Grant Halford – Vale Industries Amy McNeil – SARCAN …€¦ · Grant Halford – Vale...
Transcript of Grant Halford – Vale Industries Amy McNeil – SARCAN …€¦ · Grant Halford – Vale...
Who is Vale Industries?
Vale Industries
• Small business, was 25 now 45 personso No 1 safety officer
• Old main plant, 4 eras of layout change
• 2 other spaces too
• Forklifts galore, no overhead cranes
• Shared yard with operating farmo Farm safety mindseto Shared fuel tanks – yikes
Vale’s Safety History
WCB Claims• 2009-2014 = 595 Compensation Days
o 196, 113, 74, 70, 64, etc.
State of Mind• Accidents happen• Our WCB premiums are ok
Vale Industries
Vale’s Safety HistoryVale M91
2010 2.15 2.152011 2.09 2.182012 1.88 1.932013 1.93 2.052014 3.52 1.98
Vale Industries
Premiums are a lagging indicator
Safety Association of Saskatchewan Manufacturers
Why did Vale choose SASM?
• We couldn’t do it ourselves
• They know manufacturing, specificallyo Not a generic consultanto Safety-production-quality balance
• Adaptable to our peoples abilities
Vale Industries
Our Evolution• First contact summer 2014
o Gap Analysis (informal audit)
• Owner & Manager decision to act
• Identify leaders and their roles
• Plant conditions – made improvements
• Build a written programo Get Return to Work done and implementedo Health Care relationships for RTW
• Train to match the program
Vale Industries
Progress – changing State of Mind
• Stats and results shared with allo Toolbox sessions, whiteboards, manager reports
• Results become an element of YE bonus
• Toolage engineering certifications
• Celebrating success – lunch and donuts
• Its an investment not an expense
Vale Industries
Starting to see Results
• COR Bronze – fall 2015
• 2 years LTA free – fall 2016
• Lets start recording Total Recordable Incidentso Better benchmarking
• Recording and reviewing Near Misses
Vale Industries
Vale’s Safety HistoryVale M91
2010 2.15 2.152011 2.09 2.182012 1.88 1.932013 1.93 2.052014 3.52 1.982015 4.62 1.872016 3.65 1.692017 1.69 1.52
Vale Industries
• Multi-tasking – renos & work at home
• Should I or shouldn’t I?
• Safe procedure until events changed
Vale Industries
Safety – a State of Mind
Moving Forward
• Safety, Quality, Schedule, Costo Motto for the floor, from the floor
• Annual audits and improvements
• A new plant for 2018
• Continuous improvemento How to maintain the momentum?
Vale Industries
Our Roadmap to Transformation SARCAN Recycling
Presented by Amy McNeil, Executive Director SARC/SARCAN RecyclingMarch 2017
1998 We were expanding and very
busy We valued our employees We wanted all our
workplaces to be safe
2008 Busier than ever Increased mechanization, more equipment New product streams for paint and electronics collection Growing workforce Our people remain our most valuable asset
Expanded our training initiatives, increased our health and safety expectations, invested personal and financial resources in safety initiatives….
Bad couple of years. Injuries increased.
2008-2010
Number of injuries per 100 workers
SARCAN 19.19
Other firms in the industry 8.66/100
2011 had greatest negative impact on our 3 year history Higher number and more severe injuries (higher costs, more
days) Contacted by WCB YOU ARE ON THE PRIORITY 50 LIST!
2011
2012 Belief Fact
We are doing a great job when it comes to safety
We care about our employeesWe are complying with legislation
We appropriately supportpeople in staying at work or returning to work
Have a well-defined safety program
We need to rethink our approach to health, safety and wellness
Fact or Belief?
Plan for Action- What we did
Conducted a Formal Safety Management Assessment
Developed an Improvement Plan and set short, mid, and long-term goals
Hired dedicated Manager of Health and Safety
Changed reporting structure and requirements, including how we analyze our statistics
Conducted employee perception surveys
Began publishing a health, safety and wellness newsletter
Established a more coordinated approach to working with health professionals including our own two health nurses
Formally adopted a Wellness Program. (e.g. nutrition, exercise, habit cessation, mental health, financial health)
Re-designed our entire health and safety program
Increased education for supervisors and employees-utilize peer learning
Adjusted HR practices (e.g. onboarding, performance appraisals)
Introduced methods for holding people accountable (e.g. discipline, documentation)
Ensured regular reporting of activities to WCB
Defined guiding principles
Guiding Principles Our commitment is not about saving money or
complying with legislation Do what we should do, not what we have to. We will hold each other accountable We will treat everyone fairly and with respect and
dignity (including PIA) SAW and RTW will foster independence not
dependence We will be honest and transparent
Provide “safe” environment to report, make mistakes
Work with not against WCB, OHS, benefit providers, health care professionals, etc. Never stop improving
These principles drive our actions and guide our decisions
Future Landscape
Dealing with mental health- new WCB legislation
Medicinal marijuana Aging workforce Technology advancements- frequency of
adjusting training requirements Violence in the workplace- customers
WEATHERFORD CANADA LTD. THE JOURNEY TO HSE EXCELLENCE
WENDY WILSON, DIRECTOR OF QHSSE – CANADA
SK WCB - COMPENSATION INSTITUTE – EMPLOYER PANEL
MARCH 20TH, 2017
New Operational VP & Director QHSSE
Review of past performance identified:
Large volume of incidents
Poor management of injuries
Disregard for “HiPo” incidents
Missing pro-active opportunities
2011: “ITS TIME FOR CHANGE”
Senior Leadership
Professional QHSSE Team
EIGHT GEMS© Safety Program
Introduced Rules To Live By
Established “Priority Codes”
Established the Safety Leadership Council
FOUNDATIONAL GROUNDWORK
Identification of goals & KPIs to positively
impact our safety performance
Monthly Safety Leadership Council
Reviews Performance
Incident Reviews
Best Practice Sharing
Key messaging / initiative overviews
Just Culture accountability model
Leadership Commitment Program
ACCOUNTABILITY
ENGAGEMENT & EMPOWERMENT
Safety Stand Up Campaigns Focus on Intervention & Humility
Stop Work Authority
Commitment to “Stand Up” for Safety
Focus on Training & Induction
(incl. Competency)
Claims Management Training
HSE Excellence Program Co-facilitated - VP & Director QHSSE
Identification of “Locker Room Leaders”
Leadership Coaching w/HSE theme
Localized Action Plans
IS IT HAVING AN IMPACT?
Decrease in lagging indicators >75% TRIR
>50% PVIR
>75% Total Hurts
Increase in leading indicators
Improved internal & external audit scores
Increase in OFIs by frontline employees
Increased “HSE reputation” applicants
QUESTIONS?
Wendy Wilson
Director of QHSSE
Weatherford Canada