Grating Catalog Meiser

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  • Grating

  • I n t roduc t i on 2

    - Abou t ME I SER 4

    - ME I SER p re ss l o c ked g ra t i ng 6

    - Te chn i ca l t e rms 10

    - Ma te r i a l 14

    - Ga l van i s i ng P l an t 15

    - Su r fa ce r e f i n emen t 16

    P ress l o c ked g ra t i ng 18

    - App l i ca t i ons 22

    - Fu l l g ra t i ng 24

    - Heav y du t y g ra t i ng 25

    - L ouv re g ra t i ng 26

    - Fu l l p re s s l o c ked l ou v re g ra t i ng 26

    - Pa t en t G ra t i ng 28

    - U l t r a g ra t i ng 29

    She l f g ra t i ng 30

    - L oose - f i t t i ng des i gns 34

    - I n s e r t ed des i gns 36

    - Check l i s t 38

    P ress we l ded g ra t i ng 40

    - App l i ca t i ons 44

    - P re s s we l ded g ra t i ng 46

    - O f f s ho re p re ss we l ded g ra t i ng 47

    - P re s s we l ded g ra t i ng w i t h

    smoo t h round ba r s 47

    Spec i a l g ra t i ng 48

    - App l i ca t i ons 52

    - F i nned g ra t i ng 54

    - Ba re foo t g ra t i ng 54

    - Comb g ra t i ng 55

    - To l sun 56

    - F ences 58

    S ta i r t r eads 60

    - App l i ca t i ons 64

    - S t a i r t r eads t y pes 66

    - Ra i s ed sa fe t y nos i ng 67

    F i x i ng C l i p s 68

    P roduc t range 74

    - S t a i r cases 76

    - P ro f i l e g ra t i ng 77

    - S ca f fo l d i ng 78

    - GRP 79

    - D ra i nage channe l s 80

    - Heav y du t y channe l s 82

    - Spec i a l s e c t i ons 84

    - Ga l van i s ed s t r i p /ba r re l hoop 84

    - V i n eya rd f ence pos t s 84

    - F a l l p ro t e c t i on ma t s and

    s po t -we l ded w i re meshes 84

    S tock p rog ramme 86

    S ta t i c s and l oad t ab l e s 96

    - L oad t ab l e s f o r s t a i r t r eads 98

    - L oad t ab l e s f o r g ra t i ng 100

    Sa fe t y 110

    - An t i - s k i d - p rope r t i e s 114

    - S l i p p ro t e c t i on s e r ra t i on t y pes 116

    Se r v i c e / S t anda rds and c e r t i f i c a t e s 118

    - S e r v i c e 120

    - E x t e r na l s a l e s f o rc e 121

    - S e r v i c e / comp la i n t s managemen t 122

    - Qua l i t y and env i ronmen t 123

    - Manu fac t u r i ng t e chno l ogy s k i l l s 124

    - Check l i s t f o r g ra t i ng 126

    - S t anda rds and Ce r t i f i c a t e s 128

    - ME I SER i n t e r na t i ona l 132

    Mas t head 135

    Intro-duction

  • 4

  • 5TOP LEFT: LIMBACH SITE

    TOP RIGHT: OELSNITZ SITE

    BOTTOM, FROM LEFT TO RIGHT: WOLFGANG MEISER,

    EDMUND MEISER, ULRICH MEISER

    MEISER,foundedin1956,isamedium-sized,owner-managed

    family business with its company headquarters in Schmelz-

    Limbach in theSaarland. In the fieldofgratingMEISERhasa

    leadingpositionworldwide.Theproduct range issupplemen-

    tedbyotherbusinesssegments.

    This includesthefieldofsteelprocessingwith itsownslitting

    plantsandcoldrollingcentres.Furthermore,MEISERoperates

    traditional hot dip galvanising plants and a strip galvanising

    plant. The diversification is rounded off by the production of

    sheet metal profile grating, staircase systems, special sec-

    tions,scaffoldingsystemsandbarrelhoops.

    MEISER employs 2,400 people worldwide, 1,700 of whom

    workatthelocationsinGermany.Thetwomainproductionfa-

    cilitiesintheSaarlandandSaxonyaresupplementedbymanu-

    facturing facilities in France,Belgium,Hungary,Dubai, Egypt,

    BrazilandMorocco.Withnumerousotherbranches,MEISERis

    representedalmostallovertheworld.Personalsupportforour

    customersonsiteisthereforeguaranteed.

    50yearsafter thecompanywas foundedbyEdmundMeiser,

    westillremaintruetoouroriginsandtraditionalvaluesasafa-

    milybusiness.Long-termplanningandreliabilitycharacterise

    ourdailywork,whichissupportedbyflexibleandenthusiastic

    employeesaswellasmodernandhighlyefficientmachinery.

    Forus,economicactivity isassociatedprimarilywithpeople.

    That iswhyweplace special emphasisonourpersonal and

    individualcontactwithyou,ourbusinesspartnersandcusto-

    mers.Wearealwaysavailabletodiscussyourrequirement.

    Weareonlyabletomakeprogressifyouourcustomeris

    satisfiedoverthelongterm.Themanyunusualprojectsthatwe

    have implementedtogetherwithourcustomersconfirmtous

    thatthisistherightrouteforustotake.Wewouldbedelighted

    toincludeyouamongourcustomersyoucandependonus!

    Edmund,WolfgangandUlrichMeiser

    Intro-duction

    A B O U T M E I S E R

  • 6 T H E G R A T I n G

    M E I S E R P r e s s L o c k e d G r a t i n g

    Grating is a structural element that has a high load-

    bearing capacity with a low dead weight and a high

    level of transparency. The positive-fitting connection of

    thebearingbarsandcrossbarswiththesurroundmake

    the grating not only a very stable, but also visually at-

    tractive product. The applications are very diverse, as

    gratingisusedeverywhereinindustryandarchitecture.

    Asanextremely robust, safeyet lightplatform flooring,

    thegratingisindispensableinallareasofheavyindus-

    try.Gratingisinstalledinrefineries,powerstations,steel

    mills,minesandonoilplatforms.Everysteelworker,me-

    talworker and fitter needs grating in his trade. Grating

    isbeingusedincreasinglymoreinthelogisticsindustry

    asplatformflooringandshelves.Architectsandbuilding

    owners appreciate the grating as a product which is

    bothaesthetically pleasingand functionalbe thisas

    decorativefacadecladding,asuspendedceilingorsun

    shield.

  • 7EUROPEAN COURT OF JUSTICE, LUxEMBOURG

    MEISERoffersthelargestrangeofgratingworldwide.The

    diversityofpossibleapplicationsalsorequiresanunusu-

    allylargevarietyofproducts.Togetherwithourcustomers

    weselecttherightgratingfromourrange.Gratingisalmost

    alwaysrelevanttosafety,andwearewellawareofthisre-

    sponsibility.Whenone isstandinghighuponabreezy

    platform made of MEISER grating, one understands the

    importance of quality and reliability. We set the highest

    standards forourproducts from theplanningstage to

    delivery.MEISERgratingis100%madebyMEISER.More

    than80%ofallgratingaremadetomeasureatourtwo

    factoriesintheSaarlandandVogtlandforourcustomers.

    Our employees will be pleased to support and advise

    youwith planning your projects. Static calculations and

    quantitysurveysalso formpartofourscopeofservices.

    MEISER grating sustainable concepts.

    Intro-duction

  • 8 T H E G R A T I n G

  • 9Intro-duction

    TOP: OIL AND GAS MANUFACTURING COMPANy, KATAR

    BOTTOM, FROM LEFT TO RIGHT:

    PEDESTRIAN BRIDGE, EMMENDINGEN; MULTI-STOREy CARPARK,

    BIELEFELD; PORSCHE HIGH-BAy WAREHOUSE, AUSTRIA

  • 10

    a

    b

    cc

    c=centre

    T E C H n I C A L T E R M S

    Bea r i n g b a r s

    Bearingbarsareload-bearing,verticalflatbarswhichrun

    paralleltooneanotherfromonesupporttothenext.

    C r o s s b a r s

    The cross bars run at right angles to the bearing bars,

    connecting them together through compression and/or

    weldingatthecrossoverpoints.

    E d g e b a n d i n g

    Allgratingisbandedasarulebyflatbars,T-shapedsec-

    tionsorU-shapedsections.

    M e s h w i d t h

    (a) the clear distance between the bearing bars or the

    crossbars.

    M e s h s p a c i n g

    (b)distance fromcentre tocentreofbearingbarsor the

    crossbars.

    BB BB CBCB

    33,3mm

    33,3mm

    11,1mm

    11,1mm

    Me s h s i z e

    Themeshsizeislargelydeterminedbythemeshspacing,

    wherebythedistancebetweenthebearingbars(BB)and

    crossbars(CB)canbedifferent.Inalltablesthefirstvalue

    is thedistancebetweenof thebearingbars, the second

    value is thedistancebetween thecrossbars.Wewould

    liketoillustratethishereusinganexampleof33.3x11.1

    and11.1x33.3(distancefromthecentreofthebartothe

    centreofthebar).

    BB CB

  • 11

    min.30mm

    Supportbeamcentres

    ClearSpan

    S u p p o r t b e am c e n t r e s

    Isthecentre-to-centredistanceofthesupportinthedirec-

    tionofthebearingbar.

    C l e a r S p a n

    Isthecleardistancebetweentwosupports.

    G r a t i n g l a n d i n g

    Thetermgrating landing isusedtodescribethe length

    ofthebearingbarendswhichlieonthesupportstructure.

    Itshouldcorrespondtotheheightofthebearingbars,but

    alsobeatminimumof30mm.

    I n s t a l l a t i o n / E r e c t i o n c l e a r a n c e

    The installation clearance is used during assembly to

    compensate for tolerances between the steel structure

    andgrating.

    C u t - o u t s

    Ifthetotallengthofthecutoutislessthan0.5mm,wecall

    thisaSmallCut-Out.

    A n g l e c o l l a r

    A bracket welded on one or more sides to the grating.

    Thespanofthebracketshouldcorrespondatleasttothe

    heightofthebearingbarinthisversion.

    Z - s h a p e d s e c t i o n / M E I S E R s p e c i a la n g l e c o l l a r

    Angle sectionwith two folds, similar to the angle collar,

    inwhichthesectionprotrudesintoanotchinthebearing

    bar.

    Intro-duction

  • 12 T E C H n I C A L T E R M S

    De e p B a n d i n g

    Reinforcedandraisededgesurrounddownwards,e.g.in

    ordertoachieveacertaininstallationheight.

    K i c k P l a t e

    A raised surround plate, also known as a toe plate, is

    welded on, increases safetywhenwalked on and pro-

    tectsagainstslidingatthegratingedge.Thisisnecessa-

    ryiftheclearancebetweenthegratingandtheadjacent

    componentismorethan30mm.

  • 13

    no t c h e d b e a r i n g b a r

    Specialnotchingof thebearingbarsand thepanelban-

    dingbars local to thesupport structure (notchesshould

    benotmorethanhalftheheightofthebearingbars).

    A n t i - s k i d - p r o p e r t i e s ( S e r r a t i o n s )

    notchingofbearingandcrossbarstoincreaseslipresis-

    tance.

    Intro-duction

    OFFICE BUILDING, AUSTRIA

  • 14 M AT E R I A L

    S t e e l g r a d e s

    S235JR(DInEn10025-2)S235JRhasprovenitsworthduetoitsgoodweldability,mallea-bilityandstrength.

    S275JR(DInEn10025)S275JRdisplayscomparableproductcharacteristicstoS235,although it stands out due to its somewhat higher tensilestrengthandresilience.

    S355JR(DInEn10025)Themost importantsteels in thebuilding industryarenotonlythewell-knownconcretesteels,butalsothesteelgradesS235JRandS355JR.

    Allof thematerials referred tohavenopassive layerand thereforehave tobeprotectedagainstcorrosion.Indoorsaprimerwithanadditionalcoatofpaintissufficientforthis.Atleasthotdipgalvanisationisrequiredoutofdoors.

    H i g h - g r a d e s t e e l

    Thematerialnon-rustinghigh-gradesteelcombinesbeneficialpropertieswhichhave todaybecome indispensable formanyfields of application. nevertheless, it is important to knowwhich types of high-grade steel are particularly suitable fortheintendedpurpose,sincethereisnouniversalmaterialthatcanbeusedeverywhere.TwogenerictermsaregenerallyusedinGermany:V2Aor1.4301 isahigh-gradesteel that isoftenfoundineverydayuse,forexampleintheconstructionofbani-

    sters,vehiclesandsinks.V4Aor1.4571issimilartoV2A,butis additionally alloyedwith 2%molybdenum (Mo). Thisme-ans that thehigh-gradesteel ismoreresistant tocorrosion inchloride-containingmedia.V4Ahigh-gradesteelisusedinare-as,forexample,whichcomeintopermanentcontactwithsaltwater,inswimmingbathsandthechemicalindustry.Itisalsopossible to pickle and polish the surface of high-grade steel.Thisprocessisdescribedindetailonthefollowingpage.

    A l um i n i um

    Aluminiumhasbeenincreasinglyusedoverthepastfewyearsasaconstructionmaterial.Itsnumerousbeneficialpropertiesmakealuminiuman interestingandcompetitivealternative tosteel, and in the list of themost commonly usedmetals it isbehindsteelinsecondposition.

    The specificweight of aluminium is only2.7 kg/dm (approx.1/3of theweightofsteel),which inconjunctionwith its rela-tivelyhighstrengthandgoodweldingpropertiesmeansthatinmanyapplications itenablessignificantweightsavingscom-paredtosteelstructures.

    Materialno. Tensilestrength Yieldstrength Elongationatrupture*

    Rmn/mm2min. ReLn/mm2min.

    1.0038 360-510 235 26%

    Materialno. Tensilestrength Yieldstrength Elongationatrupture*

    Rmn/mm2min. ReLn/mm2min.

    1.0044 430-580 275 23%

    Materialno. Tensilestrength Yieldstrength Elongationatrupture*

    Rmn/mm2min. ReLn/mm2min.

    1.0045 510-680 355 22%

    MEISERhasitsownslittingplants,wiredrawingdevicesandcoldrollingcentres.Wearethereforeabletodesignagratingexactlyinaccordancewiththerequirementsandwishesofourcustomers.Here,oversizingmakeslittlesense,whileundersizingmustbeavoidedunderallcircumstances.Theidealcombinationofmaterialthicknessandheight,associatedwiththematchingsteelquality,ensuresthegreatestpossibleeconomicbenefits.Thatisouraspiration-notmoreandnotless.Wewouldliketoexplainthebest-knownversionstoyoubelow:

    COR - T EnUndertheactualrustlayer,COR-TEnsteelsformaparticularlydensebarrier layerasa result ofweathering,whichconsistsofadhesivesulphatesorphosphatesandprotectsthecompo-nentagainst furthercorrosion.Adistinction ismadebetweenCorten A and Corten B. Corten B ASTM A 588 material no.1.8963,En10027-1:S355J2Wisnotphosphorus-alloyed,ap-

    provedby thebuildingauthorities,canbereadilyweldedandoffersgoodcoldandhotworkability.Owingto its insensitivitytotheeffectsoftheweatheranditscharacteristicpatina,COR-TEnsteelisalsousedtoprovidehighlightsinarchitecture,forexampleinthecaseoffacadecladding.

    *Dataapplicableforproductthicknessfrom3mmto40mmandlongitudinaltestspecimenwithL

    0=5,65*S

    0

  • 15

    Intro-duction

    G A L V A N I S I N G P L A N T

    G a l v a n i s i n g P l a n t a t S c h m e l z - L i m b a c h

    With the commissioning of the new hot dip galvanising plant

    we began a new chapter in the summer of 2011. Hot dip gal-

    vanising is the last but an important step in the production

    of the grating and guarantees the long-term corrosion pro-

    tection of MEISER products without any special maintenance

    measures. Our new building combines attractive industrial

    architecture with state-of-the-art technology. The environment

    and the employees benefit from pollutant-free operations and

    exemplary working conditions, which in no way resemble the

    conventional image of a galvanising plant. Behind the beautiful

    facade, many areas of the building accommodate automated

    processes which ensure the highest possible level of efficiency

    and quality.

    Each individual grating is loaded according to schedule into

    the galvanisation process and can be tracked from the time it is

    hung up on the cross member to when it is taken down on the

    lifting and lowering stations. There is therefore no danger that

    grating will get lost in the galvanising process. Chemical pre-

    treatment, an environmentally sensitive process, is performed

    in a fully enclosed area which passes the emissions produced

    through an extraction system to a filter system, so that our envi-

    ronment is not polluted in any way. Using a very powerful dryer,

    we produce very clean and preheated surfaces before the gal-

    vanising process. This also has a very positive effect on the

    consumption of zinc and the surface quality. Zinc is a valuable

    raw material which has to be handled with care.

    P l a u e n G a l v a n i s i n g P l a n t

    The Plauen Galvanising Plant (Verzinkerei Plauen) has be-

    longed to MEISER for some years now and enables us to also

    offer quality from a single source in the Vogtland region. Ori-

    ginally designed as a galvanising plant for steel components

    and locksmiths products, after the reunification of Germany

    a major conversion was carried out with the focus on scaffol-

    ding, which was pushed through by the then operator Thyssen

    Hnebeck.

    Subsequently the focus has increasingly been on MEISER pro-

    ducts, which make up more and more of the product range in

    Plauen. With the takeover of all of the shares in the galvanising

    plant in Plauen, this became an integral part of MEISER in the

    Vogtland. Today the production is dominated by grating, sheet

    metal profile grating, staircase systems and special profiles.

  • 16 S U R F A C E R E F I n E M E n T

    S u r f a c e r e f i n e m e n t

    MEISERgratingischaracterisedbydurabilityandhighquality.

    Thiscruciallydependsonthecorrectsurfacetreatment.Inthis

    respectweofferourcustomersnumerouspossibilities-bethis

    with thefocusonfunctionalityoraesthetics.For theselection

    ofthesurfacetreatmenttherearevariousfactorswhicharede-

    cisive: thepersonalpreferencesofourcustomer, theirbudget

    andquestionsofcorrosionprotection.

    H o t d i p g a l v a n i s i n g

    MEISERgratingmanufacturedfrommildsteelisusuallyhotdip

    galvanised. In our new plant,whichwe put into operation in

    2011,thisiscarriedoutinaccordancewiththespecifications

    of DIn En ISO1461. State-of-the-art galvanising and environ-

    mental technology guarantee long-term corrosion protection

    whichisabletowithstandtheusualmechanicalandchemical

    stresseswithoutproblems.

    P owd e r c o a t i n g

    Ifyouwouldliketohaveyourgratingsuppliedinvariouscolours,

    powdercoatingisthe leastexpensiveandmostdurablesoluti-

    on.Inthisprocessthegratingisinitiallydegreasedinimmersion

    baths, pickled and zinc-phosphated. Then the powder coating

    materialisappliedelectrostaticallyandbakedatapproximately

    180C.

    Particularly durable corrosion protection is offered by the

    MEISERDUPLEXcoating,whichconsistsofhotdipgalvanising

    withsubsequentpowdercoating.Thepowdercoatingisavailab-

    leinallpossibleRALcoloursinvariousdegreesofglossandsur-

    facestructures.Moreover,weareabletoprovidethenecessary

    layerthicknessesforallfeasibleapplicationsfromC1toC5-M.

    P i c k l i n g ( h i g h - g r a d e s t e e l )

    MEISERhigh-gradesteelgratingisusuallypickledafterproduc-

    tion,asduringmanufacturetheweldingprocessresultsinsca-

    leanddiscolouration,which inturnrepresentpotentialpoints

    of attack for corrosion. In the pickling process the grating is

    immersedinapicklingbath,asaresultofwhichtheyareprovi-

    dedwithametallicallypureandprotectedsurface.

  • 17

    E l e c t r o - c h em i c a l - p o l i s h i n g ( h i g h - g r a d e s t e e l )

    The electropolishing process represents a reversal of the

    electroplating process. Under the influence of direct current,

    metal is removed inanelectrolyte from theanodicsurfaceof

    theworkpiece.Theresultissmoothandshinysurfaceswhich

    displayahighlevelofcorrosionresistanceandisveryeasyto

    clean.

    G l a s s b e a d b l a s t i n g

    Through theuseofglassbeadsasblastingmaterial,MEISER

    gratingmade of chrome steel and aluminium are further re-

    fined.Blasting techniquesserve tospecificallycreatemattor

    semi-gloss surfaces and to cover surface defects in thema-

    terial.Theresultingsemi-glosseffect ispermanently retained.

    Thesurface iscleanedofadhesive foreignparticlesandalso

    strengthened, as a result of which its durabilitymay be pro-

    longed.

    A n o d i s i n g ( a l um i n i um )

    MEISERgratingmadeofaluminiumisanodisedasstandardin

    ordertopreventoxidation.Intheanodisingprocess,whichasa

    ruleiscarriedoutinanimmersionbath,thematerialisinitially

    degreasedandpickledbeforetheactualanodisingprocessis

    performed.Here,thechemicalprocessofelectrolysisisused,

    with an oxidised protective layer being created on the alumi-

    nium.Thiscanbecoloured if thenaturalaluminiumcolour is

    notdesired.

    C a t h o d i c imme r s i o n b a t h c o a t i n g ( CDC )

    CDC is a good combination of corrosion protection, quality,

    cost-effectiveandenvironmentalfriendly.Corrosionprotection

    thatoffersgoodresistancetomechanicalandchemicalstress.

    Theunderlyingphysicalprincipleinelectro-coatingconsistsin

    attractingmaterialswithoppositechargesandproducingvery

    goodadhesionasaresult.

    Before the coating process a direct current is applied to the

    workpiece,whichissubsequentlyimmersedinacoatingbath

    withoppositelychargedcoatingparticles. Inorder toachieve

    maximumresistanceofthecoating,thefilmsubsequentlyhar-

    densatapproximately180Celsiusinthebakingoven.Vario-

    us layer thicknesses are possible, although the colour selec-

    tionislimited.

    Intro-duction

  • 18

  • 19

    BMW, VLIZy

    P R E S S L O C K E D

    G R AT I n G

    Presslockedgrating

  • 20 P R E S S L O C K E D G R A T I n G

    M E I S E R P r e s s L o c k e d G r a t i n g

    Thepress lockedgrating is themost commonlyused typeof

    gratinginmanyEuropeancountriestoday.Thankstoaproduc-

    tion technologywhich differs significantly from that used for

    thepressweldedgrating,andwhichenablesamuchgreater

    varietyofproducts,thistypeofgratingprovidesforanalmost

    unlimited number of applications. Its design allows for great

    flexibilityregardingthemeshsizeandtheheightandthickness

    of the bearing bars. In combinationwith the variety ofmate-

    rials fromwhich press locked grating can bemanufactured,

    weproducegratingthatareexactlyinlinewiththecustomers

    wishesand the intendeduse.Wedonotclaim that thepress

    lockedgratingisthebettergrating,butit iscertainlythemore

    attractiveandindividuallycustomisedgratingcomparedtothe

    pressweldedgrating.

    Forapresslockedgrating,thecrossbarswhichasaruleare

    madeofcold-rolledflatsteelarepressedintothepreviously

    punched-outbearingbars.Thebandingbarsaredesignedas

    T-shapedorflatsections,andareattachedbymeansofauto-

    matic resistancewelding. If there isan increased riskof slip-

    ping,presslockedgratingcanbemanufacturedinananti-skid

    design.Forthis,thebearingand/orcrossbarsarenotchedon

    the upper side. With press locked grating, the opposite end

    meshesareusuallyofequalsize.Buthere, too,applieswhat

    hasbeensaidabove:thereisalmostnolimittotheimaginable

    usesanddesignsofpresslockedgrating.

    500 to

    GERMAN HyGIENE MUSEUM, DRESDEN

    BearingbarBearingbar2mm 3mm

    Bearingbar4mm

    Bearingbar5mm

    20/2 20/3 - -

    25/2 25/3 25/4 25/5

    30/2 30/3 30/4 30/5

    35/2 35/3 35/4 35/5

    40/2 40/3 40/4 40/5

    45/2 45/3 45/4 45/5

    50/2 50/3 50/4 50/5

    - 60/3 60/4 60/5

    - 70/3 70/4 70/5

    - 80/3 80/4 80/5

    - 90/3 90/4 90/5

    - 100/3 100/4 100/5

    - - - 110/5

    - - - 120/5

    - - - 130/5

    - - - 140/5

    - - - 150/5

    - - - 160/5

    - - - 170/5

    Commonmeshspacingforbearingbarsfrom2to3mm

    Bearingbar Crossbar

    11,1 11,1 16,65 - 22,2 33,3 44,4 49,95 66,6 99,9

    15 11,1 16,65 - 22,2 33,3 44,4 49,95 66,6 99,9

    21 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9

    22,2 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9

    33,3 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9

    44,4 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9

    55,5 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9

    66,6 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9

    99,9 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9

    Commonmeshspacingforbearingbarsfrom4to5mm

    Bearingbar Crossbar

    21 16,65 22,2 33,3 44,4 50 66,6 99,9

    25 16,65 22,2 33,3 44,4 50 66,6 99,9

    33,3 16,65 22,2 33,3 44,4 50 66,6 99,9

    50 16,65 22,2 33,3 44,4 50 66,6 99,9

    66,6 16,65 22,2 33,3 44,4 50 66,6 99,9

    99,9 16,65 22,2 33,3 44,4 50 66,6 99,9

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    Wewillofcoursebepleasedtofulfilanyspecialwishesthatyoumayhave!

  • 21

    Presslockedgrating

  • 22 A P P L I C A T I O n S

    Bringingnaturetolife-isthemottoofthetreetopwalkatEder-

    see(LakeEder).MEISERpresslockedgratingenablevisitorsto

    walkalongtherouteinsafetyandharmoniseperfectlywiththe

    architecturalconcept,which isbasedonnaturalshapes.The

    gratingofferasafepaththroughthetreetopsinallweathers.

    AnodisedMEISERpresslockedgratingcontributetothedesign

    oftheshowroomatthePorscheCentreinLbeck.Cleverlyhigh-

    lightedwithcolouredlight,thegratingunderlinetheexclusivityof

    thevehiclesonshow.

  • 23

    Presslockedgrating

    The walkways across the Saarbrucken extinguishing water

    ponds are covered with MEISER press locked grating in an

    antiskiddesign.As inallpubliclyaccessibleareas, itmustbe

    ensuredherethatthesurfaceisslip-proofinallweathers.

    Whenthewalkwaysandgratingwerebeingdesigned,themo-

    dern style of the surrounding building complexes was taken

    intoconsideration.

    AtthewastewatertreatmentplantintheDresdensuburbofKaditz,

    MEISERpresslockedgratingprovidetheconnectionbetweenthe

    twodigestiontowersandthefunctiontoweroftheplant.

    Thegratingequippedwithanti-skidprotectionprovideacrossover

    whichisbothsafeandindependentoftheweather.

  • 24

    F u l l G r a t i n g

    Full grating bear this name because the bearing and cross

    barshave the samecross-sectionandare thereforeof equal

    height. Abearingbar is onewhoseendsareboth supported

    andwhoseundersideisnotslotted.Theadvantagecompared

    to the normal press locked grating is its improved screening

    andtheattractivedesign.

    P R E S S L O C K E D G R A T I n G T Y P E S

    Bearingbar 2mm

    Bearingbar3mm

    Bearingbar5mm

    20/2 20/3 -

    25/2 25/3 25/5

    30/2 30/3 30/5

    35/2 35/3 35/5

    40/2 40/3 40/5

    45/2 45/3 45/5

    50/2 50/3 50/5

    - 60/3 60/5

    - 70/3 70/5

    - 80/3 -

    - 90/3 -

    - 100/3 -

    Commonmeshspacingforbearingbarsfrom2to3mm

    Bearingbar Crossbar

    22,2 16,65 22,2 - 44,4 66,6

    33,3 16,65 22,2 33,3 - 66,6

    44,4 16,65 22,2 - 44,4 -

    66,6 16,65 22,2 33,3 - 66,6

    Commonmeshspacingforbearingbarsfrom5tomm

    Bearingbar Crossbar

    33,3 16,65 33,3 66,6 99,9

    66,6 16,65 33,3 66,6 -

    99,9 16,65 33,3 - 99,9

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    Thepossibleusesofgratingisveryvaried.Itispossibletofind

    asuitabledesignforeveryapplication.Besidestheconventio-

    nalpresslockedgratingorpressweldedgrating,thereisalso

    agreatvarietyofspecialsolutions,whichwewouldliketopre-

    senttoyouingreaterdetailbelow.Heavydutygratingcanbe

    driven over by heavy equipment, while full grating or finned

    grating are increasingly finding favour among architects, as

    with this type of grating it is possible to create certain high-

    lights in the design of the facade. The possible applications

    andthedesignofgratingisalmostlimitless.Wewillbepleased

    toadviseyousothattogetherwecanfindtheperfectsolution

    foryourapplication.

  • 25

    H e a v y d u t y g r a t i n g

    Fromthenameyoucanguesstheintendedapplicationofthe

    MEISER heavy duty grating. This is press locked gratingwith

    particularlydeepand/or thickbearingbars. Thedimensions

    ofthecrossbarareadaptedaccordingly.

    Counter gear teeth during the pressing process gives the

    MEISERheavydutygratingadditionalstability,sothatsurface

    loadsofmore than50 tonnesandwheel loadsof10 tonnes

    canbewithstoodwithoutdifficulty.

    Weadapttheexactdesignfromcasetocasetothewidthbet-

    weensupportsandtheintendeduse.Productioninhigh-grade

    steelisalsopossible.

    Bearingbar8mm Bearingbar10mm Bearingbar12mm

    80/8 80/10 -

    90/8 90/10 -

    100/8 100/10 100/12

    110/8 110/10 110/12

    120/8 120/10 120/12

    130/8 130/10 130/12

    140/8 140/10 140/12

    150/8 150/10 150/12

    - - 160/12

    - - 170/12

    - - 180/12

    - - 190/12

    - - 200/12

    Commonmeshspacing

    Bearingbar Crossbar

    25 50 75 100

    50 50 75 100

    75 50 75 100

    100 50 75 100

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    Presslockedgrating

  • 26

    L o u v r e G r a t i n g

    Less transparency is sometimes what is required. In these

    casesthe louvregrating isused.Therearea largenumberof

    applications,whicharenotrestrictedonlytofloorcoveringsin

    thecaseofbridges,walkwaysandcrossovers.Asasunshield

    orcladdingelement,thelouvregratingisalsousedinthecase

    ofventilationgrilles,facadesandsuspendedceilings.

    MEISER offers louvre grating in steel, aluminium and high-

    gradesteel. Thecrossbarscanbepressed inatanangleof

    15,30or45,sothatvaryingdegreesoftransparencycan

    beachieved.Pleasenote inyourplanningthat for this typeof

    gratingweareonlyabletoproducecrossbarlengthsofupto

    1,500mm.

    F u l l P r e s s L o c k e d L o u v r e G r a t i n g

    Thisspecialdesignofthelouvregratingcombinesthetechni-

    calpropertiesofaconventionalpress lockedgratingand full

    gratingwith theattractive designof a louvregrating. The full

    presslockedlouvregratingisparticularlysuitablenotonlyas

    facadecladding,butalsoasacrossoverorwalkwaycovering

    duetoitsstaticadvantages.

    Theangleof thecrossbarscanbe freelyselected in thisver-

    sion.The load-bearingcapacityof thefullpress locked louvre

    gratingbenefitsfromtheverysmallpunchdepthofthebearing

    bars,whichisonly10mm.MEISERoffersthefullpresslocked

    louvregratinginsteel,aluminiumandhigh-gradesteel.Anot-

    chinginthebearingbarsispossible,sothatthisversionalso

    offersahighlevelofslipresistance.Pleasenote inyourplan-

    ningthatforthistypeofgratingwecanonlyproducecrossbar

    lengthsupto1,250mm.

    Firstsizementioned=bearingbardirection;externalgratingdimensions

    2mm 3mm

    25/2 25/3

    30/2 30/3

    35/2 35/3

    40/2 40/3

    45/2 45/3

    50/2 50/3

    - 60/3

    - 70/3

    - 80/3

    - 90/3

    - 100/3

    2mm 3mm

    25/2 25/3

    30/2 30/3

    35/2 35/3

    40/2 40/3

    45/2 45/3

    50/2 50/3

    Commonmeshspacing

    Bearingbar Crossbar

    33,3 16,65 22,2 33,3 66,6

    66,6 16,65 22,2 33,3 66,6

    99,9 16,65 22,2 33,3 66,6

    Commonmeshspacing

    Bearingbar Crossbar

    22,2 16,65 22,2 33,3 44,4 66,6

    33,3 16,65 22,2 33,3 44,4 66,6

    44,4 16,65 22,2 33,3 44,4 66,6

    66,6 16,65 22,2 33,3 44,4 66,6

    99,9 16,65 22,2 33,3 44,4 66,6

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    P R E S S L O C K E D G R A T I n G T Y P E S

    MULTI-STOREy CAR PARK, BIELEFELD

  • 27

    Presslockedgrating

  • 28 P R E S S L O C K E D G R A T I n G T Y P E S

    P a t e n t G r a t i n g

    TheMEISERpatentgratingisproducedwithapatentedpunch

    pressconnection,surroundedwithaU-shapedsectionandhot

    dipgalvanised. TheV-shapedcrossbarsproduceahighde-

    greeofstiffnessandanoutstandingwipingeffect.

    Thepatentgratingisthereforeprimarilyusedasahigh-quality

    boot scraper and an extremely stable and resilient light well

    grating.Asuitableangleframewithpunchedwallanchorscan

    besupplieduponrequest.

    ThepatentgratingisproducedexclusivelybyMEISER.

    Meshwidth Gratingheight Bearingbar

    31/24mm 20mm 2mm

  • 29

    500 to

    Presslockedgrating

    U l t r a G r a t i n g

    MEISER developed the ultra gratingmany years ago in order

    tooffercut-to-sizecompaniesanalternative to theconventio-

    nal pressweldedmats in the form of a press locked grating

    design. Specially developed joining technology guarantees a

    solidconnectionbetweenthebearingandcrossbars.Thiscan

    evenbesupplementedbyspotweldinguponrequest.Theultra

    gratingmat is therefore ideally suited for further processing,

    as it isalmost impossible for thecrossbarstobecomeloose

    duringsawing.

    Theultragratingmatisalsoavailableincrossbarlengthsup

    to 1,500mm, so that the offcuts are significantly smaller in

    comparisontothepressweldedmat.Theultragratingmat is

    alwaystrimmedandavailableinourstockprogrammeinvari-

    ousmeshspacingandsizes.Uponrequest,thecrossbarside

    canalsobeedged.

    2mm 3mm

    25/2 25/3

    30/2 30/3

    35/2 35/3

    40/2 40/3

    Commonmeshspacing

    Bearingbar Crossbar

    34,3 33,3 66,6 99,9

    68,6 33,3 66,6 99,9

    S t a n d a r d b e a r i n g b a r p r o f i l e s

  • 30

  • 31

    HIGH-BAy WAREHOUSE, DACHAU

    S H E L F G R AT I n G

    Shelfgrating

  • 32 S H E L F G R A T I n G

    M E I S E R S h e l f G r a t i n g

    MEISER shelf grating offers decisive advantages within logi-

    sticssystemscomparedtoothershelfcoverings.Inadditionto

    theirdurability,theyareaboveallpermeabletolightandwater.

    Thisisakeyfeaturewhensprinklersystemsareused.Thehigh

    degreeoftransparencyofthegratingmeansthatplentyoflight

    isabletoenter,thusprovidinghighbrightnesslevelsinthelogi-

    sticssystem;moreover,theitemsstoredontheshelvescanbe

    identifiedfrombelow.

    Ingenious detailed solutions mean that the grating is easily

    installedandoffers theadditional integratedbenefits. Onthe

    following pages we present our solutions, which have been

    developed together with the leading suppliers of logistics

    systems.

  • 33

    Shelfgrating

  • 34

    Sh e l f g r a t i n g w i t h n o t c h e d T - s h a p e d s e c t i o nb a n d i n g b a r s

    This is the standard design, which can be manufactured at

    lowcostandwhichissuitableforvariousshelvesofthesame

    depth,butwithdifferentcross-members.

    S h e l f g r a t i n g , b e a r i n g b a r w i t h r a i s e d e d g es u r r o u n d

    Thisgratinghasaraisededgesurround,albeitonlyattheends

    ofthebearingbars.Thelockingfunctionistherefore lesspro-

    nounced, but the possible applications are somewhat more

    flexible,asit isnotnecessarytouseaspecificcross-member

    width.

    S H E L F G R A T I n G

    L o o s e - F i t t i n g Ve r s i o n

    These versions of the MEISER shelf grating can be easily

    lockedinplaceonthecross-membersoftheshelfstructure.To

    thispurpose,theT-shapedsectionsurround,whichisextended

    downwards, isprovidedwithnotches thatarespecificallyad-

    aptedtothewidthofthecross-member.

    Thenotchesarepuncheduptotheheightofthebearingbars,

    sothatthebearingbarsarelocatedflushonthecross-member

    andhelp to improve the statics. Further specific adjustments

    canbecarriedout,whicharedescribedbelow.

  • 35

    Sh e l f g r a t i n g , n o t c h e d w i t hp u s h - t h r o u g h p r o t e c t i o n

    Push-throughprotectionisanimportantsafetyelementinshelf

    systems. If thishas tobe installedseparately, it isassociated

    withconsiderablecosts.

    MEISERhasashelfgratingwith integratedpush-throughpro-

    tectioninitsrange.Therearisedgedwithareinforcedflatbars,

    theheightofwhichcanbefreelyselected.

    S h e l f g r a t i n g w i t h a d d i t i o n a l n o t c h e s i n t h ea r e a o f t h e r e s t s f o r d o u b l e s h e l v e s

    For so-called double shelves, MEISER has also developed a

    specialtypeofgrating.Additionalnotchesallowacontinuous

    connectionacrossthedoubleshelves.Thisgratingcanalsobe

    quicklyinstalled.

    Shelfgrating

  • 36 S H E L F G R A T I n G

    I n s e r t e d D e s i g n s

    In addition to the loose-fitting versions, MEISER has also de-

    veloped thissolution. Here, theendsof thebearingbarsare

    enclosedwithaZ-shapedspecialsectionthatisconnectedto

    thebearingbarsbymeansofanautomaticresistancewelding

    process.Thisshelfgratingisalsoveryresilientasaresult.

    An important advantage of the inserted shelf grating is the

    improvedeffectiveheightof theshelfspaces.Since thisshelf

    grating issuspendedbetweenthe longitudinalgirders, the in-

    sertionheightofashelfisnotreducedbythegratingitself.

    S h e l f g r a t i n g w i t h Z - s h a p e d a n g l e s e c t i o ns u r r o u n d / M E I S E R s p e c i a l a n g l e c o l l a r

    This isthemostcommondesignoftheinsertedshelfgrating.

    The angle collar used is a rolled section of our own design,

    whichisinsertedintothebearingbarsandadditionallywelded.

  • 37

    Shelfgrating

    S h e l f g r a t i n g w i t h U - s h a p e d s e c t i o n s u r r o u n d

    Inthisversion,arolledU-shapedsectionisweldedtotheends

    ofthebearingbars.Thegratingthereforelieswithintheshelves

    and is also lockedwith the cross-members bymeans of the

    U-shapedsection.Additionalsafetywillthereforebeprovidedif

    theshelvesaresubjectedtoexcessiveloads.

    G r a t i n g f o r D o u b l e S h e l v e s

    Thisshelfgratingelementconsistsoftwogratingpanelswhich

    are connected by a U-shaped section in the central area of

    thereststoformaunit.Thiscreatesacontinuousconnection

    across thedoubleshelves,with the full shelf heightbeing re-

    tained.

    S h e l f g r a t i n g s w i t h Z - s h a p e d a n g l e s e c t i o ns u r r o u n d a n d p u s h - t h r o u g h p r o t e c t i o n

    The insertedshelfgrating isalsoavailablewithpush-through

    protection. In this case the Z-shaped special section is sup-

    plementedbyanadditionalsection,whichpreventsthegoods

    frombeingpushedthrough.

  • 38 S H E L F G R A T I n G

    C h e c k l i s t

    Shelf GratingPleaseusethechecklistasafaxtemplatetofacilitatetheorderingprocess.

    Offer number/Project number

    1 2

    SHE L F GRAT I nG I n S ER T EDSHE L F GRAT I nG LOOS E - F I T T I nG

    Project dataPostcode/ZIParea Deliverydate Contactperson Date

    Grating Versions Mesh widths Loose-fittinggratingwithdisplacementprevention 30x30mm Withspecification

    Insertedgratingwithanglecollar 30x60mm nospecification,tobeoptimised

    Load Bearing Bearing bar BB pershelf(framedepth mmxbeamlength mm) BBspecification:

    kgshelfload BBoptimisedaccordingtoload

    perm

    Pointloading

    Dimensions

    Shelfload Framedepth Beamlength Quantity

    www.meiser.co.uk

    Bearingbarsize Bearingbarsize

    BeamdistanceFramedepth

    Beamdistance

    Framedepth

  • 39

    Shelfgrating

  • 40

  • 41

    HEATING PLANT, FREIHAM

    P R E S S W E L D E D

    G R AT I n G

    PressWeldedGrating

  • 42 P R E S S W E L D E D G R A T I n G

    P r e s s We l d e d G r a t i n g

    MEISER press welded grating is traditionally used in many

    areas of industry. The continuouswelding of each individual

    intersectionpointofthebearingbarandcrossbarproducesan

    extremely stable and hard-wearing structure. The cross bars

    normallyusedinthepressweldedgratingaretwistedsquare

    wires,whichareresistanceweldedtothebearingbars.

    This is carried out under high pressure usingautomatic resi-

    stancewelding.Manufactureiscarriedoutonproductionlines

    thathavebeendevelopedbyourselves,wherewecanproduce

    made-to-measuregratingpanelswithoutwasteandinaccor-

    dancewithourcustomerwishes.This isachievedby the fact

    thatourmachinescanproducepanelswithcrossbarlengths

    ofupto1,250mm,whilstothermoreconventionalmachines

    are restricted to 1,000mm. Utilising our larger panel widths

    cangivesavingsofupto20%inthenumberoffixingsrequired

    which obviously translates into bigger savings in installation

    timeandlabourcosts.MEISERpressweldedgratingisprima-

    rily used in the oil andgas industry, petro-chemical industry,

    Commonmeshspacing

    Bearingbar Crossbar

    15,08 - - - 38,1 50,8 76,2 101,6

    17,15 - - - 38,1 50,8 76,2 101,6

    20,77 - 24,0 - 38,1 50,8 76,2 101,6*

    23,69 - 24,0 - 38,1 50,8 76,2 101,6*

    25,00 - - - - - 76,2 101,6

    30,15 - - - 38,1 50,8 76,2 101,6

    33,00 - - 31,75 - - - -

    34,30 19,25 24,0 - 38,1 50,8 76,2 101,6

    41,45 - 24,0 - 38,1 50,8 76,2 101,6

    45,23 - 24,0 - 38,1 50,8 76,2 101,6

    51,45 - 24,0 - 38,1 50,8 76,2 101,6

    60,30 - 24,0 - 38,1 50,8 76,2 101,6

    68,60 - 24,0 - 38,1 50,8 76,2 101,6

    *availablewithrestrictions

  • 43

    CELLULOSIC ETHANOL PLANT, STRAUBING

    PressWeldedGrating

    miningindustryandinpowerstations.Wherestrongshearing

    forcesoccurandplatformflooringhastobechangedfrequent-

    ly, the superiority of the presswelded grating comes into its

    own.Steel fabricators alsoappreciate thepressweldedgra-

    ting,whosestabilityisideallysuitedtothesubsequentworking

    ofmaterials.MEISERpressweldedgratingpanelsarenormally

    bandedwithflatsectionsandcanbeproducedinV2AandV4A

    withroundorribbedcrossbars.Uponrequest,forgratingma-

    nufacturedinmildsteel,thecrossbarscanbesuppliedinthe

    size7mm(twisted)or8mm(ribbed).

    Bearingbar2mm

    Bearingbar3mm

    Bearingbar4mm

    Bearingbar5mm

    - 20/3 20/4 20/5

    25/2 25/3 25/4 25/5

    30/2 30/3 30/4 30/5

    35/2 35/3 35/4 35/5

    40/2 40/3 40/4 40/5

    45/2 45/3 45/4 45/5

    - 50/3 50/4 50/5

    - 60/3 60/4 60/5

    - 70/3 70/4 70/5

    - 80/3 80/4 80/5

    S t a n d a r d b e a r i n g b a r p r o f i l e s

  • 44 A P P L I C A T I O n S

    Verynarrowmeshspacing,lessthan15.08mm,whichissome-

    times required for safety reasons, cannot be produced for the

    pressweldedgrating.Ifitisimportanttopreventthepassageof

    smallpartsfromplatforms,aclose-meshpresslockedgratingis

    thefirstchoice.However,MEISERcanaddressthisrestrictionwith

    respect topressweldedgratingbysupplementingthestandard

    pressweldedgratinguponrequestwithperforatedsheets.These

    arearrangedbetweenthebearingbarsandweldedtothecross

    bar.Aballwithadiameterof9mm, i.e.a referencesize that is

    oftenused,cannotfallthroughsuchagrating.SaarbahnGmbH

    inSaarbrckenhasinstalledthistypeofpressweldedgratingin

    itstwo-storeyworkshophallsinordertoprotectemployeesonthe

    lowerflooragainstfallingobjects.

    TheSunliquid demonstrationplant ofClariant AG is currently

    thelargestplantinGermanyfortheproductionofbio-ethanol.

    The hazards associated with the production of bio-ethanol

    requirehigh safety standards,whichare fullymetbyMEISER

    pressweldedgrating.notonlytheirlowflammability,butalso

    their resistance to chemicals speak in favour of the use of

    MEISERpressweldedgratingintheproductionofbio-ethanol.

  • 45

    Theproductionofpolysiliconrequiresstrictsafetyprecautions

    and is associatedwith a potential hazard to employees and

    theenvironment.AtthePVCrystaloxSolarPLCfactory,MEISER

    pressweldedgratingformsthe idealbasis,particularly inthe

    outdoor area, for safe working and the safe handling of ha-

    zardoussubstances.

    Inside Rgen Bridge, MEISER press welded grating used as

    safe walking routes. The good anti-skid properties and high

    torsional stiffnessof thepress lockedgrating is ideal foruse

    inbridgebuilding.

    PressWeldedGrating

  • 46 P R E S S W E L D E D G R A T I N G T Y P E S

    M E I S E R P r e s s W e l d e d G r a t i n g

    In the case of press welded grating, it is not possible to pro-

    duce very small mesh widths for technical reasons. If the

    customer requires the use of press welded grating but would

    nevertheless like to ensure that the grating is 8 mm ball

    proof, then this is the grating that sould be used. By welding

    perforated sheets with an aperture of not more than 8 mm

    between the bearing bars, it is possible to produce a very

    close-meshed grating for a reasonable cost. This grating

    corresponds to the Spanish standard no. 486/1997 (BO 23rd

    April 1997, no. 97/1997).

    Common mesh spacing

    Bearing bar Cross bar

    34,30 38,1 50,8

    Bearing bar 2 mm

    Bearing bar 3 mm

    25/2 25/3

    30/2 30/3

    40/2 40/3

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    8 mm

    As with the press locked grating, the press welded grating is

    also available in numerous versions. We are aware of count-

    ry and customer-specific requirements and are implemented

    in accordance with the relevant standards. It is often the case

    that the clear mesh width plays an important role from the as-

    pect of safety. As the press welded grating cannot provide the

    fine mesh grid of a press locked grating owing to the manufac-

    turing process, other versions have been developed which take

    into account the safety requirements. This guarantees that a

    test ball with a specific diameter cannot fall through. Special

    welding regulations can of course also be implemented by us.

  • 47

    M E I S E R P r e s s We l d e d G r a t i n g w i t h

    S m o o t h R o u n d B a r s

    The classical press welded grating is producedwith twisted

    square bars, which offer a certain degree of slip resistance.

    If aesthetic aspects are important, it is also possible to use

    smoothroundbarsascrossbars.

    Thisversionispossibleforallcommonmeshspacing.

    PressWeldedGrating

    M E I S E R O f f s h o r e P r e s s

    We l d e d G r a t i n g

    Thistypeofgratinghasbeenspeciallydesignedforuseinthe

    offshoreoilandgasindustry.Thebackgroundtothisisthespe-

    cificationisthatatestballwithadiameterof15mmmustnotfall

    throughthegrating. Inorder toguarantee this,an intermediate

    roundbarisweldedparallelandcentrallybetweenthebearing

    barstotheundersideofthetwistedsquarecrossbarsusingthe

    automaticresistanceweldingmethod.Thisprovidestheoffshore

    gratingwithadditionalstability,whichisveryusefulintheharsh

    conditionsonoffshoreoilrigs.

    Bearingbar3mm

    Bearingbar4mm

    Bearingbar5mm

    25/3 25/4 25/5

    30/3 30/4 30/5

    35/3 35/4 35/5

    40/3 40/4 40/5

    45/3 45/4 45/5

    50/3 50/4 50/5

    60/3 60/4 60/5

    Commonmeshspacing

    Bearingbar Crossbar

    34,30 101,6

    38,28 101,6

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    Commonmeshspacing

    Bearingbar Crossbar

    15,08 - - - 38,1 50,8 76,2 101,6

    17,15 - - - 38,1 50,8 76,2 101,6

    20,77 - 24,0 - 38,1 50,8 76,2 101,6*

    23,69 - 24,0 - 38,1 50,8 76,2 101,6*

    25,00 - - - - - 76,2 101,6

    30,15 - - - 38,1 50,8 76,2 101,6

    33,00 - - 31,75 - - - -

    34,30 19,25 24,0 - 38,1 50,8 76,2 101,6

    41,45 - 24,0 - 38,1 50,8 76,2 101,6

    45,23 - 24,0 - 38,1 50,8 76,2 101,6

    51,45 - 24,0 - 38,1 50,8 76,2 101,6

    60,30 - 24,0 - 38,1 50,8 76,2 101,6

    68,60 - 24,0 - 38,1 50,8 76,2 101,6

    *availablewithrestrictions

    Bearingbar2mm

    Bearingbar3mm

    Bearingbar4mm

    Bearingbar5mm

    - 20/3 - -

    25/2 25/3 25/4 25/5

    30/2 30/3 30/4 30/5

    35/2 35/3 35/4 35/5

    40/2 40/3 40/4 40/5

    45/2 45/3 45/4 45/5

    - 50/3 50/4 50/5

    - 60/3 60/4 60/5

    - 70/3 70/4 70/5

    - - 80/4 80/5

    S t a n d a r d b e a r i n g b a r p r o f i l e s

  • 48

  • 49

    S P E C I A L G R AT I n G

    SpecialGrating

    UNIVERSITy, ENSCHEDE

  • 50 S P E C I A L G R A T I n G

  • 51

    S p e c i a l G r a t i n g

    Over time,MEISERhasdevelopedandproducedmore than

    5,000differenttypesofgrating.Mostoftheseversionswere

    createdfromverydetailedspecificationsbythecustomer,ar-

    chitectorplanningoffice.Oftenthemainfocusisonfunction-

    ality,althoughitisnotunusualforaestheticstoplayacertain

    role,withatightbudgetsometimessettingclearlimitations.If

    everythingcomestogether,wespeakofspecialsolutionsor

    specialgrating,whichwefindparticularlyappealing.

    Imagination and technical expertise are required for comb

    grating,finnedgratingorgratingonwhichyoucanwalkba-

    refoot.

    If load-bearingcapacity is less important thanvisual scree-

    ning,MEISERlouvregratingareused.Therequirementscome

    fromourcustomers,butthedevelopmentandthetechnically

    reliablesolutionisprovidedbyus.

    PEDESTRIAN ZONE, KAUFBEUREN

    SpecialGrating

  • 52 A P P L I C A T I O n S

    MEISERcombgratingwasusedduringtherefurbishmentofthe

    MoritzburginHalle.Thewestandnorthwingofthecastleare

    connectedbya roof that is shapedbyskylightscoveredwith

    aluminium,andnowfacedwithMEISERcombgrating.

    Theirappearanceanddurabilityareachievedbyacathodicim-

    mersionbathcoatingandasubsequentpowdercoating.This

    adds a touch ofmodernity to the historic architectural styles

    andshapesfromthevariousepoquesoftheMoritzburg.

    Fencesareanimportantsafetyelementinsportsstadiums.As

    can be seen here at the Stade de laMaladire in neuchtel,

    MEISERpress lockedgrating (the termULTRAhasanegative

    connotation in the fieldofsportsstadiums)providesastable

    alternative toconventionalstadium fenceswhichareofequi-

    valentvalueintermsofdesign.Differentmeshspacingandthe

    freedom to choose the colour, aswell as production in high-

    gradesteel,offerasuitablesolutionforeverypurpose.Painted

    inthecoloursoftheclub,usedforseparatingtheblocksandas

    aborderwiththeedgeof thesports field, theMEISERfencing

    systemoffersmorethanjuststableprotection.

  • 53

    Every year the number of cars registeredonour roads incre-

    ases.Thismeansthattheproblemofprovidingparkingspaces

    forclinics,companies,theretailtrade,airports,publicfacilities

    andmanyotherlocationscontinuestogrow.Oftenitisneces-

    sary to successfully integrateamulti-storey car park into the

    surroundings. The facade plays an important role, also with

    respect to thebudget.Gratingoffernewoptionsfor thearchi-

    tectureofthemulti-storeycarpark,aswellasfulfillingfunctio-

    nalroles.Inthismulti-storeycarparkinRegensburgthegrating

    concealtheheavystructureofthebuilding,providefallprotec-

    tionandneverthelessenableextensiveventilation.

    MEISER treegratingprotect the rootsofour trees, ensuringa

    sufficient supply ofwaterwhile remaining architecturally ap-

    pealing. Tree grating can be inserted into a group either un-

    obtrusivelyandflushwiththesurface.Oryoucanemploythe

    somewhat raised grating as a deliberate design element, as

    showninourreferencephotograph.

    SpecialGrating

  • 54

    B a r e f o o t G r a t i n g

    Some locations such as swimming baths are places whereshoesarenotusuallyworn.Here,agratingcanbeveryuseful.Forthisreasonwehavedevelopedagratingwhichisalsoplea-sant whenwalked on barefoot. The cross bar is a U-shapedsectionthatispressedinataflatangle.Theclearancebetweenthese treads is approximately 9mm. They aremanufacturedfromsteelorhigh-gradesteel.

    F i n n e d G r a t i n g

    MEISERfinnedgratingstandsoutconsiderablycomparedtoaclassicalgrating.Thefunctionofthecrossbaristakenoverinthis versionbyapipe that is insertedcentrally in thebearingbars.Thisprovides the finnedgratingwithaveryhigh-qualityappearance, although this is less suitable for larger spanwidths.

    Innormalcases the finnedgrating isnotprovidedwithasur-round,particularlyinordernottodisrupttheverycleardesign.Finned grating is often used as a high-quality ventilation co-verforuseindoors.Tothispurposetheycanbemanufacturedfromaluminiumandhigh-gradesteel,orofcourseintheclas-sical version of hot dip galvanised steel. They can be furtheradaptedtoindividualrequirementsthroughtheuseofspecialbearingbarprofilesanddifferentpipediameters.

    Bearingbar2mm

    Bearingbar3mm

    Bearingbar4mm

    Bearingbar5mm

    25/2 25/3 25/4 25/5

    30/2 30/3 30/4 30/5

    35/2 35/3 35/4 35/5

    40/2 40/3 40/4 40/5

    45/2 45/3 45/4 45/5

    50/2 50/3 50/4 50/5

    Bearingbar2mm

    Bearingbar3mm

    25/2 25/3

    30/2 30/3

    35/2 35/3

    40/2 40/3

    45/2 45/3

    50/2 50/3

    - 60/3

    Commonmeshspacing

    Bearingbar Crossbar

    11,10 50 100 150 200 250 300

    21,00 50 100 150 200 250 300

    22,20 50 100 150 200 250 300

    25,00 50 100 150 200 250 300

    33,30 50 100 150 200 250 300

    44,40 50 100 150 200 250 300

    66,60 50 100 150 200 250 300

    Commonmeshspacing

    Bearingbar Crossbar

    22,20 8,25

    33,30 8,25

    66,60 8,25

    S P E C I A L G R A T I n G

    S t a n d a r d b e a r i n g b a r p r o f i l e s

    S t a n d a r d b e a r i n g b a r p r o f i l e s

  • 55

    C om b G r a t i n g

    MEISERcombgratingisapresslockedgratingwithcrossbarswhichprotrudeabovethetopsurfaceofthebearingbars.Thismakesthebearingbarsalmostinvisible,sothatthegratingnolonger lookslikeagrille,butmorelikeacomb.Theemphasison the cross bars produces a very elegant and light appea-rance.Theclearanceandnumberofbearingbarscanbeva-riedandareadaptedtothestaticrequirements.Therearealsoseveralpossiblevariationsfortheclearanceofthecrossbars.

    MEISERcombgratingcanhaveavarietyofuses,althoughtheirmain application is usually where there are high aestheticaldemands on appearance. This grating is therefore frequentlyfoundasacovering indoors,e.g. forairconditioningsystemsandheatingducts,butalsoasahigh-qualitychannelgrateandfacade cladding in order to emphasise horizontal or verticallines.

    Thespecialarrangementofthebearingandcrossbarsmeansthattheycanalsobereadilyusedassunshadeelements.Likethefinnedgrating,thecombgratingcanalsobeproducedwithdifferentmaterialsandsurfaces; furthermore,specialprofilescanbeusedasthecrossbarforthisspecialgratinginordertoprovideparticularlyattractiveeffects.

    Bearingbar2mm

    Bearingbar3mm

    30/2 30/3

    35/2 35/3

    40/2 40/3

    45/2 45/3

    50/2 50/3

    Commonmeshspacing

    Bearingbar Crossbar

    15,00 11,1 16,7 22,2 33,3

    21,00 11,1 16,7 22,2 33,3

    22,20 11,1 16,7 22,2 33,3

    33,30 11,1 16,7 22,2 33,3

    66,60 11,1 16,7 22,2 33,3

    99,90 11,1 16,7 22,2 33,3

    L I n E AR SHAP E

    ROUnDED SHAP E

    EDGED SHAP E

    Y - SHAP E

    SpecialGrating

    S t a n d a r d b e a r i n g b a r p r o f i l e s

  • 56 S P E C I A L G R A T I n G

    To l s u n

    TheMEISERTolsunisadesignergratingproducedexclusively

    byMEISER.DevelopedbyourFrenchcolleagues,thenameex-

    pressesoneofitsimportantadvantages,namelysunshielding.

    Specially profiled aluminium fins,which aremodelled on the

    wingsofanaeroplane,serveascrossbarsandgivetheTolsun

    aspecialaesthetictouch.Asafacadeelement,theTolsungu-

    aranteesexcellentsunshielding,butneverthelessanaturalair

    supplyaswell,andtherebymakesasignificantcontributionto

    anall-roundair-conditioningsystemandhighlevelsofthermal

    comfort.

    MEISERoffers the Tolsunwith awell thought-out idea for the

    means of attachment as an all-round solution for the design

    of the facadewithanairconditioningeffect.TheTolsun isan

    architecturally appealing and very high-quality product. The

    lightweight design and the possibility of producing one-part

    andlarge-surfaceelementsprovidegoodvalueformoney.The

    MEISERTolsunisonlyavailableinaluminium,butcanbecusto-

    mised to your individualneedsbycolouranodisingorcolour

    coating.

    Te c h n i c a l D e t a i l s

    Maximumformat1,500mm(bearingbardirection)

    Maximumformat2,000mm(crossbardirection)

    OFFICE BUILDING, BASSENS

    TO L SUn A LUM I n I UM 5 0 x 3 3 00 / 60

    TO L SUn A LUM I n I UM 5 0 x 3 3 00 / 120

    Bearingbar50/3 Crossbar 100x1,5

    300mm 60mm300mm 120mm300mm 180mm

  • 57

    SpecialGrating

  • 58 S P E C I A LG R A T I n G

    F e n c e s

    MEISERfencegratingisfundamentallyagratingwithspecial

    edgesurrounds.Dependingonthepurposeofthefence,the

    designcanbeverylightandtransparent,butalsoverystable

    andclose-meshed,e.g.asacrowdbarrieratevents.

    The fenceheightand fieldsizecanbe individuallyselected,

    ascan thematerialof the fenceand thesurfacedesign.As

    arule,thefenceelementsareenclosedwithaflatbar,which

    containsslottedholesforeasymountingtothefenceposts.

    Uponrequest,MEISERcansupplyentirefencesystems,inclu-

    dinginstallation.

    BENEDICTINE ABBEy, THOLEy

  • 59

    SpecialGrating

    FENCE, STADIUM

  • 60

  • 61

    TOP, FROM LEFT TO RIGHT:

    HOTEL ROOMERS, FRANKFURT;

    TOWN HALL, KELKHEIM;

    OFFICE BUILDING, MUNICH

    BOTTOM: SKI JUMP, KLINGENTHAL

    S TA I R T R E A D S

    StairTreads

  • 62 S TA I R T R E A D S

    S t a i r t r e a d s

    MEISERstairtreadsaremanufacturedfromgratingincorpora-

    tingendplatesandnon-slipsafetynosingtotheirleadingedge.

    The treadasan essential safety element of all typesof stair-

    casesmustalwaysfunctioncorrectly,beitduringeverydayin-

    tensiveuseontheaccesspathtoaskilift,orwheresubjected

    toextremeloads,if,forexample,thestaircaseisusedinanun-

    controlledmannerasanescaperoutebymanypeopleduring

    afire.MEISERisawareofthisresponsibilityandhasdesigned

    itsstairtreadsaccordingly.Theextended,perforatedsafetyno-

    singfulfilsandevenexceedsthelatestregulations.Itprovides

    additionalstability,reducesthemaximumdepthoftheopening

    to 120mmand fulfils safety classR11. At the request of the

    customer, thenosingcanalsobemadeofa special section,

    e.g.anon-slipsteelflooringplateorasandedsteelangle.The

    safety endplates have a pronounced bead, which interlocks

    withthebearingbars.Thispreventstheendplatefromtearing

  • 63

    StairTreads

    offprematurelyifitissubjectedtosignificantexcessloadsand

    causingthetreadtofail.ThetreadsurfaceoftheMEISERstair

    treads canbedesigned individually. Asamatter of principle,

    stair treads can be produced as press locked grating treads

    andpressweldedgratingtreads.Themeshspacingandheight

    of the bearing bar are determined by the effectivewidth and

    the customers requirements.Of coursewe knowwhat is re-

    quired in thecaseofpubliclyaccessiblestaircases.Thestair

    treadsareproduced inaccordancewith thespecificationsof

    DIn24531-1andprovide foracorrespondingholepattern in

    theendplates.Individualholepatternsareofcoursepossible,

    aswell asnotchedbearingbarsandcrossbars, so that slip

    resistanceuptoclassR13 ispossible. Itgoeswithoutsaying

    thatstairtreadscanalsobedesignedinaluminiumandhigh-

    grade steel; special designsallowstair treadwidthsof up to

    4,000mm.

    RED CROSS HEAD qUARTERS, ERLANGEN

  • 64

    Wind turbines are increasingly dominating our countryside.

    Their share of regenerative energy sources is growing. Their

    heightcanreachupto200metres. It isessential that ifsuch

    turbines have to be serviced or repaired, they can be readily

    and safely accessedon foot. Every turbine therefore requires

    asmallaccessstaircasefromtheoutsideandfacilitiesinside

    whicharenotvisibleexternally. Ineverycase thestepsarea

    crucialsafetyelementforwhichnocompromisesarepossible.

    Sometimesstairsareneverused,orareonlyusedinanemer-

    gency.Thenthesearecalledemergencyescapestairs,suchas

    inthiscaseatahotelinFrankfurt.Thegratingstairtreadsmust

    beabletowithstandenormousloadsinthecaseofafire.They

    are thereforedesignedwithdoubleanti-skidprotectionanda

    largetreaddepth.

    A P P L I C A T I O n S

  • 65

    Inthecaseoflargesilosystemsitisonlypossibletoaccessthe

    externalshellbecauseasarulethesiloisfilledupwith-some-

    timessensitive-material.Thestepsthenhavetofitexactlyon

    theexternal radiusof the tanksystemandalsopossesshigh

    torsionalstiffness.Thestepsat the fueldepot inHonauwere

    thereforegivenananti-skiddesignbyMEISER.

    TigerandTurtleMagicMountainisalandmarkintheAnger-

    parkinDuisburg-Angerhausenthatismodelledonarollercoa-

    ster. The largesculpture isaworkofartbyHeikeMutterand

    UlrichGenth,whichwasdevelopedaspartoftheRuhrCapital

    ofCultureRuhr2010.Thetotallengthof220metresiscovered

    with 349MEISER grating stairtreads, ofwhich only 220 can

    beaccessedonfoot,however,astheremainingareasaretoo

    steep.

    StairTreads

  • 66

    E n d p l a t e s

    Forstandardstairtreads,thesafetyendplatewithbeadisge-

    nerally used. However, upon request a special endplatewith

    adifferentdrill-holesizecanbeattached.Fromabearingbar

    heightof50x3mmupwardsthedrill-holesizeshouldbeco-

    ordinatedinallcasesinordertoavoidinstallationproblems.

    StairtreadendplateswithDInstandarddrill-hole

    Length[mm] Drill-hole

    240 120

    270 150

    305 180

    S T A I R T R E A D S T Y P E S

    P r e s s L o c k e d G r a t i n g T r e a d s

    Presslockedgratingtreadscanbeproducedfrommildsteel,high-

    gradesteelandaluminium.Theyareproducedinaccordancewith

    the same principle as for press locked grating. It is possible to

    providethesestairtreadswithanti-skid-propertiesuptoR13byin-

    cludingspecialnotchesonthebearingbarsandcrossbars.Even

    verylargetreadwidthscanbeproducedbydesigningthebearing

    barsinthesamewayasheavydutygrating.Thusitispossiblefor

    evenextremeloadstobereliablyabsorbed.

    P r e s s We l d e d G r a t i n g T r e a d s

    Presswelded grating treads can be produced frommild steel

    andhigh-gradesteel.Heretoo,productionisbasedonthepro-

    cessusedforthemanufactureofpressweldedgrating.Itispos-

    sibletoprovidethistreaddesignwithanti-skid-propertiesupto

    R12.

    S A F E T Y E nDP L AT E W I TH B E AD

  • 67

    Safetynosing,perforated,note:safetynosing34mm

    R a i s e d s a f e t y n o s i n g

    For the purposes of slip resistance and in order to increase

    their load-bearing capacity, stair treads are provided on the

    front edgewithaperforated, specially shapedangle section.

    Thisso-callednosingisweldedtogetherwiththeendplateand

    thebearingbarandcontributestoreinforcingthestairtread.It

    canalsobeproduced fromnon-slip steel flooringor checker

    plate. We comply with specific customer wishes as well as

    withdeviatingforeignstandards.

    In the case of publicly accessible staircases, regulations are

    increasinglyspecifyingamaximumclearanceof120mmbet-

    weenthetreads.Wehavetakenthisspecificationintoaccount

    witha70mm-highnosingandthereforefulfilnORMB5371,

    whichinthecaseofpitchesofupto190mmpermitsamaxi-

    mumstep-throughheightof120mm.

    StairTreads

    S t a b l e a n d s a f e :

    t h e n e w M E I S E R s t a i r t r e a d

    w i t h s a f e t y n o s i n g

    HE I GH T O F T H E C L I P S 7 0 MM

    Drill-hole

    70

    15 35

    14

    55

    70 60

    135

    2

    10

    10

    31

    Safetynosing70mm

  • 68

  • 69

    LUCERNE CANTONAL HOSPITAL,

    SWITZERLAND

    F I X I n G C L I P S

    MEISERgratingfixingclipsareanimportantpartofourservice.Thegrating

    canonly fulfil its functionproperly if it iscorrectlyattached,asotherwise

    accidentscanquicklyhappen.MEISERhastheproperfixingclipforevery

    application, fromthesimplestandardclamptothecustomisedindividual

    solutionMEISERproducesmanyclampsitself,butalsoworkstogetherwith

    well-knownfasteningspecialists.

    Togetherwith theHILTI company, the XMGR clamp has been developed,

    which is insensitive tovibrationsandoffersenormous installationadvan-

    tages.On the followingpagesweshowyou themostcommonsafetysy-

    stems,whichinmostcasesrepresentagoodandlow-costsolution.

    FixingClips

  • 70 F I X I n G C L I P S

    galvanised V2A

    Designation Meshwidth[mm] Meshwidth[mm]

    M0531 33x33 33x33

    M0531 34x38 34x38

    M2231 33x21 33x21

    C l amp B Consisting of a saddle top clip, clamp lower part,

    M8x60hexagonscrewsandM8squarenut.

    H e a d b o l t f a s t e n e rConsistingofheadboltsandretainingflange;forhigh-

    ly corrosiveenvironments (e.g.offshore),alsoavaila-

    bleasX-BT;pre-mountedversionX-GRRU.

    Theillustrationsarenotassemblyinstructions.

    notBG(SlipReviewGroup)-compliant.

    C l amp B 10Consistingofastirruptopclip,hexagonsocketscrew,

    cliplowerpartandnut.

    galvanised V2A

    Designation Meshwidth[mm] Meshwidth[mm]

    M2331 33x11 33x11

    galvanised V4A

    Designation Meshwidth[mm] Meshwidth[mm]

    X-FCM+X-M8 22x2266x66 22x2244x44

    X-FCM+X-BT 22x2266x66 22x2244x44

    X-GR-RU 33x33

    C l amp SConsistingofaflatheadscrew,clamplowerpartand

    squarenut

    galvanised V2A

    Designation Meshwidth[mm] Meshwidth[mm]

    M2031 33x11 33x11

    H EAD BO LT FA S T En ER

    C L AMP B

    C L AMP B 10

    C L AMP S

  • 71

    galvanised V2A

    Designation Meshwidth[mm] Meshwidth[mm]

    M0833 34x38 34x38

    galvanised V2A

    Designation Meshwidth[mm]

    XMGR 33x33/34x38/34x24

    galvanised V2A

    Designation Meshwidth[mm] Meshwidth[mm]

    M0731 34x38 34x38

    F I X I n G C L I P S F O R I n D U S T R I A L G R A T I n G

    DOUBL E C L AMP B

    H I LT I C L AMP XMGR

    S A F E T Y C L AMP D

    S A F E T Y C L AMP A

    H i l t i c l amp XMGRConsistingofsaddletopclipandlowerpartconnected

    tooneanother;highresistancetovibrations,easypor-

    tability by 1 person and thereby significantly shorter

    installationtimes.

    maximumgratingheight40mm

    Doub l e c l amp BConsistingof 2 saddle top clips, clamp lower part, 2

    hexagonscrewsand2squarenuts.

    S a f e t y c l am p AConsistingofsafetyupperpart,clamplowerpart,he-

    xagonscrewandsquarenut.

    S a f e t y c l amp DConsistingofsafetyupperpart,clamplowerpart,he-

    xagonscrewandsquarenut.

    Theillustrationsarenotassemblyinstructions.

    galvanised V2A

    Designation Meshwidth[mm] Meshwidth[mm]

    M0540 33x33 33x33

    M2240 33x22 33x22

    M2340 33x11 33x11

    FixingClips

  • 72 F I X I n G C L I P S F O R I n D U S T R I A L G R A T I n G

    We l d e d - i n H o l e d F i x i n g P l a t e s

    consistingofwelded-inholedplateholesize isaccor-

    dingtocustomersspecifications;screwsareprovided

    bythecustomer.Thedesignandpositionofthewelded

    inplatedependontheloadtowhichthegratingissub-

    jectedandthefasteningpossibilitiesavailableonsite.

    Theillustrationsarenotassemblyinstructions.

    P a n e l A t t a c hmen t s(suppliedloose)

    Galvanised

    Designation

    Safetychain

    Hinge

    Socketwrenchclasp

    Welded-inperforatedplatesS A F E T Y CHA I n

    H I nGE

    SOCKE T WREnCH C L ASP

    BMW, VLIZy

    WELDED - I n HO L ED F I X I nG P L AT E S

  • 73

    FixingClips

  • 74 P R O D U C T R A n G E

    P R O D U C T R A n G E

    MEISERisprimarilyknownasaleadingmanufacturerofopenbar

    grating.Wecomplementour rangeof industrialfloorcoverings

    withsheetmetalprofilegratingandGRPgrating.Channelgrates

    are combinedwith channel bodies developed by us to form a

    drainagesystemmadeofsteel.Furthermore,over thepast few

    yearsMEISERhasdiversifiedevenmorestronglyandisparticu-

    larlyactiveasaserviceprovider in thefieldofsteelprocessing

    and hot dip galvanising.We havemadea name for ourselves

    asaproviderofcompletestairwaysystems.Weofferslitstrips

    inblackandgalvanisedform,whileinourformingplantwepro-

    P RO F I L E GRAT I nG

    GRP FA L L P ROT EC T I On MAT S

    S TA I RCAS E S

  • 75

    duce vineyard fencepostsand supportingprofiles for open-air

    solarmodules.Ourowntoolconstructionandmechanicalengi-

    neeringfacilitiespositionustodevelopnewproductsthroughto

    productionreadinessatlowcompetitivecost.Fromdiscussions

    with our customers, items such as fall protection mats (spot-

    welded wiremeshes), for example, have been created, which

    areoften installedat factories in theautomotive industry.Many

    manufacturersofhighqualitywoodenbarrelsrelyonthebarrel

    hoopsmanufacturedbyMEISER,whicharecustomisedanddeli-

    veredonajustintimebasis.

    ProductRange

    V I n E YARD F EnCEPOS T S DRA I nAGE CHAnnE L S

    SCA F FO LD I nG BARRE L HOOPS

  • 76 P R O D U C T R A n G E

    S t a i r c a s e s

    MEISERstaircasesarealmostalwaysmanufacturedontheba-

    sisofarequestfromacustomerandoftenmakeasignificant

    contribution to theaestheticappearanceofabuilding. Inad-

    dition,aMEISERstaircasemustofcoursealsoreliablyfulfilits

    functionandsatisfystatutoryrequirementstoalevelof100%.

    This iseasiersaidthandone,asthespecificationsof theDIn

    standards,Germanstatutoryaccident insurance,Germanac-

    cidentpreventionregulationsetc.areveryextensiveanddiffer

    fromstatetostate,alsowithinGermany.

    ButyoucanrelyonMEISER,becauseweknowexactlywhich

    regulationsareinforce,sothatyoudonotexperienceanasty

    surprise during the acceptance test. MEISER staircases can

    be constructed in a straight orwinding version,with the spi-

    ralstaircasebeingaparticularlyappealingchallengeforMEI-

    SER.Ultimatelyitispersonaltaste,thespaceavailableandthe

    budgetwhichdeterminethedesignthatisselected.Wewillbe

    pleased to advise you and also carry out themeasurements

    onsite.

  • 77

    P r o f i l e G r a t i n g

    MEISERsheetmetalprofilegratingisanalternativetostandard

    MEISERgrating,especiallywhen largespanwidthshave tobe

    bridgedor amore closed surface is required. The special em-

    bossingandperforationof thesurfaceensure veryhigh levels

    ofslipresistance.Everywhereinindustrywhereworkiscarried

    outwithglide-enhancingsubstances,sheetmetalprofilegrating

    isagoodchoice.

    Thepossibilityofproducingelementsofup toa lengthof6,50

    metres ensures fast installation, which is further accelerated

    with innovative fixing clips that we have developed ourselves.

    For indoor applications it is also possible to use sheet metal

    profile grating consisting of sendzimir-galvanised steel strip.

    This results in a significant cost advantage. One special field

    is non-flammable sheetmetal profile grating. This version has

    been testedand certifiedby theMFPA (Material Researchand

    Testing Institute)and issuitable, forexample,asa transformer

    traycovering.

    TOP: STAIRCASE, RED CROSS HEADqUARTERS

    BOTTOM: PROFILE GRATING, SAIL CITy

    ProductRange

  • 78 P R O D U C T R A n G E

    S c a f f o l d i n g

    The long-standing collaboration with ALFIX, a leading manu-

    facturerof scaffolding systems, culminated in2012 inMEISER

    purchasingaholdinginALFIX.Formorethan60yearsALFIXhas

    stoodforscaffoldingsystemsMadeinGermany.Throughcon-

    tinuous innovations and fair prices, ALFIX scaffolding systems

    have become an established brand product on the European

    market.

    Both ALFIX andMEISER put their faith in committed and well-

    trainedemployeeswhoensureproximity to the customerboth

    in-house and in the external sales force. Through continuous

    research anddevelopment, the products ofMEISERandALFIX

    continue toset thestandards.With this typeofscaffoldingour

    customerswillthereforealwaysbewellequipped.

    Formoreinformationvisitwww.alfix.de.

  • 79

    G R P

    MEISERGRPgratinggenerallyhaveasquaremeshsize,aswell

    asbearingbarsandcrossbarsofthesameheight.Theappea-

    rance is similar to that of aMEISER full gratingmadeof steel.

    GRPgratingisindemandwhentheenvironmentisverycorrosi-

    veorelectricalconductivityisnotdesired.

    OurproductsarecertifiedbytheInstituteforOccupationalSafety

    and guarantee extreme long-term slip resistance through their

    resistancetovariousmedia.

    TOP: STEEL PROFILE TUBE SCAFFOLDING, SHIPyARD;

    BOTTOM: GRP GRATING,

    KEOLIS TRAIN WASHING SySTEM

    ProductRange

  • 80 P R O D U C T R A n G E

    D r a i n a g e C h a n n e l s

    TheMEISERdrainagechannelisapuresteelchannel.Incom-

    binationwithMEISERgrating,weofferaneconomicalandyet

    very individual drainage system for sewage and rainwater.

    Heretoo,youcanbenefitfromourextensiveknow-how.

    A l l A d v a n t a g e s a t a G l a n c e

    - Channelsmade-to-measurewithindividualpieces

    upto5,000mminlength(allspecialdimensions)

    - Stableedgesminimisetheneedforrepair

    - Veryeasyinstallationowingtothelowweight

    - Shortdeliverytimes

    - Reliableanchoringwiththeconcretefoundation

    bymeansoflateralanchorbrackets

    - Frontordownwardpipeoutletavailable

    - Custom-fitlayingbymeansofattachedU-shapedsection

    - Tightnessofthejointsguaranteedbypermanently

    elasticsealingcompound

    - 5yearswarranty

    - noformworkcosts

    - nobreakoutoftheconcreteedges

    - Deliverywithallgratingtypespossible

    (bearingbarupto200x14mm)

    - Trafficablebyforklifttrucksandheavyvehicles

    F am i l i a r l y P r o g r e s s i v e

    ThenewMEISERchannelwillinspireyou.Productioniscarried

    outtomeasure.Expertadvice,verygoodvalueformoneyand

    shortdeliverytimesareforareliableandinspiringpackage.

    BENEDICTINE ABBEy, THOLEy

  • 81

    ProductRange

  • 82 P R O D U C T R A n G E

    M E I S E R H e a v y D u t y C h a n n e l s - D I nE n 14 3 3 S t a n d a r d

    Drainagechannelsaretheoptimalsolutionfortakinguprain-

    waterthataccumulatesfromadjacentpavedsurfacesoreven

    facades,beforetransportingitawayanddischargingitintothe

    sewers. TheMEISER steel channel is alsousedasan evapo-

    rationchannelwithoutdrainage,e.g.inundergroundgarages.

    P r o d u c t S t r u c t u r e

    - Channelbody&gratingmadeofsteel,hotdip

    galvanisedaccordingtoDInEnISO1461

    - Perfectlyco-ordinatedwithoneanother,robust,

    durableandlow-maintenance

    - Availablecross-sections:

    Dn100-->extendedlength339mm

    Dn150-->extendedlength489mm

    Dn200-->extendedlength639mm

    - Squarecross-section(HW)ofthechannelbody

    - Availableinlengthsof1,000mmand2,000mm

    - Specialdimensionsonrequest

    O p t i o n s

    - Endcapswith/withouthorizontaloutlet

    - Outletverticalwithsinktrap

    - nominalwidthoftheoutletopeningsmin.

    Dn100(-->contents8.7l/m)

    - Alternativechannelwithowngradientanda

    maximumlengthof3,000mm

    Dn = nominal diameter, designation for the nominal width

    (connectiondimension)ofpipes,fittingsandcomponents

  • 83

    M E I S E R h e a v y d u t y c h a n n e l t y p e Ic o n f o r m s t o D I n E n 14 3 3w i t h C E m a r k i n g

    C l a s s A 15 C l a s s B 12 5 C l a s s C 2 5 0 C l a s s D 4 0 0+Pedestrians +Pedestrians +Kerbs +Roadways

    +Cyclists +Carparkingspaces/ +Hardshoulders +Pedestrianzones

    +Greenspaces parkingdecks +Carparks +Carparks

    +Vans

    G r a t i n g q u i c k - r e l e a s e f i x i n g c l i p :

    Thegratinginsertissecuredwithaspecial,non-rustingquick-

    releasefasteneragainst lifting&moving.Thefastenerretains

    itsfunctionevenwhensubjecttohighlevelsofsoiling.

    ProductRange

  • 84 P R O D U C T R A n G E

    S p e c i a l s e c t i o n s

    MEISERhasahighlyefficient tool constructionandmechani-cal engineering system at its disposal.We therefore operateourownmechanicalengineeringcompanyandknowthepro-blems in thedailyproductionprocess.Openspecialsectionswithamaterialthicknessofupto6mm,withorwithoutperfo-rationsandnotching,areourspecialfield-hotdipgalvanisedifrequired.Ifyouwouldliketotakeadvantageofourexperience,pleasecontactus.Weareproudofour long-standingcoope-rationwithHILTI,whereweact as a strategic partner for thesupplyofsupportingprofilesforopen-airsolarenergysystems.

    G a l v a n i s e d s t r i p / b a r r e l h o o p

    Inourstripgalvanisingplant,thesteelstripthatwehaveprevi-ouslyslitisgalvanisedinthecontinuousprocess.Wespeciali-seinthegalvanisingofnarrowstripswithagalvanisededge.Various zinc coatings are possible, as are different packingsizes.We supply galvanised slit coil from19 x1.3 to 90 x 5mm,ascoilgoodsorinbars.Ourspecialitiesincludeearthingstrapsandtheirfurtherprocessingintobarrelhoops.

    V i n e y a r d f e n c e p o s t s

    Theuseofmachineryandtheoptimisationofworkingroutinesinvineyardsarebecomingincreasinglyimportant.Specificallyfortheuseofharvesters,MEISERoffersavineyardfencepostsystemtogetherwiththedistributionpartnerartos.Itconsistsoffencepostswithhookslocatedontheinsideoroutside,aswellas restrainingposts,which togetherguaranteeoptimumcovering. Exactly how thisworks can be seen atwww.artos-weinbergpfahl.de.

    F a l l p r o t e c t i o n m a t s a n d s p o t -

    w e l d e d w i r e m e s h e s

    Thepossibleusesforspot-weldedwiremeshesareveryvaried.Theyrepresentaconvenientsolutionforsecuringspecificare-asorplants.Theyare fastenedonsiteor togetherwithprefa-bricatedposts.Thewiremeshesconsistofsteelwiresweldedtogether crosswisewhose diameter - depending on the loadsituation-isbetween3and6mm.Thelengthandwidthoftheelementscanbefreelyselectedwithintheproductrange.

    Intheautomotiveindustry,so-calledfallprotectionmatshavebecomepopularasasophisticatedsolution forsecuringandinspectingproduction lines.MEISERdelivers forallmajor carmanufacturers such as Audi, BMW,Mercedes, VW, in accor-dancewiththestandardsinforceineachcase.

    BMW PLANT, DINGOLFING

  • 85

    ProductRange

  • 86

  • 87

    GALVANISING PLANT AND LOGISTICS CENTRE

    SCHMELZ-LIMBACH

    COMPOUND LANDSCAPING By DUTT&KIST

    (PHOTO: BARBARA HEINZ, SAARBRCKEN)

    S TO C K P R O G R AMM E

    StockPro-gramme

  • 88

    S t o c k p r o g r a mm e

    Atournewpremiseswestockmorethan300differentdimen-

    sions of standard grating and stair treads on your behalf.

    Order-picking and loading are carried out in the hall, so that

    whiterustaconditionwhichiswellknowntoallofus,butwhich

    oftencannotbeavoidedunfortunatelyisathingofthepast.

    All dimensions are stored in considerable quantities. Your

    orderisdispatchedwithin24hoursandisreliablydeliveredto

    yourdoorafter23days, freshlygalvanised.Thenewstock

    programmeoffersthewidestrangeonthemarketandalsoin-

    creasesyoursalesopportunities.

    S T O C KP R O G R A M M E

    LOGISTICS CENTRE AT THE SCHMELZ-LIMBACH SITE

  • 89

    -Industrialgrating

    -Garagegratingandconstructionstandardgrating

    -Stairtreads

    -Pressweldedgrating

    -Mats

    -Pressweldedmatsandpatentgrating

    -High-gradesteelgrating

    -Fixingclipsforindustrialgrating

    I n t h e f i e l d o f g r a t i n g , o u r s t o c k p r o g r a mm e c om p r i s e st h e f o l l o w i n g p r o d u c t g r o u p s :

    StockPro-gramme

    STORAGE BUILDING AT THE OELSNITZ FACILITy

  • 90 P R E S S L O C K E D I n D U S T R I A L G R A T I n G

    ThedimensionshighlightedincolourareonlystoredatSchmelz-Limbach.

    Firstsizementioned=bearingbardirection;externaldimensionsofthegrating.

    Meshspacing33x22mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    800 1.000 30x2

    900 1.000 30x2

    1.000 1.000 30x2

    1.200 1.000 30x2

    Meshspacing33x11mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    600 1.000 30x2

    700 1.000 30x2

    800 1.000 30x2

    1.000 1.000 30x2

    1.100 1.000 30x2

    1.200 1.000 30x2

    Meshspacing33x33mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    1.000 1.000 40x2

    1.100 1.000 40x2

    1.200 1.000 40x2

    1.500 1.000 40x2

    1.000 1.000 40x3

    1.500 1.000 40x3

    Meshspacing22x22mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    800 1.000 30x2

    1.000 1.000 30x2

    1.200 1.000 30x2

    Meshspacing33x33R10mm,Crossbarinslip-resistantfinish,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    1.000 1.000 30x2

    1.100 1.000 30x2

    1.200 1.000 30x2

    Meshspacing33x33mm-R12,bearing/crossbarandsurroundinslip-resistantfinish,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    500 1.000 30x2

    600 1.000 30x2

    700 1.000 30x2

    800 1.000 30x2

    900 1.000 30x2

    1.000 1.000 30x2

    1.000 1.000 30x3

    1.200 1.000 30x3

    Meshspacing33x33mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    350 500 20x2

    400 600 20x2

    400 800 20x2

    200 1.000 25x2

    200 1.250 25x2

    490 990 25x2

    490 1.190 25x2

    500 1.000 25x2

    600 1.200 25x2

    790 990 25x2

    790 1.190 25x2

    800 1.000 25x2

    200 1.000 30x2

    250 1.000 30x2

    300 500 30x2

    300 1.000 30x2

    400 1.000 30x2

    500 500 30x2

    500 1.000 30x2

    600 1.000 30x2

    700 1.000 30x2

    750 1.000 30x2

    800 500 30x2

    800 1.000 30x2

    900 1.000 30x2

    1.000 400 30x2

    1.000 500 30x2

    1.000 600 30x2

    1.000 700 30x2

    1.000 750 30x2

    1.000 800 30x2

    1.000 1.000 30x2

    1.000 1.200 30x2

    1.000 1.250 30x2

    1.100 1.000 30x2

    1.200 500 30x2

    1.200 1.000 30x2

    300 1.000 30x3

    400 1.000 30x3

    500 1.000 30x3

    600 1.000 30x3

    700 1.000 30x3

    800 1.000 30x3

    900 1.000 30x3

    1.000 1.000 30x3

    1.100 1.000 30x3

    1.200 1.000 30x3

    1.500 500 30x3

    1.500 1.000 30x3

    Meshspacing33x22mm-R13,bearing/crossbarandsurroundinslip-resistantfinish,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    500 1.000 30x3

    600 1.000 30x3

    700 1.000 30x3

    800 1.000 30x3

    1.000 800 30x3

    1.000 1.000 30x3

    1.200 1.000 30x3

    S u p e r a n t i - s k i d g r a t i n g

    Meshspacing33x11mm,crossbarnotched,hotdipgalvanised,R11

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    800 1.000 30x2

    1.000 1.000 30x2

    1.200 1.000 30x3

    1.250 1.000 40x2

    P r e s s L o c ke d

    I n d u s t r i a l G r a t i n g

    P ress l ocked an t i - s k id

    p ro tec t i on i ndus t r i a l g ra t i ng

  • 91

    Thegaragegratingsandconstructionstandardgratingsareavailablewithandwithoutframes.

    ThedimensionshighlightedincolourareonlystoredatSchmelz-Limbach.

    Firstsizementioned=bearingbardirection;externaldimensionsofthegrating.

    G A R A G E G R A T I n G A n D C O n S T R U C T I O nS T A n D A R D G R A T I n G / S T A I R T R E A D S

    Ga r a g e G r a t i n g

    Meshspacing33x33mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    Framedimensions

    190 990 25x2 200 1.000

    190 1.240 25x2 200 1.250

    240 990 30x2 250 1.000

    240 1.240 30x2 250 1.250

    290 290 30x2 300 300

    390 390 30x2 400 400

    490 490 30x2 500 500

    590 590 40x2 600 600

    C o n s t r u c t i o n S t a n d a r d

    G r a t i n g

    Meshspacing33x33mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    Framedimensions

    290 490 20x2 300 500

    340 490 20x2 350 500

    390 590 20x2 400 600

    390 690 20x2 400 700

    390 790 20x2 400 800

    390 990 20x2 400 1.000

    390 1.190 20x2 400 1.200

    490 790 20x2 500 800

    490 990 20x2 500 1.000

    490 1.190 20x2 500 1.200

    590 790 20x2 600 800

    590 990 20x2 600 1.000

    590 1.190 20x2 600 1.200

    590 990 25x2 600 1.000

    590 1.190 25x2 600 1.200

    990 490 30x2 1.000 500

    990 590 30x2 1.000 600

    1.190 590 30x2 1.200 600

    Meshspacing33x11mm,SurroundT-shapedsection,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    Framedimensions

    290 990 20x2 300 1.000

    340 490 20x2 350 500

    390 590 20x2 400 600

    390 690 20x2 400 700

    390 790 20x2 400 800

    390 990 20x2 400 1.000

    490 790 20x2 500 800

    490 990 20x2 500 1.000

    490 1.190 20x2 500 1.200

    590 790 20x2 600 800

    590 990 20x2 600 1.000

    590 1.190 20x2 600 1.200

    490 790 25x2 500 800

    Meshspacing33x18mm,bearingbar20/2,crossbarV-shaped,withU-shapedsectionsurround,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Framedimensions

    390 590 400 600

    490 740 500 750

    490 990 500 1.000

    Pa t e n t G r a t i n g S t a n d a r d s t a i r t r e a d s , A u s t r i a

    Meshspacing33x33mm,crossbarsl ip-resistantR10,withspecialendplateandsafetynosing,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    500 200 25x2

    600 200 25x2

    700 200 25x2

    800 200 30x2

    800 250 30x2

    900 200 35x2

    1.000 200 35x2

    1.000 250 35x2

    1.200 250 40x3

    Dri l l -holeanalogoustoDIn24531,meshspacing33x33mm,crossbarsl ip-resistantR10,withendplatesandsafetynosing,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    600 240 25x2

    600 270 25x2

    600 305 25x2

    700 240 25x2

    700 270 25x2

    700 305 25x2

    800 240 30x2

    800 270 30x2

    800 305 30x2

    900 240 35x2

    900 270 35x2

    900 305 35x2

    1.000 240 35x2

    1.000 270 35x2

    1.000 305 35x2

    1.200 240 40x3

    1.200 270 40x3

    1.200 305 40x3

    1.500 305 50x3

    StockPro-gramme

  • 92

    ThedimensionshighlightedincolourareonlystoredatSchmelz-Limbach.

    *ThedimensionsmarkedwithanasteriskareonlystoredinOelsnitz.

    Firstsizementioned=bearingbardirection;externaldimensionsofthegrating.

    S T A I R T R E A D S

    Dril l -holeanalogoustoDIn24531,meshspacing33x33mm,withend-plateandnosing,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    500 230 30x2

    600 240 30x2

    600 270 30x2

    700 240 30x2

    700 270 30x2

    800 240 30x2

    800 270 30x2

    900 240 35x2

    900 270 35x2

    1.000 240 35x2

    1.000 270 35x2

    600 240 30x3

    600 270 30x3

    700 240 30x3

    700 270 30x3

    800 240 30x3

    800 270 30x3

    800 305 30x3

    900 240 30x3

    900 270 30x3

    900 305 30x3

    1.000 240 30x3

    1.000 270 30x3

    1.000 305 30x3

    1.000 270 40x3

    1.000 305 40x3

    1.100 270 40x3

    1.100 305 40x3

    1.200 270 40x3

    1.200 305 40x3

    1.250 270 40x3

    1.250 305 40x3

    1.500 305 60x3

    Dri l l -holeanalogoustoDIn24531,meshspacing33x11mm,withend-plateandnosing,hotdipgalvanised

    Length(BB)[mm]

    Width(CB)[mm]

    Bearingbar[mm]

    600 270 30x2

    700 270 30x2

    800 270 30x2

    900 270 35x2

    1.000 270 35x2

    1.000 305 30x3

    1.100 270 40x3

    1.100 305 40x3

    1.200 270 40x3