GKD Brochure 2004

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8/11/2019 GKD Brochure 2004 http://slidepdf.com/reader/full/gkd-brochure-2004 1/37 P RODUCTS  & SERVICES 

Transcript of GKD Brochure 2004

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PRODUCTS &

 

SERVICES 

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GKD PRODUCTS 

GKD Industries Ltd.  is a Canadian

manufacturer  specializing in well

stimulation, wireline and flow control

equipment for the oil and gas industry.Customers choose GKD products because of

our:

• Uncompromising commitment to

manufacturing a quality product  inaccordance with stringent industrystandards as part of an ISO registered

quality system,

• The ability to customize  any product application to meet customer

requirements in terms of

connections, service pressures andservice environments, and

• In-depth knowledge of the operation

and application of the tooling used by our customers that comes from 35

 plus years of serving the oil and gasindustry. This allows us to provide

the complete tooling, including any

spare parts required, to help ensureefficient field operations.

GKD Industries Ltd. is registered with

PriceWaterhouseCoopers as having a

Quality Management System in accordance

with ISO 9001:2000 in relation to:“Products and machining services focused

on well stimulation, wireline and flow

control equipment for the oil and gas

industry”.

In addition to formal registration under ISO,

GKD Industries provides equipment users

and well owners comfort that GKD products

are designed and manufactured according to

stringent industry standards by supplying

Certification Packages where appropriate.The Certification Package provides

complete traceability of the GKD product

from material certification through to thefinal pressure test, where required, and is

referenced to the product by a uniqueidentification number stamped on each partof the assembly.

Documents included in the Certification

Package are:

• Assembly drawing

• Copy of ISO Certification

• Certificate of Compliance - which

lists all applicable codes andstandards

• Material Certificates - for all criticalcomponents

• Hydrostatic Test Certificate (where

applicable) - which includes testrecorder chart

The GKD Industries Quality Assurance

Department retains on file for a minimum of

seven (7) years the documents contained inthe Certification Package together withevidence of 100% dimensional inspection

and any third party inspection reports

required.

CAUTION: GKD PRODUCTS SHOULD

NOT BE WELDED WITHOUT

CONSULTING THE FACTORY

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WELL STIMULATION EQUIPMENT

CONTENTS

HAMMER UNIONS TREATING IRON – FLOWLINE

Wing Unions Integral Pup Joints

INTEGRAL CONNECTIONS  Non-pressure Pup Joints

Crossovers VALVES

Female to EUE Pin Check Valves – Flapper Type

Female to LP Pin Standard Flow

Female to NU Pin Reverse Flow

Male to LP Pin Plug Valves

Male to Female BALL INJECTORS

Male to Male

Female to Female

Bull Plugs

Male Bull Plug

Female Bull Plug

Wyes

Tees

Laterals

Elbows

Crosses

Crosses With Connection For Pressure

Recorder

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HAMMER UNIONS

GKD WING UNIONS

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GKD CROSSOVERSFEMALE TO EUE, LP or NU PIN SWADGES

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GKD CROSSOVERSMALE TO FEMALE

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GKD CROSSOVERSMALE TO MALE

FEMALE TO FEMALE

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GKD MALE & FEMALE

BULL PLUGS

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GKD 90o WYES

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GKD TEES

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GKD LATERALS

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GKD 90o ELBOWS

FEMALE TO FEMALE

MALE TO MALE

MALE TO FEMALE 

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GKD CROSSES

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GKD INTEGRAL PUP JOINTS

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GKD NPS PUP JOINTS

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GKD CHECK VALVES – FLAPPER TYPEStandard Flow 

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GKD CHECK VALVES – FLAPPER TYPEReverse Flow 

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GKD PLUG VALVE

WORKING PRESSURE psi 5,000 10,000 15,000

CONNECTIONS ASSEMBLY No.STDSERVICE 2-1502 MxF GPV-2-1502-05-MF GPV-2-1502-10-MF GPV-2-1502-15-MF

 

Custom connections available by special order. Also available in H2S service specification.

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BALL CAPACITY:

• 200 BALLS (7/8”diameter) and 150 BALLS (1¼” diameter)

PRESSURE CAPACITIES 

• 15,000 psi maximum cold working pressure (2” and 3” 1502

models) with 22,500 psi test pressure

• H2S SERVICE: 10,000 psi maximum cold working pressure (2”

and 3” 1002 models) with 15,000 psi test pressure

• 6,000 psi maximum cold working pressure (2” and 3” 602 models)

with 9,000 psi test pressure

• Hydrostatic test certification supplied with all orders

• All GKD BALL INJECTORS function equally as well at low

temperatures 

GKD BALL INJECTORS include:

• Main Body, Wing Nut, Motor Drive, Remote Control, 100 ft

Remote Control Cable, 20 ft Power Supply Cable, Operating

Service Manual, Carrying Case, Lifting Cap, Carrying Handle,

Platform, Hand Crank and Spanner

OPTIONS: 200 ft Remote Control Cable, 50 ft PowerSupply Cable Extension and Repair Kit.

GKD BALL INJECTORS

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WIRELINE EQUIPMENT

CONTENTS

SURFACE EQUIPMENT FOR WIRELINE

OPERATIONS

SUBSURFACE EQUIPMENT FOR

WIRELINE OPERATIONS

Surface Components String of Wireline Tools

Stuffing Box and Hay Pulley Hydraulic Jars

Lubricator Risers Quick Lock Connections

Blowout Preventers - Manual Knuckle Joints

- Hydraulic

Quick Unions

Crossover Adapters

API Adapters

Wellhead Flange Adapters

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GKD BLOWOUT PREVENTERS, LUBRICATOR RISERS, AND STUFFING BOXES

The components illustrated on this page are

utilized in above surface wireline operations

and are available in standard and H2S

service specification. For safety reasons,

welding of GKD products is prohibited.

GKD MEASURING LINE STUFFING

BOXES  are designed for safe heavy-dutyoperations, with the ability to pack-off solid

wireline sizes ranging from 0.062" through

0.125". Large 16" diameter sheaves handle

heavy lines with less fatigue and breakage.

GKD LUBRICATOR RISERS are availablein a variety of standard sizes ranging from 3"

through 5" and lengths of 4' through 12'. The

lubricator is used to run the tools once the BOP

has been closed to shut-in the well. The

 pressure is released through the bleed-off porton the lubricator. Then the lubricator is broken

at the quick unions. The tool to be run is

connected to the wireline and pulled inside the

lubricator. The lubricator is then re-assembled,

at the quick unions, the BOP is reopened toallow well pressure, and the tool is run into the

well without pulling the tubing, disturbing the packing or killing the well.

GKD QUICK UNIONS  are available in a

variety of thread connection sizes and a widerange of pressure ratings. Quick unions are an

integral part of the lubricator.

GKD BLOWOUT PREVENTERS,

 bothhydraulic and manual are available in a full

range of sizes and working pressure ratings,

from 3" through 5" bore size, and 5,000 PSI

through 10,000 PSI working pressures. The

BOP is coupled to the top of the wellheadconnections or Christmas Tree and allows work 

to be performed on surface equipment while the

wireline is in the well. 

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GKD STUFFING BOX 

MANUAL

SHEAVE DIAMETER 16"

LINE SIZE 0.062"-0.125"

 ASSEMBLY No. CONNECTION

5,000 psi WORKING PRESSURE SBM-16-05-000 5 - 4 ACMEH2S

SERVICE

10,000 psi WORKING PRESSURE SBM-16-10-000 53/4

 - 4 ACME

HYDRAULIC

SHEAVE DIAMETER 16"LINE SIZE 0.062"-0.125"

 ASSEMBLY No. CONNECTION

5,000 psi WORKING PRESSURE SBH-16-05-000 5 - 4 ACMEH2S

SERVICE

10,000 psi WORKING PRESSURE SBH-16-10-000 53/4

 - 4 ACME

Custom connections available by special order. Also available in Standard service specification.

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GKD LUBRICATOR RISERS 

LUBRICATOR RISERS

SIZE ID 3" 4" 5"

 ASSEMBLY No.

5,000 psi WORKING PRESSURE GLS-03-05-000 GLS-04-05-000 GLS-05-05-000H2S

SERVICE

10,000 psi WORKING PRESSURE GLS-03-10-000 GLS-04-10-000 GLS-05-10-000

CONNECTIONS 53/4

 - 4 ACME 83/8

 - 4 ACME 9 - 4 ACME

LOWER LUBRICATOR RISERS (WITH 1/2" BLEED-OFF PORTS AND VALVES) 

SIZE ID 3" 4" 5"

 ASSEMBLY No.

5,000 psi WORKING PRESSURE LLS-03-05-000 LLS-04-05-000 LLS-05-05-000H2S

SERVICE

10,000 psi WORKING PRESSURE LLS-03-10-000 LLS-04-10-000 LLS-05-10-000

CONNECTIONS 53/4

 - 4 ACME 83/8

 - 4 ACME 9 - 4 ACME

Custom sizes and connections available by special order. Also available in Standard service specification.

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GKD BLOWOUT PREVENTERS 

MANUAL BOP: 5,000 psi WORKING PRESSURE 

SIZE ID 3" 4" 5"

 ASSEMBLY No.

SINGLE BOP-03-05-000-M BOP-04-05-000-M BOP-05-05-000-MH2S

SERVICE

TWIN BOP-03-05-000-MT BOP-04-05-000-MT BOP-05-05-000-MT

CONNECTIONS 5 - 4 ACME 83/8

 - 4 ACME 9 - 4 ACME

HYDRAULIC BOP: 5,000 psi WORKING PRESSURE 

SIZE ID 3" 4" 5"

 ASSEMBLY No.

SINGLE BOP-03-05-000 BOP-04-05-000 BOP-05-05-000H2S

SERVICE

TWIN BOP-03-05-000-T BOP-04-05-000-T BOP-05-05-000-T

CONNECTIONS 5 - 4 ACME 83/8

 - 4 ACME 9 - 4 ACME

HYDRAULIC BOP: 10,000 psi WORKING PRESSURE 

SIZE ID 3" 4" 5" ASSEMBLY No.

SINGLE BOP-03-10-000 BOP-04-10-000 BOP-05-10-000H2S

SERVICE

TWIN BOP-03-10-000-T BOP-04-10-000-T BOP-05-10-000-T

CONNECTIONS 53/4

 - 4 ACME 83/8

 - 4 ACME 9 - 4 ACME

Custom sizes and connections available by special order. Also available in Standard service specification.

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GKD QUICK UNIONS 

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GKD CROSSOVER ADAPTERS 

GKD CROSSOVER ADAPTERS aredesigned to provide a transition between

otherwise incompatible unions.

These components will always be rated not toexceed the lower rated union, both in terms

of service and pressure.

GKD Industries Ltd.  can provide

CROSSOVER ADAPTERS for allcommonly used union connections.

All GKD CROSSOVER ADAPTERS arecomplete with thread protectors. 

GKD CROSSOVER

ADAPTER ASSEMBLY 

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GKD WELLHEAD FLANGE ADAPTERS 

GKD WELLHEAD FLANGE ADAPTERS

are designed to provide a direct connection between the lower lubricator or BOP and the

wellhead.

GKD WELLHEAD FLANGE ADAPTERS

are designed with a GKD QUICK UNION

BOX for the upper connection and an API

flange for the lower connection.

GKD Industries Ltd.  can provide

WELLHEAD FLANGE ADAPTERS for all

API flanges and commonly used union

connections. 

GKD TREE CAP

ASSEMBLY 

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GKD STRING OF WIRELINE TOOLS

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GKD HYDRAULIC JARS

LOCK PIN

TOP SUB

MANDREL

FILL PLUG

SEAL

FILL PLUG

VALVE SEATBALANCE PISTON

SEAL

VALVE SEAT SEAL

VALVE PLUG

SEAL

VALVE PLUG

VALVE PLUG

SPRING

INSERT INNER

BACKUP RING

INSERT

INSERT INNER

SEAL

INSERT SEAL

MIDDLE BODY

BALANCE PISTON

BOTTOM SUB

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GKD QUICKLOCK CONNECTIONS

BOTTOM

SUB

LOCKING

PIN 

SLEEVE 

SPRING 

TOP SUB

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GKD KNUCKLE JOINTS

BOX

SPRING PIN

BALL

SOCKET

FISHING NECK

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CUSTOMMACHINING

GKD Industries Ltd.  provides custom

machining services for the oil and gas

industry’s leading service companies. We

 pride ourselves on our ability to manufacturethe most intricate pieces to tight tolerances,

and our ability to strictly honour the

confidential nature of our customers’ productsand designs.

One of our strengths is our physical assets:

our facility and our equipment. We operate

out of modern 21,000 square foot facility

located in the Foothills Industrial Park inCalgary, Alberta. We have manual and CNC

lathes with swings of up to 32” over bed and

 bores of up to 9”. Our manual mills and CNCmachining centres have complete 4

th  axis

capability. We also have ejector-drilling

capability of up to 36”  depth and 21/2”  I.D.

together with gun-drilling capability of up to30”  depth and 1

1/16”  I.D. A sophisticated

Computer Aided Design and Machining

(CAD/CAM) System centrally controls our

CNC equipment. This modern machining

capability is maintained at peak efficiency bya rigorous maintenance schedule and regular

capital expenditures.

Our greatest strength, however, is our well-

trained and dedicated work force. We

strive to train our machinists in-house andactively support the Alberta Apprenticeship

Program. At any given time we have a

number of apprentices in training to meet ourgrowing need for well-trained machinists. All

machinists, including Journeymen, receive

constant training and have their tooling

regularly calibrated as part of our ISO Quality

System.

While we have excellent all-round machining

capability, our expertise is machining

downhole and surface equipment for the oiland gas industry in accordance with API

standards. We are very familiar with the

materials required for the oil and gasindustry’s high pressure and difficult service

environments, including significant

experience machining exotic nickel-base

alloys. Because we understand the oil and gasindustry, we also understand that the

unexpected can happen and a part or tool is

required “ASAP” to minimize the economicconsequences of a downed rig or a delayed

 job. Our production team has the training and

experience to deal with these situations in a

timely manner.

GKD provides custom machining within an

ISO 9001:2000 registered Quality

Management System. Quality is maintained

and verified throughout the manufacturing process, beginning with order acceptance,

through in-process and final inspections, and

ending with the shipment of a quality product.Our Quality Assurance personnel utilize top

quality inspection equipment (including

hydrostatic pressure testing equipment),maintained and calibrated in accordance with

rigorous standards. We are experienced with

the thorough documentation required by

today’s oil and gas industry and maintaincomplete traceability and inspection

documentation on file for a minimum of seven