GREENCON -...
Transcript of GREENCON -...
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Product Presentation
GREENCONKim Hoe Thye Industries Sdn. Bhd.
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Introduction of Autoclaved Aerated Concrete (AAC)
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What is ENVIRONMENTAL SUSTAINTABILITY?
An environment can be met without reducing its capacity to allow all people to live well, now and in the
future
Flood Wild Fire Earthquake
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Introduction of Autoclaved Aerated Concrete (AAC)
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SUSTAINABLE DESIGN
Green developments/projects should at least incorporates.
• Land planning & design methods that minimize disturbances to natural environment.
• Site developments that reduce erosion, minimize paved surfaces, & protect vegetation.
• Water conservation systems, both indoors and outdoors.
• Energy efficient cooling/heating systems, appliances, lighting & building envelope
• Material selection systems based on recyclability, durability, & energy used to create, transport and
install the materials.
• Waste reduction, reuse & recycling during production, construction & life of the home.
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Introduction of Autoclaved Aerated Concrete (AAC)
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AAC PRODUCTS ARE COMPATIBLE GREEN BUILDING MATERIALS
• Conserve and protect earth’s precious natural resources without consume the top soil
• Utilize recycled products. i.e fly-ash from thermal powerplant
• Low energy consumed in the production process
• Do not produce pollution during manufacturing and life ( no toxic gaseous emitted).
• Produce minimal production waste (recycled during production).
• Produce low construction waste ( can be recycled into internal plaster)
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Introduction of Autoclaved Aerated Concrete (AAC)
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What is AAC?
• Sand + Cement + Lime + Expanding Agent
• Autoclaved – Steam Curing Processes
• Aerated - Cellular Structure – 50 % Air pores
• 1/3 weight of the ordinary concrete
• Excellent acoustic and heat insulation properties
AAC BLOCK
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Greencon Blocks
• Internal & External Walls
Specifications
• Infill & Load Bearing Walls
• Common Thickness:
100mm; 125mm; 150mm; 200mm
C3 - Standard C5 –Performance
Working Density 710+-50kg/m3 850+-50kg/m3
Mean Compressive Strength
3.3MPa 5.2MPa
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AAC Blocks Application6 MAIN APPLICATIONS
Partition Walls Party Walls Fire Compartment Walls
Thermal Walls Sound Barriers Basement Skin Walls
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Products Accessories Technical Support
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Thin Bed Adhesive, Skimcoat & Render
AAC Blocks100mm; 125mm;
150mm; 200mm
Accessories
• ON-SITE TRAINING
• SITE INSPECTION
• TECHNICAL CONSULTATION
ONE STOP
SOLUTION
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Greencon’s ProfileAbout Us
In year 1945, Mr. Tan Tek Jin the
founder of the company started
the business as a building
hardware shop in Muar, Johor.
9Land area = 15 acres (Build Up area: 10 acres)
Capacity = 200,000 m3/year
Newly imported machinery
Total Investment = RM 40 mil
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Greencon’s ProfileAbout Greencon
In year early 2017, Kim Hoe
Thye Industries Sdn. Bhd
has acquired AAC factory
from Saint-Gobain under
Henner brand
10Land area = 30,000 sqm
Capacity = 180,000 m3/year
Products: Blocks, Panels & Lintels
Existing machines with major upgrades
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LOCATION
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HQ, Factory and Sales Office
HQ & Factory: Parit Jawa, Muar, Johor
Sales Office: Glenmarie, Selangor
New Factory: Senawang, Negeri Sembilan
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Factory Photos
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Manufacturing Process
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1. Cost Effective
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CLAY BRICK
*Note : With Reference to100 Mm Thick Sample(Working Density 880kg/m3)
0 50 100 150 200 Weightkg/sq. m
FOAM CONCRETE BLOCK
HOLLOW CONCRETEBLOCK (CMU)
SOLID CONCRETE
Lower dead load (reduced by 55% total weight of wall) :
1. Smaller R.C structure 2. Smaller foundation design
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2. Energy Savings
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• The excellent thermal insulation properties can significantly reduces the total load of refrigeration and air conditioning.
• AAC blocks reduces operation and maintenance cost
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Claybricks
Wall Installation Rate
1 block
20m2/ worker/ day
6 Bricks
10m2/ worker/ day
Mortar ApplicationRate
3-5mm skimcoat
50-70m2/ worker/ day
25mm plaster
20m2/ worker/ day
3. Faster Installation
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2x times the wall installation rate3x times mortar application rate
80% savings on skimcoat
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4. Better Workability
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AAC Blocks can be easily:
• Cut
• Drilled
• Nailed
• Milled
• Grooved
to fit individual requirements.
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5. Precise Products
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• Dimension tolerance is ±2mm
• Shrinkage is 0.5mm/m
• With a tighter tolerance, users can use thinner finishing to accommodate the dimensional deviation on the surface of the wall. This gives 80% savings in usage.
• With thinner finishing (5mm thick skim coat), this will improves the mortar workability that give 2x faster application rate than conventional clay bricks.
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6. Fire Resistance
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4-hours fire resistance
Cement Sand
0
2hrs
4hrs
BrickWall
ConcreteWall
*Note : Based On 100mm Thick Bare Wall Sample
FoamConcrete
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7. Green Products
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Reduced Consumption of Energy
kWh/m3
650
900
420
300
0 200 400 600 800 1000
Concrete
Clay Bricks
Concrete
Blocks
Sand & Lime
Bricks
250
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Case Study
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CASE STUDYMONASH UNIVERSITY
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OBJECTIVE
To observe the impact on indoor temperature by using AAC vs normal bricks
• This main objective of this test is to find a material that gives “cooler home” which 2ºC to 3ºC lower
than normal brick houses
• Two identical houses built by the Sime UEP with one using AAC masonry and another using standard
clay and sand cement bricks. Both with aluminium foil under roof tiles.
• Both houses were monitored with automatic portable data loggers at location as below:
• Upstairs master bedroom
• Downstairs sitting room
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CASE STUDYMONASH UNIVERSITY
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RESULTS
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CASE STUDYMONASH UNIVERSITY
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RESULTS (4 days)
Upstair master bedroom
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CASE STUDYMONASH UNIVERSITY
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RESULTS (4 days)
Downstair living room
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CASE STUDYMONASH UNIVERSITY
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CONCLUSION
The results showed that the temperature inside an AAC house was lower than that in a
brick house at all times.
• The main objective has achieved to find a material that gives “cooler home” which
2ºC to 3ºC lower than normal brick houses
• The night time temperature at 28 to 29ºC temperature considered comfortable for
sleeping.
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Certification
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1. SIRIM
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2. BOMBA
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3. CIDB - IBS
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4. Green Certs
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Our Project ReferencesPrivate & Government Projects in Malaysia
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ACC, Hospital KLGOVERNMENT PROJECT
Year of completion: 2011
Application: Internal & External Wall
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UKM Hospital, CherasGOVERNMENT PROJECT
Year of completion: 2000
Application: Internal & External Wall
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Serdang HospitalGOVERNMENT PROJECT
Year of completion: 2003
Application: Internal & External Wall
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Hospital Rehabilitasi, CHERASGOVERNMENT PROJECT
Year of completion: 2010
Application: Internal & External Wall
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KPJ, MuarGOVERNMENT PROJECT
Year of completion: 2013
Application: Internal Wall
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Pantai Hospital, PerakGOVERNMENT PROJECT
Year of completion: 2015
Application: Internal Wall & Wet Area
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Military Hospital, WANGSA MAJUGOVERNMENT PROJECT
Year of completion: 2007
Application: Internal & Wet Area
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Sunway Medical Centre Phase 1 & 2PRIVATE PROJECT
Year of completion: 2009Application: Internal & External Wall
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SMK Bukit Dahlia, JBGOVERNMENT PROJECT
Year of completion: 2014
Application: Internal & External Wall
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Universiti Utara MalaysiaGOVERNMENT PROJECT
Year of completion: 2014
Application: Internal Wall
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UIAM, KuantanGOVERNMENT PROJECT
Year of completion: 2014
Application: Internal Wall
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PKNS HeadquarterGOVERNMENT PROJECT
Year of completion: 2017
Application: External, Internal & Wet Area
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Kolej Jururawat Masyarakat, Bertam
GOVERNMENT PROJECT
Year of completion: 2014
Application: Internal Wall & Wet Area
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RMR1MGOVERNMENT PROJECT
Year of completion: 2014
Application: External, Internal& wet Area
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Muzaffar Hotel, MITC MelakaCOMMERCIAL
Year of completion: 2014
Application: External, Internal & wet area
![Page 48: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/48.jpg)
Novotel & Straits Residence, MelakaCOMMERCIAL
Year of completion: 2015
Application: External, Internal & Wet Area
![Page 49: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/49.jpg)
Bangsar Trade CentreCOMMERCIAL
Year of completion: On-going
Application: External, Internal & Wet Area
![Page 50: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/50.jpg)
Cyber Square, CyberjayaCOMMERCIAL
Year of completion: 2015
Application: External, Internal & wet area
![Page 51: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/51.jpg)
Anyaman Residence, KLCOMMERCIAL
Year of completion: 2015
Application: External, Internal & wet area
![Page 52: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/52.jpg)
Cheras Sentral MallCOMMERCIAL
Year of completion: 2015
Application: Internal Wall
![Page 53: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/53.jpg)
Jaya 33, PJCOMMERCIAL
Year of completion: 2015
Application: External, Internal & wet area
![Page 54: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/54.jpg)
Aeon, TaipingCOMMERCIAL
Year of completion: 2014
Application: External, Internal & wet area
![Page 55: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/55.jpg)
Mydin, Seremban 2COMMERCIAL
Year of completion: 2014
Application: Internal Wall
![Page 56: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/56.jpg)
Tesco, PuchongCOMMERCIAL
Year of completion: 2014
Application: Internal & External Wall
![Page 57: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/57.jpg)
Anjung Vista, Kota BharuRESIDENTIAL
Year of completion: 2014
Application: Internal & External Wall
![Page 58: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/58.jpg)
Horizon Residence, JBRESIDENTIAL
Year of completion: 2014
Application: Internal Wall
![Page 59: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/59.jpg)
Oasis, PenangRESIDENTIAL
Year of completion: 2014
Application: Internal Wall
![Page 60: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/60.jpg)
Horizon Sky Villa, Batu PahatRESIDENTIAL
Year of completion: 2014
Application: External, Internal & wet area
![Page 61: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/61.jpg)
Helang Perdana, KulimRESIDENTIAL
Year of completion: 2014
Application: External, Internal & wet area
![Page 62: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/62.jpg)
Bangi Avenue & Hulu LangatRESIDENTIAL
![Page 63: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/63.jpg)
Taman ScientexRESIDENTIAL
![Page 64: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/64.jpg)
Various Shop OfficesSHOPS
Year of completion: 2014
Application: Internal & External Wall
![Page 65: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/65.jpg)
FeldaFELDA
Year of completion: 2014
Application: Internal & External Wall
![Page 66: GREENCON - epsmg.jkr.gov.myepsmg.jkr.gov.my/images/d/d1/Pembentangan_Greencon_AAC_Green_Buildin…Introduction of Autoclaved Aerated Concrete (AAC) 3 SUSTAINABLE DESIGN Green developments/projects](https://reader031.fdocuments.in/reader031/viewer/2022040216/5e12fd51d500531e4c738198/html5/thumbnails/66.jpg)
Thank YouAny Questions?