es /4)#%ar )ee(%n+41. F%+ure 56 Fert%#%-er In(ustr$

Or+an% )ert%#%-ers r an( s'e '%ne( %nr+an% )ert%#%-ers !a*e been use( )r

'an$ entur%es 2!ereas !e'%a##$ s$nt!es%-e( %nr+an% )ert%#%-ers 2ere n#$

2%(e#$ (e*e#"e( (ur%n+ t!e %n(ustr%a# re*#ut%n. Inrease( un(erstan(%n+ an( use

) )ert%#%-ers 2ere %'"rtant "arts ) t!e "re0%n(ustr%a# Br%t%s! A+r%u#tura#

Re*#ut%n an( t!e %n(ustr%a# +reen re*#ut%n ) t!e 78t! entur$. Inr+an%

)ert%#%-er use !as a#s s%+n%)%ant#$ su""rte( +#ba# ""u#at%n +r2t!9 %t !as

been est%'ate( t!at a#'st !a#) t!e "e"#e n t!e Eart! are urrent#$ )e( as a resu#t

) art%)%%a# n%tr+en )ert%#%-er use. Fert%#%-ers 'e %n *ar%us s!a"es an( )r's.

T!e 'st t$"%a# )r' %s +ranu#ar )ert%#%-er /"2(er )r'1 usua##$ 'e %n a ba+ :b;. T!e ne;t 'st ''n )r' %s #%,u%( )ert%#%-er3 s'e a(*anta+es ) #%,u%(

#a2n )ert%#%-er are %ts %''e(%ate e))et an( 2%(e *era+e. Mre*er t!ere %s a#s

a )r' ) s#20re#ease )ert%#%-er 2!%! s#*es t!e "rb#e' )


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HISTORY OF FERTILIZERS INDUSTRY

Earliest Times

5. In t!e ear#%est t%'es "e"#e nte( t!at t!e )%rst $%e#( n a "#t ) #an(

,ua#%tat%*e#$ sur"asse( subse,uent nes. T!us t!ere !a( t be a 2a$ )

'a%nta%n%n+ r e*en en!an%n+ $%e#( 2!%#e sta$%n+ n t!e sa'e "#t ) #an(.

E*entua##$ "e"#e a'e u" 2%t! t!e %(ea ) us%n+an%'a#'anure t ( s.

Evolution of Materials

7. >%t! t%'e natura# )ert%#%-at%n bea'e 're re)%ne(. Fr %nstane t!e an%ent

E+$"t%ans a((e( as!es )r' burne( 2ee(s t s%#. Ot!er 'ater%a#s use( %nan%ent t%'es %n#u(e( sea s!e##s #a$ an( *e+etab#e 2aste.

Advent of Fertilizer Technology?. Start%n+ )r' t!e ear#$ 5@t! entur$ "e"#e resear!e( t!er '(es )

)ert%#%-at%n "art%u#ar#$ t!se ) a !e'%a# nature. Fr %nstane Ger'an0

Dut! !e'%st !ann G#auber /. 58 t 5@81 (e*e#"e( t!e )%rst '%nera#

)ert%#%-er 2!%! '"r%se( sa#t"eter #%'e "!s"!r% a%( n%tr+en an(

"tas!.

Justus von Liebig. It 2as r+an% !e'%st ustus *n L%eb%+ /58? t 5@?1 2! (%s*ere( t!at

"#ants nee( '%nera# e#e'ents su! as n%tr+en an( "!s"!rus )r "t%'a#

+r2t!. H%s 2r= #e( t a !a#)0entur$ ) e;"#r%n+ t!e !e'%a# nee(s ) "#ants

t %'"r*e n )ert%#%-er '"s%t%ns. Fr t!%s !e %s re)erre( t as t!e %t! t!at =n2#e(+e ) "#ant !e'%a# nee(s t!e

!e'%a# )ert%#%-er %n(ustr$ e;"er%ene( s%+n%)%ant +r2t! "art%u#ar#$ a)ter

>r#( >ar I 2!%! en(e( %n 55.

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C!%nese an( Br%t%s! 2ere t!e )%rst "e"#e

2! tr%e( t enr%!e( t!e s%# b$ a((%n+

bne 'ea#s an( 'ar#s 2!%! nta%ns

Carbnate Ca#%u' an( #a$s. In 5t!

entur$ b$ (e*e#"%n+ t!e !e'%str$

s%ene t!e !e'%st )un( t!at %n "#ant

+r2t! t!e '"s%t%n %n '%nera# e#e'ents

) t!e s%# 2u#( be %'"rtant . Dur%n+ t!e

a+es 'en )un( t!at (%))erent =%n(s )

)ert%#%-er 2%## !e#" t!e' t 'a=e t!e s%#

're )ert%# an( t!en t!e$ a((e( tass%u'

F%+ure 7 6 H%str$ Fert%#%-er %n(ustr$ Ca#%u' Ma+nes%u' N%trate !s"!ate

an( Su#"!ates . Fr t!e #ast $ears ) t!e 5t! entur$ t!e 'ar=ets )ae( (%))erentt$"es ) )ert%#%-ers 2as a(a"te( )r "r(uts %n t!ree 'a%n ate+r%es 6 5 0 N%tr+en

7 0 tas! ? 0 !s"!ate .

N2 a (a$s t!e )ert%#%-er %n(ustr$ %n t!e 'ar )ert%#%-er nsu'%n+

'ar=ets %s n)rnte( 2%t! t!e !a##en+e an( ""rtun%t%es ass%ate( 2%t!

sat%s)$%n+ a+r%u#tura# (e'an(. Un(er "ressure )r' t!e 'ar=et re+u#atrs

an( t!e "ub#% a+r%u#ture %s !an+%n+. T!%s "r*%(es an ""rtun%t$ )r t!e

)ert%#%-er %n(ustr$ t a(( *a#ue t %ts "erat%ns t!u+! t!e "r(uts an(

ser*%es %t "r*%(es. T(a$A#t!u+! r+an% )ert%#%-ers are st%## use( t(a$t!ru+!ut t!e 2r#( !e'%a# )ert%#%-ers are 're ""u#ar. A#s resear! %s

st%## be%n+ n(ute( t re(ue t!e !ar')u# en*%rn'enta# e))ets ) )ert%#%-er

use as 2e## as (%s*er%n+ ne2 #ess st#$ sures ) )ert%#%-ers.



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FERTILIZERS INDUSTRIES IN INDIA

T!e )ert%#%-er %n(ustr$ "resents ne ) t!e 'st %ntens%*e setrs 2%t!%n t!e In(%an

en'$ an( %s t!ere)re ) "art%u#ar %nterest %n t!e nte;t ) bt! #a# an(

+#ba# en*%rn'enta# (%suss%ns. Inreases %n "r(ut%*%t$ t!ru+! t!e a("t%n )

're e))%%ent an( #eaner te!n#+%es %n t!e 'anu)atur%n+ setr 2%## be 'st

e))et%*e %n 'er+%n+ en'% en*%rn'enta# an( s%a# (e*e#"'ent bet%*es.

A !%str%a# e;a'%nat%n ) "r(ut%*%t$ +r2t! %n In(%as %n(ustr%es e'be((e(

%nt a bra(er ana#$s%s ) strutura# '"s%t%n an( "#%$ !an+es 2%## !e#"

%(ent%)$ "tent%a# )uture (e*e#"'ent strate+%es t!at #ea( t2ar(s a 're

susta%nab#e (e*e#"'ent "at!.

O"t%'u' )ert%#%-er a""#%at%n "#a$s a =e$ r#e %n

%'"r*%n+ t!e "r(ut%*%t$ ) *ar%us r"s. It %s a

r%t%a# '"nent ) t!e strate+$ )r se#)0

su))%%en$ %n )( +ra%ns t )ee( a ra"%(#$ +r2%n+

""u#at%n. Cnerte( e))rts %n t!%s (%ret%n !a*e

resu#te( %n a substant%a# %nrease %n a+r%u#tura#

"r(ut%n an( "r(ut%*%t$. Issues ) "r(ut%*%t$

+r2t! an( "atterns ) subst%tut%n %n t!e )ert%#%-er

setr as 2e## as %n t!er ener+$ %ntens%*e %n(ustr%es%n In(%a !a*e been (%susse( )r' *ar%us

"ers"et%*es. H%str%a# est%'ates *ar$ )r'

%n(%at%n+ an %'"r*e'ent t a (e#%ne %n t!e

setrs "r(ut%*%t$. T!e *ar%at%n (e"en(s 'a%n#$ F%+ure ?6 )ert%#%-er In(ustr$ %n In(%a

n t!e t%'e "er%( ns%(ere( t!e sure ) (ata t!e t$"e ) %n(%es an(

en'etr% s"e%)%at%ns use( )r re"rt%n+ "r(ut%*%t$ +r2t!. Re+ar(%n+

"atterns ) subst%tut%n 'st ana#$ses )us n %nter)ue# subst%tut%n "ss%b%#%t%es %n

t!e nte;t ) r%s%n+ ener+$ (e'an(. Nt 'u! resear! !as been n(ute( n

"atterns ) subst%tut%n a'n+ t!e "r%'ar$ an( sen(ar$ %n"ut )atrs6 Ca"%ta#

#abr ener+$ an( 'ater%a#s. H2e*er ana#$-%n+ t!e use an( subst%tut%n

"ss%b%#%t%es ) t!ese )atrs as 2e## as %(ent%)$%n+ t!e 'a%n (r%*ers ) "r(ut%*%t$

+r2t! a'n+ t!ese an( t!er )atrs %s ) s"e%a# %'"rtane )r un(erstan(%n+

te!n#+%a# an( *era## (e*e#"'ent ) an %n(ustr$.



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LOCATION OF ALL FERTILIZER COMANY IN INDIA

F%+ure 6 Lat%n ) )ert%#%-er In(ustr$ %n In(%a



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HISTORY OF FERTILIZERS INDUSTRIES IN

INDIA

T!e )ert%#%-er "#ant 2as estab#%s!e( %n 58 %n Ta'%# Na(u. T!e In(%an )ert%#%-er%n(ustr$ !as been su""#$%n+ a substant%a# "rt%n ) t!e +r2%n+ (e'an( )

)ert%#%-ers. It !a( a *er$ !u'b#e be+%nn%n+ %n 58 2!en t!e )%rst 'anu)atur%n+

un%t 2as set u" %n Ran%"et near C!enna% 2%t! a "r(ut%n a"a%t$ ) 888 Metr%

Tnne /MT1 ) S%n+#e Su"er"!s"!ate "er annu'. T!e Fert%#%-er & C!e'%a#s

Tra*anre Lt(. /FACT1 at C!%n %n Jera#a an( t!e Fert%#%-er Cr"rat%n )

In(%a Lt(. S%n(r% %n B%!ar 2ere t!e )%rst

#ar+e s%-e( )ert%#%-er "#ants t be set u" %n

t!e )rt%es an( )%)t%es 2%t! a *%e2 t

estab#%s!%n+ a base )r %n(ustr%a#%-at%n

an( a!%e*%n+ se#)0su))%%en$ %n)(+ra%ns. T!e Green Re*#ut%n %n t!e

#ate s%;t%es +a*e an %'"etus t t!e +r2t!

) t!e )ert%#%-er %n(ustr$ %n In(%a. T!e

e%+!t%es 2%tnesse( a s%+n%)%ant a((%t%n t

t!e )ert%#%-er "r(ut%n a"a%t$.F%+ure 6 H%str$ Fert%#%-er %n(ustr$ %n In(%a

T!e +r2t! ) t!e )ert%#%-er %n(ustr$ be+an %n

55 2%t! "#ant estab#%s!'ent b$ Fert%#%-erCr"rat%n ) In(%a. T!e nstant (e'an( )

)ert%#%-er resu#te( %n Green Re*#ut%n an( #ea( t

s"rea(%n+ ) %n(ustr$ %n %n(ustr$ %n se*era# "arts

) In(%a. T(a$ Ta'%# Na(u Uttar ra(es!

Guarat Jera#a an( unab "r(ue *er !a#) )

t!e tta# "r(ue ) )ert%#%-er re,u%re( %n In(%a.

A"art )r' t!e' An(!ra ra(es! Raast!an

Or%ssa B%!ar Assa' F%+ure 6 Fert%#%-er r(ut Ma!aras!tra Raast!an >est

Ben+a# Ma(!$a ra(es! De#!% Ga an( Jarnata=a are a#s %'"rtant "r(uers

) )ert%#%-ers. T!e ease ) bta%nab%#%t$ ) natura# +as resu#te( %n t!e 2%(e s"rea( )t!e )ert%#%-er %n(ustr$. In(%a "r(ues n%tr+enus near#$ 55 '%##%n tnes

"!s"!ate '%##%n tnes an( "tas! )ert%#%-ers t 5.@ '%##%n tnes. T!e untr$

%'"rts "tass%u' )r' abra(.



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INTRODUCTION OF UNITS

!"#r#t St#te Fertilizer $ %&e'i(#l Li'ite)%s ne ) t!e #ar+est )ert%#%-er

un%t %n As%a. !"#r#t St#te Fertilizer $ %&e'i(#l Li'ite) 2as%nr"rate(un(er (*'+#,- #(t 1.56 n Februar$ 57 as %nt setr un%t (ue t an %n%t%at%*e

ta=en b$ +*ern'ent ) Guarat a)ter )r'at%n ) Guarat state. Ne2#$ )r'e(

state ) Guarat 2as #e)t 2%t! r%t%a# (e)%%t %n )ert%#%-er su""#$ t!us reat%n+ t%'e

+*ern'ent ) Guarat a'e )r2ar( an( t= *ar%us %n%t%at%*es t "r'te

a+r%u#ture %n(ustr$ b$ ensur%n+ t!e ,ua#%t$ ,uant%t$ r%+!t t%'e an( r%+!t "r%e )

t!e bas% %n"uts re,u%re( )r t!e sa'e )ert%#%-er %n(ustr$ be%n+ t!e s=$ )atr )

a+r%u#ture +r2t! an( a#s +t t!e ""rtun%t$ t +r2. In%t%a##$ 2%t! t!e e,u%t$

struture '"r%s%n+ ) 4./ ) State G*ern'ent "art%%"at%n an( 51/ )

ub#% an( F%nan%a# Inst%tut%ns t(a$ t!e G*ern'ents %n*#*e'ent !as 'e

(2n t ?.K.

!"#r#t St#te Fertilizer $ %&e'i(#l Li'ite)%s ta=%n+ %ts "!%#s"!$ ) arean( e;ten(%n+ %t t e*er$ )aet ) %ts e;%stene e'"#$ees su""#%ers ser*%es

s%et$ an( e*en t!e en*%rn'ent. GSFC !as +r2n )r' stren+t! an( "er=s %n t!e

)%e#( ) te!n#+%a# e;e##ene "r(ut%n an( )%nan%a# "er)r'ane +%*%n+ (ue

ns%(erat%n %n t!e )%e#( ) sa)et$ an( en*%rn'ent. GSFC %nenant str%*e )r

"r(ut (%*ers%)%at%n an( *a#ue a((%t%n !as reate an "r(ut '%; ra+%n+ )r'

're t!an 24 0r#,)s ) )ert%#%-er t "etr!e'%a# !e'%a# %n(ustr%a# +ases

"#ast%s )%ber "#$'ers an( t!er "r(uts.

F%+ure @6 un%ts ) GSFC

RODU%TS OF SF%AMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE .


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Agro products:

Fertilizers

UreaA''n%u' Su#"!ate

D%0A''n%u' !s"!ate

AS

NJ

>ater0s#ub#e )ert%#%-ers

M%r M%;

G$"su'

i*Fertilizers

Azotobacter Cu#ture

Azospirillum Cu#ture!s"!ate S#ub%#%-%n+

Bater%a /SB1

Rhizobium Cu#ture

i* F!els

l#,t Tiss!e %!lt!re

Seeds

i*te(& +r*)!(ts

Sar(ar+%bSar(ar E Green

Sar(ar*a'

Sar(artra" & Sar(ar#ures

Sar(arnee'

Industrial Product:

ISO 9001 Certified

An!$(rus A''n%a

Ar+n Gas

Ca"r#ata'

Me#a'%ne

Met!$# Et!$# Jet;%'e

N$#n0

O#eu'

Su#"!ur% A%(

Ot&er +r*)!(t

Aetne C$an!$(r%ne 0 ACH

Anne0An# M%;ture

C$#!e;aneC$#!e;anne

H$(r;$a'%ne Su#"!ate

Met!ar$#% A%( 0 MAA

Met!$# Met!ar$#ate 0 MMA

N%tr% A%(

N$#n0 F%#a'ent Yarn

#$'et!$# Met!ar$#ate /e##ets1

#$'et!$# Met!ar$#ate /S!eet1

At !"#r#t St#te Fertilizer $

%&e'i(#l Li'ite)si# !,it '"an$ "r(ue( DA an( NJ. At t!e s%==a"#ant '"an$ "r(ues n#$ t!ese t2 "r(uts 2!%! 2ere tta##$ base n t!e

%'"rte( ra2 'ater%a# )r t!e "ur"se ) %'"rt SF%estab#%s! %ts 2n ett$ s%ne

t!e start%n+ ) t!e "#ant. At t!e ett$ t!ere 2ere t2 b%+ tan=s )r t!e stra+e ) t!e

ra2 'ater%a# )r' t!at %t su""#%es t t!e "#ant )r t!e "r(ue(. As an r+an%-at%n)r'e( )r su""rt%n+ t!e )ar'ers !"#r#t St#te Fertilizer $ %&e'i(#l

Li'ite)9s e*er$ at re*#*es arun( t!e a*2e( +a# ) ,*t *,l- selli,:;ertilizers< 0!t #ls* *;;eri,: ++i,ess= Trans#at%n+ t!%s be#%e) !as been t!e

nstant stan(ar( t!at %ts e*er$ at 'ust 'easure u" t.

HISTORY AND DEVELOMENT OF COMANYAMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE 1>
http://www.gsfclimited.com/azotobacter_azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/azotobacter_azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/azotobacter_azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/phosphate.asp?mnuid=3&fid=32http://www.gsfclimited.com/phosphate.asp?mnuid=3&fid=32http://www.gsfclimited.com/rhizobium.asp?mnuid=3&fid=32http://www.gsfclimited.com/rhizobium.asp?mnuid=3&fid=32http://www.gsfclimited.com/rhizobium.asp?mnuid=3&fid=32http://www.gsfclimited.com/sardargib.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardar_eco_green.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardarvam.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardartrap_sardarlures.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardarneem.asp?mnuid=3&fid=33http://www.gsfclimited.com/caprolactam.asp?mnuid=3&fid=3http://www.gsfclimited.com/melamine.asp?mnuid=3&fid=3http://www.gsfclimited.com/methyl_ethyl_ketoxime.asp?mnuid=3&fid=3http://www.gsfclimited.com/nylon_6.asp?mnuid=3&fid=3http://www.gsfclimited.com/oleum.asp?mnuid=3&fid=3http://www.gsfclimited.com/sulphuric_acid.asp?mnuid=3&fid=3http://www.gsfclimited.com/acetone_cyanohydrine.asp?mnuid=3&fid=3http://www.gsfclimited.com/anone_anol_mixture.asp?mnuid=3&fid=3http://www.gsfclimited.com/cyclohexane.asp?mnuid=3&fid=3http://www.gsfclimited.com/cyclohexanone.asp?mnuid=3&fid=3http://www.gsfclimited.com/hydroxyamine_sulphate.asp?mnuid=3&fid=3http://www.gsfclimited.com/methacrylic_acid.asp?mnuid=3&fid=3http://www.gsfclimited.com/methyl_methacrylate.asp?mnuid=3&fid=3http://www.gsfclimited.com/nitric_acid.asp?mnuid=3&fid=3http://www.gsfclimited.com/nylon_6_filament_yarn.asp?mnuid=3&fid=3http://www.gsfclimited.com/polymethyl_methacrylate_pellets.asp?mnuid=3&fid=3http://www.gsfclimited.com/azotobacter_azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/azospirillum.asp?mnuid=3&fid=32http://www.gsfclimited.com/phosphate.asp?mnuid=3&fid=32http://www.gsfclimited.com/phosphate.asp?mnuid=3&fid=32http://www.gsfclimited.com/rhizobium.asp?mnuid=3&fid=32http://www.gsfclimited.com/sardargib.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardar_eco_green.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardarvam.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardartrap_sardarlures.asp?mnuid=3&fid=33http://www.gsfclimited.com/sardarneem.asp?mnuid=3&fid=33http://www.gsfclimited.com/caprolactam.asp?mnuid=3&fid=3http://www.gsfclimited.com/melamine.asp?mnuid=3&fid=3http://www.gsfclimited.com/methyl_ethyl_ketoxime.asp?mnuid=3&fid=3http://www.gsfclimited.com/nylon_6.asp?mnuid=3&fid=3http://www.gsfclimited.com/oleum.asp?mnuid=3&fid=3http://www.gsfclimited.com/sulphuric_acid.asp?mnuid=3&fid=3http://www.gsfclimited.com/acetone_cyanohydrine.asp?mnuid=3&fid=3http://www.gsfclimited.com/anone_anol_mixture.asp?mnuid=3&fid=3http://www.gsfclimited.com/cyclohexane.asp?mnuid=3&fid=3http://www.gsfclimited.com/cyclohexanone.asp?mnuid=3&fid=3http://www.gsfclimited.com/hydroxyamine_sulphate.asp?mnuid=3&fid=3http://www.gsfclimited.com/methacrylic_acid.asp?mnuid=3&fid=3http://www.gsfclimited.com/methyl_methacrylate.asp?mnuid=3&fid=3http://www.gsfclimited.com/nitric_acid.asp?mnuid=3&fid=3http://www.gsfclimited.com/nylon_6_filament_yarn.asp?mnuid=3&fid=3http://www.gsfclimited.com/polymethyl_methacrylate_pellets.asp?mnuid=3&fid=3


11/128

!"#r#t St#te Fertilizer $ %&e'i(#l Li'ite) 2as %nr"rate( un(er(*'+#,- #(t 1.56 n Februar$ 57 as %nt setr un%t. T!e '"an$ !as a State

) t!e )ert%#%-er Fr'u#at%n Un%ts )r Manu)atur%n+ ) )ert%#%-ers %n(ustr%a#

"r(uts F%ber #$'ers "#ast% B%0te! !e'%a# an( t!er "r(uts.

1.67 T&e e,esis

Trans#at%n+ GSFC4s "!%#s"!$ %s %ts *ast net2r= ) "#ants t!at 'a=e %ts "ss%b#e.

T!%s %n)rastruture t= %ts )%rst ste" %n 5@ 2%t! t!e sett%n+ u" ) "#ants 2%t! an

%n%t%a# %n*est'ent ) Rs. 8 Crres. T!ese s%; n%tr+enus an( "!s"!at% )ert%#%-er

"#ants starte( "r(ut%n ) A''n%a Urea A''n%a Su#"!ate /AS1

D%a''n%u' !s"!ate /DA1 Su#"!ur% A%( an( !s"!r% A%(.

1.6. First E?+#,si*,T!e e;"ans%n ) A''n%a an( Urea "r(ut%n be+an 2%t! !ase II %n 5 an(

an %n*est'ent ) Rs. 7? Crres 2as 'a(e t 'eet t!e %nreas%n+ (e'an( )r

N%tr+enus )ert%#%-ers.

1.74 se III

!ase III be+an %n 5@ 2!en (%*ers%)%at%n ) "r(uts urre(.

#ants t 'anu)ature Ca"r#ata' Me#a'%ne N$#n0 O#eu'0 SO7an( OO0

S$nt!es%s Gas un%t an( ur+e Gas Re*er$ Un%t 2ere set u". >%t! !ase III

GSFC bea'e In(%a4s )%rst & n#$ Me#a'%ne "r(uer. T!%s "r*%(e( t!e bst )r

)urt!er (%*ers%)%at%n t N$#ns : F%bers : Me#a'%ne : MEJ0O;%'e an( %n(ustr%a#+ases #%=e Ar+n Gas & O; S$nt!es%s Gas.

1.8. F!rt&er e?+#,si*, #,) )i@ersi;i(#ti*,

T!ree C0+enerat%n un%ts us%n+ LSHS an( Natura# Gas 2ere set u". A#s )urt!er

e;"ans%n ) A''n%a an( Ca"r#ata' "r(ut%n 2as %n%t%ate(. D%*ers%)%at%n

%nt F%bers N$#ns an( Ar$#% 2as '"#ete( an( a DA "#ant 2as a#s set u".

T!%s e;tens%*e (%*ers%)%at%n an( e;"ans%n (r%*e !as been )ue##e( b$ GSFC4s

'"e##%n+ nee( t ensure )u## ut%#%-at%n ) a*a%#ab#e resures 2!%#e a#s

'a%nta%n%n+ %ts "r)%tab%#%t$ an( #ea(ers!%" status.



12/128

ISSION

To provide quality inputs and services to

agriculture and industry at competitive price and

tere!y improving quality of life of te people"

To acieve e#cellence troug creativity$

innovation and services to te society"%

BISION &To emerge as a 'orld(class$ multi(product$ eco

friendly glo!al company troug tecnology

development innovation and customer satisfaction

and tere!y to contri!ute to te 'arfare of society"%

BALUE

Strong Commitment to'ards clean

environment and social services"

)ard 'or*$ +iscipline$ Integrity$ )onesty$

+edication$ ,utual respect and Transparency"

Strong commitment to quality of products and

customer services" Promotion of creativity and professionalism

troug )-+"

F%+ure 6 M%ss%n V%s%n an( *a#ue



13/128

NAME AND ADDREST OF COMANY

NAE UCARAT STATE FERTILIZERS $%HEI%ALS LTD=

ESTD= FEBRUARY 5 57

ADDRESS Guarat State )ert%#%-ers & C!e'%a#s #t(.

S%==a Un%t . O. Mt% J!a*a(%

a'na+ar ?5 58

Guarat.

TELEHONE 7 7?588

7 7?587

7 7?7788 t 7 7?7?88.

FA 6 7 7?8?.

ESITE >>>. +s)#%'%te( .C'

EAIL 6 su+s)#t(.'



14/128

REGISTERED OFFICE

F%+ure 6 Re+%stere( O))%e

REISTERED OFFI%E

UCARAT STATE FERTILIZERS AND %HEI%ALS LTD=

.O. Fert%#%-erna+ar 0?5 @8

D%st. Va((ara

Guarat

In(%a.

HONE 507077785

50707775

50707775

5070777@5.

FA 5070778

507077855.



15/128

FORM OF ORGANIZATION

T!ere are (%))erent )r's ) Or+an%-at%n. T!e Fr' ) Or+an%-at%n

C!art %s as )##2s.

%HART 1 FOR OF ORANIZATION

T!ere are (%))erent )r's ) r+an%-at%n 2!%! an be #%ste( as )##2s6

/51 S#e "r"r%etrs!%" )%r'

/71 artners!%" )%r'

/?1 %nt St= C'"an$

/1 C0"erat%*e S%et$

s= UCARAT STATE FERTILIZERS $ %HEI%ALS LTD=C'"an$ %s C*i, Be,t!reun%t.

4./ ) t!e state +*ern'ent "art%%"at%n an(

51/) t!e "ub#% an( )%nan%a# %nst%tut%ns.



16/128

SIZE OF THE ORGANISZATION

T!ere are (%))erent t$"es ) s%-e r+an%-at%n. >!%! an #ass%)%e( are as un(er.

%HART 2 SIZE OF ORANIZATION

Ar(%n+ t t!e s%-e an %n(ustr$ an be #ass%)%e( %nt 2a$s6

/51 T%n$ %n(ustr$

/71 S'a##0sa#e %n(ustr$

/?1 Me(%u' sa#e %n(ustr$

/1 Lar+e sa#e %n(ustr$.

Ar(%n+ t t!e ab*e #ass%)%at%n ) %n(ustr%es In*est'ent %n t!e UCARATSTAE FERTILIZERS AND %HEI%ALS %s 're t!an 588 rre s T!e

UCARAT STATE FERTILIZERS AND %HEI%ALS LTD= %s a l#r:e

s(#le i,)!str-=



17/128

ROMOTER

OARD OF DIRE%TORS

SHRI A. J. OTI Cairman

SHRI D. C. ANARIA

ROF. VASANT . GANDHI

SHRI AAY N. SHAH

SHRI VIAI JAOOR

SHRI . N. ROY CHO>DHURY

SHRI M. M. SRIVASTAVA

SHRI D. . ANDIAN

SHRI H. V. ATEL ,anaging +irector

EE%UTIBE DIRE%TOR

SHRI H. . ANDYA

ENERAL ANAER FINAN%E

SHRI B. M. BHORANIA

%OANY SE%RETARY $ DY= ENERAL ANAER

LEAL $ INDUSTRIAL RELATIONS

CS V. V. VACHHRAANI

STATUTORY AUDITORS

M:s. S. C. Ba"na & Ass%ates Va((ara /)r 7880581

M:s. ra=as! C!an(ra a%n & C. Va((ara /)r 78580551

RAN%H AUDITORS

/#$'ers & F%bre Un%ts1

M:s. J!e(=ar S!a! & Sn% Va((ara

%OST AUDITORS

M:s. D%2an% & Ass%ates Va((ara



18/128

ANAGING GROU

T!e tta# nu'ber ) ,ua#%)%e( sta)) %n UCARAT STATE FERTILIZERSAND %HEI%ALS LTD=Are as )##2s.

AMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE

Sr=

N*=De+#rt'e,t O;;i(er St#;;

r#,)

T*t#l

1 U,it %&ie; O;;i(e 1 1

2 DA 11 33 44

3 #::i,: 2 12 14

4 Utilit- Ser@i(es 1> 31 41

5 e(,i(#l 3 32 35

6 Ele(tri(#l 3 17 2>

7 I,str!'e,t 3 1> 13

8 %i@il 4 2 6

. G!#lit- %*,tr*l 3 . 12

1> L*:isti(s 2 8 1>

11 #teri#ls 5 1> 15

12 S#;et- $ Fire 4 13 17

13 Fi,#,(e $ A((*!,t 3 11 14

14 ers*,#l $ A)',= 3 32 3515 S-ste' $ A++li(#ti*, 1 1 2

16 e)i(#l 1 7 8

17 Se(!rit- 3 2 5

*ste) Tr,= At HODel&i 3 2 5

T*t#l 64 252 316

18


19/128

T#0le 1 Mana+%n+ Gru" Sure6 +enera# re"rt ) +s)

ANJERS

Ban= ) Br(a In(%an Ban=

State Ban= ) In(%a In(%an O*erseas Ban=

Ban= ) In(%a ICICI Ban= #t(.

V%a$a Ban= Dena Ban=

Yes Ban= #t(. A;%s Ban= #t(.

AMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE 1.


20/128

F%+ure 556 Ban=er

A>ARDS OF SF%F%+ure 576 A2ar(s

Ye#r N#'e *; A#r) A#r) Iss!e) - F*r

788@ GSFC ba+s Nat%na# A2ar( )r

E;e##ene %n Cst Mana+e'ent

)r 788

b$ t!e Hnb#e M%n%ster ) Cr"rate

A))a%rs

AMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE 2>


21/128

788

Nat%na# A2ar( )r ne ) t!e

best e'"#$ers )r (%sab#e(

"ersns

b$ M%n%str$ ) S%a# ust%e

an( E'"2er'ent Ne2 De#!%

788 FAI *%(e )%#' '"et%t%n

A2ar( )r %nrease( %n Fert%#%-er

use e))%%en$ t!ru+! '%r

%rr%+at%n s$ste' t GGRC /a

'"an$ %nt#$ "r'te( b$

GSFC GAIC & GNFC1

b$ Fert%#%-er Ass%at%n ) In(%a0Ne2

De#!%.

788 A2ar( )r r(ut%n r't%n

& Mar=et%n+ ) B%0)ert%#%-ers


De#!%.

788 Best r(ut%n er)r'ane

A2ar( )r C'"#e; /7O1

Fert%#%-er #ant


De#!%.

788 IC>AI Nat%na# A2ar( )rE;e##ene %n Cst Mana+e'ent0

788

b$ Inst%tute ) Cst & >r=sAuntants ) In(%a.

788 I'"rtant %n O*era##

er)r'ane0788


De#!%.

7887 ISO 8857888 %n 7887 Fr Manu)ature an( Mar=et%n+ )

Ca"r#ata' /F#a=es & Cr$sta#s1

Me#a'%ne N$#n0 Su#"!ur% A%(

O#eu' A''n%a Ar+n Carbn D%0

;%(e Urea MEJ0O;%'e an( t!er

ass%ate( ut%#%t%es an( ))s%tes

5 Nat%na# Sa)et$ A2ar( 5 Br%t%s! Sa)et$ Cun%# a2ar(e( t!%s )r

'a%nta%n%n+ a +( rer( 2!%! 2as

s%+n%)%ant#$ better t!an t!e nat%na#

a*era+e.

5@0

NMN A2ar( 5@0 Best r(ut an( r(ut%*%t$ G#(

A2ar( )r' a2a!ar#a# Ne!ru

Me'r%a# Nat%na# A2ar(

50

@

FAI A2ar( Best "er)r'ane %n B%)ert%#%-er

50

@

NC A2ar( 50@ Best "er)r'ane %n Fert%#%-er

In(ustr%es

50

@

FAI A2ar( 50@ Best !s"!at% Fert%#%-er

50

@

FAI Runners u" A2ar( 50@ Fr r(ut%n an( "er)r'ane )r

N%tr+enus +ru" ) "#ants

/A''n%a Urea #ants1.



22/128

50

NC A2ar( 50 Best er)r'ane %n

B%)ert%#%-er "r(ut%n an( Nat%na#

At%*%t%es

5?0

NC A2ar( 5?0 Best er)r'ane %n B%)ert%#%-er

"r(ut%n an( Nat%na# At%*%t%es

570

?

NM A2ar( 570? En*%rn'ent Cntr# A2ar( )r'

a2a!ar#a# Ne!ru Me'r%a# H$(eraba(

570

?

NC A2ar( 570? Best %n B%)ert%#%-er r(ut%n an(

Nat%na# At%*%t%es

TALE 2 A#r)s *; SF% Sure6 222.+s)#%'%te(.':a2ar(.as"

Mre*er se*era# tr"!%es an( s!%e#(s !a*e a#s been a2ar(e( e*er$ $ear at state

an( re#ate( 0 #e*e# '"et%t%n s!2s n Hrt%u#ture Ve+etab#es Fru%ts an(

F#2ers at (%))erent "#aes.

GSFC !as a#s ree%*e( 8 State 57 Nat%na# an( 5 Internat%na# Sa)et$ A2ar(s.

ACHIVEMENT

S%ne %ts %ne"t%n GSFC !as nstant#$ str%*en t re0(e)%ne %ts r#e %n a ($na'%

en*%rn'ent. In t!e "ress earn%n+ a ''en(ab#e re"utat%n as an r+an%-at%n

t!at nt n#$ "r*%(es ust "r(uts but a#s t!e =n2#e(+e t use t!e' 2%se#$.F%rst %nt setr In(ustr%a# C'"#e; %n In(%a 0E,u%t$ Ca"%ta# ) State G*ern'ent

K an( "ub#% 5K.

F%rst t eret t!e )ert%#%-er "#ants 2%t!%n t!e s!rtest "ret '"#et%n "er%(

0C'"#ete( 2%t!%n a "er%( ) t2 $ears ) t!e (a$

) %ts %ne"t%n.

F%rst Fert%#%-er un%t t be ass%ste( b$ IDBI4s

De*e#"'ent Ass%stane Fun( 0As GSFC 2as a

%n(ustr%a# "ret t seure (%ret an( at%*e

"art%%"at%n ) )ar'ers %n t!e s!are Ca"%ta# t!ru+!

e,u%t$ subsr%"t%n ) *er Rs 5 rre 0 GSFC

#aun!e( a 'ass%*e (r t (r (r%*e an( ##ete(

Rs. 5 Crre.Fi:!re 13 A(&ie@e'e,t

F%rst t a("t t!e Stea' Na"!t!a Re)r'%n+ "ress )r 'anu)ature ) A''n%a.

It %s t!e b%++est te!n%a# ntr%but%n.

F%rst t 'anu)ature DA '"#e; )ert%#%-er %n In(%a.



23/128

F%rst t (e*e#" an( use t!e !s"!0G$"su' ress )r

'anu)ature ) A''n%u' Su#"!ate.

F%rst t (e*e#" %n(%+enus ata#$st )r 'anu)ature ) C$#!e;ane. It %s an

%nter'e(%ate )r 'anu)ature ) a"r#ata'.

F%rst t set u" t!e a"r#ata' #ant %n In(%a 0 %n 5@ (e%(e( t (%*ers%)$ ta"r#ata' "r(ut%n 2!%! %s a ra2 'ater%a# )r N$#n Yarn an( T$re Cr(.

F%rst t ut%#%se %n(%+enus R= !s"!ate )r 'anu)ature !s"!r% A%(.

F%rst t set u" e))#uent treat'ent )a%#%t%es )r re'*%n+ !s"!ate an( F#ur%(e

)r' #%,u%( e))#uent.

F%rst t use %n(%+enus r%'ar$ Stea' Na"!t!a Re)r'er Tubes an( %n(%+enus

r%'ar$ Stea' Na"!t!a re)r'%n+ Cata#$st %n t!e A''n%a "#ants.

F%rst t Re*er Ar+n )r' ur+e Gas In 55 C'"an$ entere( 'ar=et )

%n(ustr%a# +ases b$ 'a=%n+ Ar+n Gas use( )r >e#(%n+ %n En++. & Fabr%at%n

%n(ustr%es. F%rst t estab#%s! t!e Me#a'%ne #ant.

F%rst #ar+est N$#n 0 #ant )r En+. #ast%s Base( n =n2 ) M:s In*enta )

S2%t-er#an( 0 Bu%#( at a st ) Rs. 5 Crre t!e "r(ut !as a *ar%et$ )

a""#%at%n %n nu'ber ) %n(ustr%es.

ORAGANIZATION STRUCTURE

Or+an%-at%n struture %s a bas% )ra'e2r= ) t!e '"an$ 'ana+e'ent. It %s t!e"attern %n 2!%! *ar%us "arts ) '"nents are %nterre( nnets. In UCARAT

STATE FERTILIZER $ %HEI%AL LTD= t!ere %s a #%ne an( sta)) )Or+an%-at%n %n 2!%! res"ns%b%#%t%es )#2 u"2ar( an( aut!r%t%es )#2 (2n2ar(

an( u"2ar(s.

T!e Or+an%-at%n !art ) UCARAT STATE FERTILIZER $ %HEI%AL

LTD=%s as )##26


Chairman

Managing Director

Executive Director

General Manager (Dept. wise)


24/128

St#;; r#)e %#r)erA B C D E & III IV V Res"et%*e#$

%HART 3 Or:#,iz#ti*, Str!(t!re Sure6 +enera# re"rt ) +s)

LOCATION OF THE UNIT

One ) t!e ear#$ (e%s%ns t!at an entre"reneur !as t 'a=e %s t!e !%e )#at%n ) t!e bus%ness. T!e "ress ) #at%n+ an$ )%r' %n a "art%u#ar %n(ustr$ %s

a##e( %n(ustr%a# #at%n. T!e entre"reneur !as t #ate t!e )%r' at su! a "#ae

2!ere t!e st ) "r(ut%n an( (%str%but%n %s #2er. T!e a%' ) an$ bus%ness %s

t!e 'a;%'%-at%n ) "r)%t an( '%n%'%-at%n ) st ) "r(ut%n. T!us an

entre"reneur 'ust t!%n= are)u##$ 2!%#e (e%(%n+ t!e #at%n ) an$ %n(ustr$.

Lat%n 'eans Pse#et%n ) "#ae )r estab#%s!'ent ) %n(ustr$ 2!ere t!e st )

"r(ut%n %s t!e #2est at t!e t%'e ) estab#%s!'ent.Q

!"#r#t St#te Fertilizer $ %&e'i(#l Li'ite) Si# U,it#ate( at Mt%=!a*a(% %n a'na+ar. T!ere are se*era# )atrs 2!%! are ta=en %nt ns%(erat%n

2!%#e se#et%n+ #at%n ) an %n(ustr$.

ABAILAILITY OF RA ATERIAL

Ra2 'ater%a# %s t!e bas% nee( ) an$ '"an$ t

'anu)ature (%))erent "r(uts. An$ %n(ustr$ s!u#( be

#ate( 2!ere t!e ra2 'ater%a# %s eas%#$ a*a%#ab#e.AMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE 24

Deputy General Manager

Senior Manager

Manager

Senior Officer

Officer

ssistance Officer


25/128

A*a%#ab%#%t$ ) ra2 'ater%a# at "r"er t%'e at reasnab#e rate

%n r%+!t ,ua#%t$ %n ,uant%t$ et (%ret#$ a))ets t!e "r%e ) t!e )%na# "r(ut. Here

at !"#r#t St#te Fertilizer $ %&e'i(#l Li'ite)Ra2 Mater%a# ) A''n%a!s"!r% A%( /.A.1 Su#"!ur% A%( #2 F%+ure 56 Ra2 'ater%a#Su#"!ur Hea*$

St= %s eas%#$ a*a%#ab#e )r' (%))erent state ) In(%a t!ru+! tru= an( s'e ra2'ater%a# %'"rt )r' )re%+n untr$. It an be eas%#$ trans"rt tru+! t!e sea2a$.

ABAILAILITY OF LAOUR

Labur "#a$s an %'"rtant r#e %n t!e 'anu)atur%n+ "ress ) t!e '"an$.

Man"2er %n"ut %.e. #abur u#( be "ut at sen( nu'ber a)ter ra2 'ater%a#.

C!ea"er an( e))%%ent #abur a*a%#ab%#%t$ enr%! t!e )%r' an( t!us %t %s *er$ ru%a#

%n nature.!"#r#t St#te Fertilizer $ %&e'i(#l Li'ite) %s #ate( atMt%=!a*a(% %n a'na+ar 2!ere eas%#$ a*a%#ab#e #abur )r' nearness t *%##a+e

an( %t$ ) a'na+ar an( t!ru+! *ar%us ntratr at reasnab#e rate.

INFRASTRU%TURE FA%ILITIES

In)rastruture )a%#%t%es are t!e bas% neess%t$ )r

ea! an( e*er$ %n(ustr$ t br%n+ ra2 'ater%a#s

"ress t!e 'ater%a# an( "r(ue )%n%s!e( +(san( t su""#$ )%n%s! +(s t t!e bu$ers.

art%u#ar#$ 'anu)atur%n+ %n(ustr%es 'ust be

#ate( 2!ere (%))erent %n)rastruture )a%#%t%es are

eas%#$ a*a%#ab#e #%=e trans"rtat%n "2er 2ater

et. )r t!e s't! an( un%nterru"te( "r(ut%n.

a'na+ar %s !a*%n+ a## t!e '(es ) trans"rtat%n F%+ure 56 In)rastruture

#%=e Sea A%r Ra%#2a$ an( Ra(. T!us!"#r#t St#te Fertilizer $ %&e'i(#l

Li'ite)%s )a%#%tate( 2%t! +( %n)rastruture )a%#%t$.

ARET

Mar=et Is *er$ %'"rtant n2 a (a$s t sur*%*e %n t!%s tu+! '"et%t%n. T!e

'a%n nentrat%n ) e*er$ "r(ut %s t +et "tent%a# 'ar=et an( "r;%'%t$ t t!e

'ar=et %s ne ) t!e 'st ns%(erab#e *ar%ab#es.

TRANSORTATION



26/128

T!ere are *ar%us t$"es )

trans"rtat%n '(es a*a%#ab#e %n ur untr$

#%=e s!%""%n+ trans"rt ra( trans"rt ra%#2a$

trans"rt an( a#s t!e a%r trans"rt.

Or+an%-at%ns an se#ets an$ ) t!e ab*e

trans"rtat%n '(es t '*e t!e%r "r(uts

)r' t!e )atr$ t t!e stres (e"art'ent an(

t!en t t!e en( users. !"#r#t St#te

Fertilizer $ %&e'i(#l Li'ite) uses t!era( ra%# an( sea2a$. T!e ra( trans"rt uses F%+ure 56 Trans"rtat%n )r

br%n+s ra2 'ater%a# an( (e#%*er$ ) "r(ut %n ('est% an( nat%n 'ar=et. T!e ra%#

2a$ uses )r (e#%*er$ ) t!e "r(ut %n ('est% an( nat%na# 'ar=et. T!e sea2a$

uses )r I'"rt ra2 Mater%a#.

ABAILAILITY OF OER

In an at'%-at%n %n(ustr$ a*a%#ab%#%t$ ) "2er %s

*er$ %'"rtant )r %ts "r(ut%n )unt%ns. E*en a

s%n+#e '%nute st""a+e ) "r(ut%n %n su!%n(ustr%es 2%## be resu#te( %n t!e #ss ) t!usan(s )

ru"ees. S t!e a*a%#ab%#%t$ ) "2er %s *er$ %'"rtant

)r nt%nuus "r(ut%n ) t!e "r(uts. SF%

Si# U,it at Mt%=!a*a(% %s +ett%n+ enu+! "2er

t!ru+! nearness "2er stat%n t nt%nue %ts

"r(ut%n "ress. F%+ure 5@6 2er

S #=%n+ t a## t!ese )atrs ) t!e !"#r#t St#te Fertilizer $ %&e'i(#l

Li'ite)!as estab#%s!e( t!e "#ant %n an %n(ustr%a# estate.

T!e )##2%n+ %s t!e #at%n a((ress ) !"#r#t St#te Fertilizer $ %&e'i(#l

Li'ite)=



27/128

!"#r#t St#te Fertilizer $ %&e'i(#l Li'ite)=

S%==a Un%t

. O. Mt% J!a*a(%

a'na+ar ?5 58Guarat.

LOCATION OF THE COMANY


GSFC

(Sikka Unit)

PLANT

560 acres

GSFC

TOWNSHIP

RELIANCE

INDUSTRY

27 K.M.

Way to Jamnagar

JAMNAGA

!WAKA

"#G"WA$

Way to

%amk&am'&aiya

27 K.M.

MotiK&aa*i MotiK&aa*i


28/128

F%+ure 56 Lat%n ) C'"an$ Sure6 222.+s)#%'%te(.':'a")s%te

TIME JEEING SYSTEM

&Time 'aits for none% #,)&,an as no control over time%" T!us t%'e =ee"%n+

s$ste' %s *er$ %'"rtant )r ea! an( e*er$ r+an%-at%n.T%'e =ee"%n+ 'eans t=ee" a rer( ) t!e "resene ) e'"#$ee at 2r=. T%'e =ee"%n+ s$ste's 'a%n

(ut$ %s t rer( t!e "resene ) ea! e'"#$ee. In UCARAT STATE

FERTILIZER $ %HEI%AL LTD!as se"arate t%'e =ee"%n+ s$ste'.

In SF% t%'e =ee"%n+ s$ste' %s *er$ s$ste'at% as t!e "#ant 2r=s 7 !urs.

SF% !as t!ree s!%)ts )r %ts "#ant (e"art'ent an( ne )r a +enera# s!%)t.

Genera##$ ne s!%)t )r "#ant %s a e%+!t !urs. T!ere are e#etr% s$ste's t nte t!e

t%'e 2r=ers.

T!e t%'%n+s are as )##2s6

FOR LANT

SHIFT TIME

A 7@ A.M. t ? .M.

B ? .M. t 55 .M.

C 55 .M. t @ A.M.


RELIANCE

TOWN SHIP


29/128

FOR GENERAL SHIFT ADMINISTRATION

DEARTMENT6 ?8 A.M. t 6 88 .M.

T#0le 3 Ti'e ee+i,: S-ste'

T!ere %s '"uter%-e( t%'e=ee"%n+ s$ste' %n SF%ea! e'"#$ee !as +%*en a

ar( n 2!%! E'"#$ee Nu'ber /t!%s nu'ber %s t!e (e"art'enta# (e1 Na'e

De"art'ent Na'e are 'ent%ne(. A HOD :E'"#$ee : >r=er 2!en 'es t t!e

un%t t!e$ %nsert t!e ar( %n t t!e e#etrn% "un!%n+ 'a!%ne be)re enter %nt t!e

(e"art'ent nerne(. T!e 'a!%ne "un!es t!e ar( an( 2!en t!%s %s (ne t!e

E'"#$ee nu'ber (%s"#a$e( n t!e 'a!%ne %s states t!at t!e 2r=er %s "resent )r

t!at "art%u#ar (a$.

F%+ure 56

>!en an$ e'"#$ee 'es #ate %n t!e r+an%-at%n !e !as t s%+n t!e %n a #ate

e'"#$ee re+%strat%n 'ent%ne( at t!e 'a%n +ate %tse#). T!e$ !a*e t 'a%nta%n

!2 'an$ '%nutes #ate. I) an$ e'"#$ee %s #ate b$ ne !ur t!en !e:s!e 2%## nt

+et "er'%ss%n )r t!e 2r= su! (a$. I) '"an$s *e!%#e 2%## #ate t!en n 'e'

%ssue( t e'"#$ees.

/Ment%ne( Me' Is Issue( Fr Late C'%n+ E'"#$ees1



30/128

F%+u786 Ment%n Me'

INTEGRATED MANAGEMENT SYSTEM /EHSMS1 OF GSFC

! = QUALITY.E = ENVIRONMENTAL.

" # HEALTH AND, S # SAFETY. MANAGEMENT SYSTEM.

GUALITY OLI%Y OF SF%

%''%t ) e;e##ene an( nt%nua# %'"r*e'ent %n GUALITY ) "r(uts

ser*%es an( s$ste's t ensure6

Cust'er sat%s)at%n. Cnser*at%n ) Ener+$ an( Natura# Resures. C'"#%ene 2%t! Statutr$ an( t!er Re+u#at%n 2%t! res"et t "r(uts.

ENBIRONENT



31/128

GSFC #=s u"n t!e en*%rn'ent as a #e+a$ )r t!e

)uture +enerat%ns. T!e 2r#( 2e reate t(a$ %s t!e 2r#( ur !%#(ren 2%##

#%*e %n t'rr2.

En*%rn'ent ar %s ) "r%'e %'"rtane %n an$ "erat%na# "#%%es %n GSFC.GSFC !as "r'te( JM #n+ #se( e))u#ent (%s"sa# !anne#. GSFC %s "utt%n+ a## t!e e))rts t2ar(s -er "##ut%n an( !as %n*este(substant%a# a'unt )r ntr##%n+ an( '%n%'%sn+ #%,u%( e))u#ents a%r "##ut%n

an( 'n%tr%n+ & 'ana+%n+ s#%( 2aste.

GSFC !as (e*e#"e( a +reen be#t t!at s"rea(s *er ?K ) %ts tta# #an( area. C'"an$ !as (e*e#"e( a beaut%)u# #tus "n( 2%t! +ar(en %ns%(e t!e batter$

#%'%t area 2%t! (u=s an( natura# #an(sa"%n+.

C'"an$ %s n*ert%n+ a## =%n( ) b%0'ass an( anteen : t2ns!%" 2aste %nten*%rn'ent %nt en*%rn'ent )r%en(#$ "r(ut0B%0*er'% '"st a ste"

t2ar(s #ean an( beaut%)u# N%r'a# GSFC. Nat%na# B%r( 0 ea= are seen ra'%n+ %n Ca"r#atu' #ants. T!%s s"ea=sabut GSFCs nern )r en*%rn'ent.

SAFETY AND HEALTH

GSFC nt%nuus t +%*e "r%r%t$ t t!e )%e#( ) sa)et$ !ea#t! an( en*%rn'ent

GSFC +t 'an$ a2ar(s %n t!e )%e#( ) sa)et$. GSFC 'a=es ns%us e))rts t

'%n%'%-e +enerat%n ) 2aste an( tr%es t re$#e %t t t!e 'a;%'u' e;tent )r

t!e "rtet%n ) en*%rn'ent. A )a%#%t$ )r rus!%n+ su#)ur 'u= +enerate(

(ur%n+ 'e#t%n+ an( )%#trat%n "erat%n %n su#)ur% a%( 'anu)ature( !as been

%nsta##e(. T!e rus!e( su#)ur 'u= 2%## be re$#e as )%##er 'ater%a# (ur%n+ t!e

"ress ) 'anu)ature ) DA )ert%#%-er.

E))rts t %nrease sa)et$ a2areness a'n+ e'"#$ee ntratr ne%+!br%n+

*%##a+e an( e*en s!# !%#(ren !a*e been nt%nue( (ur%n+ t!e $ear.

ENVIRONMENT QUALITY SEFTY



32/128

F%+ure 756 ert%)%ates Sure6 222.+s)#%'%te(.':,e!s's



33/128

INTRODUCTION OF RODUCTION DEARTMENT

r(ut%n an( "erat%ns 'ana+e'ent %s t!e "ress 2!%! 'b%nes an(

trans)r's *ar%us resures use( %n t!e "r(ut%n an( "erat%ns sub s$ste' )

t!e r+an%-at%n %nt *a#ue a((e( "r(ut an( ser*%es %n a ntr##e( 'anner as

"er t!e "#%%es ) t!e r+an%-at%n. T!ere)re %t %s t!at "art ) an r+an%-at%n

2!%! %s nerne( 2%t! t!e trans)r'at%n ) a ran+e ) %n"uts %n t t!e re,u%re(

/"r(uts an( ser*%es1 !a*%n+ t!e re,u%s%te ,ua#%t$ #e*e#.

."S" /uffa (e)%nes "r(ut%n 'ana+e'ent as Jr*)!(ti*, '#,#:e'e,t deals

'it decision ma*ing related to production processes so tat te resulting goods

or services are produced according to specifications$ in te amount and !y te

scedule demanded and out of minimum cost"K

!"#r#t St#te Fertilizers $ %&e'i(#ls Li'ite)/GSFC1. T!e Gru"4s "r%n%"a#

at%*%t%es are t 'anu)ature an( (%str%bute )ert%#%-ers bt! n%tr+enus an(

"!s"!ate an( %n(ustr%a# "r(uts su! as Ca"r#ata' an( n$#n. T!e Gru"

"erates %n t2 bus%ness se+'ents6

A= FERTILIZER RODU%TS

= INDUSTRIAL RODU%TSAMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE 33


34/128

T!e Fert%#%-er r(uts se+'ent %n#u(es urea a''n%u' su#"!ate D%a''n%u'

!s"!ate an( a''n%u' "!s"!ate su#"!ate an( NJ tra(e( )ert%#%-er "r(uts.

T!e In(ustr%a# r(uts se+'ent '"r%ses ) Ca"r#ata' n$#n0 n$#n

)%#a'ent $arn an( n$#n !%"s 'e#a'%ne "#$'er "r(uts an( tra(e( %n(ustr%a#

"r(uts. SF% Si# U,it%s "r(u%n+ DA nt%nuus#$ %n t!ree s!%)ts. T!e

"ress ) "r(ut%n %s !an(#e( b$ t!e en+%neers an( t!ere %s a se"arate ntr#

r' )r' 2!ere t!e$ ntr# t!e "r(ut%n un%t. In t!%s ntr# r' t!ere are

)u##$ aut'at% '"uter%-e( 'a!%ner%es 2%t! 2!%! t!e en+%neers !a*e ntr#

*er t!e "ress.

I, =S=F=%= t&ere #re ;*ll*i,: )e+#rt'e,ts ;*r +r*)!(ti*, *; ;ertilizer

/51 Ut%#%t$ De"art'ent.

/71 DA De"art'ent.

/?1 Ba++%n+ De"art'ent. /1 Stra+e De"art'ent.

/1 D%s"at! De"art'ent.

ORGANISATION STRUCTURE OF RODUCTION

T!e r+an%-at%n strutures ) "r(ut%n (e"art'ent ) Guarat State Fert%#%-ers &

C!e'%a#s Lt(. are as )##2s.



35/128

Sure6 "r(ut%n re"rt ) +s) s%==a un%t

%HART 4 Or:#,iz#ti*, Str!(t!re *; r*)!(ti*, De+#rt'e,t

MANUFACTURING ROCESS



36/128

UTILITIES

F!el *il

T!ere are t2 n. ) stra+e tan= ea! !a*%n+ a"a%t$ t stre @7 M? )

L.S.H.S. /Furnae O%#1 2%t! un#a(%n+ an( #a(%n+ )a%#%t$.

l#,t Air I,str!'e,t Air

T!re are )ur n. ) t2 sta+e nn0#ubr%ate( (ub#e at%n+ *ert%a# 2ater #%n+

re%"rat%n+ t$"e a%r '"ressrs ea! !a*%n+ a"a%t$ ) 88 M?:!ur at @=+:+'

+au+e "ressure.

Ste#' e,er#ti,: l#,t

T!ere are t2 n. ) t!ree "asses !r%-nta# re*erse s'=e tube t$"e b%#ers ea!

!a*%n+ a"a%t$ t "r(ue( su"ert%eate( stea' at a "ressure ) 57 =+:+'7+. )r

b%#er )ee( 2ater treat'ent t!ere are at%n e;!an+er an( s)tner 2%t! )ee(

stra+e tan=.

*er

Guarat State Fert%#%-ers & C!e'%a#s Lt(. S%==a Un%t +es "2er t!ru+! =*#%ne )r' G.E.B. S%==a. Ma;%'u' "2er re,ure'ent %s ?880888=*.

#ter

>ater %s su""#e( )r' anna Sas% an( +*a( Da' a#s )r' s%te bre02a##s an(

stra+e t t2 'a%n "n( at 't%=!a*a(% ea! !a*%n+ a"%%t$ ) 58888 +a##ns.

DA LANT

RA ATERIAL



37/128

T "r(ue( DA /D%e0A''n%a !s"!ate1 )ert%#%-er ra2 'ater%a# are as Un(er.

1 Li!i) A''*,i#

An!$(rus A''n%a 'es )r' stra+e tan= at arun( 0?? te'"erature %n

UF /#$uret!ane Res%n F%ber1 "%"e#%ne 2!%! %s .8 8.2t an( nta%n 8.

'%sture /'a;%'u'1 a#s nta%n %# u" t 8 "' /'a;%'u'1 2%t! batter$ #%'%t

"ressure t 55 =+:'7+'. Here t "r(ue ?8 MTH DA ,uant%t$ )

a''n%a re,u%re( %s .@8 't"! %n #%,u%( "!ase.

71 &*s+&*ri( A(i)

!s"!r% A%( use( %n "ress %s a((e( t 2et set%n t (%))erent srubber. T!e

nentrat%n ) .A. %s 8 t K an( nta%ns a#s s'e t!er reatant. Fr' t!estra+e tan= .A. %s stra+e %n t!e tan= 2!%! %s 'e!an%a##$ a+%tate( !a*%n+

a"a%t$ ) @ M? an( =n2n as .A. Da$ tan=. T!e a%( %s (%s!ar+e )r' t!%s

tan= 2%t! t!e use ) entr%)u+a# "u'". S"e%)% +ra*%t$ ) .A. >!%! 2e use %n

2et set%n 5.? 5.@ /at ?81 an( at t!e te'"erature @ t . !s"!r%

A%( re,u%re( t "r(ue ?8 MTH DA %s 7 MTH 2%t! nta%n ?8. MTH

2O5=

3 S!l+&!ri( A(i)

Su#"!ur% A%( %s a#s %'"rtant ra2 'ater%a# )r t!e "r(ut%n ) t!e DA. Its

reat%n 2%t! t!e NH? +%*es su""#e'enta# n%tr+en )r t!e +ra(e rret%n )

DA. Su#"!ur% A%( use( %n "ress %s arun( 5K b$ 2t. an( s"e%)%

+ra*%t$ %s 5.?. Su#"!ur% A%( 'es )r' t!e !#(%n+ tan= b$ "u'"%n+ b#u%s!

+reen "%"e#%ne.

RO%ESS FLO DIARA OF DA



38/128

DRY SE%TION ET SE%TION

%HART 5 r*(ess Fl* Di#:r#'Sure6 "r(ut%n re"rt ) +s) s%==a un%t


REA%TION SE%TION

RE NEUTRALISER

RANULATION

RANULATOR

FUES

S%RUER

%OOLER

%Y%LONES

RODU%T

%OLLIN

DRYIN

DRYER DRYER

%Y%LONE

S%EREENIN

BIRATIN

S%REENS

DUST

S%RUER

%ONBAEYIN

ELEBATOR DRA

%ONBEYORSDUST

%Y%LONES

TAIL AS

S%RUER

DRYER

S%RUER

UL STORAE OR

AIN LANT

%OOLER

S%RUER

SULH= A%ID AONIA

HOS= A%ID

A

ONIA

RE%Y%LEATERIAL

38


39/128

Fr t!e "r(ut%n ) DA )ert%#%-er 'a%n

reat%n arr%e( ut bet2een L%,u%( A''n%a an( !s"!r% A%(. T!e DA

"#ant ns%st ) t2 "ara##e# tra%n 2!%! are %(ent%a# %n a## res"et. Bt! A an( B

tra%n !a*e ea! "r(ut%n a"a%t$ ) 5788 MT ) DA.

T!e DA r(ut%n %s (%*%(e( %nt t2 set%ns 6

A1 Dr$ Set%n

B1 >et Set%n

A DRY SE%TION

In Dr$ Set%n 'a%n !e'%a# "ress ta=e "#ae %n +ranu#atr.

It ns%sts ) s%; Sub Set%n *%-.

51 Granu#at%n 71 Dr$%n+ ?1 Sreen%n+ 1 C#%n+

1 Cn*e$%n+ 1 r(ut

51 r#,!l#ti*, Se(ti*,

Ca"a%t$ 6 7 MTH S%-e 6 ?.? M D%a ; .@ ' Ln+

RM 6 Mater%a# 6 stee# 2%t! s"e%a# ratter

s!eet

Granu#atr %s use( t +ranu%es ) DA. It %s arran+e at s'e s#" )r' +run( s

t!at t!e +ranu#ate( 'ater%a# )a## uts%(e. In t!e +ranu#atr )r t!e "ress #%,u%(

a''n%a s#urr$ )r' "reneutra#%-er an( "r(ut )r' e#e*atr are a((e( an( b$

reat%n 2e +et DA. Fr t!e "r(ut%n ) ?8 MTH DA 2e re,u%re ?.??

MTH s#urr$ )r' t!e "reneutra#%-er an( 57.5 MTH re$#e s#%(. Re$#e s#%(

nta%n .88 MTH re$#e (ust 'e )r' (%))erent $#ne 75.7 MTH

rus!e( *ers%-e an( 5.? MTH ) )%nes nt%nuus s"ra$ ) #%,u%( a''n%a %s

a""#%es 2%t! s"ar+er at t!e rate ) 7.5 MTH. T!e reat%n %s e;t!er'% s !eat

%s "r(ue( (ur%n+ t!e "ress an( te'"erature ) "r(ut %s arun( .T!e tta#

'ass 'es ut %s [email protected] MTH 2!%! +es t (r$er )r t!e (r$%n+ "ress an(7.@ MTH )a'es ) NH? H7O an( t!er "art%%es +es t t!e )a'e srubber.



40/128

71 Dr-i,: Se(ti*,

Ca"a%t$ 6 7 MTH S%-e 6 ?88'' D%a ; 78 '' #n+

RM 6 Mater%a# 6 stee# 2%t! s"e%a#

In#%nat%n 6 5:5 ) %ts #ent! Mtr 6 ?8 !" ; 7

Dr$ %s use( t re'*e '%sture )r' t!e "r(ut. T!e Dr$%n+ ) +ranu#es 'es

)r' t!e Granu#atr !a*%n+ ?K '%sture %s a'"#%s!e( %n t!e a%r )%re rtar$ 0

urrent !t +as (r$er %nterna##$ )%tte( 2%t! #%)ters an( ba))#es. Su""#$ t!e )ee( )r'

t!e Granu#atr %s [email protected] MTH an( +et ut t!e "r(ut ) 'ass 78. MTH

2!%! %s )ee( )r t!e sreen 8.5 MTH a''n%a +es t srubber.

T!e tta# 'ass 'es ut )r' t!e (r$er +es t +r%--#$ an( (%*%(e( %n t t2

"arts. O*ers%-e +es t t!e #u'" rus!er an( un(ers%-e +es t "r%'ar$ e#e*atr

'ass )r' t!e #u'" rus!er a#s +es t t!e "r%'ar$ e#e*atr an( )r' t!e e#e*atr'ass ta=e t t!e sreen (r$ )ee(er )r t!e se"arat%n ) "r(ut.

?1 S(ree,i,: Se(ti*,

r%'ar$ e#e*atr e#e*ates t!e 'ater%a# (%s!ar+e )r' t!e (r$ an( )ee( t t!e

Sreen Dra+ Fee(er /SDF1. Fr' SDF 'ass %s (%str%bute( %n t!ree (%))erent

sreens. Here "r*%(e( sreens ) 5 '' at btt' an( '' sreen ab*e %t.

Sreen are 'a(e u" ) sta%n#ess stee# )%ber an( atta!e( 2%t! 'trs 2!%!

"r*%(e *%brat%ns t t!e sreen s Sreen%n+ %s (ne.

T!ese t!ree Sreens se"arate t!e "r(ut %n t t!ree "art.

I 1 O*ers%-e II 1 Un(ers%-e an( III 1 r(ut S%-e

O*ers%-e 'ater%a# reta%ns n '' sreen an( un(ers%-e 'ater%a# reta%n be#2 5''

sreen. T!e "r(ut reta%ns bet2een '' an( 5''. T!e O*ers%-e "art%%es are

ta=en t t!e "u#*er%-er t t!e )%ne "r(ut n*e$r. T!e un(ers%-e "art%%es are

a#s ta=en t t!e )%ne "r(ut n*e$r.

Fr' t!e )%ne "r(ut n*e$r )%nes +es t sen(ar$ e#e*atr. Fr' sen(ar$e#e*atr t!e 'ass +es t t!e +ranu#atrs as a re$#e 'ater%a#.



41/128

1 %**ler Se(ti*,

Fr' t!e sreen t!e "r(ut +es t #er t!ru+! n*e$r. r(ut #er %s

use( t # t!e "r(ut. T!e #%n+ %s (ne b$ t!e a'b%ent a%r.

Ca"a%t$ 6 8 MTH S%-e 6 788'' D%a ; 5757 '' #n+

Mater%a# 6 stee# 2er 6 8 !" ; 7

In#%nat%n 6 5:?7 ) %ts #ent!

r(ut )r' t!e "r(ut #er (%s!ar+e( )r' t!e t!er an( !ea*%n+

te'"erature 8 an( %n%et te'"erature ) "r(ut %s arun( 8. Here t!e

"r(ut )ee( t t!e #er %s ?8.MTH an( beause ) re'*a# ) (ust )r' t!e

#er t!e ut#et "r(ut %s 8. MTH. Fr' t!e #er (ust +es t #er

$#ne 2!ere !ea*$ 'ater%a# +es t t!e )%n( n*e$r an( #%+!t 2e%+!t (ust +es

t t!e #er srubber.

D!st %-(l*,e

S"e%)%at%n

Ca"a%t$ 6 5888 ACM E))%%en$ 6 @8 t @ K

Mater%a# 6 M%( Stee# ressure Dr" 6 @ t 588 MM>C

1 %*,@e-i,: Se(ti*,

In t!%s set%n t!e )%ne "r(ut an( "u#*er%-e( "r(ut +es t!ru+! )%ne n*e$r.

Dust )r' t!e )%ne n*e$r "u#*er%-er an( SDF +es t t!e (ust $#ne. Here a##

$#nes 2r=s n t!e "r%n%"#e ) entr%)u+a# )re an( ''entu'. It ntr#s t!e

"##ut%n an( '%n%'%-es t!e #ss ) 'ater%a#.

D!st %-(l*,e

S"e%)%at%n

Ca"a%t$ 6 788 ACM E))%%en$ 6 @8 t @ K

Mater%a# 6 Stee# ressure Dr" 6 @ t 588 MM>C

1 r*)!(t H#,)li,: Se(ti*,

r(ut (%s!ar+e( )r' t!e "r(ut #er %s n*e$e( t t!e "r(ut stra+e )

ba++%n+ "#ant *%a "r(ut n*e$r.



42/128

ET SE%TION

T!e 2et set%n %s (%*%(e( %nt t2 "arts.

51 Neutra#%-at%n

71 Srubb%n+

1 Ne!tr#liz#ti*,

Ca"a%t$ 6 8MT b$ V#u'e S"ee( 6 @8 r"'

D%a'eter 6 ?.? M Mater%a# 6 ?5 SS

He%+!t 6 .58 M Te'"erature 6 577

T!e reat%n %s arr%e( ut %n nt%nue st%rre( tan= "renutra#%-at%n 'a(e ) S.S.

?5 L 2!%! %s e,u%""e( 2%t! )ur a''n%a s"ar+er )r t!e %ntr(ut%n ) #%,u%(

a''n%a at0?? an( at's"!er% "ressure )res! 80 LBS .A. su#"!ur% a%(an( re*ere( srubber #%,ur are 'etere( %n .N. an( neutra#%-e 2%t! #%,u%(

a''n%a. At t!e t%'e (ue t e;t!er'% reat%n as neutra#%-at%n !eat re#eases

an( !ene ra%ses t!e te'"erature ) t!e reat%n s#urr$ t %ts b%#%n+ "%nt an(

#ar+e ,uant%t$ ) 2ater %s e*a"rate( an( *ente( t t!e )u'es srubber t!ru+! an

e;!aust (ut.

T!en t!e a''n%a su#"!e0"!s"!ate "!s"!ate s#urr$ nta%ns 0? K a s#%( %s t

be "u'"e( t t!e +ranu#atr *%a )# rer(er ntr##er. >!ere t!e +ranu#at%n )

t!e s#urr$ 2%t! t!e re$#e( 'ater%a# ta=es "#ae. Fr t!e "r(ut%n ) ?8 MTH) DA 5. MTH ) H7O .8 MTH ) NH? an( ?.8 MTH )

re*ere( srubber #%,ur are re,u%re(. T!e "r(ut '%n+ ut ) %t nta%ns ?0

?? MTH ) s#urr$ +es t +ranu#atr an( .@ MTH ) )u'es +es t Srubber.

2 S(r!00i,: Se(ti*,

It %s 'a%n "art ) 2et set%n. T!e 'a%n "ur"se ) t!e srubb%n+ set%n 2!%!

nst%tutes t!e 'ar "art ) 2et set%n are use( t srub e))%%ent )u'es (ust an(

+ases t re*er )ert%#%-er *a#ues t!e$ nta%n. T!e 2et srubb%n+ s$ste' ser*es t

re*er "#ant nutr%ents *a#ues 'a%n#$ '%rn s%-e "r(ut an( a''n%a an( t

re'*e t!er "##utants. T!e 'a%n "ur"se ) t!e srubb%n+ %s t '%n%'%-e (ust

an( a''n%a #sses.



43/128

B trains:Di-Ammonium

Phosphate

Cap: 326000MTPY

Process: TVA

C train:Di-Ammonium

Phosphate

Cap: 396000MTPY

Process: P-!C"

P#"$P%&C

AC&D

AMM"!&A

$'(P#'&C

AC&D

B%!T"!&T%

DAP

D$

Input C a pa c it y &

pr oc es sFinalpr od uc t

T!e srubb%n+ set%n ns%sts ) )%*e srubbers 2!%!

nst%tute t!e 'ar "art ) t!e 2et set%n are use( t srub e))#uent )u'es (ust

an( +ases )r' %ts res"et%*e

E,u%"'ent t re*er )ert%#%-er *a#ues t!e$ nta%n. T!ese a## are *enture $#n%

t$"e "r%'ar$ srubber 2!%! !an(#e t!e a''n%a an( (ust bear%n+ )u'es an(

+ases e*#*e( )r' t!e reat%n an( +ranu#at%n s$ste' an( a#s )r' t!e (r$%n+

s$ste' an( (ust s$ste'. T!e srubb%n+ 'e(%u' )r bt! ta%# +as an( #er

srubber %s )res! 2ater. A## t!er srubber use rea#u#ate( .A. as srubb%n+

'e(%u'.

Fres! .A. %s %ntr(ue( %n t t!e "r%'ar$ srubber s$ste' an( "art%a##$ neutra#%-e(

srubber s#ut%n a##e( srubber #%,uate %n "u'"e( )r' t!%s srubber s$ste' t

t!e reat%n set%n.

r*)!(ti*, r*(ess L#-*!t

%HART 6 r*)!(ti*, r*(ess L#-*!tSure6 "r(ut%n re"rt ) +s) s%==a un%t



44/128

AIN LANT

>!ene*er t!e )%n%s!e( "r(ut %s "re"are( t!e )%n%s!e( "r(ut %s +%n+ t Ba++%n+#ant )r t!e ba++%n+ "r(ut. T!e )%n%s!e( "r(ut ) MA9an( M9"#ant %s +%n+ t

Ba++%n+ #ant t!ru+! t!e be#t n*e$r 2>>1 2>>4 2>>7 t ba++%n+

"#ant. >!ene*er Ba++%n+ #ant %s un(er rest r an$ (2n strea' e,u%"'ent %s

un(er 'a%ntenane r a## t!e se#ete( bun=ers are )u##. At t!at t%'e t!e "r(ut %s

+%n+ t S%# t!ru+! t!e be#t Cn*e$r 2>>1 2>>2 t S%#. T!e stra+e

a"a%t$ ) S%# %s 7888 MT. >!ene*er t!e re,u%re'ent ) "r(ut %s 're )r

t!e ba++%n+. T!e Re#a%'er E,u%"'ent %s starte( t )ee( be#t n*e$r 2>>3.

T!e "r(ut at S%# %s +%n+ t Ba++%n+ #ant t!ru+! t!e Be#t Cn*e$r 2>>3

2>>4 2>>7 t ba++%n+ "#ant.

>!en t!e )%n%s!e( "r(ut ) M%9"#ant %s "re"are(. T!e )%n%s!e( "r(ut %s +%n+

t Ba++%n+ #ant t!ru+! t!e Be#t Cn*e$r 2>11 2>12 2>>4

2>>7 t Ba++%n+ #ant. >!ene*er Ba++%n+ #ant %s un(er rest r an$ (2n

strea' e,u%"'ent %s un(er 'a%ntenane r a## t!e se#ete( bun=ers are )u##. At t!at

t%'e r(ut %s +%n+ t S%# t!ru+! t!e be#t n*e$r 2>11 2>12

2>>2t S%#. >!ene*er t!e re,u%re'ent ) "r(ut %s 're )r t!e ba++%n+. T!e

Re#a%'er E,u%"'ent %s starte( t )ee( be#t n*e$r 2>>3. T!e "r(ut stra+e

at S%# %s +%n+ t Ba++%n+ #ant t!ru+! t!e Be#t Cn*e$r 2>>3 2>>4

2>>7 t ba++%n+ "#ant.

T!e a"a%t$ ) Be#t Cn*e$r 2>>1 2>>2 2>>3 2>11 2>12 %s

58 MT. an( t!e a"a%t$ ) Be#t Cn*e$r 2>>4 2>>7 %s ??8 MT.

>!en t!e )%n%s!e( "r(ut %s rea!e( t ba++%n+ "#ant t!e be#t n*e$r 2>>8A

r 2>>8starte( t )ee( bun=er. T!ere are nu'ber ) Bun=er ea! !a*%n+

a"a%t$ ) 7MT. It %s a##e( a Bun=er F%##%n+ S$ste'. As "er ust'ers (e'an(

"reset 2e%+!t %s =e"t 8 =+. but as nt a s%n+#e 'a!%ne %n t!e 2r#( an +%*e 588

K "er)et resu#t ns%(er%n+ t!%s ne"t 8.8? =+ *er)%## 2e%+!t !as been

"r*%(e( t 'a=e tar+et 2e%+!t 8.8? =+. s t!at *er an( un(er t#erane #%'%t

an be "r*%(e( as s!2n %n t!e "r%nte( !art. N2 2e !a*e t (e%(e n#$ )%ne

)ee( "r"rt%nate#$ )u## )ee( 2%## be (e%(e( %tse#).

T#r:et ei:&t 5>=>3 :

Fi,e ;ee) 5>=>> :



45/128

EIHIN A%HINEEIHIN A%HINE

F%+ure 776 >e%+!%n+ Ma!%ne

>!en 2e%+!%n+ 'a!%ne %s run )r' t!e "ane# )ee( +ate 2%## be "en 588K t!at %s

)u## )ee(. A)ter '"#et%n ) )u## )ee( )ee( +ate 2%## be #se( a""r; 8K an( %t

2%## be n*erte( %nt )%ne )ee(. A)ter '"#et%n ) )%ne )ee( %) 2e%+!t ) t!e DA%n t!e 2e%+!%n+ bu=et %s 2%t!%n t!e t#erane #%'%t n errr 2%## be (%s"#a$e( %n

t!e '(u#e an( 2!en e*er )ee#er 2%## !#( t!e ba+ "r(ut 2%## be (%s!ar+e( %nt

t!e ba+ an( ba+ 2%## be re#ease( %t se#) a)ter '"#et%n ) ba+ re#ease( t%'e.



46/128

But %) 2e%+!t ) DA %n t!e 2e%+!%n+ bu=et %s ut ) t#erane #%'%t t!e errr 2%##

be (%s"#a$e( ns%(er%n+ t!e un(er:*er 2e%+!t an( $#e 2%## nt + a!ea( unt%#

t!e a#ar' %s a=n2#e(+e(.

Let !s see i, 0rie; +#(i,: *; =S=F=%=9s Fertilizer

>!%te HDE ba+.

B#a= "r%nt%n+. S$'b# ) G.S.F.C. 6

Bran! na'e.

Nutr%ent ntents6 5K N%tr+en.

K !s"!er.

Grss 2e%+!t6 8.58 =%#+ra's.

>e%+!t at t!e t%'e ) "a=%n+6 8 =%#+ra's.

Na'e ) t!e '"an$6 G.S.F.C. #%'%te(.

A((ress6 Re+%stere( O))%e

Fert%#%-erna+ar ?5 58

D%st. Bar(a 0 Guarat. In(%a

E'"t$ ba+ 2e%+!t6 5.78 +ra' /HDE1

r%nt%n+ #r6 B#a=

Fr':S!a"e6 Granua# /s#%(1

S%-e ) ba+6 ?Q7Q /HDE1



47/128

STORAE DEARTENT

>!en ba+s are "a=e( 2%t! t!e 'ater%a# a)ter t!at %t 2%## sen( t t!e stra+e

(e"art'ent.

F##2%n+ !art s!2s t!e !anne# ) str%n+ t!e DA "r(ut.

%HART 7 St*r#:e De+#rt'e,tSure6 "r(ut%n re"rt ) +s) s%==a un%t

DISAT%H DEARTENT

A)ter t!e '"#et%n ) "ress t!e "r(uts DA %s (%s"at!e( t t!e

*ar%us re+%ns ) t!e untr$ as "er t!e (e"art'ent.


ARE HOUSE

UFFER ODON

DEOTS

OUTLETS


48/128

THE FINISHED RODUCTS

DA DIA AONIU HOSHATE

AS 2>2>>

N 123216

N 1>2626

F%+ure 7?6 T!e F%n%s!e( r(ut

Sure6

222.+s)#%'%te(.':)ert%#%-er"r(ut



49/128

UALITY CONTROL

ua#%t$ Cntr# assu'es t!e +reatest %'"rtane %n a '%;e( )ert%#%-er %n(ustr$. T!e

"r(ut '"s%t%n !as t be ensure( as t!e "r(uts are s#( n t!e bas%s )+uarantee( nutr%ent ntent as "er t!e nr's #a%( (2n b$ F.C.O. *er )r'u#at%n

r un(er"r(ut%ns ) t!e "r(uts (ue t #a= ) ,ua#%t$ ntr# 'a$ #ea( t #ss

t t!e 'anu)aturer %n t!e )r'er ase an( (e"r%*%n+ t!e nsu'er !%s 'ne$s

2rt!s %n t!e #ater use. ua#%t$ ) t!e ra2 'ater%a#s %s ) "r%'e %'"rtane )r t!e

"r(ut%n ) "re'%u' "r(ut.

A '"re!ens%*e Pua#%t$ Cntr#

Labratr$Q !as been estab#%s!e( )r

!"#r#t St#te Fertilizers $ %&e'i(#l Lt)=

Si# U,it )ert%#%-er "#ant. T!%s #abratr$ %s

)unt%n%n+ 2%t! e;e##ent resu#t an( !as

!e#"e( %n t!e "r(ut%n ) "re'%u'

"r(uts b$ e))%%ent "#ant ntr#. T!%s !as b

'a(e "ss%b#e b$ nstant 'n%tr%n+ ) t!e

,ua#%t$ ) ra2 'ater%a#s F%+ure 76 ua#%t$ Cntr# Labratr$

"ress "ara'eters "r(ut ut%#%t%es et. t!e #abratr$ a#s arr%e( ut an

e;tens%*e "##ut%n ntr# 'n%tr%n+ t!e en*%rn'ent )ree ) "##utants. In

a((%t%n t t!%s "a=%n+ 'ater%a# )r )ert%#%-er %s a#s teste( %n t!e #abratr$.

It %s e;tre'e#$ neessar$ t )##2 stan(ar(%-e( "re(ures )r t!e aura$ an(

re"r(u%b%#%t$ ) t!e resu#t. A a##0%n0ne =%n( ) a '"%#at%n %s neessar$ )r

*er%n+ a 2%(e *ar%et$ ) areas be%n+ ser*e( b$ t!e #abratr$ an( !ene t!e

"r%'e bet%*e ) '"%#%n+ t!%s 'anua# %s t "r*%(e an n !an( sure )r

(eta%#e( ana#$t%a# "re(ures "resent#$ be%n+ )##2e( %n t!e #abratr$. It 2%##

a#s ser*e as a te;t b= )r t!e ne2#$ reru%te( )res! +ra(uates. >! are enter%n+

%nt a ne2 2r#( ) %n(ustr$ en*%rn'ent.

Out ) 'an$ a*a%#ab#e ana#$t%a# te!n%,ues %n t!e #%terature n#$ a )e2 "resent#$

nnete( t t!e #abratr$ !a*e been e#abrate( !ere. An atte'"t !as been 'a(e

t se#et 'st "re%se re#%ab#e an( sens%b#e an( st%## "ur"se. It %nr"rates

ana#$t%a# 'et!(s )r t!e test%n+ ) ra2 'ater%a# %n "ress 'ater%a# an( )%n%s!e(

"r(ut. It a#s %n#u(es a""r*e( 'et!(s )r t!e "##ut%n ntr# 'n%tr%n+

at%*%t%es as 2e## as ISOS"e%)%e( "re(ure )r t!e %ns"et%n ) HDE ba+s.



50/128

T&e F!,(ti*,s *; G!#lit- %*,tr*l L#0*r#t*r- s ;*ll*s

51 Ra2 'ater%a# Ana#$s%s

71 Ra2 "a=%n+ 'ater%a# Ana#$s%s

?1 F%n%s!e( "r(ut Ana#$s%s

1 >ater Ana#$s%s

1 ##ut%n Cntr# Ana#$s%s

51 R# #teri#l A,#l-sis

>!en t!e ra2 'ater%a# 'es t t!e "#ant t!e sa'"#e ) %t ta=e an( sen( t t!e

,ua#%t$ ntr# (e"art'ent )r t!e test%n+ ) ra2 'ater%a#. !s"!r% a%(

A''n%a Su#)ur% A%( Bentn%te et. are test%n+ %n C #abratr$. Un(er!s"!r% A%( !2 'u! 7O S"e%)% Gra*%t$ ) %t su#"!ate )#ur%(e

sus"en(e( s#%(s an( !#r%(e are test%n+. A#s t!er ra2 'ater%a# A''n%a

Su#)ur% A%( an( Bentn%te are test%n+.

2 R# #(i,: #teri#l A,#l-sis

>!en t!e ra2 "a=%n+ ba+s 'e t "#ant t!e sa'"#e ) %t ta=es an( sen(s t t!e

ua#%t$ Cntr# Labratr$ )r t!e test%n+ ) ra2 "a=%n+ 'ater%a#. In t!ese

ana#$ses t!e sa'"#%n+ ana#$s%s !$s%a# ana#$s%s ) ba+s an( D%strat%*e Ana#$s%s

%s (ne. >!en ra2 "a=%n+ ba+s 'es t "#ant t!e sa'"#%n+ ) %t ta=en ut ) 588

bun(#es ) ba+s bun(#es are !se an( ut ) bun(#es )ur ba+s ta=es )r'

ea!. Un(er t!%s ana#$s%s ta=en )ur bun(#es )r' ea! are test%n+ #%=e %ts s%-e an(

a"a%t$ ) ba+s t!ru+! t!e T%tene Test%n+ Ma!%ne.

3 Fi,is&e) +r*)!(t A,#l-sis

>!ene*er t!e F%n%s!e( r(ut %s "re"are( sa'"#e ) %t ta=en )r' DA "#ant an(

sen( t ua#%t$ Cntr# Labratr$ )r t!e test%n+ ) )%n%s!e( +(. Un(er t!ese

ana#$s%s t!e ana#$-e )%n%s!e( "r(ut %n 2!%! K ) 7O K ) N%tr-an K )H7O an( Sreen Ana#$s%s ) DA. T!e K 7O %s ana#$-e( %n t!e S"et"!t

Meter. T!e K ) N%tr-n ana#$-e( %n t!e N%r-n D%st%##at%n Asse'#$ an( %n

sreen ana#$s%s t!e s%-e ) "r(ut %s test%n+ t!e "r(ut 'ust nt #ess t!an 8K r

nt 're t!an K ) %ts s%-e.



51/128

4 #ter A,#l-sis

In t!e 2ater ana#$s%s t!e ra2 2ater ) (a's 2ater ) RO #ant 2ater ) n(s

2ater 2!%! )r "#an an( 2ater ) C#n$ are ana#$s%s. Un(er t!%s ana#$s%s t!e H

) 2ater Cn(ut%*%t$ tta# !ar(ness tta# "!s"!e( an( A#=a#%n%t$ ) 2ater are

ana#$-e(. T!e H ) 2ater ana#$-e( %n H 'eter. T!e Cn(ut%*%t$ ana#$-e( %n

n(ut%*%t$ 'eter.

5 *ll!ti*, %*,tr*l A,#l-sis

N2 %n t!e !"#r#t St#te Fertilizers $ %&e'i(#ls Lt)= Si# U,it t!e ##ut%n

Cntr# Ana#$s%s %s n2 (ne b$ t!e ##ut%n Cntr# A+en$.

I,str!'e,t Use) I, G!#lit- %*,tr*l L#0*r#t*r-

51 S"etr"!t'eter

71 Jar# F%s!er T%tratr

?1 Ba#ane Ma!%ne

1 At'% absr"t%n S"etr"!t'eter

1 ! Meter1 Cn(ut%*%t$ Meter

@1 N%tr-an D%st%##at%n Asse'#$

1 O*en Ht A%r

1 Furnae Mu))#e

581 T%tene Test%n+ Ma!%ne



52/128

UALITY OLICY

F%+ure 76 ua#%t$ #%$ Sure6 222.+s)#%'%te(.':,")+s)



53/128



54/128

INTRODUCTION OF ERSONNELDEARTMENT

ersnne# 'ana+e'ent 'a$ be (e)%ne( as a set ) "#%es "rat%es an("r+ra''es (es%+ne( t 'a;%'%se bt! "ersna# an( r+an%-at%na# +a#s. It %s t!e

"ress ) b%n(%n+ "e"#e an( r+an%-at%ns t+et!er s t!at t!e bet%*es ) ea!

are a!%e*e(.

Ar(%n+ t E(2%n B. F#%"" ersnne# 'ana+e'ent %s & Te

planning$ organiing$ directing$ and controlling of te procurement$

development$ compensation$ integration$ maintenance and reproduction of

uman resources to te end tat individual$ organiational and societal

o!ectives are accomplised " %

ersnne# 'ana+e'ent %s an %nte+ra# but (%st%nt%*e "art ) 'ana+e'ent nern

2%t! "e"#e at 2r= an( t!e%r re#at%n s!%" 2%t!%n t!e enter"r%se see=%n+ t br%n+

t+et!er %n t e))et%*e r+an%-at%n t!e 'an an( 2'en 2! sta)) t!e enter"r%ses

enab#%n+ ea! t 'a=e %s 2n best ntr%but%n %ts suess bt! as an %n(%*%(ua#s

an( as a 'e'ber ) 2r=%n+ +ru".

ersnne# & A('%n%strat%n (e"art'ent at !"#r#t St#te Fertilizer #,)%&e'i(#ls Lt)= %s nerne( 2%t! 'ana+%n+ t!e )unt%ns ) "ersna#s #%=e

reru%t'ent se#et%n 2a+es an( Sa#ar$ a('%n%strat%n tra%n%n+ an( "r't%n

et. IT %s a#s nerne( 2%t! 'a%ntenane ) %n(ustr%a# !ea#t! an( sa)et$

e'"#$ee (%s%"#%ne. T!%s (e"art'ent !e#"s t!e 'ana+e'ent %n seur%n+ ut%#%-%n+

an( (e*e#"%n+ a""r"r%ate 'an"2er t a!%e*e t!e r+an%-at%na# bet%*es.

!"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)= nt%nue( t !a*e r(%a# an(

!ar'n%us re#at%ns 2%t! %ts e'"#$ees. T!e C'"an$ re+n%-es an( s%nere#$

a""re%ates t!e !ar( 2r= "ut %n b$ a## t!e e'"#$ees ) t!e C'"an$. resent#$

316 e'+l*-ees are n t!e r## ) t!e %n S%==a Un%t.



55/128

ORGANIZATION STRUCTER OF ERSONNELDEARTMENT

ersnne# (e"art'ent !as a *er$ %'"rtant r#e %n an$ r+an%-at%n. Or+an%-at%n

%s a +ru" ) "e"#e 2r=%n+ t+et!er 0"erat%*e#$ un(er aut!r%t$ t2ar(s

a!%e*%n+ +a#s an( bet%*es t!at 'utua##$ bene)%t t!e "art%%"ants.

DEARTENTAL HEAD

%HART 8 Or:#,iz#ti*, Str!(t!re *; ers*,,el De+#rt'e,tSure6 "ersnne# re"rt ) +s) s%==a un%t


NAE DESINATION

Mr. H. H. Da*e D$. Genera# Mana+er

/ MM & HRM 1

55


56/128

MANO>ER LANNING

Man"2er "#ann%n+ 'a$ be (e)%ne( as a strate+$

)r t!e "rure'ent (e*e#"'ent a##at%n an(

ut%#%-at%n ) an enter"r%ses !u'an resures.

Man"2er "#ann%n+ )a%#%tates t!e a"%ta#%-at%n

) t!e '"an$s bet%*es b$ "r*%(%n+ t!e

r%+!t t$"e an( r%+!t nu'ber ) "ersnne#.

Man"2er "#ann%n+ %s #%=e 'ater%a# "#ann%n+

t!at est%'ate t!e t$"e an( annu%t$ ) t!e

'ater%a#s an( su""#%es nee(e( t )a%#%tate t!e'anu)atur%n+ at%*%t%es ) t!e r+an%-at%n.

Man"2er "#ann%n+ %s *ar%us#$ a##e( Hu'an

resure "#ann%n+ r e'"#$'ent "#ann%n+. F%+ure 76 Man"2er #ann%n+

%HART . ANOER LANNIN

In UCARAT STATE FERTILIZER AND %HEI%ALS LTD= Hu'an

resure "#ann%n+ %s (ne as "er t!e re,u%re'ent.


OrganizationalO!"#ti$" %

&oli#i"'

HR N""(' For"#a't HR S)**l+ For"#a't

S)r*l)'

R"'tri#t"( HiringR"()#"( Ho)r' "t#.

Sortag"

R"#r)it-"nt %S"l"#tion

ontrol % E$al)ation o/&rogra--"

HR& I-*l"-"ntation

HR &rogra--ing

56


57/128

RECRUITMENT

A)ter t!e re,u%re( nu'ber ) an( =%n( )

"ersnne# resures are (eter'%ne( t!e

ne;t ste" %n t!e "rure'ent )unt%n %s

t #ate t!e sures 2!ere )r' t!e

re,u%re( "ersnne# resures an be

a*a%#ab#e an( t attrat an( t!e' t2ar(s

t!e r+an%-at%n.

F%+ure 7@6 Reru%t'ent

Ar(%n+ t .S. Lr( P-ecruitment is a form of competing" 2ust as

corporations compete to develop$ manufacture$ and mar*et te !est product or

service$ so tey must also compete to identify$ attract$ and ire te most qualified

people" -ecruitment is a !usiness$ and it is a !ig !usiness"%

In UCARAT STATE FERTILIZER AND %HEI%ALS LTD=r't%na#

Inter*%e2 Tests Tra(e Test ) e'"#$ees 2%## be annua##$ n(ute( b$ &A

(e"art'ent %n ar(ane t t!e "#%$.

At SF%S%==a un%t t!e sen%rs !se t!e%r un%rs )r' (%))erent sures as

(esr%be( as )##2s6

5. A""rent%e

7. O))%ers

Fr A""rent%e

/%1 At 55 /State G*t.1

T!%s %s !an(#e( b$ A""rent%e a(*%sr a'na+ar.

/%%1GEAs /Centra# G*t.1

GEA 'eans Gra(uate En+%neer A""rent%es!%" 2!%!

%s !an(#e( b$ H.O. Va((ara.

Genera##$ GEA !as 7 bran!es6

B= =ee"%n+ & Aunt (e"art'ent

ur!ase Sta)) & Stre (e"art'ent.



58/128

Reru%t'ent ) A""rent%es as "er At t!e%r (e"#$'ent %n nerne( (e"art'ent

an( assurane ) ert%)%ate n '"#et%n ) t!e a""rent%es!%".

Nt%)%at%n %s (ne %n G*t. e'"#$'ent e;!an+e b$ !"#r#t St#te Fertilizer

A,) %&e'i(#ls Lt)= abut *aan%es %n t!e r+an%sat%n.

Genera##$ !"#r#t St#te Fertilizer A,) %&e'i(#ls Lt)=+%*es a(*ert%se'ent %n

ne2s"a"er et.

Tra%n%n+ "er%( )r t!e an(%(ate un(er A""rent%es!%" At %s 5st$ear. %*,)iti*,s ;*r t&e %#,)i)#te

5. T!e an(%(ate s!u#( +et '%n. K %n ITI un(er At 55.

7. T!e an(%(ate s!u#( +et '%n. K )r GEA.

?. T!e C. +%*es K +rae )r e'"#$ees sn & (au+!ter.

%*,)iti*,s ;*r O;;i(ers

5. T!e$ 'ust "ass 2r%tten test.

7. Can(%(ate 'ust "ass %nter*%e2 #%=e *%*a.

?. Can(%(ate 'ust "ass t!e 'e(%a# test a#s.

T!e C'"an$ be#%e*es %n t!e s#+an t!e !ea#t!$ b($ t!e !ea#t!$ '%n(. T!e

))%er 'ust be )%t & )r' t!e bra%n & a#s %n b($ 'eans t!e%r 'enta# "!$s%a#

!ea#t!$ s!u#( be 2e##.



59/128

SELECTION

A)ter +ett%n+ t!e r%+!t sures )r reru%t%n+ t!e r%+!t "ersnne# %n t!e r+an%-at%n

t!e ne;t 'a%n %'"rtant ste" ) t!e "ersnne# 'ana+er %s t (e%(e abut t!e r%+!t

=%n( ) se#et%n "re(ure t ensure t!at t!e r%+!t =%n( ) "ersnne# %s se#ete( )r

t!e r%+!t "#ae. Se#et%n as t!e na'e %'"#%es %n*#*es "%=%n+ )r !%re a sub0set

) 2r=ers )r' t!e tta# set ) 2r=ers 2! !a*e a""#%e( )r t!e b. Se#et%n %s

(ne '"ar%n+ t!e re,u%re'ents ) b 2%t! t!e a""#%ants ,ua#%)%at%ns.

SELE%TION RO%ESS

%HART 1> Sele(ti*, r*(essAMBALIYA ASHVIN SHRI G.H.GOSRANI & D.D.NAGADA BBA COLLAGE 5.

$reliminary %nterview

pplication &rom

Selection 'est

Selection %nterview

$hysical Examination

eferences Checs

&inal pproval

$lacement

ecte+

pp

licat

ion


60/128

Ste+s *; Sele(ti*, r*(e)!re I, SF%

5. T!e Cnerne( Sen%r O))%er ree%*es a## t!e a""#%at%n.

7. An( Sreen%n+ ) t!e a""#%at%n.

?. T!en GSFC a## a## t!e an(%(ates 2! !a*e 'e )r2ar(

a)ter t!e sreen%n+ ) a## t!e a""#%at%n.

. T!en %nter*%e2s are ta=en.

. Se#et%n )r' t!e %nter*%e2 %s (ne n t!e bas%s ) nature )

t!e "ast.

. Mer%t #%st %s 'a(e n t!e bas%s ) t!e Se#et%n %s 'a(e.

@. Me(%a# e;a'%nat%n %s ta=en %) re,u%re(.

. F%na# se#et%n %s 'a(e n t!e bas%s ) 'er%t #%st & 'e(%a#

e;a'%nat%n.

. #ae'ent & Tra%n%n+ %s +%*en %) re,u%re(.



61/128

INDUCTION AND LACEMENT

In(ut%n r "#ae'ent %s nerne( 2%t! %ntr(u%n+ a

ne2 e'"#$ee t t!e r+an%sat%n %ts ru#es & re+u#at%n & t!e "e"#e 2%t! t!e' !e

2%## %nterat %n (%n+ b.

**) I,)!(ti*, +r*:r#''e s 3 ele'e,ts

5. Intr(utr$ In)r'at%n.

7. On t!e b %n)r'at%n.

?. F##20U" %nter*%e2.

In t!e !"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)= Si#

U,it Intr(ut%n "ress %s (ne 2!en a )%na# "ersn %s se#ete( as re,u%re(

e'"#$ee. Dur%n+ !%s tra%n%n+ "er%( e'"#$ee "asses )r' t!e %n(ut%n

"r+ra''e. He +ets %ntr(utr$ %n)r'at%n 2!en !e starts !%s (ut$ as tra%nee. I)

!e %s a""%nte( n an$ !%+!er #e*e# "st !e %s +%*en %n)r'at%n )r' !%s

su"er%rs. T!en ar(%n+ t !%s b (ut%es are ass%+ne( t !%' t un(erstan(

better !%s 2r= & !%s "ast. He a#s un(ert= F##20U" %nter*%e2s 2%t!

su"er%rs "ersns & +ets 're a#ert.



62/128

TRAINING AND DEVLOMENT

Tra%n%n+ %s t!e "ress ) %nreas%n+ t!e

=n2#e(+e an( s=%## ) 2r=er r e'"#$ee )r

(ur%n+ "art%u#ar b. It %s an r+an%-e( "re(ure

b$ 2!%! "e"#e #earn s"e%)% =n2#e(+e an(

s=%## )r a "art%u#ar "ur"se. T!e "ur"se )

tra%n%n+ %s bas%a##$ t br%(+e t!e +a" bet2een b

re,u%re'ents an( "resent ) '"etene ) an

e'"#$ee. A)ter se#et%n+ a r%+!t 'an )r b

t!ere 'es a ne;t sta+e %s Tra%n%n+. Tra%n%n+ %s

t!e rner stne ) sun( "ersnne#

a('%n%strat%n. F%+ure 76 Tra%n%n+ an( De*e#"'ent

Ar(%n+ t FLIO JTraining is te act of increase te*no'ledge 3 s*ill of an employee for doing a particular o!"%

T!ere are t2 bra( t$"es ) tra%n%n+ a*a%#ab#e6 On0t!e0b an( O))0t!e0b

te!n%,ues. In(%*%(ua# %ru'stanes an( t!e


63/128

In !"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)= E'"#$ees sent t t!e Bar(a

/H.O.1 tra%n%n+ entre %s t!ere. In a $ear 7 t ? t%'es tra%n%n+ "r+ra''e %s

arran+e(. An( a#s e'"#$eessent t t!e Ra=t 2!ere tra%n%n+ entre %s t!ere.Genera##$ !"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)= "r*%(es tra%n%n+ )r

C'"uter e(uat%n Reent Mana+er%a# tren(s F%re tren(s & Sa)et$ 'atters. Its"r*%(es tra%n%n+ )r %nter"ersna# re#at%ns!%" a#s.

DEBELOENT

E;eut%*e r 'ana+e'ent (e*e#"'ent %s a nt%nuus "ress ) #earn%n+ &+r2t! (es%+ne( t br%n+ be!a*%ura# !an+e a'n+ t!e e;eut%*e. A #ar+e *ar%et$

) 'et!(s ) 'ana+e'ents (e*e#"'ent !a*e 'e %nt "r'%nene t!ese (a$s.

!"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)=a#s +%*es 're %'"rtane t2ar(s

t!e (e*e#"'ent ) t!e e;%st%n+ !u'an resure %n t!e r+an%-at%n.

Genera##$ !"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)= /S%==a Un%t1 (es 7

t!%n+s t (e*e#" t!e e'"#$ees.

5. b Rtat%n

7. S"e%a# ret

b Rtat%n %s un(erta=en t bra(en t!e ba=+run( ) t!e tra%nee %n *ar%us

"s%t%ns. T!e tra%nee %s "er%(%a##$ rtate( )r' 5 b t ant!er b. S t!at

!e re,u%res a +enera# ba=+run( ) (%))erent bs.

S"e%a# "rets are !an(#e( t!e e'"#$ees 2%t! a *%e2 ) enura+%n+ t!e' t

ta=e !a##en+es & 2r= 're e))%%ent#$ & e))et%*e#$.

Un(er t!%s 'et!( a tra%nee 'a$ be ass%+ne( a "ret t!at %s #se#$ re#ate( t

t!e bet%*e ) !%s (e"art'ent. Genera##$ t!%s 'et!( %s use( )r !%+!er #e*e#

"sts.



64/128

ROOTION AND TRANSFER OLI%Y

ROOTION

r't%n re)ers t a(*ane'ent ) an e'"#$ee

t a !%+!er "st arr$%n+ +reater res"ns%b%#%t$

!%+!er status an( better sa#ar$. It %s u"2ar(

'*e'ent ) an e'"#$ee %n t!e r+an%-at%ns

!%erar!$ t ant!er b ''an(%n+ +reater

aut!r%t$ !%+!er status an( better 2r=%n+

n(%t%ns. >!en an e'"#$ee %s ass%+ne( a

!%+!er #e*e# b 2%t! 're sa#ar$ an( "2ers !e%s sa%( t be "r'te(. r't%n 'a$ be

te'"rar$ r "er'anent (e"en(%n+ u"n nee(s

) r+an%-at%n. F%+ure 76 r't%n

ROOTION OLI%Y

F##2%n+ "r't%n : u" +ra(at%n "#%$ %s t be a("te( )r e'"#$ees )

2r='en ate+r$ ) !"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)=S%==a Un%t

un(er In(ustr%a# (%s"ute at 5@.

I. r*'*ti*, ;*r E'+l*-ees !+ t* r#)e S .T!%s "r't%n "#%$ %s )urt!er (%*%(e( %n )##2%n+ 7 +ru"s6

A. Mer%t "r't%n : Vaan$ r%ente( "r't%n.

/51 b =n2#e(+e 2%t!ut : Tra(e test

/Mer%t )atr16 8 'ar=s.

/71 er)r'ane a""ra%sa# re"rt

/Mer%t )atr16 5 7 'ar=s

OINTS EIHTAE

E;e##ent 7.8

G( 5.

Sat%s)atr$ 5.8

Unsat%s)atr$ 5.



65/128

3 Ser@i(e re(*r)/Ne+at%*e Fatr1 6 58 'ar=s

4 Se,i*rit- 78 'ar=s

5 Eli:i0ilit- N*r's A## t!e e'"#$ees 2! !a*e "ut %n '%n%'u' ? $ears

ser*%e %n ne +ra(e 2%## be e#%+%b#e )r 'er%t "r't%n n t!e!%+!er

+ra(e %n *a%#ab#e *aan%es.

6 %!tO;; ti'eFr ns%(er%n+ t!e e#%+%b%#%t$ "er%( t!e ut )) t%'e 2%##

be =e"t ?5st u#$ e*er$ $ear. 07 r*'*ti*, #@e,!es #,) :r*t& *++*rt!,ities I) e;%st%n+ e'"#$ees

)r t!e !%+!er +ra(es t!en e;terna# an(%(ate s!u#( be +%*en !anes

t!at t!e '"an%es 2r= (es nt su))er.

II= Ti'e *!,) r*'*ti*, t* r#)e 1>

T!e e'"#$ees 2%## nt be "r'te( as re+ar(s "un%s!'ent #ause #%=e #ate'%n+ absentee%s' 'e' (e(ut%n an( "un%s!'ent. St""a+e )

%nre'ents sus"ens%n (e+ra(at%n an( %n(%s%"#%ne.

TRANSFER

A Trans)er re)ers t a !r%-nta# '*e'ent ) an e'"#$ee )r' ne b t

ant!er ne un%t t ant!er ne s!%)t t ant!er %n t!e sa'e r+an%-at%n 2%t!ut

an$ s%+n%)%ant !an+e %n status an( "a$. Trans)er 'a$ be %n%t%ate( e%t!er b$ t!e'"an$ r t!e e'"#$ee. A '"an$ 'a$ %n%t%ate a trans)er t "#ae e'"#$ee %n

"s%t%n 2!ere t!e$ are #%=e#$ t be 're e))et%*e. An( t!e e'"#$ee 'a$ %n%t%ate

trans)er t #at%ns 2!ere t!e$ are #%=e#$ t +et +reater sat%s)at%n.

JTransfer means sifting of employee from one department to anoter

department or unit carrying te present responsi!ilities$ facilities$ status and

pay"%

TRANSFER OLI%Y

In !"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)=S%==a Un%t t!e trans)er %s (ne %n

t!e )##2%n+ ases6

/51 I) 'an"2er %s %n e;ess n an$ (e"art'ent r un%t.

/71 Trans)er %s (ne as "ena#t$ r "un%s!'ent %) t!e e'"#$ee arr%es ut

Unsat%s)atr$ 2r=.

/?1 Trans)er n t!e bas%s ) re,u%re'ent %n an$ (e"art'ent r un%t.



66/128

ERFORMANCE ARAISAL

er)r'ane a""ra%sa# %s t!e "ress )assess%n+ t!e "er)r'ane an( "r+ress

) an e'"#$ee r ) a +ru" )

e'"#$ee n a +%*en b an( !%s

"tent%a# )r )uture (e*e#"'ent.

A""ra%sa# %s t!e e*a#uat%n ) 2rt!

,ua#%t$ r 'er%t. In t!e r+an%-at%na#

nte;t er)r'ane a""ra%sa# %s a

s$ste'at% e*a#uat%n ) F%+ure ?86 "er)r'ane a""ra%sa#

"ersnne# b$ su"er%rs r t!er )a'%#%ar 2%t! t!e%r er)r'ane. er)r'anea""ra%sa# %s a#s (esr%be( as 'er%t rat%n+ %n 2!%! ne %n(%*%(ua# %s ran=e( as

better r 2rse %n '"ar%sn t t!er.

In !"#r#t St#te Fertilizer #,) %&e'i(#ls Lt)=S%==a Un%t +enera##$ t!e s$ste'

%s "arte( %nt 7 +ru"s6

F*r t&e St#;; e'0ers6

5. b er)r'ane

7. b Jn2#e(+e

?. De"en(ab%#%t$. In%t%at%*e

. Genera# D%s"s%t%n

. Creat%*e Ab%#%t$

@. Sa)et$ Hab%ts.

F*r t&e O;;i(er

5. b Jn2#e(+e

7. De%s%n Ma=%n+ Ab%#%t$

?. Dea#%n+ & Re#at%*e 2%t! In%t%at%*e

. Or+an%-at%n Ab%#%t$

. Lea(ers!%"

. Cns%usness

@. Sta'%na

Mre*er t!e '"an$ +%*es #n+ ser*%e a2ar( t t!e e'"#$ees 2! 2r= )r

t!e . 're t!an 5 $ear



67/128

INDUSTRIAL RELATION

In(ustr%a# re#at%n !as be'e ne ) t!e 'st

(e#%ate an( '"#e; "rb#e's ) '(ern

%n(ustr%a# s%et$. In(ustr%a# "ress %s

%'"ss%b#e 2%t!ut #abur 'ana+e'ent

"erat%n an( %n(ustr%a# !ar'n$. In(ustr%a#

re#at%n 'eans t!e re#at%ns!%"s bet2een

e'"#$ers e'"#$ee 'ana+e'ent

+*ern'ent an( t!er %n(ustr%es. G(

re#at%ns bet2een 2r=ers an( 'ana+e'ent

are n#$ ne )atr 2!%! an estab#%s! "eae

%n an$ %n(ustr%a# r+an%-at%n. F%+ure ?56 In(ustr%a# Re#at%n

Ar(%n+ t Da#e Y(er t!e ter' %n(ustr%a# re#at%n re)ers t &te 'ole field of

relationsips among people$ uman relationsips tat e#ist !ecause of te

necessary colla!oration of men and 'omen in te employment process of

modern industry"%

T!ere se*era# s%+n%)%ant ) %n(ustr%a# re#at%n. S'e are as )##2s.

T !e#" %n t!e en'% "r+ress ) t!e untr$.

T !e#" +*ern'ent %n 'a=%n+ #a2s )rb%((%n+ un)a%r "rat%es ) un%ns

an( e'"#$ers

T bst t!e (%s%"#%ne an( t!e 'ra#e ) t!e e'"#$ee.

!"#r#t St#te Fertilizers #,) %&e'i(#ls Lt)= !as reate( a +( re#at%ns!%"

bet2een t!e 'ana+e'ent an( %ts e'"#$ees. It a#s a""re%ates t!e%r 2r=ers t

%'"r*e t!e%r 'ra#e. T!us !"#r#t St#te Fertilizers #,) %&e'i(#ls Lt)=

'a%nta%ns best %n(ustr%a# re#at%n an( a*%(s a## ss%b%#%t%es ) (%s"utes b$

sat%s)$%n+ t!e' %n a## 2a$.



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TRADE UNION

Tra(e un%ns are an essent%a#)eature ) %n(ustr$ %n e*er$

untr$. Tra(e un%ns e'er+e(

as a reat%n t t!e )atr$

s$ste' an( a"%ta#%st% s%et$.

In t!e ear#$ sta+e )

%n(ustr%a#%-at%n. >r=%n+ #ass

%n t!e absene ) #e+a#

"rtet%n )e#t e;"#%te( at t!e

!an(s ) e'"#$ers. F%+ure ?76 Tra(e Un%ns

Un(er t!e Tra(e Un%ns At 57 &A trade unions is any com!ination of

persons$ 'eter temporary or permanent$ formed primarily for te purpose of

regulating te relation !et'een 'or*men and employees$ or !et'een 'or*men

and 'or*men$ !et'een employers and employers$ or for imposing restrictive

condition on te conduct of any trade or !usiness$ and includes te federation of

t'o or more trade unions" %

In !"#r#t St#te Fertilizers #,) %&e'i(#ls Lt)=Tra(e Un%n %s re+%stere( %nu#$ 5 an( t!e re+%stere( n. %s G5. A *er$ +( re#at%n e;%sts a'n+

'ana+e'ent an( e'"#$ees. Tra(e Un%n %s !an(#e( b$ Sen%r Mana+er.

OCE%TIBES $ TERS OF SETTLEENT

T reate !ar'n%us & #ast%n+ %n(ustr%a# re#at%ns t!ru+! ##et%*e

bar+a%n%n+.

T str%*e )r 'a;. er)r'ane e))%%en$ & "r(u%n+ t!ru+! e))%%ent

s't! & un%nterru"te( 2r=%n+ ) t!e "#ant & t "r'te a## "ss%b#e

en'$ %n %ts )unt%n%n+.

T estab#%s! e,u%tab#e stan(ar(s ) "a$'ent & t!er n(%t%ns ) ser*%es. T str%*e )r 'a;. Ut%#%-at%n ) e;%st%n+ 'an"2er t atta%n !%+!er

"r(ut%*%t$ "er un%t ) 'an"2er.

T "r'te t!e stab%#%t$ & "rs"er%t$ ) t!e . t t!e bene)%t ) t!se 2!

are ntr%but%n+ t2ar(s t!e (e*e#"'ent ) GSFC Lt(.

ALI%AILITY OF SETTLEENT



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T!e Ter's an( Cn(%t%ns ) t!%s sett#e'ent s!a## be

a""#%ab#e t t!e "er'anent e'"#$ee I) !"#r#t St#te Fertilizers #,)

%&e'i(#ls Lt)=Si# U,it2r=%n+ %n 2r='en ate+r$.



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RIEVANCE HANDLING SYSTEM

Gr%e*ane 'eans an$ rea# r %'a+%nar$ )ee#%n+ ) (%ssat%s)at%n an( %nust%e2!%! an e'"#$ee !as abut !%s e'"#$'ent re#at%ns!%". Ar(%n+ t Da#e

Bea! &grievance is any dissatisfaction or feeling of inustice in connection 'it

one4s employment situation tat is !rougt to te attention of management"%

F%+ure ??6 Gr%e*ane Han(#%n+ S$ste'

In t!e 2r(s ) M%!ae# u%us &A grievance is any discontent or

dissatisfaction$ 'eter e#pressed or not$ 'eter valid or not$ arising out of

anyting connected 'it te company tat an employee tin*s$ !elieves or even

feels$ is unfair$ unust or inequita!le" %

T!e re#at%ns!%" bet2een e'"#$ees an( 'ana+e'ent %s *er$ sun(. In !"#r#t

St#te Fertilizers #,) %&e'i(#ls Lt)= t!e +r%e*anes are !an(#e( b$ t!e su"er%r

))%er r !ea( ) t!e (e"art'ent. Usua##$ %t %s sett#e( b$ t!e 'utua# un(erstan(%n+.But 'ass +r%e*anes are !an(#e( b$ t!e 'ana+e'ent an( tra(e un%n.



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In !"#r#t St#te Fertilizers #,) %&e'i(#ls Lt)=Si# !,itt!ere are rare ases

) +r%e*anes. T!e Si# !,ituse( t )##2%n+ !anne# )r !an(#%n+ +r%e*anes.

%HART 12 rie@#,(e H#,)li,: S-ste'Sure6 "ersnne# re"rt ) +s) s%==a un%t


SUERBISOR RERASANTATION ORIN

ORDINARY

RIEBAN%E

ASS

RIEBAN%E

H.O.D. COMMITEE

CHIEF

MANAGER

DISCUTION

H.O.D &

MD

B.O.D

DECISION DECISION

71


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AGES AND SALARY ADMINISTRATION

>a+es an( sa#ar$ a('%n%strat%n t t!e

estab#%s!'ent an( %'"#%at%n ) sun( #%es an(

"rat%es ) e'"#$ee '"ensat%n. It %n#u(es

su! areas as b e*a#uat%n se*ers ) 2a+e an(

sa#ar%es ana#$s%s r re#e*ant r+an%-at%n "rb#e'

(e*e#"'ent an( 'a%ntenane ) 2a+e struture

estab#%s!%n+ ru#es ) a('%n%strat%n+ 2as 2a+es

"a$'ents %nent%*es "r)%t s!ar%n+ 2a+e !ar+es.F%+ure ?6 >a+es an( Sa#ar$

AY S%ALE OF STAFF AT SF% SIA UNIT TO ELOYEESSALARY A%%ORDIN TO RADE

RADE AY S%ALE OF STAFF EERS SIA UNIT

S 1> 788> 33> 1118> 4>> 1.18>

S . 6.6> 26> .56> 33> 1616>

S 8 6225 1.> 8125 26> 13325

S 7 5445 145 68.5 1.> 1>6.5

S 6 467> 125 5.2> 145 882>

S 5 38.> 1>> 48.> 125 73.>S 4 35>> 75 425> 1>> 625>

S 3 2.2> 7> 362> 75 512>

S 2 233> 55 288> 7> 428>

S 1 163> 4> 2>3> 55 313>

AY S%ALE OF OFFI%ERS AT SF% SIA UNIT TO ELOYEESSALARY A%%ORDIN TO RADE

RADE AY S%ALE OF OFFI%ERS SIA UNIT

O 6 2141> 1>>> 4141>

O 5 1862> 88> 371>>

O 4 1582> 785 323>5

O 3 135>> 625 285>>

O 2 1117> 4.> 23.1>

O 1 A .87> 4.> 226>>

O 1 .31> 45> 2146>

O 1 856> 4>5 2>3>5

TALE 4 SALARY STRU%TURE Sure6 "ersnne# re"rt ) +s) s%==a un%t



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EMLOYEE BENEFITS AND SERVICES

Ra"%( %n(ustr%a#%-at%n an( urban%-at%n !a*e 'a(e e'"#$ees (e"en(ent na"%ta#%sts. In)#at%n !as 'a(e t!e%r #t "r an( t!

Gsfc Ambaliya Ashvin Roll No - 1 Final Approval

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