GROUP 22A MANUAL TRANSMISSION - Lancer...

22A-1

GROUP 22A

MANUAL TRANSMISSION

CONTENTS

GENERAL INFORMATION . . . . . . . . 22A-2

SERVICE SPECIFICATION . . . . . . . . 22A-2

LUBRICANT. . . . . . . . . . . . . . . . . . . . 22A-2

SPECIAL TOOLS. . . . . . . . . . . . . . . . 22A-3

ON-VEHICLE SERVICE. . . . . . . . . . . 22A-4TRANSMISSION OIL LEVEL CHECK . . . . 22A-4

TRANSMISSION OIL REPLACEMENT . . . 22A-4

TRANSMISSION CONTROL . . . . . . . 22A-5REMOVAL AND INSTALLATION . . . . . . . . 22A-5

SHIFT LEVER ASSEMBLY . . . . . . . . 22A-7DISASSEMBLY AND REASSEMBLY . . . . . 22A-7

TRANSMISSION ASSEMBLY . . . . . . 22A-8REMOVAL AND INSTALLATION <F5M41> 22A-8

TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION <F5M42> . . . . . . . . . 22A-13

GENERAL INFORMATIONMANUAL TRANSMISSION22A-2

GENERAL INFORMATIONM1221000100655

The manual transmission come in two models, namely, F5M41 and F5M42.

SERVICE SPECIFICATIONM1221000300091

LUBRICANTM1221000400184

Item Specification

Transmission model F5M41-1-V7B3 F5M41-1-R7B6 F5M42-2-R7B4

Engine model 4G13 4G18 4G63

Transmission type 5-speed, floor-shift

Transmissiom gear ratio 1st 3.583 3.583 3.583

2nd 1.947 1.947 1.947

3rd 1.343 1.343 1.379

4th 0.976 0.976 1.030

5th 0.804 0.804 0.820

Reverse 3.416 3.416 3.363

Final reduction ratio (Differential gear ratio) 4.333 4.052 4.058

Speedometer gear ratio 30/36

Item Standard value

Protruding length of stabilizer bar mounting bolt mm 22 ± 1.5

Item Specified lubricant Transmission model Quantity L

Transmission oil Gear oil SAE 75W-85W or 75W-90 conforming to API GL-4

F5M41 2.1

F5M42 2.2

SPECIAL TOOLSMANUAL TRANSMISSION 22A-3

SPECIAL TOOLSM1221000600650

Tool Number Name Use

MB991453 Engine hanger assembly

When the engine hanger is used: Supporting the engine assembly during removal and installation of the transmission assembly

NOTE: Special tool MB991454 is a part of engine hanger attachment set MB991453.MB991454 Engine hanger

balancer

MB991527 Engine hanger

MB991895 Engine hanger

MB991928A: MB991929B: MB991930C: MB991931D: MB991932E: MB991933F: MB991934

Engine hangerA: Joint (50) ×2B: Joint (90) ×2C: Joint (140) ×2D: Foot (standard) ×4E: Foot (short) ×2F: Chain and hook

assembly

MB991897 Ball joint remover Knuckle and tie rod end ball joint disconnection

NOTE: Steering linkage puller (MB990635 or MB991113)is also used to disconnect knuckle and tie rod end ball joint.

MB990241 A: MB990242B: MB990244

Axle shaft pullerA: Puller shaftB: Puller bar

Removal of the drive shaft

B991453

B991454

B991527

MB991895

B991928

A

BC

D

E

F

Slide bracket (HI)

AC106827

MB990241AB

A

B

ON-VEHICLE SERVICEMANUAL TRANSMISSION22A-4

ON-VEHICLE SERVICETRANSMISSION OIL LEVEL CHECK

M1221000900457

1. Remove the filler plug.2. Check that the oil level is up to the lower edge of

the filler plug hole.3. Check that the oil is not noticeably dirty.4. Tighten the filler plug to the specified torque.

Tightening torque: 32 ± 2 N⋅m

TRANSMISSION OIL REPLACEMENTM1221001000383

1. Remove the filler plug.2. Remove the drain plug and drain the oil.3. Tighten the drain plug to the specified torque.

Tightening torque: 32 ± 2 N⋅m4. Fill with gear oil API classification GL-4 SAE

75W-85W or 75W-90 until the level comes to the lower portion of filler plug hole.

Quantity: 2.1 L <F5M41>Quantity: 2.2 L <F5M42>

5. Tighten the filler plug to the specified torque.


MB991460 Plug Prevention of transmission fluid drain and of entry of foreign objects

MB990767 End yoke holder Fixing of the hub

A: MB991017B: MB990998C: MB991000

A, B: Front hub remover and installer

C: Spacer

• Removal of the hub• Provisional holding of the wheel

bearing• Measurement of hub starting

torque• Measurement of wheel bearing

axial play

NOTE: MB991000, which belongs to MB990998, should be used as a spacer.

Tool Number Name Use

B990767

AC100320AB

A

BC

AC210553AB

Filler plug hole

Filler plugTransmission oil

AC203434

Filler plug

Drain plug

AC

TRANSMISSION CONTROLMANUAL TRANSMISSION 22A-5

TRANSMISSION CONTROLREMOVAL AND INSTALLATION

M1221003800556

! WARNINGBe careful not to subject the SRS-ECU to any shocks during removal and installation of the shift cable and select cable assembly.

Pre-removal and Post-installation Operation• Air Cleaner Assembly Removal and Installation (Refer to

GROUP 15, Air Cleaner P.15-2).• Battery and Battery Tray Removal and Installation.

AC304524AB

1

2

3

4 5

6

12

11

10

7

7

89

12 ± 2 N·m

12 ± 2 N·m

N

Gearshift cable and select cable assembly removal steps

1. Gearshift lever knob• Front floor console (Refer to

GROUP 52A P.52A-7).2. Sleeve3. Snap pin4. Select cable connection (Gearshift

lever side)>>B<< 5. Gearshift cable clip

6. Gearshift cable connection (Gearshift lever side)

• SRS-ECU (Refer to GROUP 52B P.52B-206).

7. Snap pin<<A>> >>A<< 8. Select cable connection

(Transmission side)<<A>> >>A<< 9. Gearshift cable connection

(Transmission side)

>>A<< 10. Gearshift link clip11. Gearshift cable and select cable

assemblyGearshift lever assembly removal steps

1. Gearshift lever knob• Front floor console (Refer to

GROUP 52A P.52A-7).2. Sleeve3. Snap pin4. Select cable connection (Gearshift

lever side)>>B<< 5. Gearshift cable clip

6. Gearshift cable connection (Gearshift lever side)

12. Gearshift lever assembly

Gearshift cable and select cable assembly removal steps

TRANSMISSION CONTROLMANUAL TRANSMISSION22A-6

REMOVAL SERVICE POINTS<<A>> SELECT CABLE CONNECTION (TRANSMISSION SIDE)/GEAR SHIFT CABLE CONNECTION (TRANSMISSION SIDE)/GEARSHIFT LINK CLIP REMOVAL

Push up the claws of the gearshift link clip using a screwdriver, etc., and then remove the gearshift link clip from the bracket together with the cables.

INSTALLATION SERVICE POINTS>>A<< GEARSHIFT CABLE AND SELECT CABLE ASSEMBLY/GEARSHIFT CABLE CONNECTION (TRANSMISSION SIDE)/SELECT CABLE CONECTION (TRANSMISSION SIDE)/GEARSHIFT LINK CLIP INSTALLATION

1. Set the transmission side shift lever and the passenger compartment side shift lever to the neutral position.

2. Install the painted part of the shift cable end (transmission side) and painted part of the select cable (transmission side) facing the snap pin.

! CAUTION

Insert thoroughly the gearshift link clip, shift cable and select cable until they click in place.3. After installing the new gearshift link clip to the

cable bracket of the transmission, install the shift cable and select cable to the cable bracket.

NOTE: The clip is reversible.4. Move the shift lever to all positions and check that

the operation is smooth.

>>B<< GEAR SHIFT CABLE CLIP INSTALLATION

1. Make sure that there is no excessive play at the shift cable end gearshift cable clip. If there is excessive play or the gearshift cable clip is disengaged from the shift cable end, check the clip opening gap. If the gap is more than 9.5 mm, squeeze the gearshift cable clip until the relaxed gap reaches 5 to 8 mm.

AC210556Gearshift link clip

Gearshift cable, Select cableClaws

AB

AC210557ABNeutral position

Select lever

AC210558

Shift cable, Select cable

New gearshift link clip

Cable bracket

AB

AC210559AB

9.5 mm 5 - 8 mm

SHIFT LEVER ASSEMBLYMANUAL TRANSMISSION 22A-7

2. Engage the gearshift cable clip with the shift cable hook securely, and push the gearshift cable clip with your thumbs until it clicks in place.

3. Install the shift cable to the shift lever.

SHIFT LEVER ASSEMBLYDISASSEMBLY AND REASSEMBLY

M1221004000188

AC210560AB

AC203438

7

8

9

9

6

1110

5

12

3

4

2

3

1

10 ± 1 N·m

14 ± 2 N·m

AC

Disassembly steps1. Gearshift link bolt2. Gearshift select lever3. Gearshift link bushing4. Gearshift lever spring5. Gearshift link collar6. Bolt7. Gearshift lever retainer

8. Gearshift lever9. Gearshift link bushing10. Gearshift lever bracket distance

piece11. Gearshift link bushing12. Gearshift lever bracket

Disassembly steps (Continued)

TRANSMISSION ASSEMBLYMANUAL TRANSMISSION22A-8

TRANSMISSION ASSEMBLYREMOVAL AND INSTALLATION <F5M41>

M1221002700255

! CAUTION*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the engine into the vehicle.

Pre-removal Operation• Under Cover Removal• Transmission Oil Draining (Refer to P.22A-4.)• Battery and Battery Tray Removal• Air Cleaner Assembly Removal (Refer to GROUP 15, Air

Cleaner P.15-2.)• Front Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler P.15-11.)

Post-installation Operation• Front Exhaust Pipe Installation (Refer to GROUP 15,

Exhaust Pipe and Main Muffler P.15-11.)• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner P.15-2.)• Battery and Battery Tray Installation• Transmission Oil Filling (Refer to P.22A-4.)• Under Cover Installation

AC304230

1

2

3

4

4

5

6

7

8

AB

18 ± 3 N·m

30 ± 3 N·m

18 ± 3 N·m18 ± 3 N·m 9

10

48 ± 5 N·m

Removal steps1. Transmission harness clamp2. Back-up lamp switch connector3. Vehicle speed sensor connector4. Snap pin5. Select cable connection

<Transmission side>6. Gearshift cable connection

<Transmission side>

7. Cable bracket and cable assembly <Transmission side>

<<A>> 8. Starter motor connecting bolts9. Clutch release cylinder and clutch

oil pipe<<B>> 10. Transmission assembly upper part

coupling bolts

Removal steps (Continued)

TRANSMISSION ASSEMBLYMANUAL TRANSMISSION 22A-9

AC304295

N

47 ± 7 N·m*

80 ± 7 N·m*

12

13

11

AB

19

20

21

23

26

30

3031

29

N

27

106 ± 10 N·m

25 ± 5 N·m

69 ± 10 N·m

69 ± 10 N·m

52 ± 7 N·m*

9.0 ± 1.0 N·m

23 ± 4 N·m

48 ± 6 N·mN

N

32

33

48 ± 5 N·m

245 ± 29 N·m

16

15 N17

18

22

2524

14

28

69 ± 10 N·m

Removal steps11. Wheel speed sensor cable

connection <Vehicles with ABS>12. Brake hose clamp

<<C>> >>E<< 13. Drive shaft nut>>E<< 14. Washer>>D<< 15. Self-locking nut (stabilizer bar

connection)16. Stabilizer bar connection17. Lower arm connecting bolt

<<D>> 18. Self-locking nut (tie rod end connection)

19. Tie rod end connection20. Lower arm connection

<<E>> >>C<< 21. Drive shaft <L.H.>22. Circlip

<<E>> >>C<< 23. Drive shaft <R.H.>24. Circlip

>>B<< 25. Transmission stay26. Bell housing cover• Rear roll stopper connecting bolt

(Refer to GROUP 32, Engine roll stopper P.32-7.)

27. Centremember assembly28. Rear roll mount bracket

<<F>> 29. Transmission mount assembly>>A<< 30. Transmission mount stopper

31. Transmission mount bracket<<G>> • Engine assembly support

• Support the transmission with a transmission jack

32. Transmission assembly lower part coupling bolts

33. Transmission assembly



REMOVAL SERVICE POINTS<<A>> STARTER MOTOR CONNECTING BOLTS REMOVALRemove the starter motor with the starter motor harness still connected, and secure it inside the engine compartment away from the engine.

<<B>> TRANSMISSION ASSEMBLY UPPER PARTS COUPLING BOLTS REMOVALDo not fully unscrew the bolts from the engine and transmission assembly. Only loosen the bolts.

<<C>> DRIVE SHAFT NUT REMOVAL

! CAUTIONDo not apply pressure to the wheel bearing by the vehicle weight to avoid possible damage when the drive shaft nut is loosened.

Use special tool end yoke holder (MB990767) to fix the hub and remove the drive shaft nut.

<<D>> SELF-LOCKING NUT (TIE ROD END CONNECTION) REMOVAL

! CAUTION• Do not remove the nut from ball joint. Loosen

it and use special tool to avoid possible damage to ball joint threads.

• Hang special tool with cord to prevent it from falling.

1. Install special tool ball joint remover (MB991897) as shown in the figure.

2. Turn the bolt and knob as necessary to make the jaws of special tool parallel, tighten the bolt by hand and confirm that the jaws are still parallel.

NOTE: When adjusting the jaws in parallel, make sure the knob is in the position shown in the figure.

3. Tighten the bolt with a wrench to disconnect the tie rod end.

<<E>> DRIVE SHAFT REMOVAL

1. Use the following special tools to push out the drive shaft from the hub.

• Axle shaft puller (MB990241)• End yoke holder (MB990767)

2. Remove the drive shaft from the hub by pulling the bottom of the brake disc towards you.

AC102462 AC

MB990767

AC208247AD

Cord

Bolt

MB991897Nut

Ball joint

AC106821

Knob

Parallel

Bolt

Good

Bad AB

AC100128

MB990241

MB990767

AE

AC102551AC

Drive shaft


! CAUTION• Do not pull on the drive shaft; doing so will

damage the TJ; be sure to use the pry bar.• When pulling the drive shaft out from the

transmission, be careful that the spline part of the drive shaft does not damage the oil seal.

3. Insert a pry bar between the transmission case and the drive shaft, and then pry and remove the drive shaft from the transmission.

4. Use special tool plug (MB991460) to prevent the entry of foreign material into the transmission case.

! CAUTION

Do not apply pressure to the wheel bearing by the vehicle weight to avoid possible damage when the drive shaft is removed. If, however, vehicle weight must be applied to the bearing in moving the vehicle, temporarily secure the wheel bearing by using the following special tools.

• Spacer (MB991000)• Front hub remover and installer (MB991017)

<<F>> TRANSMISSION MOUNT ASSEMBLY REMOVALWhile supporting the engine and transmission assembly with a garage jack, remove the transmission mount assembly.

<<G>> ENGINE ASSEMBLY SUPPORTING1. Support the engine and transmission assembly

with a garage jack and remove the transmission mounting body side bracket, then install the engine hanger (special tool MB991895 or MB991928).

2. <Engine hanger (special tool MB991895) is used>(1) Set special tool MB991895 to the strut

mounting nuts and the radiator support upper insulator mounting bolts, which are located in the engine compartment, as shown.

NOTE: Adjust the engine hanger balance by sliding the front side foot of the engine hanger (special tool MB991895).

(2) Set the chains of engine hanger (special tool MB991527) and engine hanger balancer (special tool MB991454), support the engine and transmission assembly and remove the garage jack, and unscrew the transmission assembly upper part coupling bolts that were priorly loosened.

3. <Engine hanger (special tool MB991928) is used>

AC100141

Transmission

TJ assembly

Pry barAG

AC102554

MB991460

AC

AC102555 AC

MB991017

MB991000

AC104015 AE

MB991895

AC104013AF

MB991454

MB991527

MB991895


(1) Assemble the engine hanger (special tool MB991928). Set following parts to the base hanger.

• Slide bracket (HI)• Foot (standard) (MB991932)• Joint (90) (MB991930)

(2) Set the engine hanger (special tool MB991928) to the strut mounting nuts and the radiator support upper insulator mounting bolts, which are located in the engine compartment, as shown.

NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).


INSTALLATION SERVICE POINTS>>A<< TRANSMISSION MOUNT STOPPER INSTALLATION

Install the transmission mount stopper so that the arrow points as shown in the illustration.

>>B<< TRANSMISSION STAY INSTALLATIONInstall the transmission stay as below.1. Tighten the engine-side bolts to the specified

torque.

Tightening torque: 23 ± 4 N⋅m2. Tighten the transmission-side bolts to the

specified torque.


>>C<< DRIVE SHAFT ASSEMBLY INSTALLATION

! CAUTIONWhen installing the drive shaft, be careful that the spline part of the drive shaft does not damage the oil seal.

>>D<< SELF-LOCKING NUT (STABILIZER BAR CONNECTION) INSTALLATION

Install the stabilizer rubber and collar as shown in the figure, and tighten the self-locking nut so that the protruding length of the stabilizer bar mounting bolt protruding part meets its standard value (A).

Standard value (A): 22 ± 1.5 mm

AC207704MB991932

MB991932

MB991930

AD

AC207703

MB991928

MB991527MB991454

AC

AC210408

Transmissionmount stopperArrow

Transmissionmount bracket

Engine side

AB

AC210393AC

A


>>E<< WASHER/DRIVE SHAFT NUT INSTALLATION

1. Be sure to install the drive shaft washer in the specified direction.

! CAUTIONBefore securely tightening the drive shaft nuts, make sure there is no load on the wheel bearings. Otherwise the wheel bearing will be damaged.2. Using special tool end yoke holder (MB990767),

tighten the drive shaft nut to the specified torque.


TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION <F5M42>

M1221002700266

! CAUTION*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the engine into the vehicle.

AC102465AD

MB990767

Washer

Pre-removal Operation• Under Cover Removal• Transmission Oil Draining (Refer to P.22A-4.)• Battery and Battery Tray Removal• Air Cleaner Assembly Removal (Refer to GROUP 15, Air

Cleaner P.15-2.)• Front Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler P.15-11.)

Post-installation Operation• Front Exhaust Pipe Installation (Refer to GROUP 15,

Exhaust Pipe and Main Muffler P.15-11.)• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner P.15-2.)• Battery and Battery Tray Installation• Transmission Oil Filling (Refer to P.22A-4.)• Under Cover Installation

AC304410

18 ± 3 N·m

18 ± 3 N·m

18 ± 3 N·m

1

2

3

4

5

6

7

7

10

N

N

AB

8

9

Removal steps1. Transmission harness clamp2. Back-up lamp switch connector

3. Vehicle speed sensor connectorRemoval steps (Continued)


4. Clutch release cylinder and clutch oil pipe

5. Vapour hose connection6. Canister7. Snap pin8. Select cable connection

<Transmission side>9. Gearshift cable connection

<Transmission side>10. Cable bracket and cable assembly

<Transmission side>• Starter motor assembly (Refer to

GROUP 16 P.16-22.)


AC304423AC304873 AB

48 ± 5 N·m

11

1130

3031

29

47 ± 7 N·m*

82 ± 7 N·m*

245 ± 29 N·m

25 ± 5 N·m

108 ± 10 N·m16

17

14

15

13 1222

23

18

21

1920N

N

N

N

27

28

26

25

24

69 ± 10 N·m

69 ± 10 N·m

52 ± 7 N·m*

69 ± 10 N·m

9.0 ± 1.0 N·m

26 ± 5 N·m

25 ± 5 N·m

32

N

48 ± 5 N·m

33

Removal steps<<A>> 11. Transmission assembly upper part

coupling bolts12. Wheel speed sensor cable

connection <Vehicles with ABS>13. Brake hose clamp

<<B>> >>D<< 14. Drive shaft nut

>>D<< 15. Washer>>C<< 16. Self-locking nut (stabilizer bar

connection)17. Stabilizer bar connection18. Lower arm connecting bolt

<<C>> 19. Self-locking nut (tie rod end connection)



20. Tie rod end connection21. Lower arm connection

<<D>> >>B<< 22. Drive shaft <L.H.>23. Circlip

<<D>> >>B<< 24. Drive shaft <R.H.>25. Circlip26. Bell housing cover• Rear roll stopper connecting bolt

(Refer to GROUP 32, Engine roll stopper P.32-7.)

27. Centremember assembly28. Rear roll mount bracket

<<E>> 29. Transmission mount assembly>>A<< 30. Transmission mount stopper

31. Transmission mount bracket<<F>> • Engine assembly support

• Support the transmission with a transmission jack

32. Transmission assembly lower part coupling bolts

33. Transmission assembly



REMOVAL SERVICE POINTS<<A>> TRANSMISSION ASSEMBLY UPPER PARTS COUPLING BOLTS REMOVALDo not fully unscrew the bolts from the engine and transmission assembly. Only loosen the bolts.

<<B>> DRIVE SHAFT NUT REMOVAL

! CAUTIONDo not apply pressure to the wheel bearing by the vehicle weight to avoid possible damage when the drive shaft nut is loosened.

Use special tool end yoke holder (MB990767) to fix the hub and remove the drive shaft nut.

<<C>> SELF-LOCKING NUT (TIE ROD END CONNECTION) REMOVAL

! CAUTION• Do not remove the nut from ball joint. Loosen

it and use special tool to avoid possible damage to ball joint threads.

• Hang special tool with cord to prevent it from falling.

1. Install special tool ball joint remover (MB991897) as shown in the figure.

2. Turn the bolt and knob as necessary to make the jaws of special tool parallel, tighten the bolt by hand and confirm that the jaws are still parallel.

NOTE: When adjusting the jaws in parallel, make sure the knob is in the position shown in the figure.

3. Tighten the bolt with a wrench to disconnect the tie rod end.

<<D>> DRIVE SHAFT REMOVAL

1. Use the following special tools to push out the drive shaft from the hub.

• Axle shaft puller (MB990241)• End yoke holder (MB990767)

2. Remove the drive shaft from the hub by pulling the bottom of the brake disc towards you.

AC102462 AC

MB990767

AC208247AD

Cord

Bolt

MB991897Nut

Ball joint

AC106821

Knob

Parallel

Bolt

Good

Bad AB

AC100128

MB990241

MB990767

AE

AC102551AC

Drive shaft


! CAUTION• Do not pull on the drive shaft; doing so will

damage the TJ; be sure to use the pry bar.• When pulling the drive shaft out from the

transmission, be careful that the spline part of the drive shaft does not damage the oil seal.

3. Insert a pry bar between the transmission case and the drive shaft, and then pry and remove the drive shaft from the transmission.

4. Use special tool plug (MB991460) to prevent the entry of foreign material into the transmission case.

! CAUTION

Do not apply pressure to the wheel bearing by the vehicle weight to avoid possible damage when the drive shaft is removed. If, however, vehicle weight must be applied to the bearing in moving the vehicle, temporarily secure the wheel bearing by using the following special tools.

• Spacer (MB991000)• Front hub remover and installer (MB991017)

<<E>> TRANSMISSION MOUNT ASSEMBLY REMOVALWhile supporting the engine and transmission assembly with a garage jack, remove the transmission mount assembly.

<<F>> ENGINE ASSEMBLY SUPPORTING1. Support the engine and transmission assembly

with a garage jack and remove the transmission mounting body side bracket, then install the engine hanger (special tool MB991895 or MB991928).

2. <Engine hanger (special tool MB991895) is used>(1) Set special tool MB991895 to the strut

mounting nuts and the radiator support upper insulator mounting bolts, which are located in the engine compartment, as shown.

NOTE: Adjust the engine hanger balance by sliding the front side foot of the engine hanger (special tool MB991895).


3. <Engine hanger (special tool MB991928) is used>(1) Assemble the engine hanger (special tool

MB991928). Set following parts to the base hanger.

AC100141

Transmission

TJ assembly

Pry barAG

AC102554

MB991460

AC

AC102555 AC

MB991017

MB991000

AC104015 AE

MB991895

AC104013AF

MB991454

MB991527

MB991895


• Slide bracket (HI)• Foot (standard) (MB991932)• Joint (90) (MB991930)

(2) Set the engine hanger (special tool MB991928) to the strut mounting nuts and the radiator support upper insulator mounting bolts, which are located in the engine compartment, as shown.

NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).


INSTALLATION SERVICE POINTS>>A<< TRANSMISSION MOUNT STOPPER INSTALLATION

Install the transmission mount stopper so that the arrow points as shown in the illustration.

>>B<< DRIVE SHAFT ASSEMBLY INSTALLATION

! CAUTIONWhen installing the drive shaft, be careful that the spline part of the drive shaft does not damage the oil seal.

>>C<< SELF-LOCKING NUT (STABILIZER BAR CONNECTION) INSTALLATION

Install the stabilizer rubber and collar as shown in the figure, and tighten the self-locking nut so that the protruding length of the stabilizer bar mounting bolt protruding part meets its standard value (A).

Standard value (A): 22 ± 1.5 mm

>>D<< WASHER/DRIVE SHAFT NUT INSTALLATION

1. Be sure to install the drive shaft washer in the specified direction.

! CAUTIONBefore securely tightening the drive shaft nuts, make sure there is no load on the wheel bearings. Otherwise the wheel bearing will be damaged.2. Using special tool end yoke holder (MB990767),

tighten the drive shaft nut to the specified torque.


AC207704MB991932

MB991932

MB991930

AD

AC207703

MB991928

MB991527MB991454

AC

AC210408

Transmissionmount stopperArrow

Transmissionmount bracket

Engine side

AB

AC210393AC

A

AC102465AD

MB990767

Washer

GROUP 22A MANUAL TRANSMISSION - Lancer...

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Transcript of GROUP 22A MANUAL TRANSMISSION - Lancer...