[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 1 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out Code

I

1.1 safety instruction,documentation and maintenance records.

1.2 nearmess & hazards records.

II passive fire protection

2.1 fire partitions: visual inspection

2.2 fire walls: in case of peneterations existance:holes sealing inspection

2.3 fire doors: visual inspection

2.4 door frame inspection-100%-tightly closed

2.5 door rupper gasket-soft -fermely sealed

2.6 door metal accessories-(handle,etc..)

2.7 door earting conductor

2.8 door fire test-(previous and maintenance report)

2.9 door foot step condition-(different level and sharp edges).

III portable and mobile fire extinguishers

3.1 inspection for labeling:

3.2 fire extinguisher-base

3.3 fire extinguisher-mounting position and ties support.

3.4 due to

3.5 gauges calibration certificates.

3.6 model-no

3.7 serial-no

3.8 location

3.9 actuating neck-(nozzles and accessories).

SlNo.

Recommendation/Non-Compliance

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 2 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

IV fixed fire water systems

4.1 chlorination system fire water distribution system-visual inspection.

4.2 check strainers for obstruction-(previous maintenance report).

4.3 operation tests of the installation with sea water-(previous record&complains).

4.4 fixed fire water system-piping-visual inspection in accessible parts.

4.5 external inspection-(piping,isolating,supporting )

4.6 thickness measurements-( previous procedure)

4.7 fixed fire water system-valves:

4.8 valve-type-(mechanical,penumatic,electrical)

4.9 vave-tag-no

V

5.1 valve-status throygh-pm-list

5.2 hydrants

5.3 air regulators in what shape.

5.4 vent drain status through pm-list

VI electrical fire water pump-item-no-428 P001A-2Sd

6.1 internal inspection (overhaul).

6.2 running test

6.3 vibration during running

6.4 skid evaluation

6.5 responding test-(syncoronization).

6.6 pressure test

6.7 PT&PIT&TI-instrumentation calibration certificates

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 3 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

6.8 PT&PIT-ss-tagging&pm-records

6.9 motor-visual inspection-(base bolting,bearing)

VII

7.1 motor-sparking.

7.2 start/stop station-bracket-status

7.3 pump motor/remote/manual/off/selectctor-test

7.4 cable tray and conduit status

7.5 psv-setting test

VIII diesel fire water pump-item no 428 P001B-2Sd

8.1 internal inspection (overhaul).

8.2 running test

8.3 vibration during running

8.4 skid evaluation

8.5 responding test-(syncoronization).

8.8 pressure test

8.7 PT&PIT&TI-instrumentation&gauges calibration certificates

8.8 PT&PIT-ss-tagging&pm-records

8.9 motor-sparking.

IX

9.1 start/stop station-bracket-status

9.2 UV&IR-devices systems-test&calibration certificates

9.3 cable tray and conduit status

9.4 psv-setting test

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 4 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

diesel fire water pump-item no 428 P001C-2Sd

9.5 internal inspection (overhaul).

9.6 running test

9.7 vibration during running

9.8 skid evaluation

9.9 responding test-(syncoronization).

9.1 pressure test

9.11 PT&PIT&TI-switches&gauges calibration certificates

9.12 PT&PIT-ss-tagging&pm-records

9.13 motor-sparking.

X

10.1 start/stop station-bracket-status

10.2 UV&IR-devices systems-test&calibration certificates

10.3 cable tray and conduit status

10.4 psv-setting test

XI fire water jockey pump-item no 428 P0012A-2Sd

11.1 running test

11.2 pressure test

11.3 psv-test and calibration certificate.

fire water jockey pump-item no 428 P0012B-2Sd

11.4 running test

11.5 pressure test

11.6 psv-test and calibration certificate.

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 5 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

XII water spray system

Location:

12.1 feed surge spheres 401V101/V201/V301/V401

12.2 crude emergency spheres 442V001- A/B

12.3 crude storage tanks 443S001 TO 006

XIII visual inspection of each spray system

13.1 piping

13.2 set of valves

13.3 spray nozzles loop system

13.4 full jet nozzles

13.5 performance of spraying

13.6 manovering records

13.7 operating test manually

13.8 verification of indicating alarm in mcc-ZCC

13.9 verification of I/O-signals from mcc to all field sensor

XIV

14.1 verification of fire alarm bell-(indoor/outdoor)

14.2 verification of flashing beacon response

14.3 all kinds of detectors-test and calibration certificates

14.4 junction boxes and cable trays status

XV automatic deluge systems

15.1 locations

15.2 transformers-(unit 421GT/DA105 TO 109).

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 6 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

15.3 compressor station-(UNIT 410-1)-system no-428DA112

15.4 air dryer status

15.5 air cooling status

15.6 motor van previous inspection

15.7 compressor performance

15.8 Discharge drum station-(UNIT 410-2)

15.9 GLYCOL UNIT-(410-3)-SYSTEM-NO-428DA115

XVI

16.1 refrigeration unit station-(UNIT 430)-system-n0-428 DA120

16.2 Visual inspection of each deluge system

16.3 piping

16.4 instrument air supply

16.5 penumatic deluge valve

16.6 LP/HP-actuator-status

16.7 alarm pressure switches-calibration test&ss tagging.

16.8 supervisory switches-test

16.9 alarm panel status

XVII

17.1 drain connection status

17.2 spray nozzles

17.3 gauges calibration certificates&ss tagging

17.4 operating test,manually indicating and shut-off.

17.5 isolation status

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 7 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

17.6 running test by action on one frangible bulb detector

17.7 drain performance.

17.8 running test on the drain manually

17.9 running test by action manually from:

XVIII

18.1 main control room-mcc

18.2 fire control room

18.3 indicating alarm for both mcc and fire control room-status

XIX automatic and manually CO2/INERGEN SYSTEM

19.1 halon system on crude storage tanks-443s001/002/003/004/005

19.1.1 automatic CO2 systems(all substations).

19.1.2 CO2 automatic cabinet

19.1.3 signaling cables

19.1.4 automatic sprayers.

19.1.5 CO2 containers

19.1.6 valves,gauges and piping-status.

19.1.7 lamp testing

19.2 manually CO2 system

19.2.1 CO2 manually cabinet

19.2.2 nitrogen cabinet

19.2.3 open CO2 sprayers

19.2.4 CO2 containers

19.2.5 valves,gauges and piping-status.

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 8 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

19.2.6 gauges,piping

19.2.7 P/B-remote station-status.

19.3

19.3.1 fire control centre&mcc-state

19.3.2 visual indication alarms.

XX

20.1 CO2&INEREN system in substations part-A/B

20.2 control bldg

20.3 telphone bldg.

20.4 radio bldg.

20.5 radio back up bldg.

XXI

21.1 substations

21.1.1 smoke detectors

21.1.2 CO2 status panel-(HSE)

21.1.3 local main panel&lamp tests.

21.1.4 CO2-cylinders.

21.1.5 solenoid,manifoldand nozzles.

21.1.6 exit doors.

21.1.7 panel and substation audible alarms.

21.1.8 CO2SP-local panel&control centre.

21.1.9 indication alarm.

21.2

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 9 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

21.2.1 air conditioning shut-off

21.2.2 dampers shut-off

21.2.3 system activation with the panel battery back-up source

21.2.4 battery charger system

21.2.5 battery room status

XXII

22.1 control bldg

22.1.1 locations

22.1.2 computer room

22.1.3 equipment room

22.1.4 control room

22.1.5 smoke detectors

22.1.6 INERGEN status panel-(HSP)

22.1.7 local main panel and lamp test.

22.1.8 INERGEN status panel-(HSP)

22.1.9 solenoid,manifold and nozzles.

22.2

22.2.1 exit doors.

22.2.2 panel and area audible alarms

22.2.3 ISP,LOCAL CENTRALIZED PANEL and control centres indication alarms.

22.2.4 dampers shut-off.

22.2.5 system activation with the panel battery back-up source

22.2.6 battery charger system

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 10 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

22.2.7 battery room status

AC-shut-off

XXIII

23.1 telphone-bldg

23.1.1 smoke detectors

23.1.2 heat detectors.

23.1.3 INERGEN status panel-(HSP)

23.1.4 local main panel and lamp test.

23.1.5 INERGEN status panel-(HSP)

23.1.6 solenoid,manifold and nozzles.

23.1.7 exit doors.

23.1.8 panel and area audible alarms

23.1.9 ISP,LOCAL CENTRALIZED PANEL and control centres indication alarms.

23.2

23.2.1 dampers shut-off.

23.2.2 system activation with the panel battery back-up source

23.2.3 AC-shut-off

23.2.4 break glass (for alarms).

XXIV

24.1 radio-bldg-4-zones

24.1.1 smoke detectors

24.1.2 heat detectors.

24.1.3 INERGEN status panel-(HSP)

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 11 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

24.1.4 local main panel and lamp test.

24.1.5 INERGEN status panel-(HSP)

24.1.6 solenoid,manifold and nozzles.

24.1.7 exit doors.

24.1.8 panel and area audible alarms

24.1.9 ISP,LOCAL CENTRALIZED PANEL and control centres indication alarms.

24.2

24.2.1 dampers shut-off.

24.2.2 system activation with the panel battery back-up source

24.2.3 AC-shut-off

24.2.4 break glass (for alarms).

XXV

25.1 back up bldg

25.1.1 smoke detectors

25.1.2 heat detectors.

25.1.3 INERGEN status panel-(HSP)

25.1.4 local main panel and lamp test.

25.1.5 INERGEN status panel-(HSP)

25.1.6 solenoid,manifold and nozzles.

25.1.7 exit doors.

25.1.8 panel and area audible alarms

25.1.9 ISP,LOCAL CENTRALIZED PANEL and control centres indication alarms.

25.2

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 12 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

25.2.1 dampers shut-off.

25.2.2 system activation with the panel battery back-up source

25.2.3 AC-shut-off

25.2.4 break glass (for alarms).

XXVI

26.1 INERGEN system in 411 gas project bldg

XXVII

27.1 sprinkler system (PART-B)

27.1.1 BAKERY

27.1.2 LAUNDRY

XXVIII

28.1 ground and elevated monitors

XXIX

29.1 fire hoses and fire blankets

XXX

30.1 emergency telphones,loud speakers,paging system and public address.amp.

30.1.1 mounting positions status

30.1.2 bracket and supports

30.1.3 conduit and cable trays-status

XXXI

31.1 plant cabinets

31.2 foot steps conditions.

31.3 fire extinguishers locations.

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 13 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

31.4 power panel location and status

31.5 lighting panel-status

31.6 cable trays suituations.

31.7 top roof conditions.

31.8 walling conditions.

31.9 cabinet base skids earthing materials.

XXXII

32.1 fire station equipments

32.1.1 hoses

32.1.2 nozzles

32.1.3 tanker trailer

32.1.4 hose trailer

32.1.5 B/A compressors

XXXIII

33.1 fire monitors-(state and operational testing)

33.1.1 FM-A

33.1.2 FM-B

33.1.3 MOBILE MONITOR-1/2/3

XXXIV

34.1 TRAILER FOAM TANK-8000-ltr

XXXV

35.1 fire trucks-(STATE&FUNCTION/PUMPING TEST)

F1 REG.NO.AD50079

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 14 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

F2 REG.NO.AD88265

F3 REG.NO.AD72645

F4 REG.NO.AD56648

F5 REG.NO.AD39077

F6 REG.NO.AD30319

XXXVI

36.1 foam system on crude storage tanks

36.1.1 bond foam boxes.

36.1.2 roof foam boxes.

36.1.3 EMULSION supply( truck no.2,3&6) foam skid 428 PK 040 TO 042

36.1.4 PERFFORMANCE,QUALITY OF FOAM.

36.1.5 foam system on crude storage tank-443-S-001-TO-006

XXXVII

37.1 gas turbines inergen system

37.1.1 detection turbine-no-1,2,3,4and,5

37.1.2 detection ( turbine compartment).

37.1.3 gas detector-(2)

37.1.4 flame detector-(2)

37.1.5 heat detector-(8)

37.2

37.2.1 detection (generator compartment)

37.2.2 heat detector-(1)

37.3

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 15 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

37.3.1 detection from 1- detector-(gas,flame or heat)

37.3.2 alarming

37.4

37.4.1 detection-(tripping of unit&ventilation closure)

37.4.2 gas+gas

37.4.3 gas+heat

37.4.4 heat+heat(2-different detectors)

37.4.5 inergen cylinders

37.4.6 nitrogen bottles

37.4.7 distribution&disharge hose

37.4.8 discharge nozzles

37.4.9 valves and gauges(calibration-tests)

37.5

37.5.1 detection in coincidence(tripping of unit,ventilation closure&release of extinguisher agent

37.5.2 gas+flame

37.5.3 heat+flame

37.5.4 flame+flame(2-different detectors)

37.6

37.6.1 inergen cylinders

37.6.2 system connections,piping,dampers

37.7

37.7.1 alarms

37.7.2 local turbine control panel

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 16 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

37.7.3 electrical control panel(main control room)

37.7.4 fire control desk(main control room)

37.7.5 electrical control panel.

XXVIII

38.1 gas detection-(unit410&411 GAS PROJECT PLUS UNIT 426 BOILERS)

38.1.1 panel 410.1(HYDROCARBON)

38.1.2 panel 410.2(HYDROCARBON)

38.1.3 panel 410.3(HYDROCARBON)

38.1.4 411 GAS PROJECT AREA(hydocarbon)

38.1.5 411 GAS PROJECT AREA(H2S)

38.1.6 gas detector at boilers-426-SG-101(2),201(2),301(2),401(2),501(2),601(2).

38.2

38.2.1 ESD SKID

38.2.2 MANUAL AND AUTO SHUT DOWN

38.2.3 indication of alarms and control panel

38.2.4 ESD STATION-1&2 ROV LOOPED

38.2.5 ESD STATION-3 OPERATE AT LOCAL PANEL

38.2.6 operate valve at skid-manual

XXXIX

39.1 diesel generator in the clinic(cummins-model:VTA 1710.G)

XXXX

40.1 RUSTON EMERGENCY DIESEL GENERATORS SETS-A/B(TYPE:16RK3C)

40.1.1 RUNNING TEST

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 17 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Examination Carried Out CodeSlNo.

Recommendation/Non-Compliance

40.1.2 SIMULATION TEST FOR AUTO START

XXXXI

41.1 RADIO STATION DIESEL GENERATOR(COMMINS-MODELKTA-1150-G)

XXXXII

42.1 AIRPORT DIESEL GENERATOR(CUMMINS)

42.1.1 RUNNING TEST

42.1.2 SIMULATION TEST FOR AUTO START

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 18 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 19 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 20 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 21 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 22 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 23 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 24 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 25 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 26 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 27 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 28 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 29 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 30 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 31 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 32 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 33 / 38

[1 = Available, examined / tested and in good Condition], [2 = Not available / Not applicable], [3 = Recomendation issued], [4 = Non-compliance not issued] Page 34 / 38

Page 35 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Contract No. CT34301192-2

GL Order No.: 0800-07-0555/204

I N D E X1) Life Saving Equipment

- Life Buoys- Life Jackets- Life Rafts- Life Boats- Air Crash Equipment- Navigation Aids- Public address sytem (Communication)- Breathing Apparatus- Emergency lighting- Escape routes and stairs / ladders

2) Fire Prevention and Control- Safety instruction, posting, documentation, records- Fire pumps (diesel, electric)- Sprinkler systems- Hydrants- Deluge sytems- Halon, inergen and CO2 systems- Portable fire extiguishers- Passive fire protection- Fire doors- Fire walls- Fire windows- Fire daampers- EGD- Fire trucks (tenders)- Open drain system- ESD Ssystem- Fire and Gas detectors- Gas detectors (toxic & hydrocarbon fixed/prtable)- Smoke detectors- Heat detectors- Flame detectors- Manual call points- Wind socks- Uninterruptable power supply (UPS)

Page 36 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Contract No. CT34301192-2

GL Order No.: 0800-07-0555/204

I N D E X

Page 37 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Site Audit Guidelines / Instructions

Project Requirements

- Life Jackets- Life Rafts- Public address sytem (Communication)- Breathing Apparatus- Emergency lighting- Sprinkler systems- Hydrants- Emergency lighting- Escape routes and stairs / ladders- Deluge sytems- Halon, inergen and CO2 systems- Gas detectors (toxic & hydrocarbon fixed/prtable)- Smoke detectors- Heat detectors- Flame detectors- Manual call points- open drains

NB a):

NB b):

- Fire pumps (diesel, electric)- Emergency Diesel Generator (EDG)- Fire dampers- Fire doors- Navigation Aids (helideck lights, foghorn, naviation lights, windowsocks)- Fire windows- Life boats- Air crash equipment

Carry out the auditing, surveys, inspection and witness testing of safety critical equipment and systems that shall include but not be limited to the following:

At least 25% representative samples of the following equipment shall be tested / inspected on each location every year:

All tested equipment tag numbers and description shall be noted to facilitate the random selection for the following years to eliminate duplication.

Coincidence test for smoke/gas/deluge detection to be carried out and response against Cause and Effect Matrix to be checked / verified.

100% of the following equipment on every location shall be tested / inspected every year:

Page 38 / 38

AUDITING SAFETY CRITICAL EQUIPMENT

Site Audit Guidelines / Instructions

Project RequirementsCarry out the auditing, surveys, inspection and witness testing of safety critical equipment and systems that shall include but not be limited to the following: