Gravel Roads - The Economic Backbone of the State

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Gravel Roads - The Economic Backbone of the State ASHE _- Central Dakota Section___________________________ Dale C. Heglund, PE/PLS, NDLTAP Director – May 10, 2016

Transcript of Gravel Roads - The Economic Backbone of the State

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Gravel Roads -The Economic Backbone of the State

ASHE_- Central Dakota Section___________________________Dale C. Heglund, PE/PLS, NDLTAP Director – May 10, 2016

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Gravel Roads - Key Points

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Looking Back……

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1796 – Patent Laws1803 – Louisiana Purchase

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1889North Dakota Statehood

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1946 – General Land Office, GLO, was abolished and the Bureau of Land Management, BLM, was created

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Organized Townships

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Oil Exploration Traffic Projections

Example of predicted traffic flows over road network

Crude oil movements

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Crop Movement Projections - Wheat

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State (7,407 miles)7,407 miles paved with 8% concrete

County/Local (97,662 miles – 59,039 miles gravel)10,847 miles CMC System with 44% pavedTotal surfaced = 65,905 miles with 10% pavedTotal unsurfaced – 31,757 miles with 6% improved

Cities = 1,897 miles total with 189 miles gravel Total miles for state and local roads = 106,965 miles

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The #1 Problem With a Gravel Road:

It’s not a paved road!

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1 vehicle 1 year1 ton dust per mile

Each mile with 100 cars per day= 100 tons of fines per year!

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Expectation Shift…..

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What is Gravel????

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Specifications and testing are key to gravel acquisition•Hardness•Gradation• Percentage of fractured stone• Plasticity index (cohesive

material – clay - binder)

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Liquid Limit:Assume that the soil was previously passed through a No. 40 sieve, air-dried, and then pulverized.

PI=LL-PL

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The Operator

The Operator cannot make good gravel out of bad gravel

• Good quality surface gravel may cost more, but it is worth the extra cost

• Quality can only be determined by proper field sample testing in a materials lab

• Approximately $200.00 per sample

Who Gets Blamed for Poor Performing Gravel?

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Paradigm Shift

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Technology Transfer

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2% is ¼’’ per foot 4% is ½’’ per foot

2% for future pave 4% for unpaved

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pg. 68

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High shoulders Berms - curbs - secondary ditch

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Pretend Blading

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Foundation Strength

• Dynamic Cone Penetrometer, DCP• Relates cone drop count to resistance • Translates to soil strength

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Foundation Strength

• California Bearing Ratio, CBR- How strong is the ground, less than 3 = poor

• Compares on-site soil to crushed rock

• CBR less than 0.2 -sink up to your knees• CBR of less than 0.5 sink up to your ankles • CBR of 1 your heels will sink about ¼ inch • CBR of 4 a spike heel will make a slight

indentation

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Cost of Treatment vs ADT$15,000

$12,000

$9,000

$6,000

$3,000

0 100 200 300 400 500

Cos

t / M

ile /

Year

CaCl2

Untreated

MgCl2

Lignin

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SDDOT/SDLTAP Surface Gravel Study

Brookings Site:Constructed in 2011 Observed in 2012, 2013, 2014 & 2015

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• Primary focus is on effect of gravel quality on life-cycle cost of gravel road maintenance

• Three types of gravel used in study:1. Substandard but commonly used – meets no spec

except top size control – one inch minus.

2. Barely meets SDDOT Gravel Surfacing Spec –percent passing #200 sieve is low and/or plasticity index (PI) at bottom of range at 4

3. Modified SDDOT Spec – higher minimums of 10% passing #200 sieve and PI at 7.

Focus of Test Project

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Substandard Gravel

SD Standard Specification

Modified Specification

Compacted and Uncompacted

Sections

Compacted and Uncompacted

Sections

Buffer Sections

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Volume of loose aggregate measured in a dry season was the biggest difference in the test sections.

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The float test (loose aggregate)

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Substandard section – aggregate has moved outward over 4 ft since construction

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Change in Roadway Surface WidthConstructed Width – 21.5 ft on all sections

Constructed Width – Modified Section

Current Width – Oct 2013

Constructed Width – Standard Spec Section

Current Width – Oct 2013

Constructed Width – Substandard Section

Current Width – Oct 2013

Current width ranges from 22 ft on modified section (top bar) to 25.25 ft on substandard section (bottom bar)

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One of the biggest challenges was finding gravel that meets the modified SDDOT Specification: “Shall have minimum plasticity index (PI) of seven”. (Even higher minimum was considered in project planning)

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One way to meet modified spec –blend different material from separate

sources

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Road mixing natural clay to get a high quality surface gravel

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The modified section in the spring after construction

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Corrugation was a problem on the substandard section. No corrugation on the modified section.

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Concluding Points

• Meeting basic SDDOT standard surface gravel specification reduces loose aggregate by 1/3 to 1/2.

• 2012: 405 tons of loose aggregate on substandard section and only 71 tons on modified section.

• No corrugation ever observed on standard or modified material.

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• Blade maintenance four times on substandard section and once on modified!

• Some aggregate producers have resisted change -prefer to produce as they always have – no close control of % passing the #200 sieve and plasticity index.

Concluding Points (Con’t)

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Wyoming

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Minnesota

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Geographic Roadway Inventory Tool (GRIT)

Easy to use software – free

Map based –Google Maps

Web browser based – any platform• Mobile/touchscreen

capable with GPS

Linear Referencing or compatible

with…

Compatible with existing interactive

map

County independent data editing

Initial data to support Needs

Study

DOTSC Team Develops

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Slide 117

Unpaved Road Investment Needs (millions)Period Statewide Oil Patch Non-Oil2015-2016 $548.0 $299.4 $248.6 2017-2018 $547.9 $299.2 $248.7 2019-2020 $547.5 $298.6 $248.9 2021-2022 $545.6 $296.6 $249.0 2023-2024 $541.9 $292.7 $249.2 2025-2034 $2,667.5 $1,422.9 $1,244.6 2015-2034 $5,398.4 $2,909.4 $2,489.0

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Transportation Learning Network (TLN)

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Helen Keller“Alone we can do so little; together we can do so much.”

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Thank You!

Dale C. Heglund, PE/PLSNDLTAP Director

[email protected]