GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS Thick PET FIlms.pdfA488 –Insulation Film Thickness...

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GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS

Transcript of GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS Thick PET FIlms.pdfA488 –Insulation Film Thickness...

Page 1: GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS Thick PET FIlms.pdfA488 –Insulation Film Thickness (µ) Mechanical Properties Haze Pressure cooker 121 C @ 2 bar MDTS (kg/cm2) TDTS

GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS

Page 2: GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS Thick PET FIlms.pdfA488 –Insulation Film Thickness (µ) Mechanical Properties Haze Pressure cooker 121 C @ 2 bar MDTS (kg/cm2) TDTS

Overview

Global PET producer - Current capacity of 1.1 Million MT 3 manufacturing sites in India, 1 integrated site in UAE, 1 site

in Bahrain & Belgium Listed on the BSE and NSE in Mumbai India

Products

PET Resins: Bottle Grade, Film Grade & Yarn Grade Polyester Yarn: Semi Dull, Full Dull, Bright, Cationic BOPET Films: 8mic to 350mic for Packaging, Industrial and

Electrical applications

Facilities

Indian facility (Chips, Polyester Yarn) caters to the Indianmarket

UAE, Bahrain & Belgium facilities cater to more than 110

countries worldwide

J BF Group - Introduction

POLYESTER RESIN

BOTTLE GRADE RESIN

PARTIALLY ORIENTED YARN

BOPET FILMS

FULLY DRAW YARN

POLYESTER TEXTURED YARN

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JBF Business Value Chain

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BOPET FILMS BUSINESS

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Total BOPET Film Capacity 175,000 MTA

No. of Production Lines 7

UAE Facility

BOPET Film Capacity 80,000 MTA

Metalized Film Capacity 10,000 MTA

ALOX Film Capacity 3,000 MTA

Specialty Coated Films Capacity 3,000 MTA

BAHRAIN Facility

Plain Film Capacity 63,000 MTA

Metalized Film Capacity 9,000 MTA

JBF also has in-house production of Heat Treated Wooden Pallets , End Fitments , Core Plugs

and Paper Cores .

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Technology Provider -

Dornier, Germany

Capacity – 96,000 MTA

Thickness - 12 Micron to 350 Mic

Products –Packaging Grade FilmsOptically Clear FilmsElectrical & industrial Grade Industrial Films Metalized FilmsALOX & Coated Films

JBF RAK BOPET FILM PLANT

JBF RAK LLC - UAE

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JBF Bahrain S.P.C.

State of the Art BOPET Film Lines From Dornier

Thin Film Capacity: 54,000MTA

Thick Film Capacity: 18,000MTA

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CLEAN ROOM BOPET LINES

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PET FILM LINES WITH CLEAN ROOM CONDITIONS

JBF is now capable of producing “ Dust and Scratch Free” clear and super clear BOPET films in thickness range of 10 micron ( 40 Gauge ) to 250 micron ( 1000 Gauge) in Class 1000/ 10000 clean room conditions .

Films produced have a smooth and clean surface which is ideal for Optical Coatings used for Window, Medical, Electronics, Flexible packaging, Graphics

applications.8

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ONLINE DEFECT DETECTION SYSTEM

JBF clean room lines have Online Defect Detection and Analysis System

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JBF– Touching Daily Lives

THICK BOPET FILMS

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Thickness range : 50 to 350mic

Untreated Films: Surface tension: 42 dyne/cm Application: Release liners, hot stamping foil

Corona Treated: Surface tension: 56 dyne/cm Application: printing & lamination for dry products

Acrylic coated: Surface tension: 40 dyne/cm Application: printing with only solvent based inks and UV inks

Co-polyester coated: Surface tension: 56 dyne/cm Application: printing with water based and solvent based inks & for metalizing

TYPES OF SURFACE TREATMENT

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Specialty Inline and Offline Coated Films

Antistatic Coated

Slip Coated

Anchor Coated

PU Coated

Anti-fog Coated

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BASED ON COLOR / HAZE OF FILM

SUPER CLEAR FILMS --- 100 Series ---Haze Minimum 1%

CLEAR FILMS -- 200 & 300 Series -- Haze Minimum 2%

HAZY FILMS -- 400 Series -- With Varying haze levels medium to High Haze

MATTE FILMS -- 390 & 490 Series

MILKY WHITE FILMS – 600 Series –Translucent

WHITE OPAQUE FILMS -- 660 Series – TiO2 based

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Industrial Applications of Thick PET Films

TAPES

Grade : A460

Thickness range :12mic to 50mic

Type of films: Transparent & Metalized

Key Properties:Thermally stable filmNil shrinkageHigh Gloss

SILICONIZING

Grade : A470 , A471 , A370, A371

Thickness range:12mic to 125mic

Type of films: Transparent

Key Properties:Thermally stable film

Applications: Release Liners

FRP & OTHER INDUSTRIAL

Grade : A460

Thickness range : 15 to 36mic

Type of films: Transparent & Metalized

Applications: Vinyl sheet casting FRP Release Window

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Electrical InsulationFilm Types – A460 , A461 , A488, A600 Thickness range : 12mic to 250mic

Type of film: Untreated & Corona

Applications:

Cable insulationMotor Winding Insulation Transformer Tubes and Insulation Lamination with Aluminum Foil & Copper Floor Heating MTS

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A488 – Insulation Film

Thickness

(µ)

Mechanical Properties Haze Pressure cooker 121°C @ 2 bar

MDTS

(kg/cm2)

TDTS

(kg/cm2)

MDEL

%

TDEL

% %

32Hrs

MDEL

%

32 Hrs

TDEL

%

36 Hrs

MDEL

%

36 hrs

TDEL

%

250 1900 2100 150 140 80 75 60 60 50

190 1900 2100 150 140 75 75 60 65 60

125 1800 2100 140 130 55 75 65 70 65

100 1800 2100 140 130 45 80 75 75 70

75 1800 2100 140 130 40 80 75 75 70

50 1800 2100 130 120 35 85 80 80 75

36 1800 2100 130 120 30 85 80 80 75

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Grade : A488

Thickness range :36mic to 250mic

Type of film: Transparent

Key Properties:-Special PCT requirements

Applications:- Motor Insulation- Transformer

Tubing- Electronics- Protective overlay

A488 provides the electrical industry with unique design and construction options due to the outstanding balance of its electrical properties in combination with chemical, thermal and physical properties. The polyester film is characterized by its excellent resistance to moisture and common solvents. It can be used at temperatures of -70 °C to 150 °C.

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Film for Photographic Printing Plates

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Grade : A600

Thickness range : 50mic to 150mic

Type of film: Milky White

Key Properties: Special surface propertiesSpecial Shrinkage requirements

JBF is a leading producer of PET Films for the printing plate industry

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MINING APPLICATION

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A480 grade Thick PET films are used in Mining applications . Explosives is packed in the PET film and then sealed .

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Thick films for Graphic , Thermal lamination , Archives

BOX Window Films

GRAPHIC Imaging Film IMR

ARCHIVAL Film

THERMAL Lamination – Balanced Shrinkage Films

PHOTO Album

MONTAGE

LABELS

FACESHIELD

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Photovoltaic ( PV) Backsheet

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JBF is one of the largest supplier of PET film for PV back sheet globally .

JBF Can offer Hazy and white films to meet the varying PCT conditions .

Thickness range: 50mic to 250mic

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Type: A490, AM 490 & A390

Treatment :Corona/Chemical/Metalized

Thickness – 12 to 125mic

Application:

Labels & LaminatesRelease applications

Matte ( A490 )& Matte Metalized ( AM490 )

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Properties Unit Test Method Typical Values

Thickness Micron JBF 36 50

Yield M2/Kg JBF 19.7 14.3

Whiteness

Index

% ASTM D 313 >100 >100

Transmittance % ASTM D 1003 20 15

Gloss @45° -- ASTM D 2457 40 40

White PET Films

Thickness: 36 to 125mic

Type: A660 Treatment : Corona/Chemical one or both side

Application: Release Liner, Labels , Graphics

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A173 for Food Tray applications

AF174 for Face shield and Eye Cover s

Anti Fog Coated PET Films

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THANK YOU