Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine)...

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Globe valve actuators SV 05.1 – SV 07.1 with actuator controls MEC 02.1 Marine version Operation instructions Assembly, operation, commissioning

Transcript of Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine)...

Page 1: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

Globe valve actuators

SV 05.1 – SV 07.1

with actuator controls

MEC 02.1

Marine version

Operation instructions Assembly, operation, commissioning

Page 2: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Scope of these instructions: These instructions are valid for globe valve actuatorsof the type range SV 05.1 – SV 07.1with controls MEC 02.1 in marine version.

Table of contents Page

1. Safety instructions 31.1. Range of application 31.2. Commissioning (electrical connection) 31.3. Maintenance 31.4. Warnings and notes 3

2. Short description 3

3. Technical data 4

4. Transport and storage 6

5. Packaging 6

6. Mounting to valve 7

7. Manual operation 8

8. Electrical connection 9

9. Switch compartment 119.1. Switch compartment: open 119.2. Switch compartment: close 11

10. End position detection: check and set 1210.1. Clockwise closing: 1210.2. Counterclockwise closing: 13

11. Test run 1411.1. Direction of rotation: check 1411.2. End position detection: check 14

12. Electronic position transmitter RWG (option): set 15

13. Mechanical position indicator: set 16

14. Actuator controls MEC 02.1 1714.1. Type of seating: set 17

15. Fuses 18

16. Maintenance 19

17. Lubrication 19

18. Disposal and recycling 19

19. Service 19

20. Spare parts list 2020.1. Globe valve actuator SV 05.1 – SV 07.1 20

21. Declaration of incorporation and EC declaration of conformity 22

Index 25

Addresses of AUMA worldwide 26

Page 3: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

1. Safety instructions1.1. Range of application AUMA globe valve actuators are designed for the operation of valves in the

shipbuilding industry. For other applications, please consult AUMA. Themanufacturer is not liable for any possible damage resulting from use inother than the designated applications. Such risk lies entirely with the user.Observance of these operation instructions is considered as part of thedesignated use.

1.2. Commissioning(electrical connection)

During electrical operation, certain parts inevitably carry hazardous volt-ages. Work on the electrical system or equipment must only be carried outby a skilled electrician himself or by specially instructed personnel under thecontrol and supervision of such an electrician and in accordance with theapplicable electrical engineering rules.

1.3. Maintenance The maintenance instructions (refer to page 19) must be observed, other-wise a safe operation of the actuator is no longer guaranteed.

1.4. Warnings and notes Failure to observe the warnings and notes may lead to serious injuries ordamage. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well ascareful commissioning are essential to ensure a trouble-free and safe oper-ation.The following references draw special attention to safety-relevant proce-dures in these operation instructions. Each is marked by the appropriatepictograph.

This pictograph means: Note!“Note” marks activities or procedures which have major influence on thecorrect operation. Non-observance of these notes may lead to consequen-tial damage.

This pictograph means: Warning!“Warning” marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.

2. Short description AUMA globe valve actuators type SV 05.1 – SV 07.1. have a modular design.Motor and gearing are mounted in a common housing and make up a coaxialunit together with the output drive.Manual operation is possible without change-over.The globe valve actuators are driven by an electric motor and controlled bythe separate controls MEC 02.1.In end position OPEN, the limitation of travel is realised via end positionsensors. In end position CLOSED, the actuator is switched off via torqueseating (excess current measuring) or via end position sensors.

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Page 4: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

3. Technical data

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Features and functionsPower supply

Type of duty1) Short-time duty S2 - 15 minMotors Variable speed motor for 1-phase AC currentInsulation class F, tropicalizedMotor protection Power cut-offSpeed control Actual value monitoring by hall sensors. PI speed control with defined load/speed rangeSelf-locking YesLimit switching Contactless end position switches (hall sensors) for end positions OPEN and CLOSEDTorque switching Electronic current measuringMechanical position indicator Continuous indication, adjustableManual operation Manual drive for setting and emergency operation, handwheel does not rotate during

electric operationElectrical connection SV: 2 plug/sockets connectors with crimp connection

(make ITT Cannon or Amphenol) and dust covers2):Mains and motor: 5-pole, controls: 17-pole,Cross section max. 1.5 mm2

Cable diameter for motor: max. 13.5 mm, for controls: max. 18.7 mmMEC: 4 plug/sockets connectors with crimp connection

(make ITT Cannon or Amphenol) and dust covers2):Mains and motor: 5-pole, controls: 17-pole,Cross section max. 1.5 mmCable diameter for motor: max. 13.5 mm, for controls: max. 18.7 mm

Splined couplingfor connectionto the valve shaft

Standard: Coupling without boreOptions: Machined coupling with bore and keyway, square bore or

bore with two-flats according to EN ISO 5211Switchgear Motor control via 3-phase link with protective network, galvanically isolated via driver stage,

operated by motor controllerControl Control inputs 24 V DC, OPEN - CLOSE continuous signal, galvanically isolated via

opto-couplerCurrent consumption: approx. 15 mA per input

Status signals Standard: 3 potential-free change-over contacts with one common,max. 24 V DC, 2 A (resistive load):End position OPEN, end position CLOSED,Collective fault signal (torque fault, phase failure)

Option: 2 additional potential-free change-over contacts withone common, max. 24 V DC, 2 A (resistive load):Selector switch LOCAL, selector switch REMOTE (110 V AC only)

Position feedback(option)

Electronic position transmitter RWG (2-wire, external supply)with analogue output 4 – 20 mA (load max. 600 Ω)

Wiring diagram (basic version) CIM910-001001000 AIM110-000

1) Based on 20 °C ambient temperature and at an average load with running torque2) Female sockets and connecting cables are not included in the basic version. Other makes (e.g. GISMA, Litton Veam) are available on request.

Table 1: valve actuator SV 05.1 – SV 07.1 with actuator controls MEC 02.1

1-phase AC currentvoltages/frequencies

Volt 110 – 120 220 – 240Hz 50/ 60 50/ 60

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Service conditionsEnclosure protection according toEN 60529

Standard: IP 67Option: IP 68

Corrosion protection SV: Sea water resistant housing made of bronzeMEC: Housing made of sea water resistant aluminium, electro dip coated, blackAll external screws and shafts are of stainless steel

Ambient temperature –25 °C to +70 °CElectromagnetic Compatibility(EMC)

Limit class 2 according to VG 95373 (marine)

Shock testaccording to BV 0440[1]

Standard: 180 gOption: 400 g

Vibration testaccording to BV 0430[2]

4 – 90 Hz

Weight MEC: approx. 3.5 kg (including plug/socket connectors)MEC: approx. 4.3 kg (including plug/socket connectors)with local controls

Local controls (option)only for 110 – 120 V power supply

Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)Push-buttons OPEN - STOP - CLOSE3 indication lights:End position CLOSED (yellow)fault (red)end position OPEN (green)

Further informationEU Directives Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)Machinery Directive: (2006/42/EC)

Reference documents Product description “Electrical valve actuators SV 05.1 – SV 07.1”Dimensions SV 05.1 – SV 07.1Technical data SV 05.1 – SV 07.1Electrical data SV 05.1 – SV 07.1

Page 6: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

4. Transport and storage .Transport to place of installation in sturdy packing..Do not attach ropes or hooks to the handwheel/crank for the purpose oflifting by hoist.. If valve actuator is mounted on valve, attach ropes or hooks for thepurpose of lifting by hoist to valve and not to valve actuator..Store in a well-ventilated, dry room..Protect against floor dampness by storage on a shelf or on a woodenpallet..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to uncoated surfaces.

If valve actuators are to be stored for a long time (more than 6 months), thefollowing points must be observed additionally:

.Prior to storage: Protect uncoated surfaces, in particular the output driveparts and mounting surface, with long-term corrosion protection agent..Check for corrosion approximately every 6 months. If first signs of corro-sion show, apply new corrosion protection.

5. Packaging Our products are protected by special packaging for the transport ex works.The packaging consists of environmentally friendly materials which caneasily be separated and recycled.For the disposal of the packaging material, we recommend recycling andcollection centres.We use the following packaging materials: wood, cardboard, paper, and PEfoil.

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Page 7: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

6. Mounting to valve Mounting is most easily done with the valve shaft pointing vertically upward.But mounting is also possible in any other position. The globe valve actuatorleaves the factory in position CLOSED.

.Prior to mounting, the globe valve actuator must be driven to the end stopCLOSED by turning the handwheel/crank clockwise..Thoroughly degrease mounting faces of valve actuator and valve..Place coupling sleeve on to valve shaft and secure (figure 1). Ensure thatdimensions X and Y are observed.

.Apply non-acidic grease at toothing of coupling..Adjust multi-turn actuator until alignment of the fixing holes in actuator andvalve mounting flange. If required, shift actuator position by one tooth onthe coupling. If required, turn handwheel/crank slightly in directions OPENor CLOSE until holes align to the threads..Ensure that the spigot mates uniformly in the recess and that themounting faces are in complete contact..Fasten actuator with screws (refer to table 2). Tightly fasten screws evenlycrosswise.

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

A

X

B

Z

Y

Figure1: Valve shaft coupling

Coupling

Valve

Grub screw

Type X max Y max Z max A2-80 TA [Nm]SV 05.1 3 6 35 4 x M 8 25SV 07.1 3 6 35 4 x M 10 50Reach of the screw 1.5 x thread diameter

Table 2: Tightening torque for screws

Page 8: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

7. Manual operation For purposes of setting and commissioning, in case of motor or powerfailure, the actuator may be operated manually. Different versions are avail-able as operation elements, refer to figures 2 to 5.

Manual operation is activated by turning the handwheel/crank. Achange-over is not required.The handwheel/crank does not rotate during motor operation.

Turning the handwheel/crank during motor operation resultsin an extension or reduction of the operating time,depending on the direction of rotation.

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Figure 2: Crank handle withcylindrical grip

Figure 3: Crank handle withconical grip

Figure 4: Handwheel with five ripplering

Figure 5: Handwheel with five edgering

Page 9: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

8. Electrical connection Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

AUMA globe valve actuators SV 05.1 – SV 07.1 are operated via thecontrols MEC 02.1. These are designed to be mounted separately on a wall.

Suitable, flexible, and screened cables must be used between controls andactuator. The max. permissible cable length between actuator and controlsis 50 m.

.Check whether type of current, supply voltage, and frequency comply withmotor data (refer to name plate at controls MEC 02.1)..Remove dust covers, if provided.

The mains connection and the connection between actuator and controlsMEC 02.1 is made by two plug/socket connectors each, with crimp-typeconnection.Refer to next page.

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

XA

1

XG

4XG

3

XG

2XG

1

XA

2

Figure 6: Wiring

Controls MEC 02.1 Globe valve actuator

Pin

Socket

Socket

Pin

Pin

Socket

Sup

ply

(mai

ns)

Sig

nals

cont

rol

Mot

orsu

pply

Sig

nals

from

/to

actu

ator

Signalsfrom/toactuator

Motorsupply

Page 10: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

For crimping, the operator must use an appropriate tool, e.g. the Cannonfour way crimp tool.

Terminal cross sections: Mains/motor: max. 1.5 mm²Control cables: max. 1.5 mm²

Plug socket connector XG2; XA2 Plug socket connector XG1; XA117 contacts (pole diagram, 5 contacts (refer to pole diagram,figure 7) figure 8)

Plug socket connector XG4 Plug/socket connector XG317 contacts 5 contacts(pole diagram figure 7 inversed) (pole diagram figure 8 inversed)

.Connect cables according to order-related terminal plan.The terminal plan pertaining to the globe valve actuator is attached to thehandwheel in a weather-proof bag, together with the operation instruc-tions. In case the terminal plan is not available, it can be obtained fromAUMA (state commission no., refer to name plate) or downloaded directlyfrom the Internet (www.auma.com)..Protective earth connection interface is provided and marked according toDIN 40011.

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globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Figure 7: Standard connectioncontrols (socket carrier)

Figure 8: Standard connectionmains/motor (socket carrier)

Page 11: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

9. Switch compartment The following sub-assemblies are located within the switch compartment:

.End position detection (refer to page 12).Electronic position transmitter (option) (refer to page 15).Mechanical position indicator (refer to 16)

The switch compartment must be opened to perform the setting of thesesub-assemblies.

9.1. Switch compartment: open Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

.Remove 4 screws (A) and take off the cover at the switch compartment(figure 9).

9.2. Switch compartment: close After having worked at the switch compartment:

.Clean sealing faces of housing and cover..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease to the sealing faces..Place cover on switch compartment and fasten screws evenly crosswise.

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Figure 9: Position indicator

A

Figure 10: Open switch compartment

Page 12: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

10. End position detection: check and set

10.1. Clockwise closing: The following description is only valid for “clockwise closing”, i.e. driven shaftturns counterclockwise to close the valve.Identification within the terminal plan:AI M … for “clockwise”

.Switch on the power supply.

End position CLOSED .Move valve to end position CLOSED.The end position detection is correctly set if the yellow LED is illuminatedand the output contacts (refer to terminal plan) indicate “end positionCLOSED”.If this is not the case, correct the end position detection as follows:.Figure 11: Loosen both screws (01).Now the control disc (02) can be turned for setting:The switching point (bright illumination of the yellow LED) should be set byclockwise turning the control disc.If the LED is only weakly illuminated, the switching point has not yet beenreached.In case of having turned too far, the yellow LED goes out again.The control disc should be positioned in such a way that it is situatedmidway between the yellow LED lighting up and going out..After the setting procedure, hold the control disc in position and tightenboth screws (01)..Move valve manually away from the end position..Check setting by approaching the switching point CLOSED anew.

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Figure 11: Switch compartment open

01

02

04

LED yellow

LED green

05

03

02

02

Figure 12: control disc

Lower side of controldisc

Side view of controldisc

Page 13: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

End position OPEN .Move valve to end position OPEN.The end position detection is correctly set if the green LED is illuminatedand the output contacts (refer to terminal plan) indicate “end positionOPEN”. If this is not the case, correct the end position detection asfollows:.Loosen screw (04) (figure 11) and pull off control disc (02), taking care ofparallel key..Figure 12: Loosen screw (05) at lower side of control disc..Set indicator disc (03) to required swing angle by turning.(set approx. 3° – 4° less than the actual swing angle).Tighten screw (05)..Fit control disc (02) while taking care of parallel key and secure with screw(04)..Check setting by approaching the switching point OPEN anew.

10.2. Counterclockwise closing: The following description is only valid for “counterclockwise closing”, i.e.driven shaft turns counterclockwise to close the valve.Identification within the wiring diagram:AI B … for “counterclockwise”

.Switch on the power supply.

End position CLOSED .Move valve to end position CLOSED.The end position detection is correctly set if the green LED is illuminatedand the output contacts (refer to terminal plan) indicate “end positionCLOSED”. If this is not the case, correct the end position detection asfollows:.Figure 11: Loosen both screws (01).Now the control disc (02) can be turned for setting.The switching point (bright illumination of the green LED) should be set bycounterclockwise turning the control disc.If the LED is only weakly illuminated, the switching point has not yet beenreached.In case of having turned too far, the green LED goes out again.The control disc should be positioned in such a way that it is situatedmidway between the green LED lighting up and going out..After the setting procedure, hold the control disc in position and tightenboth screws (01)..Move valve away from the end position..Check setting by approaching the switching point CLOSED anew.

End position OPEN .Move valve to end position OPEN.The end position detection is correctly set if the yellow LED is illuminatedand the output contacts (refer to terminal plan) indicate “end positionOPEN”. If this is not the case, correct the end position detection asfollows:.Loosen screw (04) (figure 11) and pull off control disc (02), taking care ofparallel key..Figure 12: Loosen screw (05) at lower side of control disc..Set indicator disc (03) to required swing angle by turning.(set approx. 3 ° – 4 ° less than the actual swing angle)..Tighten screw (05)..Fit control disc (02) while taking care of parallel key and secure with screw(04)..Check setting by approaching the switching point OPEN anew.

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Page 14: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

11. Test run11.1. Direction of rotation: check The direction of rotation of the indicator disc (figure 13) indicates the direc-

tion of rotation of the output drive.

.Move actuator manually to intermediate position or to sufficient distancefrom end position..Switch on actuator in direction CLOSE and observe the direction of rota-tion.If the actuator is equipped with local controls (figure 15), the operation canbe performed using the push buttons (OPEN - STOP - CLOSE).

If the direction of rotation is wrong, switch off immediately.The identification within the wiring diagram indicates the actualversion:AI M … for “clockwise”AI B … for “counterclockwise”.

11.2. End position detection: check

Electrically approach end position CLOSED and end position OPEN andcheck seating.For the setting, refer to page 12, chapter 10.

Torque monitoring If excessive torque occurs in directions OPEN or CLOSE, a watchdog (bymeans of current measurement) switches off the actuator. A further move-ment in this direction is not possible. An operation command in the oppositedirection or reaching the end position in the opposite direction (manually)releases the operation lock and enables further operation.

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Figure 13: Indicator discOPEN CLOSE

Figure14: MEC 02.1 standard Figure15: MEC 02.1 with local controls

Page 15: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

12. Electronic position transmitter RWG (option): set

The electronic position transmitter records the valve position and generatesa current signal between 4 and 20 mA, using the position feedbackmeasured by the potentiometer.

After having mounted the globe valve actuator to the valve, check the settingas described below:

.Connect voltage to electronic position transmitter..Move valve to end position CLOSED..Connect measuring device for 4 – 20 mA to customer plug XG2 (refer towiring diagram).

The circuit (external load) must be connected (max. loadRB), or the appropriate poles at the terminals (refer towiring diagram) must be linked, otherwise no value can bemeasured.

.Turn potentiometer (”0”) clockwise to the stop..Turn potentiometer (”0”) slightly back from the stop.

.Turn potentiometer “Rmin” clockwise until output current starts toincrease..Turn back potentiometer “Rmin.” until a residual current of approx. 4 mAis reached..Move valve to end position OPEN..Set potentiometer “Rmax.” to end value 20 mA..Approach end position CLOSED anew and check minimum value (4 mA).If necessary, correct the setting.

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Wiring diagrams AIM _ _ _ – 2 _ _(6th position in the wiring diagram = 2)

Output current Ia 4 – 20 mA

Power supply Uv14 V DC + (I x RB),

max. 30 VMax. currentconsumption

I 20 mA

Max. load RB (Uv - 14 V) / 20 mA

Table 3: Technical data RWG

Figure 16: Position transmitter in the switch compartment

“Rmin.” (4 mA)

“Rmax.” (20 mA)

“0”

Page 16: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

13. Mechanical position indicator: set

The mechanical position indication is realised using the white pointer belowthe indicator glass of the cover. The pointer setting shows the positionCLOSED or OPEN with respect to the pipeline. With the cover removed, thesymbols OPEN ( ) and CLOSED ( ) on the board show the electri-cally set end positions.

.Move valve to end position CLOSED..Sightly lift and turn pointer so that it points crosswise to the pipeline.

When changing the mounting position of the actuator, themechanical position indicator may have to be re-set!

.Close switch compartment (see page 11, chapter 9.)

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Pipework

Figure 17: Position CLOSED

Pointer

Figure 18: Position OPEN

Page 17: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

14. Actuator controls MEC 02.1

14.1. Type of seating: set The MEC 02.1 is set in the factory in compliance with the order details. Latermodifications are possible as described below.

.Disconnect controls from the mains. For this, at least dis-connect plug XG1 from the controls..Pay attention to the fact that the capacitors are chargedwith high voltages within the DC link.Even after having disconnected the supply voltage, haz-ardous high voltages are present at the DC voltage linkduring 1 minute.

.This setting must only be changed with prior consent ofthe valve manufacturer!

The type of seating in end position CLOSED can be changed using theswitch S1 (figure 21):

Actuator switches off via torque seating (by means of currentmeasurement)

Actuator switches off via limit seating (by means of end positiondetection)

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Figure 19: MEC 02.1 withlocal controls

Figure 20: MEC 02.1 standard

XG

1

XG

2

XG

3

XG

4

Figure 21: MEC 02.1 after removal of the cover (local controls)with view on inteface board

Type ofseating S1

XG

1

XG

2

XG

3

XG

4

Page 18: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

15. Fuses .Disconnect controls from the mains. For this, at least dis-connect plug XG1 from the controls..When exchanging the fuses, only fuses with the same val-ues must be used..Pay attention to the fact that the capacitors are chargedwith high voltages within the DC link.Even after having disconnected the supply voltage,hazardous high voltages are present at the DC voltage linkduring 1 minute.

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

F2

F3

Figure 22: Fuses

F1

G fuses:(Figure 22)

F 1*)

(Mains fuse,refer to wiring diagram)

F 2**)

(Primary transformer,refer to wiring diagram)

F 3**)

(Secondary transformer,refer to wiring diagram)

Size 6.3 x 32 mm 5 x 20 mm 5 x 20 mm

6.3 A T; 500 V 500 mA T; 250 V 500 mA T; 250 V

*) According to IEC 60127-2/5**) According to IEC 60127-2/III

Table 4

XG

1

XG

2

XG

3

XG

4

Page 19: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

16. Maintenance AUMA globe valve actuators require very little maintenance.Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to ageing and must therefore regu-larly be checked and, if necessary, be exchanged.

It is also very important that the O-rings at the covers are placed correctlyand cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:

. If rarely operated, perform a test run about every 6 months. This ensuresthat the device is always ready to operate..Approximately six months after commissioning and every year after, checkbolts between multi-turn actuator and valve/gearbox for tightness. Ifrequired, tighten by applying the torques given in table 2, page 7.

17. Lubrication The gear housing is filled with lubricant in the factory. This filling lasts forseveral years of service.The described actuators are high-precision electromechanical devices.Defective actuators can therefore only be repaired in the factory or in anauthorised workshop.

18. Disposal and recyclingAUMA actuators have an extremely long lifetime. However, they have to bereplaced at one point in time.The actuators have a modular design and may therefore easily be disas-sembled, separated, and sorted according to materials, i.e.:

.electronic scrap.various metals.plastics.greases and oils

The following generally applies:.Collect greases and oils during disassembly. Generally, these substancesare hazardous to water and must not be released into the environment..Arrange for controlled waste disposal of the disassembled material or forseparate recycling according to materials..Observe the national regulations for waste disposal.

19. Service AUMA offers extensive services such as maintenance and inspection foractuators. For the relevant addresses, please check from page 26 and onthe Internet (www.auma.com).

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Page 20: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

20. Spare parts list20.1. Globe valve actuator SV 05.1 – SV 07.1

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Globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Page 21: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

500.0 Cover

525.0 Coupling Sub-assembly

539.0 Screw plug Sub-assembly

541.0 Terminal for protective earth Sub-assembly

542.0-1 Crank handle with cylindrical grip Sub-assembly

542.0-2 Crank handle with conical grip Sub-assembly

542.0-3 Handwheel with five edge ring Sub-assembly

542.0-4 Handwheel with five ripple ring Sub-assembly

544.0 Screw plug Sub-assembly

545.0-1 Protective cap with cord Sub-assembly

545.0-2 Protective cap without cord Sub-assembly

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Globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from anyliability. Delivered spare parts may slightly vary from the representation in these instructions.

No. Designation Type

Page 22: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

21. Declaration of incorporation and EC declaration of conformity

22

globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Page 23: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

Notes

23

globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

Page 24: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

Notes

24

globe valve actuators SV 05.1 – SV 07.1with actuator controls MEC 02.1 marine version Operation instructions

Page 25: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

25

globe valve actuators SV 05.1 – SV 07.1Operation instructions with actuator controls MEC 02.1 marine version

IndexCControls MEC 9Corrosion protection 6Coupling 7

DDeclaration of conformity 22Declaration of incorporation 22Disposal and recycling 19Drirection of rotation 14

EElectrical connection 9Electronic position transmitter RWG15End position detection 12

FFuses 18

LLubrication 19

MMaintenance 3Manual operation 8Mechanical position indicator 16Mounting to valve/gearbox 7

PPackaging 6Plug/socket connector 10Position indicator 16Position transmitter RWG 15

SSafety instructions 3Service 19Spare parts list 20

Globe valve actuator 20Storage 6Switch compartment 11

TTechnical data 4Test run 14Torque monitoring 14Transport 6Type of seating 17

Page 26: Globe valve actuators - AUMA · 2017. 11. 20. · Limit class 2 according to VG 95373 (marine) Shock test according to BV 0440[1] Standard: 180 g Option: 400 g Vibration test according

EuropeAUMA Riester GmbH & Co. KGPlant MüllheimDE-79373 MüllheimTel +49 7631 809 - 0Fax +49 7631 809 - [email protected]

Plant Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - [email protected]

Service-Center KölnDE-50858 KölnTel +49 2234 2037 - 9000Fax +49 2234 2037 - [email protected]

Service-Center MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - [email protected]

Service-Center BayernDE-85386 EchingTel +49 81 65 9017- 0Fax +49 81 65 9017- [email protected]

AUMA Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 82540Fax +43 2252 [email protected]

AUMA (Schweiz) AGCH-8965 BerikonTel +41 566 400945Fax +41 566 [email protected]

AUMA Servopohony spol. s.r.o.CZ-250 01 Brandýs n.L.-St.BoleslavTel +420 326 396 993Fax +420 326 303 [email protected]

OY AUMATOR ABFI-02230 EspooTel +358 9 5840 22Fax +358 9 5840 [email protected]

AUMA France S.A.R.L.FR-95157 Taverny CedexTel +33 1 39327272Fax +33 1 [email protected]

AUMA ACTUATORS Ltd.GB- Clevedon North Somerset BS21 6THTel +44 1275 871141Fax +44 1275 [email protected]

AUMA ITALIANA S.r.l. a socio unicoIT-20023 Cerro Maggiore (MI)Tel +39 0331 51351Fax +39 0331 [email protected]

AUMA BENELUX B.V.NL-2314 XT LeidenTel +31 71 581 40 40Fax +31 71 581 40 [email protected]

AUMA Polska Sp. z o.o.PL-41-219 SosnowiecTel +48 32 783 52 00Fax +48 32 783 52 [email protected]

OOO Priwody AUMARU- 124365 Moscow a/ya 11Tel +7 495 221 64 28Fax +7 495 221 64 [email protected]

ERICHS ARMATUR ABSE-20039 MalmöTel +46 40 311550Fax +46 40 [email protected]

GRØNBECH & SØNNER A/SDK-2450 København SVTel +45 33 26 63 00Fax +45 33 26 63 [email protected]

IBEROPLAN S.A.ES-28027 MadridTel +34 91 3717130Fax +34 91 [email protected]

D. G. Bellos & Co. O.E.GR-13671 Acharnai AthensTel +30 210 2409485Fax +30 210 [email protected]

SIGURD SØRUM A. S.NO-1300 SandvikaTel +47 67572600Fax +47 [email protected]

INDUSTRAPT-2710-297 SintraTel +351 2 1910 95 00Fax +351 2 1910 95 [email protected]

MEGA Endüstri Kontrol Sistemieri Tic. Ltd.Sti.TR-06810 AnkaraTel +90 312 217 32 88Fax +90 312 217 33 [email protected]

CTS Control Limited Liability CompanyUA-02099 KiyivTel +38 044 566-9971, -8427Fax +38 044 [email protected]

AfricaAUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 3632880Fax +27 11 [email protected]

A.T.E.C.EG- CairoTel +20 2 23599680 - 23590861Fax +20 2 [email protected]

MANZ INCORPORATED LTD.NG- Port HarcourtTel +234-84-462741Fax [email protected]

AmericaAUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)Fax +1 [email protected]

AUMA Argentina Representative OfficeAR-BoulogneTel/Fax +54 232 246 [email protected]

AUMA Automação do Brasil Ltda.BR-Sao PauloTel +55 11 [email protected]

AUMA Chile Representative OfficeCL-9500414 BuinTel +56 2 821 4108Fax +56 2 281 [email protected]

TROY-ONTOR Inc.CA-L4N 8X1 Barrie OntarioTel +1 705 721-8246Fax +1 705 [email protected]

MAN Ferrostaal de Colombia Ltda.CO- Bogotá D.C.Tel +57 1 401 1300Fax +57 1 416 [email protected]

PROCONTIC Procesos y Control AutomáticoEC- QuitoTel +593 2 292 0431Fax +593 2 292 [email protected]

Corsusa International S.A.C.PE- Miraflores - LimaTel +511444-1200 / 0044 / 2321Fax [email protected]

PASSCO Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 [email protected]

SuplibarcaVE- Maracaibo Estado, ZuliaTel +58 261 7 555 667Fax +58 261 7 532 [email protected]

AsiaAUMA Actuators (Tianjin) Co., Ltd.CN-300457 TianjinTel +86 22 6625 1310Fax +86 22 6625 [email protected]

AUMA (INDIA) PRIVATE LIMITEDIN-560 058 BangaloreTel +91 80 2839 4655Fax +91 80 2839 [email protected]

AUMA JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasaki-shiKanagawaTel +91 80 2839 4655Fax +81 44 366 [email protected]

26

AUMA – worldwide

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AUMA ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 4818750Fax +65 6 [email protected]

AUMA Actuators Middle East W.L.L.AE- 15268 Salmabad 704Tel +973 17877377Fax +973 [email protected]

PERFECT CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 7726Fax +852 2416 [email protected]

DW Controls Co., Ltd.KR-153-702 SeoulTel +82 2 2624 3400Fax +82 2 2624 [email protected]

Sunny Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 [email protected]/

Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 1718Fax +886 2 8228 [email protected]

AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 294361088Fax +61 [email protected]

2010-10-27

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Certificate Registration No.12 100/104 4269

AUMA Riester GmbH & Co. KGP.O. Box 1362D-79373 MuellheimTel +49 7631 809 - 0Fax+49 7631 809 - [email protected]

For detailed information on AUMA products, refer to the Internet: www.auma.comY003.694/003/en/1.10