Gp booklet

EQUIPMENT FOR WASTE RECYCLING AND SALVAGING

www.piroliz.org

www.piroliz.org

Equipment for waste recycling and salvaging

GREENPOWER – development and production of equipment for processing and recycling of different types of waste.The key process that is used in our equipment lies in pyrolysis and gasification of carbonaceous materials, the secondary process is pressing of biomass waste for receiving of highly liquid products.

Since 2001 we have been developing and producing of industrial equipment for processing and utilization of waste of different types:• Forest harvesting and wood processing industry (second-rate wood,

wood waste, waste of sanitary felling, etc.).• Agricultural industry. Phytogenic waste: straw, seed husks, reed stems,

nut shells, etc.• Chemical industry. Automobile tires, rubber goods, polyethylene,

polypropylene, polystyrene and other polymers.• Medical Industry and MSW (domestic solid waste). Full, environmentally

friendly and absolutely safe processing of medical waste of classes A, B, C and D by thermo-catalytic deactivation.

Beside this GreenPower develops and produces:• Solid waste heat generators• Heat exchangers (air, water, air-water)• Multicyclones (gases purification from small particles)• Pyrolysis plant (pyrolysis of carbon-containing waste)

Our motto: QUALITY PRODUCTS ‒ A POWERFUL ARGUMENT

GREENPOWER manufacturing facility

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 3

www.piroliz.org


The story of GREENPOWER CompanyIn 2000 own production was established. The charcoal was obtained by one of the primitive means using the simplest home-made charcoal kilns produced from the used fuel storage tanks. The quality of charcoal was very low, conditions of work were horrible, and the base of production needed modernization.

2001-2006 our first charcoal kilns were implemented: CK-2 and CK-3 “Alyonka”. The kiln could be easily repaired and taken apart for further transportation.CK “Alyonka” attracted the attention of many charcoal producers from Ukraine and near-abroad countries. And this resulted in the necessity to organize the production area for manufacture of charcoal kilns. More than 100 units of CK-2 “Alyonka” kilns were produced.

2004-2011. New charcoal kiln CK-1 “Bezzolnaya” was developed. It received the name “Bezzolnaya” (that means “ashless”) because there were law amount of small fraction fines and no ash in the process of charcoal manufacture.More than 300 kilns of this type were produced and implemented for that time. In 2011 CK “Bezzolnaya” was taken out of production.

Performance of GREENPOWER Company

CK-2 “Alyonka” in operation (2004)

Charcoal-burning kiln CK-2 “Bezzolnaya” (2007)

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 5

2005-2011. The equipment for processing polymers and industrial rubber goods by pyrolysis was launched.The research of the pyrolysis process of polymers and industrial rubber goods, and also the development of the equipment for the process were carried out.

2006. The equipment for mechanized charcoal sorting and packing was lauched. Later this equipment became the part of the complex line for charcoal sorting and packing.

2008-2009. CK “EURO” testing. After numerous design changes, as a result of fruitful operations, we achieved a positive result.

The first ecologically friendly charcoal kiln CK “EURO” having no analogs in the world has been manufactured. For all the production time, the kiln design was significantly modernized and changed.

2009-2012. More than 150 charcoal kilns CK “EURO” were produced. A number of additional options as well as spare parts of the kiln appeared. New representative offices opened: Russia, Egypt, Malaysia, Bulgaria, Latvia.

Charcoal kiln CK-2 “Ugolkov” and CK-2 “Alyonka” (2010)

Experimental CK “EURO” in Zmeiev, Kharkov region (2009)

www.piroliz.org


2005-2015. Research works on the process of charcoal activation were conducted. Engineering sample of charcoal steam activation was produced, besides the method of charcoal chemical activation was studied.

2006-2012. The studies on the pyrolysis of tires were conducted. Several installations of various capacity were produced.

2013. An updated modification of “EURO” which received the prefix CK-2 was developed. A new furnace, a complete mechanization of control, advanced heat- resistant and insulating materials - this is a brief description of CK-2 “EURO”.

2013-2014. A new charcoal kiln CK-3 “EURO” was designed and manufactured. The main advantage is the global elimination of all structural shortcomings of the first and second generations of «EURO» – type kilns.

Performance of GREENPOWER Company

Steam activation device, Kharkov, Ukraine (2006)

CK-2 EURO-S 2013, Varna, Bulgaria

CK “EURO” 2011, Plovdiv, Bulgaria

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 7

Sales office of the company was opened in Plovdiv, Bulgaria. New kinds of GreenPower production were implemented:• Multicyclones• Bag and coal filters• Heat generators• Heating boilers

2015. Works on developing and manufacturing of multicyclones were conducted, the formers are the part of the group of mechanical cleaners with a high-efficiency dry cleaning method. The cleaning efficiency of particle size of 5÷10 μm makes 90%, while the bigger particle size makes 99%.More than 500 charcoal kilns have been manufactured for all the time of the company’s existence; they have been installed by our specialists in different parts of the world. We have gained a valuable experience and as a result a wide range of products in demand and meeting the international standards.

Experimental CK-3 EURO, 2014) Two-stage multicyclone 54/54, Kharkov (2009)

www.piroliz.org


1.2 Management and main specialists of the GreenPower Company During its work period Greenpower

Company has acquired reliable and well-consolidated staff of the following structure:

1. General director of the company2. Chief engineer2.1. Technical director2.1.1. Chief constructor2.1.2. Constructor2.1.3. Heat engineer2.1.4. Constructor-commissioning engineer 12.1.5. Constructor-commissioning engineer 22.1.6. Constructor-commissioning engineer 32.1.7. Constructor-commissioning engineer 42.2. Head of production2.2.1. Foreman of production area 12.2.2. Foreman of production area 22.2.3. Foreman of production area 32.2.4. Foreman of production area 42.3. Head of procurement department2.3.1. Deputy director of procurement department2.3.2. Expeditor driver3. Head of sales department3.1. Sales manager 13.2. Sales manager 23.3. Sales manager 33.4. Sales manager 44. Financial director4.1. Accountant4.2. Legal adviser

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 9

1.3. Main results of enterprise performance

• Set up of the production of equipment with the use of component parts of the leading global manufacturers (Siemens, Festo, Lenzo)

• Development of wide range of the company products• There are no analogues of the company products range• Well-established process of the product development• Well-established manufacturing of the products• Well-established management of the enterprise• Well-established process of assembly, start-up and commissioning of

the equipment• Well-established process of staff training• Arranged warranty and post-warranty services• Well-established process of aftersales servicing

www.piroliz.org


We divided all products of GREENPOWER into groups. The year of the beginning of product sale is specified in brackets. New assortment was developed according to the practical and theoretical knowledge of the company as well as the market needs.

GROUP 1Charcoal kilns of different production capacity, mobile and stationary.Additional elements and spare parts to them

It is the main activity of GREENPOWER Company. This direction is the most perspective because less than 10% of charcoal in the world is produced with the use of technological and environmentally friendly equipment. Within the scope of global industrialization the volume of modern technologies will be rising. At the same time GREENPOWER Company meets requirements of small, medium and large businesses. Charcoal kilns of GREENPOWER production surpass their counterparts for a range of factors. Range of products• Portable charcoal kiln CK-2 “Ugolkov”• Charcoal kiln CK-2 “EURO” in different modifications• Charcoal kiln CK-3 “EURO” in different modifications• Charcoal kiln CK “Continuous”• Charcoal kiln CK-1 “EKKO” (2016)• Charcoal kiln CK-4 “EURO” (2016)• Charcoal kiln CK-3 “Ugolkov” (2016)

PRODUCTS AND THEIR RELEVANCE

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 11

GROUP 2Auxiliary equipment for charcoal production

This equipment is necessary for constant and continuous process of charcoal production.

Range of products• Platform, electric winch, trestle and railway for charcoal kilns “EURO”-

type• Dismountable shed for pyrolysis area• Line of charcoal stabilization• Remote centralized control and operation system for the kilns “EURO”,

“EKKO”• Equipment for mechanized charcoal loading into trolleys of charcoal

kilns “EURO” and “EKKO” (2016)• Grids and cases for trolleys of charcoal kilns “EURO” and “EKKO”

GROUP 3Equipment, lines for packing of different products

This equipment is combined with stabilization line and topical for charcoal packing into different packages depending on the customers’ requirements.

Range of products• Semi-automatic machine for charcoal packing into paper bags• Automatic machine for charcoal packing into paper bags (2016)• Semiautomatic machine for charcoal briquettes Pini-kay packing into

carton bags

www.piroliz.org


GROUP 4Machinery for wood chipping, cutting and splitting

They accompany the main equipment of the company. Log splitters and guillotines are used for wood preparation before pyrolysis and drying. Wood-fragmenting machines are used for wood preparation before briquetting.

Range of products• Log splitters with an electric or petrol actuator• Automatic processors with wood supply, cutting and chipping• Disk chipping machines• Wood-fragmenting machines• Line for wood preparation before pyrolysis, guillotine with conveyor

GROUP 5Equipment for drying of phytogenic materials

Drying complexes are only slightly presented on the market, at the same time few of manufacturers of phytogenic wastes offer this equipment. There is not factory equipment for industrial drying of wood for pyrolysis, the given process is fundamentally different from the widespread drying process of business and technical wood. The residual heat from the process in the charcoal kilns as well as solid fuel heat generators can be used for acquiring heat.

Range of products• Equipment for drying a variety of granular materials• Equipment for wood drying to produce firewood, the humidity is up to

20%

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 13

GROUP 6Equipment for sawdust and phytogenic waste briquetting

Screw presses production will allow to deliver production lines which turn non- liquid phytogenic waste into highly liquid Pini-charcoal on the market.

Range of products• Screw press for producing briquettes of type Pini-kay• Screw press for pressing charcoal fines• Shock-mechanical press for making briquettes of Nestro type• Installation for the separation of small articles from the large ones for

briquetting

GROUP 7Equipment for producing activated carbonProduction of activated carbon is a promising industry as filtration, purification of liquids and gases are used everywhere. Lines for activated carbon production offered on the market have high performance and value, making them relevant to big business, the segment of small and medium-sized businesses is empty.

Range of products• Technological complex for activated carbon by chemical activation

(2016- 2018)• Technological complex for the steam activation of charcoal (2017-2019)

www.piroliz.org


GROUP 8Equipment for the producing liquid pyrolysis products

Liquid pyrolysis products such as tar, wood vinegar, turpentine, rosin are more expensive compared with charcoal. In addition, these products are natural, which is very important. This manufacturing industry went into decline in the middle of XX century. The company GREENPOWER has experience in obtaining liquid pyrolysis products and is able to develop and manufacture the equipment of different capacities.

Range of products• Scrubbers (2016-2017)• Sediment basins (2016-2017)• Tar separators (2016-2017)• Condensers-refrigerators (2016-2017)• Separators-receivers (2016-2017)

GROUP 9Equipment for gas purification

This direction is important in the framework of bio-energy programmesconnected with the increased use of renewable energy sources, refusalof traditional energy resources and the transition to bioenergy products. When using high-power solid-fuel boilers of different types there is a huge amount of soot, ash, etc. taken off into the atmosphere, the requirements of EU countries to clean the flue gas by 97.5%. This equipment is mandatory for thermal catalytic disposal.

Range of products• Multicyclones• Hose and carbon filters

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 15

GROUP 10Equipment and technological lines for recycling tires, waste rubber and polymers by low-temperature pyrolysis

This is a promising direction because less than 10% of the waste in the world is recyclable. The basic concept of our equipment is ecological recycling of waste rubber and polymers unsuitable for the secondary application. The equipment has portable and stationary modifications.

Range of products• Stationary unit for low-temperature pyrolysis of waste. Reactor,

condensation system• Unit for processing liquid hydrocarbon fractions into conditioned

products• Portable unit for low-temperature pyrolysis of waste. Reactor,

condensation system• Equipment for raw material preparation to the pyrolysis process• Line for briquetting of carbon residue (2017)

GROUP 11Equipment and technological lines for the disposal of solid waste and other industrial waste

• Technological complex for thermal catalytic waste neutralization with the capacity of 100 kg / h



www.piroliz.org


The key process of charcoal production is pyrolysis. There are methods of charcoal production in the world with the use of equipment and without its application (heap and pit charring).

Classification of units for charcoal production

General parameters of market for charcoal making equipment

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 17

Charcoal kiln CK-3 EURO

The GREENPOWER company is the patent holder for environmentally friendly equipment for charcoal production.We developed and fabricated the first charcoal kiln, where the raw material is not replaced from “drying” chamber to “pyrolysis” chamber.

Advantages:1. Guaranteed productivity (all characteristics are specified with power

reserve).2. Safety and simple operation. It does not require qualification of the

maintenance staff. The system is 100% safe.3. Maximal process mechanization. Lifting mechanisms are not used. That

reduces the cost of production organization.4. Generating of the heat or electric energy. It can be used for the heating.5. Minimal dimensions – maximal productivity.6. High efficiency.7. No need to assemble. After installation the first batch of charcoalcan be

received after 24 hours.8. High quality of charcoal.9. No emissions. The kiln can be installed within city limits.10. 1-3 kilns can be operated by 2-3 persons.

Our company does not stand still and it is constantly engaged in researches to increase the productivity and the wear resistance.

At the moment we are the first ones who could develop and fabricate a portable charcoal kiln with the productivity of 80 tons of charcoal from briquette.

The productivity depends on raw material parameters and its value is 30-80 tons of charcoal

per month

www.piroliz.org


Components Main parameters and dimensions of CK-3 «EURO»

name pcs Item Units EURO EURO-m

Assembled CK-3EURO

1 Productivity: on wood* / on briquette

t/month 25-45/50

28-55/60

Control unit and control measuring

1 Power consumption, not more

kW/hour

1 1

Trolley 12/16

Consumption of firewood for furnace *

m³/24 hours

0.3 0.4

Removable loading rails 1 Overall dimensions:length, width, height

mm 598023002250

698023002250

Blower 1 Duration of the complete cycle

hours 18-30 20-32

Chimney 1 Weight t 13 14

Damper drive(actuator)

5 * The value depends on: humidity, age and type of wood; size of piece; season.

Heat production 30-300 kW.

The productivity is guaranteed at the humidity of raw material of not more than 50%.

Temperature sensor 6

Waterlock with sensor 2

Chimney deflector 1

Afterburning plug with pipe 1

Our company provides a flexible DISCOUNT system.Manufacture time is up to 60 days. 1 year warranty.

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 19

SCHEME OF THE CHARCOAL KILN CK-3 EURO

1. Damper of collant supply into the chamber A

2. Damper of collant supply into the chamber B

3. Damper of the chamber A chimney

4. Damper of the chamber B chimney

5. Steam dump valve of the chamber A

6. Steam dump valve of the chamber B

7. Valve of pyrolysis gas channel of the chamber A

8. Valve of pyrolysis gas channel of the chamber A

9. Valve of pyrolysis gas channel of the chamber B

10. Valve of pyrolysis gas channel of the chamber B

11. Valve of the air supply underneath the furnace bar12. Damper of the afterburning plug13. Furnace «snail»-type blowe

T1 temperature of heat supply into the chamber AT2 temperature of steam-gas mixture of the chamber AT3 temperature inside the chamber AT4 temperature of heat supply into the chamber BT5 temperature of steam-gas mixture of the chamber BT6 temperature inside the chamber BK1 liquid level sensor in the water lock of the chamber AK2 liquid level sensor in the water lock of the chamber B

www.piroliz.org


Description of kiln elements

1. The fire chamber2. Drying/pyrolysis chamber3. Trolleys4. The heating flues of drying/

pyrolysis chambers5. Fire chamber damper6. Chimney damper

7. Gas collector8. Gas pipes (chamber – fire

chamber connection)9. Chimney (stationary part)10. Furnace-chamber connection11. Platform to transfer the trolleys12. Steam pipe

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 21

Helpful information

Manufacturing time is up to 60 days (manufacturing can be faster if there are finished products in stock). The percent yield of charcoal is 33-38% of the mass of absolutely dry raw material. The humidity of freshly cut wood is 55%.During the sap flow period the humidity is 70%.The size of firewood cross section should not exceed 150 mm, the length ‒ 300-330 mm.Charcoal output depends on the process intensity.The trolleys are moved by the platform.1-3 kilns can be operated by 2-3 persons (loading/unloading the trolleys and kiln control). But the workers for raw material preparation and packing of charcoal should be considered as well.The equipment can be operated 24 hours a day.Our kilns can be demonstrated in different regions by agreement with a customer. Terms of payment: 60% advance payment, 40% to the fact of manufacturing. Delivery of the equipment is on the customer’s expenses.After the signing of the contract our

specialist provides you the scheme of equipment layout according to the plan of your facility (if necessary it can be done in advance).The cost of equipment does not include installation, commissioning works and training of the customer’s personnel.The warranty of the equipment is one year!!!

Helpful information regarding the Pini-kay briquette charcoal• One ton of briquette provides

400 kg of charcoal• Charcoal from Pini-kay briquette

is burnt twice longer than from conventional charcoal

• The charcoal consumption from Pini-kay briquette is twice lower than conventional charcoal

• Charcoal season is warm months

• The price of charcoal from Pini-kay briquette is twice higher than of conventional charcoal

www.piroliz.org


Charcoal kiln CK-2 EURO

Charcoal kiln CK “EURO” was manufactured by GREENPOWER from 2009 to 2013. Based on it new charcoal kilns CK-2 “EURO”, CK-2 “EURO-S”, CK-2 “EURO-ECO” were created in 2013.CK-2 “EURO” is used to process lumpy wood waste of lumbering and firewood of soft- and hardwood species, and also Pini-kay fuel briquettes for the purpose of high-grade charcoal production.

Main advantages of the kiln:

1. Environmental safety.2. High performance.3. Continuous, twenty-four-hour

production.4. No lifting mechanisms are

required (beam-crane, telpher etc.).

5. High quantitative and qualitative characteristics of charcoal.

6. Compatibility with packing line.7. The operating staff of 1-3 kilns

is 3 persons.

8. Low power consumption.9. Availability of heat energy

generation.10. High-standard technologies

and materials are applied for kiln manufacturing.

www.piroliz.org

+359 895 581 904 / +380 67 571 3313 23

Components of the kiln

1. Furnace of the kiln2. Chamber of drying/pyrolysis3. Trolley4. Platform to transfer the trolleys5. Electric winch6. Portable trestle7. Chimney8. Chimney deflector9. Pipe of the afterburning plug10. Steam pipe11. Pyrolysis gas pipe12. Pipe of forced air supply into

the furnace 13. Blower of forced air supply into

the furnace

14. Furnace-chamber connection, refractory concrete channel

15. Chamber-chamber connection 16. Chimney damper17. Chimney base18. Chamber door19. Chamber door bracket20. Heating tubes of the chamber 21. Control panel22. Inspection window of reheat

chamber23. Furnace door24. Furnace ashpit25. Built-in collector of the trolley

Gp booklet

Documents

Transcript of Gp booklet