Going to Extremes
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Transcript of Going to Extremes
Going to Extremes Service is our mission
PSG Plastic Service Group offers hot runner
systems, control systems, as well as cooling and
temperature control systems. These products are
developed, manufactured, and tested under real-
life scenarios at four sites in Germany. We guar-
antee the highest quality, fast availability, flexible
solutions, and swift response times. Our focus
is on the plastic processing industries where we
provide extensive sector know how and where
we contribute almost 50 years of experience.
Also, you can find our control and temperature
management systems in the food industry, facil-
ity management, the metals industry, and oth-
ers... in short, in situations where temperatures
and pressure need to be controlled.
From Econ to PremiumEven though price is a main criteria for applica-
tions, the sophisticated standardization of PSG’s-
Econ line makes these products highly attractive
versus any competitive offering anywhere in the
world.
For demanding applications we offer the PSG-
Premium Line. By working together early during
the design/conceptualization phase, PSG can
bring all its experience to bear in order to fulfill
the highest application-specific quality expecta-
tions of our customers.
Made in Germany and successful all over the world
Global availability of products andservicesPSG has a global network, and we offer one-
stop, competent advice for global projects. We
ensure this through our own staff, along with
partners in over 30 countries in Europe, Asia,
and America.
Extreme flexibilityWithin PSG Plastic Service Group we have a wide
range of well-qualified staff available along with
the right equipment and training ready to get
the job done. We can work with you to solve
problems and implement special solutions when
the need arises.
Reliability through long-termcooperationMany of our customers and employees alike
have long-term relationships with PSG. There-
fore, you will have one point of contact for
years, if not for decades, who simply knows
what counts for you.
Our mission statementWe develop, manufacture, and market techno-
logy for the production of plastic products to
achieve optimal fulfillment of our customers’
requirements. To ensure this, we retain a target-
focused, competent staff throughout our opera-
tions around the world.
We deliver a broad range of innovative, reliable
products for versatile applications and economic
production processes.
Within close reachOur management team comes from operations
and maintains direct contact with our customers.
When special cases arise the necessary resources
are quickly accessed, to address special develop-
ments or to find solutions requiring fast action.
Service is our mission
From the smallest nozzle “Nano” to the big-
gest nozzle “Big Shot” we offer an extremely
wide range of nozzles with suitable manifolds.
Services and know-how beyond thehot runnerIt is not all about the nozzle or the hot runner, it is
about your project success. Injection molding is a
very complex process. Therefore we look ahead so
that your application will meet the specifications.
To round it all up, we offer you a complete program
of hot runner controllers as well as control- and
tempering-systems.
PSG offers you total solutions from one source
and so assures you that all components matching
properly. This simplifies your project planning,
shortens start-up time, and provides advantages
during service.
Guaranteed cycles of shotsPSG offers long-lasting, high-quality hot runner
products. This increases your production reliability
and delivers a high degree of productivity for your
injection mold tools. You save money by avoiding
additional investments to maintain your hot runner
components.
Hot runner technology:A wide range of products from 0.1 to 10,000 g shot weight
Flexible delivery schedules accordingto customer requirements Out short delivery time assures your tool deadline.
Maintenance-friendliness asa principle of designThis includes: Front-sided heater mounting, ready-
to-install units, precise needle positioning through
axial movement control, an adjustable needle (to
0.01mm) on the reverse of the control unit...
just to show a few examples how you can avoid
work-intensive repair work from specialized ser-
vice personnel.
Automotive, Medical, Packaging, andTransport These markets are where we focus our core com-
petencies, including technology transfer. It is not
uncommon for us that a technology, such as Mu-
cell®, long glass fiber processing, common in the
automotive sector, for example, can be applied to
other sectors.
Special solutions We focus our developments according to your
specifications so you can improve your perform-
ance range without time-intensive efforts of
your own. We develop solutions for your applica-
tion-specific quality requirements during the
planning phase. This is how we help you fulfill
the individual requirements of your customers.
Service is our mission
Since PSG produces both hot runner controllers
and hot runner systems we know the demands of
hot runner technology in detail. The close linking
of product design, product development and man-
ufacture are optimum prerequisites for maximum
flexibility and rapid reaction to the requirements of
an ever-more demanding market. At PSG, fast re-
action time means that customer requirements are
identified during discussions and are directly trans-
lated to the functionality of our products. Prior to
market introduction, all upgrades as well as new
developments are tested in our own laboratory un-
der real life conditions.
This assures you that PSG hot runner controllers
are tested to the core and that they are technically
up-to-date.
User-friendliness equals trouble-freeoperations. PSG is not satisfied to have impressive functions
alone. We support operators with our InfoBoard
to have an optimal use of functionality on those
machines without a touch-screen. And for all
those who do not wish to consult the manual, we
offer an integrated multi-lingual help-function.
This shortens the learning curve and prevents bad
operations.
PSG Hot Runner Controllers: Perfectly balanced temperature management
Transparent processesThe Mold Cockpit shows the journey through the
hot runner. You obtain all process-relevant data,
also in documentation format, for your quality
assurance. It shows you whether you are on track,
if all parameters are in the green range and all of
your quality requirements are fulfilled. In the event
of any deviations the system will trigger an alarm,
e.g. in the event of melt leakage.
Close contact from consultation tostart-upEven for consultations we bring in our multi-zone
controllers. You may immediately screen the qual-
ity and user-friendliness of our products. Whether
front panel or touch screen, the simple handling
concept of our hot runner systems will convince
you upon first contact. Put us to the test!
Easy maintenanceOur service team has practical operating knowledge
to trouble-shoot quickly and effectively, whether
over the phone, remote-controlled, via the Internet,
or on-site.
The inexpensive alternativeFor basic hot runner functions we offer an easy-to-
handle reliable solution, which you can configure
over the Internet: www.econ-trol.com
Service is our mission
Controller Technology:
From serial products to unconventional solutions
PSG offers extensive controller technology solu-
tions: From standard products to customer-specific
solutions. The close ties between product design,
product development, manufacturing, and service
guarantee the utmost in flexibility and fast response
times.
For almost 5 decades we have been successful in
the most diverse sectors:
In plastics processing, in chemicals, metals indus-
tries, facility management, or in the food industry.
Our solutions are found in hot runner technology,
extruders, refrigeration systems, swimming pools,
breweries, etc.
Single- or multi-channel controllersfrom 1 to 128 zones Several thousand sysTemp© controllers are in use
worldwide and guarantee the highest operating
security along with variable solutions. Through our
close cooperation with customers we have conti-
nuously responded to new customer requirements
with improved functionality. As a result, sysTemp©
controllers are offered for a multitude of specifica-
tions. Flexibility and the fulfillment of customer re-
quests is our strength.
So we developed, based on the original product
sysTemp©, two new products for entirely different
applications.
Serial and customized control cabi-nets “Made in Germany”Production with our own and qualified staff guar-
antees tested quality. We implement your specifi-
cations directly and with quick response times ac-
cording to international requirements around the
globe. In addition, PSG provides the entire project
planning and documentation.
The multi-zone control system withthe sensitivity of a finger tipIn temperature control, ideas are an important
part of our business. Our engineers contribute
sector and industry competence during the plan-
ning phase of new developments and production
site modernizations. To achieve your objectives,
such as process reliability, cost reduction, on-time
production, smooth start-ups... flexotemp© control-
lers can be employed anywhere there are heating
and cooling operations and scaled exactly to your
requirements.
Unconventional paths to fulfill yourrequirementsFor example: A water-cooled output controller with
bus control. PSG achieves this by combining all
available technical possibilities (all cooling
device technologies as well as all output
controller technologies).
Our inventive spirit is looking
forward to demanding
challenges.
Tempering units and chillers are rounding off our offer rangeTempering units and chillers are equipped with
our temperature and output controllers. This ties
us up closely with the products to find a suitable
solution for you: From -35°C to 350°C! From
compact water chillers, water-/ glycol chillers air-
or water- cooled to combined heating and coo-
ling devices.
We offer individual solutions in more than 20 sec-
tors: plastics processing, precision engineering,
beverages, automotive, chemicals, hardeners,
textile industries, paper industries, and pharma-
ceuticals, and many others.
Service is our mission
Certain things cannot be compromised, like our
support! It is part of our name, our thinking,
and our action. There is no 8-till-5 routine. That
means, should there be an “event”, we will be
on-site fast and without bureaucratic hurdles.
Whether in Germany, the USA, or in China. We
are not everywhere but we get there fast when
we’re needed.
Prevention is better than cureWe prefer to offer managed support services that
make unexpected service calls redundant:
During customer workshops and training we show
your staff how to avoid expensive production
down-time. When your machine operators recog-
nize potential problems ahead of time, they can
be resolved quickly before they evolve into serious
complications. This improves your production reli-
ability and economics.
24-hour-Hotline You can reach us 24 hours on 7 days per week to
quickly resolve your problem.
Flexible service
PSG SpeedCAD: All CAD data imme-diately available online Reduce your production times with PSG Speed
CAD. You have direct access to online technical
data for nozzles and manifolds. You can load the
so-called WID file with its structure-tree directly
into all commonly used CAD software and entirely
process it.
Our own technical laboratoryWe perform application-specific trials, test of next
generation plastics, sampling of new PSG hot
runner developments, and new PSG temperature
controllers in-house. You are on the safe side with
well-proven and tested PSG solutions.
Experienced support teamOur applications technicians know the require-
ments and processes surrounding hot runner,
controller, and temperature management tech-
nology in different industries. As problems may
have many causes and many factors influence
the result we are able to provide extensive know
how and we reduce servicing times to a mini-
mum.
Upgrading, maintenance and repairWe carry out maintenance work at our production
site swiftly and professionally, e.g. turbulence sand-
bed cleaner, melt-channel polishing, etc.
Service is our mission
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PSG Plastic Service GmbH I Pirnaer Straße 12 - 16 I 68309 Mannheim I Germany I Phone: +49 621 7162-0 I Fax: +49 621 7162-162 I Mail: [email protected]
www.psg-online.de
Please find list of all our agents online at www.psg-online.de
It is our pleasure to consult with you - worldwide Service is our mission