Grain Drying Systems · Drying Options Managing the Grain Drying Process Batch Drying Continuous...

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Grain Drying Systems

Transcript of Grain Drying Systems · Drying Options Managing the Grain Drying Process Batch Drying Continuous...

Grain Drying Systems

EZEE-DRY enhances your on-farm grain storage system efficiency and overall grain quaility.

AGI EZEE-DRY is the industry’s first-ever roof-top grain drying system. With new innovations in the technology, engineering and manufacturing, EZEE-DRY is now even better than before for your grain drying and storage needs.

EZEE-DRY puts a grain dryer in the top of a grain bin, combining a drying bin, cooling bin, and storage bin all in one. As the grain dries, it is then dumped into the storage area below - your drying system has now doubled as a storage bin!

Grain Drying & Storage System

• Low start-up and initial cost allows you to add grain drying capability to your farm easily and affordably.

• Simple operation with few moving parts, making the system easy to learn and use.

• Expandable system to grow your farming operations into larger systems.

• The industry’s highest-rated roof system adds strength, service life and confidence to your EZEE-DRY system.

• Low maintenance keeps your operation costs manageable and reduces replacements and repairs.

• Your choice of batch, auto-batch or continuous flow system to match your grain volume, handling and drying demands.

Raise your standards high, with EZEE-DRY

• State-of-the-art controls, sensors and switches that provide accurate and reliable operation.

• G-115 galvanization used throughout, providing up to 27% longer life than competitors who settle for G-90. This is important given the hot, moist environment inside the bin.

• A wide range of options and accessories that add capability, safety and accessibility to your system.

• Unmatched service and support from a local dealer you trust.

Plenum Batch Capacities

DIAMETERS

24' [7.31 m] 27' [8.23 m] 30' [9.14 m] 36' [10.97 m]

Batch Capacity (Bushels) 1,000 1,200 1,500 2,100

Batch Capacity [cubic m] 35.2 42.3 52.9 74.0

Ezee Dry Bins Capacities

Storage Capacities in Bushels and [Cubic Meters]*

TOTALRINGS TALL

NUMBER OF STORAGE RINGS

DIAMETERS

24' [7.31 m] 27' [8.23 m] 30' [9.14 m] 36' [10.97 m]

8 4 3,666 [129.2] 4,639 [163.5] 5,728 [201.8] 8,248 [290.7]

9 5 4,682 [165.0] 5,926 [208.8] 7,316 [257.8] 10,535 [371.2]

10 6 5,699 [200.8] 7,213 [254.2] 8,905 [313.8] 12,823 [451.9]

11 7 6,716 [236.7] 8,500 [299.5] 10,493 [369.8] 15,110 [532.5]

12 8 7,732 [272.5] 9,786 [344.8] 12,082 [425.8] 17,398 [613.1]

13 9 8,749 [308.3] 11,073 [390.2] 13,671 [481.2] 19,686 [693.7]

14 10 9,766 [344.1] 12,360 [435.6] 15,259 [537.8] 21,973 [774.3]

15 11 - 13,647 [480.9] 16,848 [593.7] 24,261 [854.9]

16 12 - 14,933 [526.2] 18.436 [649.7] 26,548 [935.5]

*Storage capacities are based on a bin design with a 13" floor, level grain, and 6% compaction factor

Drying OptionsManaging the Grain Drying Process

Batch Drying

Continuous Flow

AUTO OR MANUAL BATCH Your best choice for drying relatively small or intermittent volumes of grain. Batch drying with EZEE-DRY® combines reliable technology with simple, safe and easy manual operation that allows you to manage and control your grain drying. Systems can easily be upgraded to continuous flow.

AUTOMATIC Provides 24-hour continuous and automatic operation with high degree of reliability and accuracy. An electric motor with hydraulic cylinder is controlled by temperature sensors in the grain column to automatically open and close dump spouts. A variety of available sensors monitor grain levels to help keep your EZEE-DRY® system operating continuously.

• Single batch of grain is dumped into the upper drying section of the system.

• Fans and heaters force hot air through an even layer of wet grain in the drying chamber.

grain depth approx. 30"

• When grain is dried to specified temperature, dump chutes open to let a set amount of hot dried grain fall into the cooling/storage area.

• Drying chamber is automatically refilled and the process continues until there is no more supply of wet grain.

• Steady supply of grain is continuously dumped into the upper drying section of the system.

• Fans and heaters force hot air through layers of grain in varying depths in the drying chamber.

• Heat from previously dried grain is captured by outside air from the cooling fan and reused to provide continuous drying.

• This added efficiency helps control energy costs.

grain depth approx. 12"

• Heat from previously dried grain is captured by outside air from the cooling fan, and combined with aeration air helping dry the following batch.

• This added efficiency helps control energy costs.

• When grain is dried to specified temperature, fans and heaters stop operating.

• Dump chutes are opened either manually or automatically to allow hot dried grain to fall into the cooling/storage area.

• Drying chamber is refilled with grain manually or automatically to begin the next batch.

Apex Control SystemTechnology You Can Count On

Structural Integrity You Can Rely On

• 7” Schneider Touchscreen Display Panel

• Complete automated PLC control of the drying and storage system

• Bin or Control Room mounted

• Four grain sensors for more precise control of drying conditions

• Animated display shows current status

• Continuous flow or batch operation with one control system

• Recipes feature saves and recalls all settings

• Delay timers ensure augers are cleaned out before shutdown

• Controls allow equipment to start in a timed sequence to prevent excessive voltage drop

• Dual emergency stops at each panel

• Advanced alarm system logs and displays equipment problems

• Universal design allows for use with multiple fan/heater types and manufacturers

• Static pressure monitor alerts if plenum plugs, and shuts down if unsafe pressures reached

• Diameters 24', 27' 30' & 36'

36' – 10 – 16 Rings Tall with 1 or 2 Fan/Heaters 30' – 10 – 16 Rings Tall with 1 or 2 Fan/Heaters 27' – 10 – 16 Rings Tall with 1 or 2 Fan/Heaters 24' – 10 – 14 Rings Tall with 1 Fan/Heater

• Commercial sidewalls/stiffeners for superior strength

• Plenum structure uses design features from commercial rafter roof for exceptional strength and ease of installation

Ground-Mounted with Duct Work – The drying fan is mounted at ground level for ease of operation and maintenance. Duct work mounting directs the air to the drying chamber and creates an even heat and air mix.

• Over 11% stronger than competitive structures!

• Strength tested using 200,000 lbs of corn versus competitor’s 180,000 lbs of pea gravel

• Vac-U-Vent design uses manway opening (4.1 sq/ft) with ground controlled lid

• Sidewall or ground mounted fan/heater options

Air Delivery

Sound Level 20 Feet From Fan Inlet, dBA

EZEE-DRY

15 HP

COMPETITOR

15 HP

COMPETITOR

40 HP

EZEE-DRY

30 HP

Airflow at 1.5 in. of Static Pressure

COMPETITOR

15 HP

EZEE-DRY

15 HP

EZEE-DRY

30 HP

COMPETITOR

40 HP 30 HP

CFM CFM

More Air Flow to Quickly and Efficiently Dry Grain

Whisper Quiet Operation

• Generates higher CFM than competitive systems

• Extensively tested to assure optimal performance and maximum efficiency

• Available in both 15HP and 30HP models

• Easily upgradable for future expansion

• So quiet you can have a normal conversation while standing near the unit

• Nearly 4 times quieter than any competitive system on the market today

• The EZEE-DRY system easily meets all OSHA recommendations for permissible daily decibel exposure limits. No other fan & heater unit can match that!

EZEE-DRY®

The difference is in the details

Solid eave flashing (not perforated) forces more air through the grain, speeding the drying process and saving energy. Also makes cleaning easier and extends the life of the bin.

Dump chutes in the lower roof ensure even distribution of hot grain into the storage bin, enhancing even drying and improving grain quality. Fills and dumps use gravity—not belts or augers—to help lower maintenance costs.

Performance-enhancing Design Features

Roofs and sidewalls are manufactured of high tensile steel with G-115 galvanization, which provide up to 27% longer life than competitors who settle for G-90. This is especially important given the hot, moist environment in which the system operates.

Leveling bands in the drying chamber are strategically located to work with gravity and the angle of repose of grain to create a consistent, evenly distributed layer of grain depth for optimum drying efficiency.

Built-in gooseneck vents in the upper roof vent hot moist air out of the drying chamber to improve drying times.

EZEE-DRY has the strongest roof system in the industry, with peak load capacity of up to 6,000 lbs. (2,721 kg). “Up position” eave clips help exhaust moisture-laden air.

Y-section burner provides an even, efficient burn.

Strong, rugged overhead drying floor structure provides support for up to 2,100 bushels of grain during the drying process.

Grain temperature probes measure and automatically average the grain temperature in the upper chamber to control the dryer functions.

Cooling components include aeration fan, floor supports, perforated floor and transition. Customer preference and grain depth will help determine if an axial or centrifugal fan is needed.

Hydraulic Pump with air return provides ultimate reliability. Available on auto-batch and continuous flow models.

MP+ Roof SystemLeading the industry with strength and quality

Available on EZEE-DRY bins from 18' (5.49 m) to 36' (10.97 m) diameter.

The MP+ Roof System offers industry leading strength, protection and reliability that are unmatched by any other non-structured roof.

Unmatched Performance

• Highest load ratings in the industry without paying extra for a structured roof.

• Steep 30º slope sheds moisture and snow quickly and efficiently.

• G-115 galvanization provides 27% longer life than competitors settling for G-90.

• ASTM A653 Grade 50 with 50K yield and 65K tensile for the ultimate strength and durability.

• Corrugation in flat of roof sheets provides an extra measure of strength.

Proprietary state-of-the-art roll former controls the distance between holes from rib-to-rib, not from the edge of the coil like competitive products. The result: Higher quality roof sheets that fit better—with bolt holes that line up every time. Bolts drop right in place. That means trouble-free, labor-saving, frustration-free installation on site.

Non-Structured Roofs

LOADING

Live Load 35 lbs/ft2 (1.0 kPa)

Dead Load 3 lbs/ft2 (0.14 kPa)

Wind Load 105 mph (168 kph)

CONCENTRATED PEAK LOADING

18’ to 24’ (5.49 to 7.32 m) 3,000 lbs (1,361 kg)

27’ to 30’ (8.23 to 9.14 m) 5,000 lbs (2,268 kg)

36’ (10.97 m) 6,000 lbs (2,721 kg)

Engineering Data

MP+ Roof Systems are simply the best in the

business, providing industry-leading load

capacities.

The Contractor’s Choice

• Fewer parts for quicker, easier construction.

• Precise manufacturing for accuracy and trouble-free in-field assembly.

• Bolt holes that line up every time for faster installation.

• Quality, strength and industry-leading specifications provide confidence and reliability.

MP+ Roof System

Large pre-formed manway roof opening is standard, featuring a hinged lid and big 5.5 sq. ft. (0.51 m2) opening for easy access. Easy-open lid with big beefy hinges lays flat to avoid wind. Seamless extruded collar (inset) with rubber gasket provides moisture-tight seal when closed. Pre-formed opening makes for simpler construction and tight fit.

Large 36” (91.4 cm) peak opening provides easy filling and optimal access. A roof ladder from the eave to the peak—plus a roof safety ring—are standard on all models. Easy-open removable cap is standard. Heavy-duty cap for spouting is optional.

Peak flashing is formed to the ribs to improve resistance to moisture and birds.

Specially designed 12-gauge eave clips connect roof sheets to sidewalls. “Up” position helps exhaust moisture-laden air – which is ideal for your EZEE-DRY system. Built-in rib stops keep out pesky birds.

Oversized bridging ring enhances structural integrity. Splice clamps (inset) and expansion bolts ensure ring segments function as one continuous pipe.

Safety ring is a continuous round pipe for safer, easier access to and around the roof cap.

Extra-tall 3-3/4” (9.5 cm) stair-stepped ribs are staggered to provide even greater strength. Hemmed drip edge deflects moisture, eliminates sharp edges to reduce injury and strengthens the cross-section of the roof sheet.

Well-designed 2.25 sq. ft. (0.686 m2) roof vents for maximum airflow. Vent openings are pre-punched for easy construction and tight fit and seals. Vents feature seamless raised lip (inset) for improved integrity and moisture resistance.

Extra-large manway is sized for plenty of shoulder-room and easy maneuverability, even for large-framed farmers wearing cold-weather gear!

Design details that surpass industry standards and your expectations

Roof stairs

Stairs & LaddersPersonal safety and easy accessibility are hallmarks of commercial grain storage systems from MFS.

All galvanized steel construction ensures long life andlasting strength under the most demanding conditions.

Extra-wide step and toe space provide additionalconfidence and safety, while helping you complywith OSHA regulations.

Extruded non-slip stair tread helps prevent build-up of ice and water for sure footing under tough weather conditions and heavy loads.

Single or double-wide platforms at the eave provide easyaccess to roof stairs and manway. Optional rest stopand working platforms below provide a safe, convenientsurface when and where you need it. Four-inch (102 mm)toe-boards ensure a safer platform for everyone—aboveand below.

OSHA compliant handrails contain no rail breaks, sharp ends, corners or protruding bolts. An optional inner handrail is available for extra assurance.

In-bin emergency ladder Ladder safety cage

Roof stairs

Full opening door in sidewall provides full and easy access regardless of door option selected. Both 1R and 2R options available.

Doors

Outer door cover with bar lock firmly holds door cover closed, even in challenging weather conditions.

When it comes to protecting grain and people, details matter

Fasteners

Grade 8.2 bin bolts are used throughout to ensure strength and stability. Roofs use 5/16" (0.79 cm) bolts and sidewalls use 3/8" (0.95 cm) bolts.

Top-quality fasteners feature JS1000 plating system, SAE Grade 8.2 for maximum shear capacity as well as industry standard washers to seal the bolt to the sidewall.

SupportsMFS supports are available in either galvanized or welded styles, providing a choice for customers. Supports come in multiple heights to accommodate different sizes of bin unloading systems and fan transitions for optimum performance.

Locking tabs on galvanized supports lock into place during assembly. 17 gauge galvanization provides strength and dependability.

Powder-coated welded design resists rust and lasts longer than non-painted supports. Facilitates easy installation.

When it comes to protecting grain and people, details matter

The Contractor’s Floor Choice• Every floor plank is labeled for

easy identification in the field

• Floor planks are precisely bundled to enable building from the stack

• On-side shipment makes parts easier to handle and reduces damage during loading/unloading

• Multiple bundles on larger systems make for easier loading and unloading

• Single piece option for larger bins can make on-site construction easier

• Easy-to-use construction guide simplifies the process especially for first-time installers

• Powder-coated welded supports resist rust and enhance appearance upon delivery at job-site

Flashing

Choice of high back or low back flashing works for both new bin installation or retrofits.

Multi-rib design adds strength and durability. Also provides traction for sweep augers.

FloorsMFS bin floors are available in a wide variety of styles to match the application, storage system and customer preference. Long-lasting galvanized construction coupled with state-of-the-art design and manufacturing makes for a bin floor that stands up to use and abuse under the most challenging conditions. Floors can be manufactured to any diameter, which makes an MFS floor available on our bins, along with any other competitors’ bin.

16-Gauge Floor Option is the heaviest specification available in the industry. MFS also offers the widest variety of gauges in the industry—providing even more assurance that the construction matches the challenge.

Built-in crown on planks prevents sagging and provides additional strength. Slotted design offers strength and economy.

Built-in corrugation on planks increases strength and rigidity. Round perforation (0.093” & 0.050”) design is smooth and easy to sweep.

Standard perforation (0.050") floor planks are ideal for use in storing small grains such as canola. Smooth surface facilitates easy clean-out.

Batch Drying System

EZEE-DRY Bins Dimensions

Capacity estimated at 45 degrees F (7.2 degrees C) ambient, 65% relative humidity.Estimates are for #2 yellow shelled corn dried and cooled to 15% moisture with 1/3 CFM per bushel aeration.Capacity can vary greatly depending on weather conditions, kernal size, amount of fines, etc.

EZEE-DRY BIN WALL DIAMETER (TO CENTER OF CORRUGATION)

NOMINAL DIAMETER WALL DIAMETER

24' [7.31 m] 23' 10-1/2"

27' [8.23 m] 26' 10-1/4"

30' [9.14 m] 29' 10-1/8"

36' [10.97 m] 35' 9-3/4"

Imperial Units Dimensions

24' / 7.31 M DIAMETER 1-FAN

30' / 9.14 M DIAMETER 1-FAN

36' / 10.98 M DIAMETER 1-FAN

36' / 10.98 M DIAMETER 2-FAN

FAN-HEAT UNIT

PLENUM TEMP

INITIAL MOISTURE

BUSHELS PER

HOUR

METRIC TON PER

HOUR

BATCH TIME HR

BUSHELS PER

HOUR

METRIC TON PER

HOUR

BATCH TIME HR

BUSHELS PER

HOUR

METRIC TON PER

HOUR

BATCH TIME HR

BUSHELS PER

HOUR

METRIC TON PER

HOUR

BATCH TIME HR

15 HP 6.2M BTU

140 °F 60 °C

20% 540 13.7 1.9 640 16.3 2.3 760 19.3 2.8 1,140 29.0 1.8

25% 350 8.9 2.9 410 10.4 3.7 480 12.2 4.4 720 18.3 2.9

30% 220 5.6 4.5 260 6.6 5.8 300 7.6 7.0 450 11.4 4.7

160 °F 71 °C

20% 650 16.5 1.5 760 19.3 2.0 910 23.1 2.3 1,360 34.5 1.5

25% 410 10.4 2.4 490 12.4 3.1 580 14.7 3.6 860 21.8 2.4

30% 260 6.6 3.8 310 7.9 4.8 360 9.1 5.8 540 13.7 3.9

180 °F 82 °C

20% 830 21.1 1.2 980 24.9 1.5 1,150 29.2 1.8 1,740 44.2 1.2

25% 520 13.2 1.9 620 15.7 2.4 730 18.5 2.9 1,100 27.9 1.9

30% 320 8.1 3.1 390 9.9 3.8 460 11.7 4.6 690 17.5 3.0

30 HP 8.8M BTU

140 °F 60 °C

20% 700 17.8 2.1 810 20.6 2.6 1,270 32.3 1.7

25% 450 11.4 3.3 510 13.0 4.1 810 20.6 2.6

30% 280 7.1 5.4 320 8.1 6.6 510 13.0 4.1

160 °F 71 °C

20% 840 21.3 1.8 960 24.4 2.2 1,520 38.6 1.4

25% 530 13.5 2.8 610 15.5 3.4 960 24.4 2.2

30% 340 8.6 4.4 380 9.7 5.5 600 15.2 3.5

180 °F 82 °C

20% 1,070 27.2 1.4 1,230 31.2 1.7 1,940 49.3 1.1

25% 680 17.3 2.2 780 19.8 2.7 1,230 31.2 1.7

30% 430 10.9 3.5 490 12.4 4.3 770 19.6 2.7

Continuous Flow Drying System

Capacity estimated at 45 degrees F (7.2 degrees C) ambient, 65% relative humidity.Estimates are for #2 yellow shelled corn dried and cooled to 15% moisture with 1/3 CFM per bushel aeration.Capacity can vary greatly depending on weather conditions, kernal size, amount of fines, etc.

EZEE-DRY BIN DIAMETER

NUMBER OF RINGS 24' [7.31 m] 27' [8.23 m] 30' [9.14 m] 36' [10.97 m]

8 29' 2-1/2" 30' 0-1/2" 30' 11-1/2" 32' 8-1/2"

9 31' 10-1/2" 32' 8-1/2" 33' 7-1/2" 35' 4-1/2"

10 34 6-1/2" 35' 5-1/2" 36' 3-1/2" 38' 0-1/2"

11 37' 2-1/2" 38' 0-1/2" 38' 11-1/2" 40' 8-1/2"

12 39' 10-1/2" 40' 8-1/2" 41' 7-1/2" 43' 4-1/2"

13 42' 6-1/2" 43' 4-1/2" 44' 3-1/2" 46' 0-1/2"

14 45' 2-1/2" 46' 0-1/2" 46' 11-1/2" 48' 8-1/2"

15 47' 10-1/2" 48' 8-1/2" 49 7-1/2" 51'4-1/2"

16 50' 6-1/2" 51'4-1/2" 52' 3-1/2" 54 0-1/2"

NUMBER OF RINGS 24' [7.31 m]

8 22' 4-1/2"

9 25' 0-1/2"

10 27' 8-1/2"

11 30' 4-1/2"

12 33' 0-1/2"

13 35' 8-1/2"

14 38' 4-1/2"

15 41' 0-1/2"

16 43' 8-1/2"

NOMINAL BIN DIAMETER

FEET AND INCHES INCHES

24' [7.31 m] 6' 10" 82"

27' [8.23 m] 7' 8 3/8" 92 3/8"

30' [9.14 m] 8' 6 5/8" 102 5/8"

36' [10.97 m] 10' 3 1/2" 123 1/2"

EZEE-DRY Bin Peak Height “A” EZEE-DRY Bin Eave Height “B” Roof Height “C”

24' / 7.31 M DIAMETER 1-FAN

30' / 9.14 M DIAMETER 1-FAN

30' / 9.14 M DIAMETER 2-FAN

36' / 10.98 M DIAMETER 1-FAN

36' / 10.98 M DIAMETER 2-FAN

FAN-HEAT UNIT

PLENUM TEMP

INITIAL MOISTURE

BUSHELS PER HOUR

METRIC TON PER

HOUR

BUSHELS PER HOUR

METRIC TON PER

HOUR

BUSHELS PER HOUR

METRIC TON PER

HOUR

BUSHELS PER HOUR

METRIC TON PER

HOUR

BUSHELS PER HOUR

METRIC TON PER

HOUR

15 HP 6.2M BTU

160 °F 71 °C

20% 760 19.3 870 22.1 1,260 32.0 1,410 35.8

25% 480 12.2 550 14.0 800 20.3 890 22.6

30% 300 7.6 350 8.9 500 12.7 560 14.2

180 °F 82 °C

20% 970 24.6 1,110 28.2 1,610 40.9 1,800 45.7

25% 620 15.7 710 18.0 1,020 25.9 1,140 29.0

30% 390 9.9 440 11.2 640 16.3 710 18.0

200 °F 93 °C

20% 1,140 29.0 1,300 33.0 1,880 47.8 2,100 53.3

25% 720 18.3 830 21.1 1,190 30.2 1,330 33.8

30% 450 11.4 520 13.2 750 19.1 830 21.1

30 HP 8.8M BTU

160 °F 71 °

20% 740 18.8 910 23.1 960 24.4 1,490 37.8

25% 470 11.9 580 14.7 610 15.5 950 24.1

30% 300 7.6 360 9.1 380 9.7 590 15.0

180 °F 82 °C

20% 950 24.1 1,160 29.5 1,220 31.0 1,910 48.5

25% 600 15.2 730 18.5 780 19.8 1,210 30.7

30% 380 9.7 460 11.7 490 12.4 760 19.3

200 °F 93 °C

20% 1,110 28.2 1,360 34.5 1,430 36.3 2,230 56.6

25% 710 18.0 860 21.8 910 23.1 1,420 36.1

30% 440 11.2 540 13.7 570 14.5 890 22.6

0819

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AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa and Italy and distributes its products globally.

2928 E. US Hwy 30, Grand Island, Nebraska, USA 688021.800.247.6621 | [email protected] | mfsyork.com