GOM D iving S afety W ork G roup - usgomdswg.comusgomdswg.com/PDF/US GOM DSWG Underwater Burning...
Transcript of GOM D iving S afety W ork G roup - usgomdswg.comusgomdswg.com/PDF/US GOM DSWG Underwater Burning...
ThisregulatioThe rea
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s US GOM Don is containader should
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GOM D
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S GOM DivinCommitt
iving S
OMMITTE
JAN
DI
ment is not mThe US GOMitional resou
informat
ng Safety Wotee Work Gr
1
afety W
EE WORK
N 2014
SCLAIMER
meant to be aM DSWG doeurces and sution as requ
ork Group roup
Work G
K GROUP
4
all inclusive,es not issue bject matteired.
Group
, and not evepolicy or crer experts for
Revis
ery rule andeate regulatr more deta
sion 0
ions. iled
The GOM
oil and ga
contracto
promote a
Purpose
T
C
Diving Safety
s operators, t
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and improve
• identif
• identif
• review
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Committee C
Executive S
Tre
Dav
US
y Workgroup
transmission
ions and indu
diving safety
fication and s
fy and seek so
w and comme
de input to the
mittee
nt has been
Chairman
Sponsor
Comevor Day
vid Gilbert
S GOM DivinCommitt
Underw
is a US GOM
companies, c
ustry stake ho
, through the
sharing of bes
olutions to in
nt of existing
e regulators a
prepared b
Gary
Ted
mittee Me
Underw
ng Safety Wotee Work Gr
2
water Bu
focused, non
commercial d
olders. The g
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st practices
dustry challe
g and propose
and industry a
by the US GO
y Kane
Roche
embers (N
water Bur
ork Group roup
urning
n‐competitive
diving compan
group will pro
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associations
OM DSWG a
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ovide a unified
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and guideline
s guidance f
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Jack Couch
Revis
mmercial gro
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for:
ll
sion 0
oup of
The doc
P
P
P
P
P
P
P
cument is
art 1: Execu
art 2: Defini
o Define
regula
art 3: Regul
o Identi
activit
betwe
art 4: Past In
o Identi
and th
for th
art 5: Hazar
o Identi
with t
to red
art 6: Drills
o Provid
possib
art 7: Appen
o Please
docum
docum
depth
US
divided int
tive Summa
ition
es the activit
atory or indu
atory and In
fies regulato
ty or operati
een these gr
ncidents
fies past nea
he root caus
e hazard ana
rd Analysis
fies the haza
the hazards,
duce or elimi
and Prepara
de a list of d
ble emergen
ndix
e do not alte
ments it rela
mentation, r
h or relevant
S GOM DivinCommitt
to seven s
ary
ty that is be
ustry groups
ndustry Gap
ory and indu
ion and prov
roups as it re
ar misses, in
se of the inci
alysis in Part
ards of the a
and provide
inate risk
ation
rills that sho
ncy situation
er the templ
tes to other
eports, draw
information
ng Safety Wotee Work Gr
3
ections:
ing evaluate
s that are ass
Analysis
ustry associa
vides a visua
elates to the
ncidents, and
dent in orde
t 5.
activity or op
es specific m
ould be perfo
s
ate, in order
r committees
wings, etc. in
n to the repo
ork Group roup
ed and provi
sociated wit
ation require
al aid to dete
e activity
d fatalities a
er to provide
peration, Ide
mitigation co
ormed to pr
r to maintain
s, but please
n this section
ort.
des definitio
h the activit
ements to pe
ermine the c
nd provides
e supporting
entifies the r
nsiderations
epare the cr
n the consist
e add additio
n that may p
Revis
ons from
ty.
erform the
consistencie
s causal facto
g documenta
risks associa
s for each ha
rew membe
tency of the
onal
provide more
sion 0
s
ors
ation
ted
azard
rs for
e
e
Part 1: E
Underwainjury or The frequnderwa This Commanagemexecutio When prscope thtechniqushears, d When it must be thoroughmitigatioidentificabeginnin Divers enachievedrecomme
Part 2: D Oxygen‐a
of the ch
the arc b
directed
away. Th
process a
Executive Su
ater burningfatality unleuency of diater burning
mmittee wasment of thisn of this ope
ractical, elimhat can be ces. Alternatdiamond wire
is not pracput in plac
h risk assesons to keep ation of thg the burnin
ngaged in ud through tendations)
Definition
arc cutting is
hemical reac
brings the me
through a tu
he tip of the
and needs to
US
ummary of C
g is a high riess performever fatalitiecontinues to
formed ands activity aneration.
minate undecompleted ttive cutting e, water jet
tical to elime to managssment shothe diver fre material ng operation
nderwater btraining, kn
s defined as
ction of oxyg
etal to its kin
ubular cuttin
electrode, w
o be replaced
S GOM DivinCommitt
Committee
sk / critical ed to a high es, injuries, io be unacce
d the follownd provide c
erwater burnthrough themethods mcutting, hyd
minate undege the risks ould be undrom being iand surrou
n.
burning neenowledge a
the oxygen
gen with the
ndling tempe
ng electrode
which is expo
d by the dive
ng Safety Wotee Work Gr
4
diving activstandard byincidents, aptably high w
wing guidanccontrol mea
ning and cue use of memay include,draulic hand
erwater burnof the cuttidertaken ton harm’s wunding cond
d to be comand experie
cutting pro
e base meta
erature and
e at the heat
osed to both
er at regular
ork Group roup
vity that prey well‐trainend asset dawithin the g
e has beenasures and g
utting operaechanical cubut are nottools and ex
ning, sufficieng operatioo identify pay. Ventingditions mus
mpetent in tence. (See
cess in whic
al at elevate
then a high
ted spot. The
h heat and o
r intervals. (
sents a poteed and compamage occurglobal diving
developed tguidance to
ations by deutting or ott limited toxplosives.
ent safeguaons. Advancepotential risg requiremest be unde
the task. The Appendix
ch metal is s
d temperatu
velocity jet
e metal oxid
oxidation, is
(IMCA D 003
Revis
ential for sepetent persorring while industry.
to assist witensure the
eveloping a ther interve: hydraulic s
rds and cone planning asks and ideents and poerstood prio
is competen 1 for tra
evered by m
ures. The he
of pure oxyg
dizes and is b
consumed i
3)
sion 0
erious onnel. using
h the e safe
work ntion saws,
ntrols and a entify sitive or to
nce is aining
means
eat of
gen is
blown
in the
Part 3: R
The folloadditionarevision burning.
Item De
1 Pe
2 M
3 Si
4 JS
egulatory an
owing docual informatiof each of t
IMCA D 0
ADCI – C
OGP Rep
U.S. Nav
IMCA D 0
escription of
ermit Require
MOC Use
te Specific HA
SEA/JSA
US
nd Industry
uments weron and guithese docum
003 Rev. 1, G
Consensus Sta
port No.471 ‐
vy Underwat
045, R 015 –
Item IMCA
ed Yes
Yes
AZID Yes
Yes
S GOM DivinCommitt
GAP Analys
re referencedance on uments should
Guidelines fo
andard Rev.
‐ Oxy‐arc un
er Cutting an
– The Safe Us
A ADCI
No
No
No
Yes
ng Safety Wotee Work Gr
5
sis
ed in deveunderwater d be referen
or oxy‐arc cu
6 ‐ Section 5
nderwater cu
nd Welding
se of Electric
USCG OSH
No No
No No
No No
No No
ork Group roup
lopment ofOxy‐Arc cutnced when
utting
5.31 ”Weldin
utting Recom
Manual, Do
city Underwa
HA OGP
Yes
No
Yes
Yes
f this Guidatting operatplanning to
ng and Burni
mmended Pr
oc.# S0300‐B
ater
Comments
Underwater
diving activit
managed by
Work proces
The decision
use underwa
be decided p
cold cutting
considered a
If circumstan
UW burning
an MOC and
assessment
completed.
Should be re
A JSEA is rec
diving activit
UW burning
Revis
ance or protions. The l use underw
ing”
actice
B‐MAN‐010
r burning is a
ty and should
y the Permit t
ss.
n to use or no
ater burning
prior to the jo
options shou
as primary m
nces change a
g becomes req
d associated r
should be
equired
commended f
ties, especial
g.
sion 0
ovide latest water
0
critical
d be
o
ot to
should
ob; all
uld be
ethod.
and
quired,
risk
for all
ly for
Item De
5 Al
6 CoSu
7 CoDi
8 Gaen
9 DC
10 WSo
11 BrSw
12 Dibe
13 NoG
14 G
15 Sp
16 Co
escription of
lternate Cutti
ompetency ofupervisor
ompetency ofiver
as venting anntrapment
C Output only
Welding Poweource
reaker or Knifwitch
iagrams of itee burned
o Through Wround
round Size
plices
ontinuity/ Po
US
Item IMCA
ing Yes
f the Yes
f the Yes
d Yes
y No
r Yes
fe Yes
em to Yes
ater No
No
No
larity Yes
S GOM DivinCommitt
A ADCI
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
No
No
ng Safety Wotee Work Gr
6
USCG OSH
Yes No
Yes Yes
Yes No
Yes Yes
No No
No No
Yes No
No No
No No
No No
No No
No No
ork Group roup
HA OGP
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Comments
It is recomm
alternative c
should alwa
UW burning
Recommend
competency
Recommend
competency
Specific draw
should be de
the job, expe
training sho
venting tech
Only DC out
machines sh
Power requi
attached as
Breakers are
Site specific
diagrams sh
and reviewe
No through
Ground lead
determined
circumstanc
Splices shou
minimum
Leads should
and machine
Revis
mended that
cutting metho
ys be used in
g.
d supervisor
y
d diver prove
y
wings and dia
eveloped prio
erience and
uld include p
hniques.
put welding
hould be used
irement matr
appendix.
e recommend
drawings and
ould be deve
ed prior to the
water ground
d size should b
by project sp
ces
uld be kept to
d be load test
e polarity ver
sion 0
ods
lieu of
proven
n
agrams
or to
roper
d.
rix is
ded
d
eloped
e job
ding.
be
pecific
a
ted
rified.
Item De
17 Ox
18 Oxho
19 Ox
20 Ox
21 To
22 Ro
23 PP
24 Tr
25 Be
26 Cu
27 FlCh
escription of
xygen quality
xygen cleaneose
xygen Regula
xygen Pressu
orch
od
PE
raining for bu
ell location
utting metho
owcharts / hecklists
US
Item IMCA
y No
d Yes
ator Yes
re Yes
Yes
Yes
Yes
rning No
Yes
ds Yes
Yes
S GOM DivinCommitt
A ADCI
No
No
No
No
No
No
Yes
No
No
No
No
ng Safety Wotee Work Gr
7
USCG OSH
No No
No No
No No
No No
No No
No No
Yes Yes
No No
No No
No No
No No
ork Group roup
HA OGP
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
Yes
Comments
Oxygen qua
burning perf
Proper hose
oxygen clean
to safe oper
High flow re
recommend
Suggested m
recommend
in Appendix
Standardize
inspected, m
tested as pe
recommend
Should be ba
be cut, and p
conditions
Proper PPE
Written and
are critical fo
operations,
recommend
Should be a
and diver aw
requirement
Should be st
through trai
HAZID
Example flow
Revis
lity can affect
formance
e selection an
ning are esse
ration.
egulator
ded.
manufacturer
dations are inc
. Torch shoul
maintained an
er manufactur
dations.
ased on mate
project specif
is required
practical tra
or safe burnin
see appendix
dations.
addressed in H
wareness
ts
tandardized
ning class and
wchart in App
sion 0
t
d
ntial
cluded
d be
nd
rer
erial to
fic
ining
ng
x for
HAZID,
d
pendix
Item De
28 EqPM
29 SpSt
30 Sp
31 Co
32 Cl
Part 4: P
This sectiunderwatan explosinclude ththe torch
Year Lo
1947 H
1969 Z
1968
1970
1977
escription of
quipment CerMS
pecific Procedteps
pecific Amp S
ontractor Che
ient Checklist
ast Incident
on lists someter oxy‐arc busion caused fhe numerous was blown o
ocation
USA, Hawaii
AftediveoveAriz
New ealand
Cutund
USA Undhoscon
UK Div
USA
Salvbeeundafte
US
Item IMCA
rt and Yes
dural Yes
etting Yes
ecklist Yes
t No
ts
e of the docuurning. In mofrom trappedun‐reportedut of the dive
er the bombingers spend abouer two years. Tzona probably
tting up the wrderwater explo
derwater Oxy Aspital, never renductor, impro
er killed in an e
vage operationen in the waterderwater exploer an underwat
S GOM DivinCommitt
A ADCI
No
No
No
No
No
umented injurost of these ind hydrogen g incidents wher’s hand or c
g of Pearl Harbut 20,000 hourTwo divers diedunderwater ox
reck of the ferrosion
Arc Explosion sturned to divinperly vented.
explosion duri
ns on the tanker two hours coosion, reportedter explosion”
ng Safety Wotee Work Gr
8
USCG OSH
No No
No No
No No
No No
No No
ries and fatalncidents the as or hydrochen a blow‐bcaused his ear
Details
bor, it was estirs underwater d on operationxy arc explosio
ry “Wahine” at
seriously injureng. Second div
ng salvage ope
er “Sansitena” nducting oxy‐ad as “diver stric
ork Group roup
HA OGP
Yes
Yes
Yes
Yes
Yes
lities over throot cause ofcarbons. Theback or explosrs to ring for s
mated that theon major salvans cutting into tons
t the entrance
ed but recoverver burning on
erations
in Los Angelesarc cutting opecken with bend
Comments
Preventive m
recommend
Procedure a
developed a
to mobilizat
dive briefing
Suggested m
recommend
in Appendix
Should be re
Should Be re
e past sixty yf the injury oe incidents lission occurredseveral hours
e Navy and civage operationsthe wreck of th
to Wellington
red after a year a damaged
s harbor, diver erations, gas pods when he sur
Revis
maintenance
ded
nd cut plan t
and reviewed
ion and durin
g.
manufacturer
dations are inc
equired
equired
years attributr fatality wassted below dd, instances ws.
Fatality
vilian s lasting he
2
Harbor, 1
r in
1
had ocket, rfaced
sion 0
o be
prior
ng pre‐
cluded
ted to s from do not where
y
Injury
1
1
Year Lo
1978
1980
1981
1984
1986 I
1990 Sin
1991
1993
1993 Sin
1993 Ho
1999
1999
1999 Ca
2001
2003
2004
2004 G
2004
2005 Ro
ocation
UK Div
Brazil Oxydive
USA Divan ewit
UK Divblow
USA llinois
Divpos
ngapore Div
USA
ChaundTheincianc
USA
Divexphelmarre
ngapore Div
onduras Divcoa
UKCS Div
GOM Divope
USA, alifornia
We
GOM Div
GOM P &insu
GOM Divtec
GOM OxyIMC
GOM Oxywor
omania Div
US
er was killed in
y/arc torch noters died of bur
er was oxy arcexplosion occuh his diver hat
er was oxy‐arcwn in, rupture
er died in an essibly burned in
er killed in an u
asing hangers aderwater exploe incident led tident was a machors”
er cutting a wiplosion on the dmet off. The inest
er died in an u
er died while pastal freighter.
er died in oxy a
er died in undeeration.
lder diver, 'die
er died in Miss
& A job. Oxy Arufficient ventin
er received 3rdhnique
y Arc explosionCA SF 05/04)
y Arc explosionrk. (See IMCA
er died in unde
S GOM DivinCommitt
n a burning exp
t working, takerns
cutting well courred. The diveand harness o
c cutting, rended eardrums, ri
xplosion durinnto a pocket of
underwater ex
after doing an osion, face plato a brief and inajor factor in th
ndow in the 10diver’s radio. Tnjured diver lat
nderwater exp
performing und
arc explosion.
erwater oxy ar
ed in an industr
sissippi river ba
rc cutting, H2 bng. No JSA, MM
d degree burns
n, Ship's plate,
n, tank, salvageSF 05/04)
erwater burnin
ng Safety Wotee Work Gr
9
Details
plosion undern
en back to the
onductors in aer was found unoff. He was bro
ered unconscioght side pneum
g a ship salvagf methane give
xplosion in an u
inside burn offte blown in, dronformal morathe introduction
0 ¾ inch casingThe standby divter died in the
plosion during
derwater cutti
HSE prosecuti
rc explosion, im
rial accident' a
arge salvage jo
build up, exploMS report, no p
s, Broco BR 22
diver unconsc
e diver perfora
ng during salva
ork Group roup
neath a small b
bell for checki
pproximately 4nconscious andought to the su
ous by an explomothorax, resc
ge operation oen off by the fe
underwater pil
f below the muowned. torium on insidn of the 'T' typ
g. Surface persver found him decompressio
a salvage oper
ng operations
ion, (See IMCA
mproperly vent
at Los Angeles
ob, oxy arc exp
sion, fatality. personal detail
defective man
ious/dizzy, 3 d
ted both eardr
age of the 'Rost
barge or tanker
ng, flash fire, t
45 feet of wated tangled in hirface unconsc
osion. Face placued by bellma
n a sunken corermenting corn
le cutting oper
ud line resulted
de burn offs anpe faceplate scr
sonnel heard aunconscious a
on chamber of
ration on a shi
to raise a sunk
A SF 07/01).
ted tank on a s
Harbor
losion
No proper drals
nufacturing plu
ays off work.
rums, 37 days
tok' from the D
Revis
Fatality
r. 1
two 2
er when s hose ious.
1
ate an
rn barge, n.
1
ration 1
d in
nd this rew 1
n and his cardiac
1
pwreck. 1
ken 1
1
salvage 1
1
1
wings, 1
us bad
(See
off
Danube 1
sion 0
y
Injury
1
1
1
1
Year Lo
2006
2007 Ind
2007
2008 F
2008
2008 Phi
2009 T
2010
2011 G
ocation
GOM Undtoo
donesia Div
GOM Divdec
France Div
GOM Div
ilippines 2 difeet
Turkey Salvdive
GOM Pos
Georgia Twoof tacc
GOM
Cutaftetheandthebotof shec
Tot
US
derwater Oxy Aoth, sore ribs. 3
er killed in an e
er was killed inck plate, with h
er was killed c
er had a bilate
ivers injured cut” Hospitalized
vage diving opeer injured in an
st 'Katrina' ‐ di
o scuba divers the sunken Ukrumulated insid
tting up of the er gas dive bur drilling derrickd was cutting it surface." and ttom he sees wscrap (gas trapck is that?" the
tals
S GOM DivinCommitt
Arc explosion, 3 weeks off wo
explosion cutti
n explosion usihydrogen and h
utting up a sun
eral traumatic p
utting up wrecd with breathin
eration on then underwater e
ver killed in un
were killed in rainian ship, thde the ship
wreck of the "rning box after k. The diver hat free of bottomgoes back to t
what looks like ped in the scra supervisor res
ng Safety Wotee Work Gr
10
Details
knocked uncoork
ing into the hu
ng a grinder tohydro‐carbon b
nken boat, und
pneumothorax
ck “Trapped airng difficulties, l
wreck of the fexplosion durin
nderwater oxy‐
an underwatehe explosion co
High Island III"box of rods, cu
ad rigged up tom. Diver says, the bell to watca huge (20 to 3ap pile) The divsponded. "The
ork Group roup
nscious, facial
ull during salva
o cut vent holebuild up under
derwater oxy/a
x following bur
r explosion knolater released.
ferry 'Hayak N'ng cutting shee
‐arc explosion.
er explosion woould have been
" ‐ "There we wutting up a beno a big pile of I‐"OK get up on ch the load com30ft) cloud comver asks the sue bomb you we
lacerations, ch
ge operations.
es on a fallen str the plate.
arc explosion
rning explosion
ocked divers of
', 1 diver killedet metal
.
orking on the sn caused by hy
were making gant and twisted‐beam and angthe load it's frme up. As it cleming up underpervisor, "Where building."
Revis
Fatality
hipped
. 1
tructure 1
1
n.
ff their
d and 1 1
1
salvage ydrogen 2
as dive d pile of gle iron ree to ears r this pile hat the
28
sion 0
y
Injury
1
1
2
1
8 11
Part 5: H
Item
1
E
2 E
3
E
4 E
5 E
azard Analy
Hazard Identified lectric Shock
lectric shock
lectric Shock
lectric Shock
lectric Shock
US
ysis
Risk Asswith H
Injury to tor diver
Injury to d
Injury to d
Injury to d
Injury to d
S GOM DivinCommitt
ociated Hazard topside
diver
diver
diver
diver
ng Safety Wotee Work Gr
11
Ensure gearup by traine
Check all werepairs, thequalified pe
Repairs to wwaterproof
Clean the kn Ensure thatelectrocutio
Ensure the w AC power swelding duecurrent und
The diver shbooties, andglove.
Establish a gmachine (poclamp is attgrowth.
The Diver shground or w
A diver is atperforming partially imhabitat).
The diver shgloves and b
Proper grouis critical to
Do not toucinsulated pa
Do not toumetallic par
When burnchanging elthe torch inacknowledg
This safety pthe electrod
ork Group roup
Mitigation
r is in workinged personnel.
elding leads fese repairs shoersonnel.
welding cablefing adhesive,
nife switch an
t the knife swon to the ope
welding mach
hall not be use to the extrederwater.
hould wear atd rubber glov
ground to theositive termintached to an a
hould never gwork; he coul
t risk from seva cutting or wmersed in wa
hould wear fubooties if wo
und placemen preventing e
ch the helmetart of the ele
ch the work wrt of the diver
ing is stoppedectrodes. Thin cutting positges MAKE IT C
precaution isde type or cu
Considerati
g order, good.
for damage aould be done
es should be m, wrap and ta
nd all electric
witch is kept derator.
hine frame is
sed for undereme danger in
t a minimumves with leath
e work from tnal), make suarea cleaned
get between td become pa
vere electricawelding operater. (e.g. spla
ull rubber werking partially
nt (to keep dielectrocution
t with the electrode holde
with the metar’s dress. d, signal MAKis must alwaytion until the COLD.
s recommendrrent setting
Revis
ions
d condition an
nd make nece by trained
made with ape (3M or si
cal connection
ry to prevent
grounded
rwater cuttingnvolved with
: a wetsuit jacher or Kevlar o
the welding re the groundof rust or ma
the torch andrt of the circu
al shock whenration while oash zone or
t suit, insulaty submerged
iver out of cir.
ectrode or anyr or torch. al helmet or a
KE IT COLD beys be done. Ke supervisor
ed regardless
sion 0
nd set
essary
milar)
ns.
t
g and AC
cket, outer
d arine
d the uit.
n only
ted .
rcuit)
y un‐
any
efore eep
s of
Item
6 E
7 E
8 E
9 E–
10 E
11 E
12 E
Hazard Identified lectric Shock
lectric shock
lectric Shock
lectric Shock – Knife Switch
xplosion
xplosion
xplosion
US
Risk Asswith H
Injury to t
Damage tEquipmen
Injury to t
Injury to dtopside pe
Injury to d
Injury to t
Injury to t
S GOM DivinCommitt
ociated Hazard the diver
o nt
the diver
diver or ersonel
diver
the diver
the diver
ng Safety Wotee Work Gr
12
Use of throground clambetween th
Use of throvessel’s hul
Verify corretest, place eand make th(Straight Pofrom the ro
It is extremecorrectly. Tmounted, aknocked or circuit woul
Electric hazcareful plac
Underwatemixtures thcompartmeshould be flunsure abothe vent ho
Ensure thatvent hole at
The diver shareas of thedirect line ocharge and whatever is
Explosions hArterial GasDDC shouldjobs regard
Escaping hysite; do not
Never burn explosive su
ork Group roup
Mitigation
ugh‐water grmp placemenhe torch and t
ugh water grol or facility fro
ect polarity ofelectrode andhe torch “hotolarity) a smaod tip
ely importanthe switch muand located sovibrated closld be broken.
ard in dive cocement and c
r burning creat are highly ents, enclosedlooded or puut the conditoles should be
t gases cannot its highest p
hould keep hie body (larynxof the cut; an focus the pows in front of it
have caused s Embolism od be immediatless of depth
ydrocarbons c burn if hydro
into a space ubstance, alw
Considerati
round is discot should not the ground.
ound discourom electrolys
f the torch byd ground in bt”, if the polall stream of b
t to mount thust be positiveo that it cannsed. Should th.
ontrol should orrect mount
ates hydrogeexplosive. Ald space, strucrged with wation of the coe cold cut.
ot be trapped point.
is face plate ax and chest) aexplosion cawer of the ex.
pneumothoran various incitely available
can accumulaocarbons are
containing anways drill or sa
Revis
ions
ouraged; the position the d
raged; damagsis.
y using the buucket of seawrity is correctbubbles will co
he knife switcely acting, rigot be accidenhe switch fall,
be mitigatedting of knife s
en/ oxygen l closed ctures or pipeter and ventempartment o
by providing
and soft tissuaway from thn act as a shaxplosion to
ax and then idents, therefe on all UW cu
ate at the worpresent.
n unknown oaw your vent
sion 0
diver
ge to
ucket water t ome
ch gidly ntally , the
d by switch.
elines ed. If or pipe
a
e e ape
fore a utting
rk‐
r .
Item
13 E
14 E
15 E
16 E
Hazard Identified xplosion
xplosion
xplosion
xplosion
US
Risk Asswith H
Injury to t
Injury to t
Injury to t
Injury to d
S GOM DivinCommitt
ociated Hazard the diver
the diver
the diver
diver
ng Safety Wotee Work Gr
13
Grinding is cgenerated b
Do not use hydrogen /gthe object b
Below mud‐weight coattendency to
It is recommburning belmaterial be
When possi
Always knowThere may bconcrete, msection) whpotential fo
Cutting on sknuckles. Beknuckles pr
BEFORE comDiving Supeshould meephysically idworked on.
The dive suwater the afollowed pr
The initial p Before cuttthe surface,seawater anpipelines in
ork Group roup
Mitigation
considered a by the grindin
grinding to vegas/hydrocarbeing cut.
‐line cutting, ting or cuttingo build up larg
mended to reow the mud‐eing cut shoul
ible vent with
w what is behbe; hydrocarbmud, voids duhich could proor explosions.
sheet piles cae sure to havoperly vented
mmencing anervisor and diet with compadentify the pi
pervisor shougreed upon prior to beginn
penetration sh
ing on any pi, vented to atnd flooded. Ifternal condit
Considerati
hot process ng disk.
ent if there isrbon pockets
cutting on pig against a grge quantities
emove weight‐line the backd be jetted to
h inert gas or
hind the matebon solid, lique to scantlingoduce gas poc.
an trap gas in e area in vicind.
ny burning opvers who willany representpeline, condu
uld verify withprocedure/cuning the UW b
hould be drill
peline it shoutmosphere, flf there is any tion it should
Revis
ions
due to the sp
s the possibilion the back s
ipelines with rout backing h of trapped g
t coating andkside of the o vent the gas
air.
erial being cuuid, or gas, aig shape (crossckets with the
pockets of thnity of these
erations, the l do the worktative and uctor or riser
h the diver inut plan is beinburn.
ed or saw cut
uld be openedlushed with doubt about NOT be cut
sion 0
park
ty of side of
have a ases.
d when
s.
ut. ir, s e
he
k
to be
n the ng
t.
d to
the
Item
17 Efi
18 F
19 F
20 F
21 DP (
Hazard Identified xplosion or re
ire
ire
ire
Differential ressure Delta P)
US
Risk Asswith H
Injury to d
Injury to t
Injury to t
Injury to t
Injury to d
S GOM DivinCommitt
ociated Hazard diver
topside
topside
topside
diver
ng Safety Wotee Work Gr
14
Do not operremoved. Ddamage to t
Do not burntorch, this cspark arrestextremely d
NITROX shocutting is pethe free flow
Prior to hoobottles are falling over.
Ensure thatfree from gr
Ensure O2 and repair a
Have propefighting equ
Hydrocarbopresence ofcomponent
Due to the fwaterproofconducted iflames or spburning lea
Delta‐P canwelded toplikewise a ponly under
Be aware ofpressure (flto check for
Keep body, any area of these items
If Delta‐P is equalized (e
ork Group roup
Mitigation
rate the torchDoing so may the torch.
n the rod dowcan cause damtor, it also madifficult.
ould not be userformed. Hiw or exhaust
oking up Oxygsecured in a .
t valve outlet,rease, dirt an
equipment isany leaks
erly trained firuipment.
ons ignite almf oxygen. Nevts to come in
flammability fing compounin a well‐ventpark producind or torch int
exist on platside before tpipeline that ia single atmo
f body positioood pipeline)r or prevent D
hoses, tool laDelta‐P, the s and drag a d
present, staye.g. flooded)
Considerati
h with the spcause injury t
wn to within 1mage to the cakes removin
sed on dives wigher oxygen could lead to
gen to the torrack to preve
, regulator annd other forei
s properly hoo
re watches w
most spontanever allow oxygcontact with
and toxicity onds, waterprotilated space,ng machineryto the bell.
tform membehe platform ws open endedosphere.
on, when pos), use “tattletDelta‐P.
anyards and cin‐rush of wadiver into har
y back and veand inform to
Revis
ions
ark arrestor to the diver a
1‐2 inches of collet, washerng the rod stu
where oxy‐arconcentratioo explosions.
rch ensure thent them from
nd all fittings ign matter.
oked up, chec
with in‐date fir
eously in the gen‐carrying oil or grease
of fumes fromoofing must b, clear of any y. NEVER take
ers if they wewas installed,d on the surfa
ssible verify zetales” and diff
clothing awayater may pull m’s way.
erify item hasopside
sion 0
and
the r or b
rc ons in
he m
are
ck for
re‐
.
m e open e a
re , ace is
ero fusers
y from in
Item
22 B
23 B
24 Wb
25 C
26 BC
27 Cp
28 T
29 Lo
Hazard Identified
Burn
Burn
Welding flash urn
Chemical Burn
Bell Contamination
Crush or Pinchoints
rapped Diver
ow Visibility
US
Risk Asswith H
Injury to dtopside
Damage tumbilical
Eye injurytopsides personnediver
n Injury to t
n Injury to d
h Injury to d
r Diver
Diver
S GOM DivinCommitt
ociated Hazard diver or
o
y to
l and
the diver
diver
diver
ng Safety Wotee Work Gr
15
Wear propematter howinfected
Molten slaghose, umbil
When testintenders aregloves and w
Divers shouwhen burnisufficient.
Distillate orburns to unwearing dryexposed are
Combustionand hydrocaBe sure the aware of cu
Evaluate thin bells duri
Increase thebell checks.
The burninginto the bel
Be aware ofand stay oubacks, anchobjects from
Pipelines orwithout wato be out of
Umbilical mburning to pdamage fro
Be aware ofmaterial beand always
Ensure qualoperations,before cutti
Take adequand discuss
ork Group roup
Mitigation
er PPE when bw minor since
g or sharp melical managem
ng the burnine wearing prowelding hood
uld wear a bung in clear w
r petroleum pnprotected sky suits and apeas to preven
n by‐product,arbons must bell is in an aurrents.
he use of a hying salvage /
e required Ox.
g lead/ torch ll.
f body placemut of line of firhors, chains om sudden mo
r platform merning, alwaysf line of fire b
management iprevent poteom falling stee
f body placemeing cut. Ensuready
lified divers a do not makeing.
uate time for ts potential ha
Considerati
burning, repoburns can ea
etal can damament is impor
ng gear on deper PPE includ with #8 lens
rning lens onater, #4 lens
products can cin, divers shopply a dermal nt irritation
, oxygen or hynot enter thearea below cu
yper‐gas hydrburning oper
xygen conten
should never
ment, anticipare, consider tr come‐a‐lonovement after
embers may ss verify the dibefore beginn
is important antial for entrael.
ment, anticipaure standby d
are used in lowe guesses and
the diver to azards with to
Revis
ions
ort all burns nasily become
age the diver’rtant.
ck insures theuding: Rubbers minimum.
their helmets is usually
cause chemicould consider protective ge
ydrogen bubbe bell atmosputs/vents, be
rocarbon monrations.
nt monitoring
r be brought u
ate stored enhe use of holgs to preventr they are cut
shift or breakver has safe sning the cut.
at all times wapment or ho
ate and dictadiver is qualifi
w visibility d always verif
assess the situopsides.
sion 0
no
s
e r
ts
cal
el to
bles, phere.
nitor
in the
up
nergy d‐t t.
k free spot
while ose
te ed
fy
uation
Item
30 CP
31 DED
32 RE
33 RE
Part 6: D
Item
1 E
2 Ure
3 Inre
Hazard Identified
Cuts and unctures
Diving quipment Damage
Rigging quipment
Rigging quipment
Drills and Pre
Drill Nam
lectrocution
Unconscious decovery drill
njured diver ecovery drill
US
Risk Asswith H
Topside a
Topside a
Crane / Wcable dam
Nylon stradamage
eparation (sp
me
Drill Peele
diver Pediv
Pe(Cu
S GOM DivinCommitt
ociated Hazard nd Diver
nd diver
Winch mage
ap
pecific to Un
rform drills oectrocution ‐ r
rform drill to ver has been i
rform drill to ut Leg, broken
ng Safety Wotee Work Gr
16
Wear propeand chaps
Burning equhoses shoulthat is in anpower, hyd
Insure rigginthis could dfailure
Insure that molten slagedges.
nderwater O
n how to hanremove the e
simulate thein an oxy‐arc
simulate then arm, straine
ork Group roup
Mitigation
er PPE, Kevlar
uipment highld not be run ny way conneraulic, or gas
ng componendamage the w
nylon slings sg. Nylon strap
Oxygen‐arc c
Describe Dr
ndle a topsideelectrical haza
e recovery of aexplosion.
e recovery of aed back)
Considerati
r gloves (over
amperage ca in any cable cted to divingservices.
nts are not cawire rope and
stay clear of hps are not to b
cutting)
rill
e man down dard first. a unconsciou
a conscious y
Revis
ions
r the rubber o
ables and oxytray (or similg system elec
ausing groundcause rigging
hot areas andbe used on sh
due to
s diver – assu
yet injured div
sion 0
ones)
ygen ar) ctrical
ding, g
d harp
ume
ver
Part 7: A
Item
1 R
2 D
3 P
4 F
5 IM
6 AM
7 B
Appendix
Appendix
Recommenda
Diagrams
Photographs
Flowchart
MCA Safety F
Amperage andMatrix
Broco
US
Item
tion UW
Sho
Sho
Shotor
Sho
Sho
Sho
Fla
Int
To
Flo
Flashes Exc
Exc
Exc
d O2 We
BR
S GOM DivinCommitt
W Burning ‐ Tr
ows proper a
ows venting p
ows proper brch and groun
ows correct k
ows proper g
ows drag met
ammable resid
ernal Stiffene
rch damage f
owchart exam
cerpt from IM
cerpt from IM
cerpt from IM
elding machin
22 Leak test p
ng Safety Wotee Work Gr
17
De
raining and C
nd improper
pipelines with
burning gear nd)
knife switch se
round clamp
thod of cuttin
due in a pipe
er Rings Insid
from burning
mple from IMC
MCA Safety Fla
MCA Safety Fla
MCA Safety Fla
ne and O2 PS
procedure
ork Group roup
escription of
Competency R
venting tech
h over‐bends
set up (weld
et up
placement
ng
line
e of Member
rod up into c
CA D 003
ash 07‐01
ash 10‐03
ash 05‐04
I settings for
f Item
Recommenda
niques
ing machine,
rs
collet
steel & exoth
Revis
ations
knife switch,
hermic rods.
sion 0
, O2 ,
Appendix
Divers encompeteperform make thebasis andrequirem Recomm
Fo
Fo
Foa
C
P
S Recommlimited to
Ev
R
M
O
E
V
G
St
D
H
S
C
Experiencan be practical The diver
specific b
x 1 : UW Bu
ngaged in uency is achiein‐house quese availabled this documments.
ended train
ormal dive s
ormal dive s
ormal dive snd visibility
ompany in‐h
re‐job “task
upervisor le
ended itemo the follow
valuation of
isk identifica
Management
Oxy‐arc UW b
quipment se
Venting
Grounding
tored energy
Differential P
Hydrocarbon
imultaneous
utting Rods
ce level anddocumentedtesting.
qualification
urning operat
US
urning ‐ Trai
underwater ved throughualifications e to the cliement does
ing requirem
school classr
school instru
school dry (conditions.
house classr
‐specific” qu
d training an
ms to be incling:
f alternative
ation and m
t of Change
burning theo
election and
y
ressure
s sources
s Operations
and techniq
d competend through l
s should be m
tion/task.
S GOM DivinCommitt
ining and Co
burning neeh training, knfor their supent for revienot intend
ments may in
room instruc
uction for eq
topside) an
oom trainin
ualifications
nd mentorsh
luded in the
cutting met
itigation
process
ory
set‐up
s
ques
cy are extrelog books,
matched to th
ng Safety Wotee Work Gr
18
ompetency R
ed to be trnowledge anpervisors anw. The trainto set speci
nclude the fo
ction
uipment set
d in‐water i
g and in‐wat
with materi
hip based on
e UW burni
thods
emely imporin house p
he hazards ass
ork Group roup
Recommend
rained and cnd experiencnd divers to ning criteria ific training,
ollowing:
t up
instruction w
ter qualifica
al mock‐ups
n diver’s exp
ng training
rtant in the performance
sociated with
dations
competent ce. Diving Coverify their may vary o, experience
with various
tions
s
erience
should inclu
qualificatioe reviews, a
h and the com
Revis
in the task.ompanies shcompetencyon a case bye or compet
s rods, mate
ude, but are
on process; tand written
mplexity of th
sion 0
. This hould y and y case tency
erials,
e not
these n and
e
US
Ap
S GOM DivinCommitt
ppendix
ng Safety Wotee Work Gr
19
x 2 : Dia
ork Group roup
agrams
s
Revission 0
USS GOM DivinCommitt
ng Safety Wotee Work Gr
20
ork Group roup
Revission 0
USS GOM DivinCommitt
ng Safety Wotee Work Gr
21
ork Group roup
Revission 0
Groun
nding C Clam
Diver’s Tor
US
DoubThrow
mp
rch Head
S GOM DivinCommitt
ble Pole Singw Knife Switc
Never groundleads odeck afalling o
ng Safety Wotee Work Gr
22
gle ch
coil excess bd leads whileover hand raway from fooobjects
ork Group roup
H
burning and e burning. Drail or flake ouot traffic and
DC W 40
Oxygen BoHigh Flow Re
ape t on
Revis
- +
Welding Mac00 to 650 am
ttleegulator
sion 0
+
chinep
Groun
R
nding C Clam
Diver’s Tor
Dive ControRemote Swit
Off
On
US
mp
rch Head
oltch
f
S GOM DivinCommitt
Never groundleads odeck afalling o
DCC
ng Safety Wotee Work Gr
23
OHig
coil excess bd leads whileover hand raway from fooobjects
C Breaking Contactor
ork Group roup
Oxygen Bottleh Flow Regu
burning and e burning. Drail or flake ouot traffic and
DC W 40
eulator
ape t on
Revis
- +
Welding Mac00 to 650 am
sion 0
+
chinep
Thiknifvoltthe
This endRED to tBlack to
s is the incofe switch hatage of the w
e handle of th
d toward the the torch heathe groundin
US
orrect methondle is up, t
welding mache knife swit
diver.adng C clamp
S GOM DivinCommitt
d. When thehe full
chine is at tch.
ng Safety Wotee Work Gr
24
e
ork Group roup
This is theknife switcis up, therepart of the
This eThe topositiv
e correct waych. When thee is no volta
e switch.
end to the weorch head is ve side of the
Revis
y to connecte switch hanage on the kn
elding machconnected te machine. (
sion 0
t the ndle nife
ine.to the (RED)
USS GOM DivinCommitt
ng Safety Wotee Work Gr
25
ork Group roup
Revission 0
C
B
B
C
It
W
A
WAR
utting on she
e sure to hav
elow mud‐lin
utting against
is recommen
When possible
lways know w
US
RNING: Cu
eet piles can t
e area in vicin
ne cutting has
t a grout back
nded the back
e vent with in
what is behin
Alternativ
S GOM DivinCommitt
tting on sh
rap gas in po
nity of these
s a tendency t
king has a ten
kside of the m
ert gas or air
d the materia
ve cutting
ng Safety Wotee Work Gr
26
heet piles i
ckets of the k
knuckles prop
to build up la
ndency to bui
material being
.
al being cut.
methods
ork Group roup
is not reco
knuckles.
perly vented.
rge quantitie
ild up large q
g cut should b
are recom
ommended
.
s of trapped g
uantities of t
be jetted to v
mmended.
Revis
d.
gases.
rapped gases
vent the gas.
sion 0
s.
Appendix
This pipeextremelwas mad
x 3 : Photog
eline was flusly flammablede to use alte
US
graphs
shed and thee residue thaernative cutt
S GOM DivinCommitt
e plan was tat had built ting method
ng Safety Wotee Work Gr
27
o burn it, thup over the ds.
ork Group roup
his image shoyears of ser
ows the amorvice. Thankf
Revis
ount of fully the dec
sion 0
cision
Interna
Internal st
angle gas
member w
stiffeners
al Stiffener
tiffener rings
could be tra
was cut with
would be a b
US
r Rings Ins
found inside
apped on the
a diamond w
bad day.
S GOM DivinCommitt
ide of Mem
e of VD and sk
e topside of t
wire saw and g
ng Safety Wotee Work Gr
28
mbers
kid beam mem
he pipe even
gas of some s
ork Group roup
mbers on this
n though it a
sort did escap
s platform. If
ppears to be
pe. Burning b
Revis
a member is
e open ended
below one of
sion 0
s at an
d. This
these
During div
did this se
needle no
burning to
torch blew
spark arre
valve vapo
ver training se
everal times r
ose pliers. Th
orch gets sen
w up (no injur
estor screen w
orized.
US
ession, we ha
requiring the
is is one habi
t topside to r
ry to the dive
was vaporized
S GOM DivinCommitt
ad a diver wh
burning torch
it we work on
remove a sho
er, except sca
d, and the oxy
ng Safety Wotee Work Gr
29
o wanted to b
h to be sent t
n to stop, as it
rt stub. The t
red him). The
ygen hose/fit
ork Group roup
burn the rod
to the surface
t's dangerous
third time he
e torch outer
ttings betwee
all the way to
e to remove t
s and wastes
e burnt the ro
r housing was
en the torch a
Revis
o the torch. H
he rod with
time when th
od too short, t
s fine, but the
and the oxyge
sion 0
He
he
the
e
en
Appendix
x 4 : Flowch
US
hart exampl
S GOM DivinCommitt
e from IMCA
ng Safety Wotee Work Gr
30
A D 003
ork Group roup
Revis
sion 0
Appendix
Excerpt f
5 O
The inveidentifieddiver waon the sp The comoxy‐arc c
O
Aop
Saco
D
Dri
So
Swpsu
Oflro
x 5 : IMCA S
from IMCA S
Oxy‐Arc Cu
estigation ind that the ms ignited by pool directly
pany involvcutting:
Oxy‐arc cuttin
Any oxy‐arc peration anarticular tas
upervisors snd that coommencing;
Divers who u
Divers who asks and risk
upervisors af gas entrap
upervisors awhere gas crobably requfficient;
Oxy‐arc equiowing throuod, creating
US
Safety Flash
Safety Flash
tting
nto a diver most likely caa spark. Th
y below the c
ed has issue
ng should on
cutting opend a specifisk need to be
should ensuntrol are c;
se oxy‐arc e
re to carry ocontrol met
and oxy‐arc ement, creat
and oxy‐arc eould be trauire creatio
ipment opeugh the rod. an explosio
S GOM DivinCommitt
es
07‐01
fatality on ause of the ee gas was licavity.
ed the follow
nly be used i
eration needc task plane in place;
re all hazardlearly speci
quipment sh
out oxy‐arc cthods to be a
equipment oing a potent
equipment oapped is con of a vent
erators shouHydrogen frn hazard.
ng Safety Wotee Work Gr
31
a subsea sexplosion wakely to have
wing instruc
if there are n
ds the apprn and risk a
ds have beeified, comm
hould be tra
cutting shouadopted;
operators netial explosion
operators nempletely vehole. Flushi
uld not enerom electrol
ork Group roup
structure inas that gas te been gene
ctions to its
no practical
roval of theassessment
en identifiedmunicated a
ined in its u
uld be fully a
eed to ensurn hazard, pr
eed to ensurented beforng the cavit
ergize the Blytic action c
nvolving oxytrapped in a erated durin
personnel r
alternatives
e relevant mcovering th
d, the risk pnd in place
se;
aware of and
re that thereior to strikin
re that any pe striking tty with air is
Broco rod ucan otherwis
Revis
y‐arc cuttingcavity abovg the oxy‐ar
regarding su
s;
manager forhe detail of
properly assee prior to
d understan
e is no possing an arc;
potential loche arc. Thiss not likely t
unless oxygse build up i
sion 0
g has ve the rc cut
ubsea
r that f the
essed work
d the
ibility
cation s will to be
en is n the
Excerpt fExcerpt
3
A membduring uconditio
from IMCA St from IMCA
Diver Fata
ber has adviunderwater ons and sequ
US
Safety Flash Safety Flash
ality – Und
sed of a rececutting operuence of eve
S GOM DivinCommitt
10‐03 h 07‐01
erwater Ex
ent fatality, rations as paents are sum
ng Safety Wotee Work Gr
32
xplosion
involving anart of a well mmarized in t
ork Group roup
n experiencestub removthe diagram
ed diver, whival project. Tms below.
Revis
ich occurredThe site
sion 0
d
Excerpt f
The com
Scuo
G‘r
T
Aw
T
Tsu
The com
Itin
Ithto
Ith
Ita
Itreb
Athosi
from IMCA S
pany’s subse
ite conditioustomer’s df grout betw
Generic procroutine’ well
he job safety
A ‘can do/wilwhich may ha
he project m
he on‐site uperintende
pany has no
t has instigatnformation f
t has reiteraazardous. Ito be prepare
t has notedandover pro
t has pointednalyses (JSA
t is aiming einforcemenring about a
Again in relathe companynshore manignificant ch
US
Safety Flash
equent inves
ons had prorawing, in teween annuli;
edures had l stub remov
y analysis (JS
l do’ attitudave caused s
manager only
procedureent, supervis
oted the follo
ted a ‘formafrom custom
ated that sat has noted ed, as per its
d the need ocedures and
d out the neAs) to identify
for a bettent training, a ‘can do/wil
tion to a bey has noted nagement aanges to pro
S GOM DivinCommitt
10‐03 – Con
stigation has
oved to beerms of the w
been produval;
SA) had focu
e can be presome resista
y had limited
e, developesor and diver
owing action
al request fomers;
alvage and bthe need fos project ma
for projectd project ris
eed for formy all potenti
er implemenin accordanll do safely’
tter implemthat, when
and the cusocedures.
ng Safety Wotee Work Gr
33
ntinued.
s noted the
e different wellhead co
uced for wh
used on exca
evalent amoance to halt o
d involveme
ed by a r, proved to
ns:
or informatio
burning jobsor detailed pnagement p
t managemk assessmen
mal project rial risks befo
ntation of itce with its culture emb
mentation of ever appropstomer are
ork Group roup
following fin
from thoseonnector ass
hat had been
avation as th
ong dive teamoperations;
ent in this op
widely expbe not adeq
on’ procedu
s are never procedures aprocedures;
ent procednts;
isk assessmeore commenc
ts ‘safety stmanageme
braced by all
its managepriate, projeto be invo
ndings:
e representembly, bubb
n considered
he primary r
ms and in th
peration;
perienced tquate to avo
ure for retrie
routine andand project
ures to inc
ents and wocement of o
tand‐down’ nt‐of‐change employees;
ment‐of‐chaect managerolved in and
Revis
ted in the bling gas and
d a ‘standar
isk;
e wider indu
team of doid the fatalit
eval of addit
d are potenrisk assessm
clude forma
ork site job soperations;
system thre procedure;
ange procedrs, senior and to approv
sion 0
end‐d lack
rd’ or
ustry,
diving ty.
tional
ntially ments
al job
safety
rough es, to
dures, nd/or ve all
Excerpt f
7 U
We haveoccurring
1. AtotoathtoTfoinh
2. SahooftokeWhan
3. Dloudostea
4. Ththwcohsewwea
5.
from IMCA S
Underwater Ex
e received reg when oxy‐
A diver was mo mark the ao tap a nummount of oxhe gas pockeogether withhe diver waor a short pento the decoad some che
alvage diversad to be burnil and air pocf oil the diverook place. Thept talking toWhen the injuospital. Both nd chest pain
uring cuttingongitudinal dip under the tiver had repoccurred. The tand by diveardrums.
he fourth inche tank for a wanted to cutonnect a thinand inside theconds of stawas able to cowas transferreardrums.
US
Safety Flash
xplosions
eports from arc cutting t
making cornarea that hamber of timexygen must et reached ith hydrogen,s hit by the eriod. The stompression cest pain but
were cuttingned from theckets were rer started to che standby dio the injuredured diver waof the diver’
n. The diver co
g work in a direction, a divtank top. Wheorted some sudiver was ab
er. After the
cident occurrecouple of hot a small hol rope to keepe hole to chearting cuttingome to the sed to a nearby
S GOM DivinCommitt
05‐04
members otechniques h
er holes in td to be cut oes with the have been ets lowest ex reached thpressure watandby diverchamber andwas able to
g an access hinside to themoved by a put a hole in tver immediat diver. The inas on deck th’s eardrums hould not resu
double bottomver tried to cen the cuttinuction into thble to come tdecompress
ed during theours using an e in the tanp the air hoseeck for a gas‐g, he saw a fiurface withoy rig for med
ng Safety Wotee Work Gr
34
of four separhave been in
the ships shout. The rodrod on the escaped fromxplosion levee gas pockeave of the exr guided thed was then tresume wo
hole into a tae outside. Befpump. After che tank. Withtely started tnjured diver he paramedichad been perme his work
m on a salvaut a small hog rod had inite hole. Whileto the surfaceion, the dive
e cutting of tair hose befok wall, just be in place. Bef‐pocket and ere inside theut any problical treatmen
ork Group roup
rate incidenn use:
hell plate usid did not igncutting spom the rod ael value. Whet, which waxplosion and victim out otaken to therking after t
nk for lifting fore starting wchecking thathin approximto retrieve thmanaged to c examined hrforated and for 37 days.
age job whileole in the tantially gone the he drew thee without aner medic dia
ank wall platore and durinbeside a holefore resumingeverything see tank and anem or assistant. The medic
nts of underw
ing ultrathernite and the ot. Every timnd eventualhen the rod ias followed d became diof the wrecke hospital forthree days.
slings to be with the cuttt there were ately five seche umbilical aclimb the dihim and he whe had a sor
e cutting the k to avoid gahrough the tae cutting‐rod ny problem oagnosed a pe
ting. The inteng the actuale made by hg cutting, theemed to be on explosion foance of the sc diagnosed p
Revis
water explo
rmic cuttingdiver was fo
me he tappelly the mixtuignited, the by an explozzy/ unconsk. The diver r observatio
installed. Theting, the remano visible resconds an expland the supeive ladder himwas then takre throat and
bottom platas pockets bunk top platinback, an explr assistance oerforation of
ention was to cutting. Theis predecesse diver felt wiokay. Within ollowed. The stand by diveperforation of
sion 0
osions
g rods orced d, an ure in heat, osion. scious went n. He
e hole aining sidues losion ervisor mself. ken to d nose
ing in uilding g, the losion of the both
o flush diver or, to ith his a few diver
er and f both
Excerpt fr
Oxy‐arc cthe procmixture followingthose inv
Gbsu
BtocuthDp
Exgaoso
Actions isuper‐liteenclosedParticula
It is recooperatioresidual managemIMCA D flushing v
The use potentiasupervisoand the i
rom IMCA Saf
cutting invoess. When tis formed, wg factors knovolved with t
Gas pockets ubbles of gaufficient qua
low backs –o be generautting technhe time betDuring the rroduce suffi
xplosive or ases or fumf blow back.ome light all
instigated be for use dd spaces prior recommen
ommended ns commentraces of hyment measu003 (Oxy‐Avoid spaces
of Arc Air lly hazardouors and divindentification
US
fety Flash 05
lves the usethe proportiwhich will iown to causthese incide
– gas pockas are trappantity;
– blow backsted at the cnique at deptween makiresearch an cient hydrog
flammable es can be re. For instancloy materials
y those invduring operaor to commendations aris
that detailece, specificaydrocarbonsres such as dArc Cutting with inert ga
Rods couldus operationng personnen and manag
S GOM DivinCommitt
‐04‐ Continue
e of large quon of hydrognite when se an explosnts:
kets are forped on their
s are spontautting pointpth. It showeng the rod interval of
gen to cause
substanceseleased durce: hydrocars.
olved includations of thncing hot wsing from the
d risk assesally when ths (such as indiver awareOperations asses such a
d also be cos such as thoel are compegement of h
ng Safety Wotee Work Gr
35
ed.
uantities of ogen to oxygthe arc, or
sion during
rmed when r way to the
neous explot. A researched that ther‘hot’ and sf four secone a serious e
– dependiing cutting wbons inside
de specifyinghis type andork. ese incident
ssments are here may ben double boness, for exaUnderwate
as nitrogen.
onsidered iose describeetent in termhazards assoc
ork Group roup
oxygen andgen reaches r a spark, reoxy‐arc cutt
the shape e surface an
osions of vah project ware is enoughstriking the nds was shoexplosion, ev
ng on the which can ca pipe, pain
g the use od cold‐cuttin
ts have inclu
carried oute a potentiaottom tanksample diversr), use of c
n some cased in the texms of the skiciated with t
d generates a certain leeaches it. Rting have be
of a structnd allowed t
rying intensas carried ouh hydrogen parc, to cauown to be ven in half‐u
substance iontribute tont or bitumas
of hard helmng‐drilling o
ded the follo
t before undal of gas ents/fuel tanks s should be fcold cutting
ses. Whenext, it is impells required the operatio
Revis
hydrogen devel, an explReminders oeen identifie
ure is suchto accumula
ity which aput on the oxproduced, dse an explolong enougsed rod;
nvolved, vao the mechastic coatings
mets such aof holes to
owing.
derwater cutrapment anof vessels).familiar with techniques
ver carryingrative that dby the operon.
sion 0
uring osive of the ed by
that ate in
ppear xy‐arc uring osion. gh to
arious anism s, and
s the flush
utting nd/or . Risk h s and
g out diving ration
Appendix
Oxygen athe torch100 foot
Exotherm
Tham
Note: Thhose/cabl
x 6 : Amper
Exothe
and Amperah. Exothermof host for
mic rods req
LengthC
Feet
150
200
250
300
350
400
450
500
he increase imperes per fi
ese pressurele lengths, dia
US
rage and O2
rmic Ro
age setting fmic Rods reqhose loss
quire 150 AM
h of PowerCable
n amperage ifty feet to se
es and amperameter and c
S GOM DivinCommitt
2 Matrix
ods Am
for exothermquire 90 PSI
MPS at the ro
A
#
1
1
1
1
1
1
1
1
compensatesettings.
rage settings onditions.
ng Safety Wotee Work Gr
36
perage
mic rods. AI at the torc
od
Amperage
1/O
155
157
159
161
163
165
167
169
s for resistan
may differ f
ork Group roup
& Oxyg
All Oxygen sch. You mu
settings fo
#2/O
152
154
156
158
160
162
164
166
nce losses. F
rom actual s
gen Set
settings shouust add 5 to
or Cable Si
#3
15
15
15
15
15
16
16
16
For greater le
ettings requi
Revis
ttings
uld be figur10 PSI for e
ize
3/O
50
52
54
56
58
60
62
64
ead lengths,
ired dependi
sion 0
ed at every
add 2
ng on
Oxygen abe figure
It will tak
6
Note: Thehose/cabl
Tubu
and Amperaed at the tor
ke 300 amps
650 AMP W
ThickneMet
5/8", 1
3/4
1"
1‐1/
1‐1/
1‐3/
1‐7/
2"
ese pressures le lengths, dia
US
lar Steel
age settings rch. You mu
s at the torc
Welding M
ess of tal
1/2"
4"
4"
2"
4"
8"
and amperagameter and c
S GOM DivinCommitt
Rods Am
for tubular ust add 5 to
ch head to co
Machine at
OxygenBo
1
1
1
1
ge settings monditions.
ng Safety Wotee Work Gr
37
mperage a
steel rods, f10 PSI for ev
onsume a tu
1800 RPM
n settings oottom PSI
70‐80
90‐100
90‐100
100‐125
125‐150
150‐170
150‐170
170
ay differ from
ork Group roup
and Oxyg
flux coated.very 100 fee
ubular steel
M for Settin
over
m actual setti
gen Settin
. All Oxygenet of hose, fo
rod
ngs of 350
Ampera
350‐39
370‐38
380‐39
425‐45
460‐48
490‐51
510‐52
525‐55
ngs required
Revis
ngs
n settings shor hose loss
to 575:
age
90
80
90
50
80
10
25
50
depending o
sion 0
hould s.
on
Appendix
1. Ccl
2. Sete
3. Se
4. Rstw
5. Op
6. Kthbd
7. Rre
8. If
9. R
x 7 : BR22 C
onnect the lean non‐com
et the regulesting purpo
eal off head
eplace the ctub of full cuwithout a rod
Once the heaull the torch
eep the levehere are bube small buisregard the
emove the temove the n
f torch has le
emove the s
US
Cutting Torc
torch to itsmbustible ga
lator pressuosed only)
of the torch
collet washeutting rod ind in place as
ad is sealed,h lever to ins
er depressebbles cominbbles initiaese initial bu
torch from tnut slowly.
eaks repair a
solid washer
S GOM DivinCommitt
h‐Leak Test
s Oxygen Suas will also w
re to 130 P
h
er with a wn the torch ait will bend
, place the tsure the enti
d underwatg from the tlly as the wbbles.)
the water an
as required a
r and replace
ng Safety Wotee Work Gr
38
Procedure
upply, (contwork)
SI. (normal
elding colletand tighten the tabs of t
torch in a buire torch is p
er for at leatorch it shouwater displ
nd point plu
and retest.
ed with norm
ork Group roup
taminant fre
operating p
t washer (sonormally (dothe collet.)
ucket of watpressurized
ast 30 seconuld be repaiaced any e
ug away from
mal collet wa
ee compres
pressure is 9
olid rubber o not attem
ter, pressuri
nds and looired prior toentrapped a
m personnel
asher.
Revis
ssed air or o
90 PSI, 130
disk). Put ampt to tighte
ize the torch
k for bubbleo use. (Therair in the t
l or property
sion 0
other
is for
a rod n nut
h and
es. If e will torch,
y and