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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

     Aero-Thermodynamic Design of a Scramjet

    Propulsion System:The graduate school GRK 1095/2 funded by the

    “ Deutsche Forschungsgemeinschaft“ (DFG)

    B. Weigand

    Universität Stuttgart

    Institut für Thermodynamik der Luft- und Raumfahrt

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    1. Introduction

    2. Research Training Group - GRK 1095/2

    - Basic concept

    - Structure of the GRK

    - Educational-program

    3. Selected results

    - Project group A: “Aero-thermodynamical analysis”

    - Project group B: “Combustion”

    - Project group C: “Nozzle flow and system analysis”

    4. Conclusion and Outlook

    Contents

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Startschub: ca. 12 MN

    Nutzlast: 6,5 to

    Brennstoff: LH2 26 to, LOx 132 to

    Startschub: ca. 12 MN

    Nutzlast: 6,5 to

    Brennstoff: LH2 26 to, LOx 132 to

    Startschub: ca. 29 MN

    Startgewicht: 2000 to

    Nutzlast: 28 to

    Brennstoff: LH2 100 to, LOx 600 to

    Startschub: ca. 29 MN

    Startgewicht: 2000 to

    Nutzlast: 28 to

    Brennstoff: LH2 100 to, LOx 600 to

     Ariane 5

     Ariane 5 Space Shuttle

    Space Shuttle

    Introduction

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Ramjet: - No moving parts; ram compression

    - Compression of the soaked up mass flow by reducing the flow speed tosubsonic velocity inside the intake → subsonic combustion

    - Mach number range: 2 ÷ 6

    But: Increase of airspeed M∞>6

    a) increasing shock losses inside the intake

    b) increasing stagnation temperature at the entry of the combustion

    chamber  → increasing dissociation

    Way out: - Reducing the flow speed inside the inlet to 30 - 50 % of the airspeed

    - Supersonic flow inside combustion chamber 

    ⇒ supersonic combustion

    - Mach number range: 5 ÷ ~25

    Scramjet: Supersonic Combustion Ramjet

    Introduction – What is a “Scramjet”?

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Introduction – Examples

    Hyper X-43

    f irst stage

    combined

    engine, scramjet

    second

    stage

    Sänger*-concept

    *germ. aerospace-engineer, 1905-1964

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    1. Introduction

    2. Research Training Group - GRK 1095/2

    - Basic concept

    - Structure of the GRK- Educational-program

    3. Selected results

    - Project group A: “Aero-thermodynamical analysis”- Project group B: “Combustion”

    - Project group C: “Nozzle flow and system analysis”

    4. Conclusion and outlook

    Contents

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Ltot>1000 mmdm/dt: =1.45 kg/s

    LF=450 ÷ 500 mmρ∞=1.801⋅10-2 kg/m3

    h=228 mmT∞=226.7 K

    b≈76 mmp∞=11.7 hPa

    α2≈19°M=8

    α1≈7,5°H=30 km

    Geometry:Inflow data:

    Topic: Aero-thermodynamic design of a scramjet propulsion system for futurereusable space transportation systems and hypersonic flight

    Basic Concept

    2D / 3D-inlet

    with double ramp

    Combustion chamber 

    with strut Injector 

    SERN-Nozzle

    Isolator 

    - Group A: Aero-thermodynamical analysis

    - Group B: Combustion

    - Group C: Nozzle flow and system analysis

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Group A: Aero-thermodynamic investigations

     A1: Experimental investigations of the boundary layer transition of a double ramp configuration.

     A2: Experimental investigation of the shock boundary layer interaction of a double ramp

    configuration at different inflow conditions.

     A3: Design and characterization of a 3D scramjet inlet.

     A4: Experimental investigation of the internal flow conditions of a scramjet engine.

     A5: Investigation of 3D flow structures caused by side wall effects of a scramjet engine.

     A6: Numerical simulations of the unsteady effects in a scramjet intake.

     A7: Computational analysis of the relaminarisation in hypersonic intake flows.

     A8: Numerical investigation of the sensitivity on the design of a hypersonic intake.

    Structure and sub-projects

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Group B: Combustion

    B1: Experimental investigations of the fuel injection and mixing and stability of a supersonic

    combustor.

    B2: Numerical investigation of a supersonic combustion chamber for different flight conditions.

    B3: Thermal and mechanical investigations of a central injector in a scramjet combustor.

    B4: Numerical investigation of the turbulence-chemical reaction interaction and the emission

    production in a scramjet combustor.

    B5: Unsteady simulations of supersonic combustion chambers.

    B6: Development of a numerical efficient combustion model for the interaction between

    chemical reaction and turbulence for LES.

    B7: Shock-boundary layer interaction for reactive flows.

    B8: Prevention of thermal cocking in supersonic combustors by using staged injection..

    Structure and sub-projects

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Structure and sub-projects

    Group C: Nozzle flow and system analysis

    C1: Aerodynamic design of a flight configuration and the related instrumentation.

    C2: Numerical simulation of a nozzle flow with cooling.

    C3: Experimental investigation of the expansion flow of an air breathing propulsion system under

    consideration of the temperature gradient between jet and outer flow.

    C4: Multi-field formulation for functionally graded high-temperature materials.

    C5: Coupled simulations for the systematic design optimization of scramjets.

    C6: Investigation of the thermal loads of a hypersonic propulsion system.

    C7: Modeling of a scramjet propulsion system.

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Germany

    Locations:

    Stuttgart

    Universität Stuttgart

     Aachen

    (Aix-la-Chapelle)

    Köln

    (Cologne)

    München

    (Munich)

    Technische Universität München

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Speaker of the GRK 1095/2:

    -Prof. Dr. B. Weigand, ITLR Stuttgart University

    Project leaders:

    - Stuttgart: E. Krämer, C.D. Munz, B. Kröplin, S. Staudacher, J. von Wolfersdorf,

    M. Aigner, P. Gerlinger, B. Weigand

    - Aachen/DLR Köln: H. Olivier, W. Schröder, A. Gülhan, M. Behr 

    - München: H.P. Kau, T. Sattelmayer, N. Adams

    Scholars and Postdocs:

    -Stuttgart (9): A.M. Schreyer, M. Banica, M. Staudenmaier, J. Vellaramkalayil, A. Hell,B. Rust, C. Messe, J. Groß, V. Shevchuk

    - Aachen (4)/DLR Köln (2): O. Hohn, C. Fischer, T. Nguyen, J. Riehmer, M. Konapka,

    F. Bramkamp

    - München (3): D. Bruno, O. Petrache, S. Kirstein

     And a lot of Associated members: U. Gaisbauer, B. Reinartz, G. Lamanna,

    T. Scheuermann, T. Langener,…

    Structure - Members

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    combustion

    aero-thermodynamic

    investigations

     A1, A2

     A6 A4, A5

     A3

     A7, A8

    supersonic

    combustion

    B1

    B2 B3

    B4

    B5

    B6B7

    B8

    nozzle flow and total system analysis

    C1, C2, C3 C4, C5 C6, C7

    Structure - interactions

    very strong interaction within thedifferent sub-projects

    technical requirements of a

    „scramjet“-propulsion system

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Standard Elements:

    • Individual training program with specific courses

    • Lectures by the involved scientists and guests

    • Courses and lectures by international specialists

    • Meetings and discussion forums

    • Regular internal conferences

    Special Features:• A stay abroard for all members for 6 months

    • Self organised summer schools and workshops with

    international specialists (by the PhD-students)

    • Discussion forums with partners from industry• Integration of an external patent agent

    Structure - Educational-program

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Educational-Program - Summer Schools

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    1. Introduction

    2. Research Training Group - GRK 1095/2

    - Basic concept

    - Structure of the GRK

    - Educational-program

    3. Selected results

    - Project group A: “Aero-thermodynamical analysis”- Project group B: “Combustion”

    - Project group C: “Nozzle flow and system analysis”

    4. Conclusion and outlook

    Content

    S l t d R lt

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    static pressure field doubstatic pressure field double ramp configurationle ramp configuration

    M=2.5, Re/m=9.82M=2.5, Re/m=9.82··101066

     A2: A2: NumericalNumerical investigationsinvestigations of a doubleof a double rampramp configurationconfiguration withwith differentdifferent initialinitial

    conditionsconditions

    (Dr. Irina Fedorchenko, Institut f (Dr. Irina Fedorchenko, Institut f 

    üü

    r Aerodynamik und Gasdynamik, Universitr Aerodynamik und Gasdynamik, Universit

    ää

    tt

    Stuttgart,Stuttgart, Khristianovich Institute of Theoretical and Applied Mechanics SB RAS,

    Novosibirsk, Russia))

    Selected Results

    M

    Reattachment

    waves

    First kink

    shock

    Second

    kink

    shock

    Slip

    line

    Joined

    shock

    S l t d R lt

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

     A7: Numerical investigation of the influence of laminar turbulent transition onhypersonic inlets (Martin Krause, Lehr- und Forschungsgebiet für Mechanik, RWTH

     Aachen)

    Selected Results

    Cooperation shown as an example for the Project A7

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Cooperation shown as an example for the Project A7

     A7

    (Krause)

     A3

    (Häberle)

     A5(Neuenhahn)

     AX

    (Bosco)

     A2 und A8(PostDocs)

     A6

    (Lörcher)

    C2

    (Meiss)

    C6

    (Fuhrmann)

    C7

    (Schütte)

    C4

    (Leetsch)

    B1(Scheuermann)

    B4(Rust)

    B8

    (Maier)

    B2

    (Rosenko)

    Selected Results

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    B1: Experimental investigation of the design of a subersonic combustion chamber 

    (Tobias Scheuermann, Institut für Thermodynamik der Luft- und Raumfahrt, Universität

    Stuttgart)

     

    Selected Results

    modified geometry of the

    combustion chamber 

    Strong and weak combustion –normalized wall pressure

    distribution for different equivalence ratios (Φ)

    Selected Results

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Distribution of

    hydrogen

    2.5 cm 5 cm10 cm

    20 cmXH2

    Lobed strut injector 

    B5: Numerical investigation of the turbulent chemistry interaction

    (B. Rust, Institut für Verbrennungstechnik der LRT, Universität Stuttgart)

    Selected Results

    Selected Results

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    Selected Results

    B6: Turbulence-Chemistry Interaction

    (Henrik Förster, Lehrstuhl A für Thermodynamik, TU München)

    Example of an in situ tabel for a 3Dthermodynamic state variable. Between

    the cells, the results can be interpoated.

    Ignition delay time for a Hydrogen-air mixture, directly calculated and interpolated

    from 36 cells.

    Selected Results

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    C1: Experimental investigation of a scramjet nozzle (Christian Hirschen, DLR, Abteilung Windkanäle des Instituts für Aerodynamik und Strömungstechnik)

    Selected Results

    Schlieren picture with air (left) und argon (right) for p0,D = 3,2 bar 

    → Influence of the ratio of the specific heats

    Selected Results

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    C2: Simulation of the interaction between nozzle flow and outside flow

    (Jan Hendrik Meiß, Aerodynamisches Institut, RWTH Aachen)

    SERN (grid)Single Expansion

    Ramp Nozzle

    Mach number distribution, M=7 (left), M=4 (right)

    Selected Results

    C6 & C7: GRK-Design Tools (T Fuhrmann G Schütte)

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    C6 & C7: GRK Design Tools (T. Fuhrmann, G. Schütte)

    31

    ~ E 

    Inlet-2D Euler 

    - Perfect gas

    Combustor -1D Streamline

    - Chemical kinetics

     Nozzle-2D Euler 

    - Perfect gas

    47

    ~ E 

    0

    ~ X 

     Inlet G

    9

    ~ E 

    31 X  47 X  9 X 

    Combustor G

    Combustor S ~   Nozzle

    G

    9

    ~ X 

    C6

    C7

    Cooperation shown as an example for the Projects C6 & C7

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    B4

    Düsendruckverhältnis Π, -

         S    c     h    u     b     b    e     i    w    e    r     t    c     f    g ,  -

         S    c     h    u     b    v    e     k     t    o    r    w     i    n     k    e     l        β

         f ,     °

    200 400 600 800 10000.9

    0.92

    0.94

    0.96

    0.98

    3.5

    4

    4.5

    5

    cfg,x

    βf 

    Cooperation shown as an example for the Projects C6 & C7

    C6   C7

     A3

     A7

    B1B8

    C1

    C2

    C4

     A6

    Summary

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    • Research Training Group GRK 1095 – started April 2005

    • Involved institutions: RWTH Aachen, DLR Köln, TU München and

    Universität Stuttgart

    • Comprehensive educational program

    • Integration of international experts in scramjet technology / international

    scientific exchange

    • High level of integration and networking between all members and

    institutions within Germany and with foreign partners

    • First results demonstrate the efficiency of the philosophy

    • Upgrading of the national know how and continuation of the long „scramjet

    history“ in Germany

    • Strict focus on hydrogen combustion with lobed strut injectors

    Summary

    Summary - Outlook

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

    • Aim for the first project stage (4.5 years): development of a successfull

    design of a scramjet propulsion system with focus on a lobed strut injector 

    concept

    • Verification of the functionality in tests associated project: wind tunnel test of a scramjet propulsion system (GA1332/1, financed by DFG)

    ⇒ Project GRK 1095/1 has been evaluated by DFG in 2009.

    Because of the very good achievements, the project got elongated by

    another 4,5 years, starting from 1.10.2009

    Summary Outlook

    Acknowledgement

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    Research Training Group 1095/2: Aero-Thermodynamic Design of a Scramjet Propulsion System

     All members of the Graduate School GRK

    1095 would like to thank the Deutsche

    Forschungsgemeinschaft (DFG) for thesupport and the financing of the presented

    scramjet research activities.

     Acknowledgement