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Transcript of GKD Brochure 2004
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PRODUCTS &
SERVICES
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GKD PRODUCTS
GKD Industries Ltd. is a Canadian
manufacturer specializing in well
stimulation, wireline and flow control
equipment for the oil and gas industry.Customers choose GKD products because of
our:
• Uncompromising commitment to
manufacturing a quality product inaccordance with stringent industrystandards as part of an ISO registered
quality system,
• The ability to customize any product application to meet customer
requirements in terms of
connections, service pressures andservice environments, and
• In-depth knowledge of the operation
and application of the tooling used by our customers that comes from 35
plus years of serving the oil and gasindustry. This allows us to provide
the complete tooling, including any
spare parts required, to help ensureefficient field operations.
GKD Industries Ltd. is registered with
PriceWaterhouseCoopers as having a
Quality Management System in accordance
with ISO 9001:2000 in relation to:“Products and machining services focused
on well stimulation, wireline and flow
control equipment for the oil and gas
industry”.
In addition to formal registration under ISO,
GKD Industries provides equipment users
and well owners comfort that GKD products
are designed and manufactured according to
stringent industry standards by supplying
Certification Packages where appropriate.The Certification Package provides
complete traceability of the GKD product
from material certification through to thefinal pressure test, where required, and is
referenced to the product by a uniqueidentification number stamped on each partof the assembly.
Documents included in the Certification
Package are:
• Assembly drawing
• Copy of ISO Certification
• Certificate of Compliance - which
lists all applicable codes andstandards
• Material Certificates - for all criticalcomponents
• Hydrostatic Test Certificate (where
applicable) - which includes testrecorder chart
The GKD Industries Quality Assurance
Department retains on file for a minimum of
seven (7) years the documents contained inthe Certification Package together withevidence of 100% dimensional inspection
and any third party inspection reports
required.
CAUTION: GKD PRODUCTS SHOULD
NOT BE WELDED WITHOUT
CONSULTING THE FACTORY
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WELL STIMULATION EQUIPMENT
CONTENTS
HAMMER UNIONS TREATING IRON – FLOWLINE
Wing Unions Integral Pup Joints
INTEGRAL CONNECTIONS Non-pressure Pup Joints
Crossovers VALVES
Female to EUE Pin Check Valves – Flapper Type
Female to LP Pin Standard Flow
Female to NU Pin Reverse Flow
Male to LP Pin Plug Valves
Male to Female BALL INJECTORS
Male to Male
Female to Female
Bull Plugs
Male Bull Plug
Female Bull Plug
Wyes
Tees
Laterals
Elbows
Crosses
Crosses With Connection For Pressure
Recorder
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HAMMER UNIONS
GKD WING UNIONS
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GKD CROSSOVERSFEMALE TO EUE, LP or NU PIN SWADGES
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GKD CROSSOVERSMALE TO FEMALE
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GKD CROSSOVERSMALE TO MALE
FEMALE TO FEMALE
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GKD MALE & FEMALE
BULL PLUGS
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GKD 90o WYES
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GKD TEES
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GKD LATERALS
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GKD 90o ELBOWS
FEMALE TO FEMALE
MALE TO MALE
MALE TO FEMALE
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GKD CROSSES
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GKD INTEGRAL PUP JOINTS
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GKD NPS PUP JOINTS
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GKD CHECK VALVES – FLAPPER TYPEStandard Flow
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GKD CHECK VALVES – FLAPPER TYPEReverse Flow
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GKD PLUG VALVE
WORKING PRESSURE psi 5,000 10,000 15,000
CONNECTIONS ASSEMBLY No.STDSERVICE 2-1502 MxF GPV-2-1502-05-MF GPV-2-1502-10-MF GPV-2-1502-15-MF
Custom connections available by special order. Also available in H2S service specification.
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BALL CAPACITY:
• 200 BALLS (7/8”diameter) and 150 BALLS (1¼” diameter)
PRESSURE CAPACITIES
• 15,000 psi maximum cold working pressure (2” and 3” 1502
models) with 22,500 psi test pressure
• H2S SERVICE: 10,000 psi maximum cold working pressure (2”
and 3” 1002 models) with 15,000 psi test pressure
• 6,000 psi maximum cold working pressure (2” and 3” 602 models)
with 9,000 psi test pressure
• Hydrostatic test certification supplied with all orders
• All GKD BALL INJECTORS function equally as well at low
temperatures
GKD BALL INJECTORS include:
• Main Body, Wing Nut, Motor Drive, Remote Control, 100 ft
Remote Control Cable, 20 ft Power Supply Cable, Operating
Service Manual, Carrying Case, Lifting Cap, Carrying Handle,
Platform, Hand Crank and Spanner
OPTIONS: 200 ft Remote Control Cable, 50 ft PowerSupply Cable Extension and Repair Kit.
GKD BALL INJECTORS
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WIRELINE EQUIPMENT
CONTENTS
SURFACE EQUIPMENT FOR WIRELINE
OPERATIONS
SUBSURFACE EQUIPMENT FOR
WIRELINE OPERATIONS
Surface Components String of Wireline Tools
Stuffing Box and Hay Pulley Hydraulic Jars
Lubricator Risers Quick Lock Connections
Blowout Preventers - Manual Knuckle Joints
- Hydraulic
Quick Unions
Crossover Adapters
API Adapters
Wellhead Flange Adapters
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GKD BLOWOUT PREVENTERS, LUBRICATOR RISERS, AND STUFFING BOXES
The components illustrated on this page are
utilized in above surface wireline operations
and are available in standard and H2S
service specification. For safety reasons,
welding of GKD products is prohibited.
GKD MEASURING LINE STUFFING
BOXES are designed for safe heavy-dutyoperations, with the ability to pack-off solid
wireline sizes ranging from 0.062" through
0.125". Large 16" diameter sheaves handle
heavy lines with less fatigue and breakage.
GKD LUBRICATOR RISERS are availablein a variety of standard sizes ranging from 3"
through 5" and lengths of 4' through 12'. The
lubricator is used to run the tools once the BOP
has been closed to shut-in the well. The
pressure is released through the bleed-off porton the lubricator. Then the lubricator is broken
at the quick unions. The tool to be run is
connected to the wireline and pulled inside the
lubricator. The lubricator is then re-assembled,
at the quick unions, the BOP is reopened toallow well pressure, and the tool is run into the
well without pulling the tubing, disturbing the packing or killing the well.
GKD QUICK UNIONS are available in a
variety of thread connection sizes and a widerange of pressure ratings. Quick unions are an
integral part of the lubricator.
GKD BLOWOUT PREVENTERS,
bothhydraulic and manual are available in a full
range of sizes and working pressure ratings,
from 3" through 5" bore size, and 5,000 PSI
through 10,000 PSI working pressures. The
BOP is coupled to the top of the wellheadconnections or Christmas Tree and allows work
to be performed on surface equipment while the
wireline is in the well.
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GKD STUFFING BOX
MANUAL
SHEAVE DIAMETER 16"
LINE SIZE 0.062"-0.125"
ASSEMBLY No. CONNECTION
5,000 psi WORKING PRESSURE SBM-16-05-000 5 - 4 ACMEH2S
SERVICE
10,000 psi WORKING PRESSURE SBM-16-10-000 53/4
- 4 ACME
HYDRAULIC
SHEAVE DIAMETER 16"LINE SIZE 0.062"-0.125"
ASSEMBLY No. CONNECTION
5,000 psi WORKING PRESSURE SBH-16-05-000 5 - 4 ACMEH2S
SERVICE
10,000 psi WORKING PRESSURE SBH-16-10-000 53/4
- 4 ACME
Custom connections available by special order. Also available in Standard service specification.
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GKD LUBRICATOR RISERS
LUBRICATOR RISERS
SIZE ID 3" 4" 5"
ASSEMBLY No.
5,000 psi WORKING PRESSURE GLS-03-05-000 GLS-04-05-000 GLS-05-05-000H2S
SERVICE
10,000 psi WORKING PRESSURE GLS-03-10-000 GLS-04-10-000 GLS-05-10-000
CONNECTIONS 53/4
- 4 ACME 83/8
- 4 ACME 9 - 4 ACME
LOWER LUBRICATOR RISERS (WITH 1/2" BLEED-OFF PORTS AND VALVES)
SIZE ID 3" 4" 5"
ASSEMBLY No.
5,000 psi WORKING PRESSURE LLS-03-05-000 LLS-04-05-000 LLS-05-05-000H2S
SERVICE
10,000 psi WORKING PRESSURE LLS-03-10-000 LLS-04-10-000 LLS-05-10-000
CONNECTIONS 53/4
- 4 ACME 83/8
- 4 ACME 9 - 4 ACME
Custom sizes and connections available by special order. Also available in Standard service specification.
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GKD BLOWOUT PREVENTERS
MANUAL BOP: 5,000 psi WORKING PRESSURE
SIZE ID 3" 4" 5"
ASSEMBLY No.
SINGLE BOP-03-05-000-M BOP-04-05-000-M BOP-05-05-000-MH2S
SERVICE
TWIN BOP-03-05-000-MT BOP-04-05-000-MT BOP-05-05-000-MT
CONNECTIONS 5 - 4 ACME 83/8
- 4 ACME 9 - 4 ACME
HYDRAULIC BOP: 5,000 psi WORKING PRESSURE
SIZE ID 3" 4" 5"
ASSEMBLY No.
SINGLE BOP-03-05-000 BOP-04-05-000 BOP-05-05-000H2S
SERVICE
TWIN BOP-03-05-000-T BOP-04-05-000-T BOP-05-05-000-T
CONNECTIONS 5 - 4 ACME 83/8
- 4 ACME 9 - 4 ACME
HYDRAULIC BOP: 10,000 psi WORKING PRESSURE
SIZE ID 3" 4" 5" ASSEMBLY No.
SINGLE BOP-03-10-000 BOP-04-10-000 BOP-05-10-000H2S
SERVICE
TWIN BOP-03-10-000-T BOP-04-10-000-T BOP-05-10-000-T
CONNECTIONS 53/4
- 4 ACME 83/8
- 4 ACME 9 - 4 ACME
Custom sizes and connections available by special order. Also available in Standard service specification.
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GKD QUICK UNIONS
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GKD CROSSOVER ADAPTERS
GKD CROSSOVER ADAPTERS aredesigned to provide a transition between
otherwise incompatible unions.
These components will always be rated not toexceed the lower rated union, both in terms
of service and pressure.
GKD Industries Ltd. can provide
CROSSOVER ADAPTERS for allcommonly used union connections.
All GKD CROSSOVER ADAPTERS arecomplete with thread protectors.
GKD CROSSOVER
ADAPTER ASSEMBLY
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GKD WELLHEAD FLANGE ADAPTERS
GKD WELLHEAD FLANGE ADAPTERS
are designed to provide a direct connection between the lower lubricator or BOP and the
wellhead.
GKD WELLHEAD FLANGE ADAPTERS
are designed with a GKD QUICK UNION
BOX for the upper connection and an API
flange for the lower connection.
GKD Industries Ltd. can provide
WELLHEAD FLANGE ADAPTERS for all
API flanges and commonly used union
connections.
GKD TREE CAP
ASSEMBLY
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GKD STRING OF WIRELINE TOOLS
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GKD HYDRAULIC JARS
LOCK PIN
TOP SUB
MANDREL
FILL PLUG
SEAL
FILL PLUG
VALVE SEATBALANCE PISTON
SEAL
VALVE SEAT SEAL
VALVE PLUG
SEAL
VALVE PLUG
VALVE PLUG
SPRING
INSERT INNER
BACKUP RING
INSERT
INSERT INNER
SEAL
INSERT SEAL
MIDDLE BODY
BALANCE PISTON
BOTTOM SUB
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GKD QUICKLOCK CONNECTIONS
BOTTOM
SUB
LOCKING
PIN
SLEEVE
SPRING
TOP SUB
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GKD KNUCKLE JOINTS
BOX
SPRING PIN
BALL
SOCKET
FISHING NECK
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CUSTOMMACHINING
GKD Industries Ltd. provides custom
machining services for the oil and gas
industry’s leading service companies. We
pride ourselves on our ability to manufacturethe most intricate pieces to tight tolerances,
and our ability to strictly honour the
confidential nature of our customers’ productsand designs.
One of our strengths is our physical assets:
our facility and our equipment. We operate
out of modern 21,000 square foot facility
located in the Foothills Industrial Park inCalgary, Alberta. We have manual and CNC
lathes with swings of up to 32” over bed and
bores of up to 9”. Our manual mills and CNCmachining centres have complete 4
th axis
capability. We also have ejector-drilling
capability of up to 36” depth and 21/2” I.D.
together with gun-drilling capability of up to30” depth and 1
1/16” I.D. A sophisticated
Computer Aided Design and Machining
(CAD/CAM) System centrally controls our
CNC equipment. This modern machining
capability is maintained at peak efficiency bya rigorous maintenance schedule and regular
capital expenditures.
Our greatest strength, however, is our well-
trained and dedicated work force. We
strive to train our machinists in-house andactively support the Alberta Apprenticeship
Program. At any given time we have a
number of apprentices in training to meet ourgrowing need for well-trained machinists. All
machinists, including Journeymen, receive
constant training and have their tooling
regularly calibrated as part of our ISO Quality
System.
While we have excellent all-round machining
capability, our expertise is machining
downhole and surface equipment for the oiland gas industry in accordance with API
standards. We are very familiar with the
materials required for the oil and gasindustry’s high pressure and difficult service
environments, including significant
experience machining exotic nickel-base
alloys. Because we understand the oil and gasindustry, we also understand that the
unexpected can happen and a part or tool is
required “ASAP” to minimize the economicconsequences of a downed rig or a delayed
job. Our production team has the training and
experience to deal with these situations in a
timely manner.
GKD provides custom machining within an
ISO 9001:2000 registered Quality
Management System. Quality is maintained
and verified throughout the manufacturing process, beginning with order acceptance,
through in-process and final inspections, and
ending with the shipment of a quality product.Our Quality Assurance personnel utilize top
quality inspection equipment (including
hydrostatic pressure testing equipment),maintained and calibrated in accordance with
rigorous standards. We are experienced with
the thorough documentation required by
today’s oil and gas industry and maintaincomplete traceability and inspection
documentation on file for a minimum of seven