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December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM

COURSE INFORMATION

COURSE NAME  : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

LEVEL : 3 SEMESTER 5

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 5.0 HOURS/WEEK (1T!"#

NON FACE TO FACE :

COURSE TY"E : VOCATIONAL

"RE$RE%UISITE : $

CORE RE%UISITE :$

Last Edi ted 24 – 26 Sept 2013

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COURSE OUTCOMES

 At the end of the course, the students should be able to:-

• Troubleshoot transmission system problems

• Troubleshoot steering system problems

Troubleshoot brake system problem

Troubleshoot hydraulic system problems

COURSE DESCRI"TION

This unit identifies the competence required to troubleshoot transmission system problems using customer complaint form, transmissiontesting equipment, hand tools set, new spare parts and checklist so that customer complaint form obtained, troubleshooting worksexecuted and service checklist recorded in accordance with standard operating procedure

This unit identifies the competence required to troubleshoot steering system problems using customer complaint form, diagnose toolsand equipment, hand tools set, new spare parts and checklist so that steering system service manual obtained, steering systemproblems inspected, steering system problems rectified, rectified steering system problems tested and troubleshooting checklistrecorded in accordance with standard operating procedure. 

This unit identifies the competence required to Troubleshoot brake system problems using customer complaint form, diagnose tools and

equipment, hand tools set, new spare parts and checklist so that customer complaint form interpreted, brake system problems

checked, brake system service manual identified, troubleshooting works executed and service checklist recorded in accordance with

standard operating procedure.

This unit identifies the competence required to Troubleshoot hydraulic system problems using customer complaint form, diagnose toolsand equipment, hand tools set, new spare parts and checklist so that hydraulic system service manual obtained, hydraulic systemproblems checked, hydraulic system problems rectified, rectified hydraulic system problems tested and troubleshooting checklistrecorded in accordance with standard operating procedure.

Last Edi ted 24 – 26 Sept 2013

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CONTENT AND LEARNING STANDARDS

"ROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

COM"ETENCY : 1

CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

. TroubleshootTransmission!ystem "roblems

.. #btain $ustomer $omplaint %orm  .. &xplain source of customer complaint form in accordancewith to standard requirement

..' &xplain procedure of acquiring customer complaint form 

according to standard  requirement..( %ill in customer complaint form in accordance with standard requirement 

..) *etermine source of customer complaint form standard requirement

..+  Acquire customer complaint form according to standard requirement

.. nterpret customer complaint form base on standard requirement

.'. &xecute Troubleshooting orks .'.. dentify procedure of guessing possible rout cause accordingto manufacturer specification

.'.'. dentify rout cause of transmission system fault according tomanufacturer specification

.'.(. dentify transmission testing equipment according tomanufacturer specification

.'.). !tate possible rout cause according to manufacturerspecification

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

.'.+. *etermine rout cause of fault according to manufacturerspecification

.'.. /se transmission testing equipment according tomanufacturer specification.'.0. $hange transmission system defect parts according to

manufacturer specification.'.1.  Apply procedure of testing transmission system performance 

according to manufacturer specification.'.2. "ractise safety precaution in compliance with work safety and

health procedure in accordance to standard operational andsafety procedures

.(. 3ecord !ervice $hecklist .(.. 4ist types of service checklist accordance to standard form.(.'. &xplain methods of fill in service checklist accordance to

standard form.(.(. 4ist techniques of fill in service checklist accordance to

standard form.(.). *etermine types of service checklist accordance to standard

form.(.+. %ill in service checklist according to standard system..(..  Apply technique of fill in service checklist according to 

standard form..(.0. %ile service checklist form accordance to standard standard

filing system

.). 3ectify !teering !ystem "roblems ).. *escribe types of steering system problem according tomanufacturer specification.

)..' &xplain techniques of steering rectification according tomanufacturer specification.

)..( &xplain engine rectification procedures according tomanufacturer specification.

)..) ndentfy techniques special tool handling according to

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

manufacturer specification.

)..+ *etermine type of steering system problem according to

manufacturer specification.).. "erform technique of steering rectification according tomanufacturer specification.

)..0 "erform engine rectification procedure according tomanufacturer specification.

)..1  Apply technique of handling special tool according tomanufacturer specification.

)..2 %ollow procedure in inspecting steering according tomanufacturer specification.

)..5"roper  usage of service manual compliance withmanufacturer specification.

).. "ractise safety precaution in compliance with healtywork safety requirement in accordance to #!6Aregulation 

.+. Test !teering !ystem "roblems .+. dentify engine testing requirements in according tomanufacturer specification.

.+.' *escribe methods of steering testing according tomanufacturer specification.

.+.( &xplain "rocedures of steering testing according tomanufacturer specification.

.+.) &xplain technique of handling testing tool  according tomanufacturer specification.

.+.+ dentify steering testing requirements according tomanufacturer specification.

.+. "erform method of steering testing according tomanufacturer specification.

.+.0 %ollow procedure of steering testing according tomanufacturer specification.

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

.+.1  Apply technique of handling testing tool according tomanufacturer specification.

.+.2 "ractise safety precaution in compliance with healtywork safety requirement in accordance to #!6Aregulation 

.. 3ecord Troubleshooting $hecklist .. 4ist types of troubleshooting service checklist standard form..' &xplain procedures of troubleshooting record checklist

compliance with standard requirement form...(  %ill in of troubleshooting checklist according to standard

form..) *etermine types of troubleshooting service checklist 

according to standard form system...+  Apply technique of troubleshooting checklist according to 

standard form system... %ile troubleshooting checklist record according to standard

filing system...0 "erform accuracy of recording record according to standard

filing system.

CONTENT AND LEARNING STANDARDS

"ROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

COM"ETENCY : 4

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

'. Troubleshoot

brake systemproblems 

'.. #btain brake system service

manual 

'... 4ist sources of brake system service manual according to

manufacture'..'. &xplain procedures of acquiring brake system servicemanual according to manufacture

'..(. &xplain brake system service manual according tomanufacture

'..). *etermine source of brake system service manual accordingto manufacture

'..+.  Acquire brake system service manual according tomanufacture

'... nterpret brake system service manual according tomanufacture

'..0. 7ustify carefully read and observe precaution warnings given

by manual according to manufacture

'.'. $heck brake system problems '.'.. 4ist of brake system problem according to maintenancemanual.

'.'.'. &xplain methods of handling inspection tools according tomanufacturer specification

'.'.(. &xplain procedures of inspecting brake problems accordingto precaution in maintenance manual.

'.'.). *etermine brake system problem according to precaution inmaintenance manual.

'.'.+.  Apply method of handling inspection tools according tomanufacturer specification

'.'.. %ollow procedure of inspecting brake problems according toprecaution in maintenance manual.

'.'.0. "ractise safety precaution compliance and health in work accordance to osha regulation 

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

'.(. 3ectify brake system problems '.(. &xplain types of brake system problem according tomaintenance manual.

'.(.' dentify techniques of brake rectification according tomaintenance manual.'.(.( dentify procedure of engine rectification according to

maintenance manual.'.(.) &xplain techniques special tool handling according to

manufacturer specification'.(.+ *etermine type of brake sys tem problem according to

maintenance manual.'.(.  Apply technique of brake rectification according to

maintenance manual.'.(.0  Apply  procedure of engine rectification according to

maintenance manual.

'.(.1  Apply technique of handling special tool according tomanufacturer specification

'.(.2 "ractice safety precaution compliance and health in work accordance to osha regulation 

'.) Test rectified brake system problems '.). "repare requirements of engine testing according tomaintenance manual.

'.).' !pecify methods of brake testing according to maintenancemanual.

'.).( &xplain procedures of brake testing according tomaintenance manual.

'.).) &xplain technique of handling testing tool according tomanufacturer specification

'.).+ *etermine brake testing requirements according tomaintenance manual.

'.).  Apply method of brake testing according to maintenancemanual.

'.).0 %ollow procedure of brake testing according to maintenancemanual.

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

'.).1  Apply technique of handling testing tool according tomanufacturer specification

'.).2 "ractise safety precaution compliance and health in work accordance to osha regulation 

'.+ 3ecord troubleshooting checklist '.+. dentify types of troubleshooting service checklist accordingto standard form.

'.+.' &xplain procedures of recording troubleshooting checklist according to standard form.

'.+.( *etermine types of troubleshooting service checklist according to standard form.

'.+.) 3ecord of troubleshooting service checklist according to standard form.

'.+.+  Apply technique of filling troubleshooting checklist according

to standard filing system'.+. $ompile file troubleshooting checklist record  according to

standard filing system

Last Edi ted 24 – 26 Sept 2013

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CONTENT AND LEARNING STANDARDS

"ROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

COM"ETENCY : 3

CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

( Troubleshootsteering systemproblems 

(. #btain steering system servicemanual 

(.. *etermine  sources of steering system service manualcompliance with manufacture

(..' dentify procedures of acquiring steering system service

manual compliance with manufacture(..(  Acquire steering system service manual compliance withmanufacture

(..) nterpret steering system service manual compliance withmanufacture

(.' $heck steering system problems (.'. dentify steering system problem accordance tomanufacture8s service manual

(.'.' dentify methods of handling inspection tools according tomanufacturer specification

(.'.( &xplain procedure of inspecting steering problems accordance to manufacture8s service manual

(.'.)  Apply method of handling inspection tools according to

manufacturer specification(.'.+  Apply procedure of inspecting steering problems accordance

to manufacture8s service manual(.'. "ractice safety precaution compliance and health in work 

accordance to osha regulation

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

(.+ 3ecord troubleshooting checklist (.+. dentify types of troubleshooting service checklist accordingto standard form.

(.+.' &xplain procedures of recording troubleshooting checklist according to standard form.

(.+.( *etermine types of troubleshooting service checklist according to standard form.

(.+.) 3ecord of troubleshooting service checklist according to standard form.

(.+.+  Apply technique of filling troubleshooting checklist accordingto standard filing system

(.+. $ompile file troubleshooting checklist record  according tostandard filing system

Last Edi ted 24 – 26 Sept 2013

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CONTENT AND LEARNING STANDARDS

"ROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

COM"ETENCY : !

CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

). Troubleshoot hydraulic systemproblems 

).. #btain hydraulic system servicemanual 

).. *etermine  sources of hydraulic system service manualcompliance with manufacture

)..' dentify procedures of acquiring hydraulic system service

manual compliance with manufacture)..(  Acquire hydraulic system service manual compliance withmanufacture

)..) nterpret hydraulic system service manual compliance withmanufacture

).'. $heck hydraulic system problems  ).'. dentify hydraulic system problem accordance tomanufacture8s service manual

).'.' dentify methods of handling inspection tools according tomanufacturer specification

).'.( &xplain procedure of inspecting hydraulic problems accordance to manufacture8s service manual

).'.)  Apply method of handling inspection tools according tomanufacturer specification

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

).'.+  Apply procedure of inspecting hydraulic problems accordanceto manufacture8s service manual

).'. "ractice safety precaution compliance and health in work accordance to #!6A regulation

).(. 3ectify hydraulic system problems ).(. nspect types of hydraulic system problem problemsaccordance to manufacture8s service manual

).(.' dentify techniques of hydraulic  rectification problemsaccordance to manufacture8s service manual

).(.( *efine hydraulic rectification procedures problemsaccordance to manufacture8s service manual

).(.) dentify techniques special tool handling according tomanufacturer specification

).(.+  Apply hydraulic rectification procedure accordance tomanufacture8s service manual

).(.  Apply technique of handling special tool according tomanufacturer specification

).(.0 "ractice safety precaution compliance and health in work accordance to #!6A regulation

).). Test rectification hydraulic systemproblems

).). *efine hydraulic testing requirements according tomanufacturer specification

).).' dentify methods o hydraulic testing according to manufacturer 

specification).).( dentify procedures of hydraulic testing accordance to

manufacture8s service manual).).) dentify technique of handling testing tool according to

manufacturer specification).).+  Apply method of hydraulic  testing accordance to

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

manufacture8s service manual).).  Apply procedure of hydraulic testing accordance to

manufacture8s service manual).).0  Apply technique of handling testing tool according to

manufacturer specification).).1 "ractice safety precaution compliance and health in work 

accordance to #!6A regulation

).+. 3ecord troubleshooting checklist ).+. dentify types of troubleshooting service checklist accordingto standard form.

).+.'  explain procedures of recording troubleshooting checklist according to standard form.

).+.( *etermine types of troubleshooting service checklist according to standard form.

).+.) 3ecord of troubleshooting service checklist according to standard form.

).+.+  Apply technique of filling troubleshooting checklist accordingto standard filing system

).+. $ompile file troubleshooting checklist record  according tostandard filing system

Last Edi ted 24 – 26 Sept 2013

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CONTENTSTANDARD')*+)-

H)LEARNING STANDARD')*+)- , +22+

"ERFORMANCE CRITERIA')*+)-,+22+, --)

Last Edi ted 24 – 26 Sept 2013

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