Grease Gun Best Practices

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    Grease Gun Best Practices

    Noria CorporationTags: grease guns

    "Can you give me some advice on how to use

    a grease gun properly?"

    When lubricating equipment with a greasegun, it is important to know precisely how

    much lubricant needs to be applied per cycle

    and how much lubricant the grease gun will

    produce per shot. Grease guns can produce

    between 1 gram and 1.5 grams per shot. This

    can result in significant overlubrication per

    point unless the output is known.

    Grease guns are capable of producing several

    thousand psi per stroke. This kind of pressure

    can certainly blow out bearing seals and shields. If a careless approach is taken when using

    the grease gun, then it is highly likely that the equipment will be overpressurized and

    overlubricated. When this occurs, particularly with a bearing, then the li kelihood that the

    bearing can see its rated lifecycle is greatly reduced.

    Whether the gun is filled with oil or grease, the practitioner should be precise with the use of

    the gun, beginning with an analysis of the bearing dimensions and calculation of the

    required amount of grease per cycle, followed by an analysis of the amount of output per

    cycle of the gun.

    When working the grease gun lever arm, never hold the nozzle onto the grease fitting. Also,

    when cycling the lever arm, be conscious of the risk of overpressurization and do not force

    the lever arm i f there is strong back pressure.

    Use the following tips to maintain your grease guns and fittings.

    Wipe the fitting before use to clear debris. Use a clean shop rag or lint-free cloth to

    clear debris.

    Inspect the grease fitting. Replace defective or damaged fittings.

    Where possible, standardize on fitting type.

    Conspicuously mark the grease fitting with the type of grease being used. Avoid

    changes where possible.

    Learn the proper grease gun operation and know the delivery volume per shot. Have

    grease guns calibrated occasionally to ensure proper volume delivery.

    Some grease guns develop pressure up to 15,000 psi. Exercise caution to avoid

    overpacking and/or seal damage.

    Keep guns clean, avoiding laying them on dirty surfaces. Repack on a clean bench

    using a gun loader fitting.

    Keep grease guns covered when not in use.

    Exercise caution to ensure safety. Make changes such as piping out the fitting to avoid

    danger.

    When repacking grease guns from a pressure line, wipe down the fitting and the

    pressure line to prevent contamination. When repacking with tubes, move to an

    environmentally controlled area, such as a control room, to replace the tube.

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    ase Gun Best Practices http://www.machinerylubrication.com/Read/28901/grease-gun-practices

    2 30/05/2012 13:35