GK1 10thEd 101 262 - exdron.co.il · 147 bnsseries-compatibleseriesaessafetycontrollers...
Transcript of GK1 10thEd 101 262 - exdron.co.il · 147 bnsseries-compatibleseriesaessafetycontrollers...
147
BNS SERIES - COMPATIBLE SERIES AES SAFETY CONTROLLERS
SELECTION CHART
AVAILABLE STANDARD MODELS
BNS250...BNS33...BNS303...
1 NoAES1102 (24VAC, 24VDC, 110VAC)
AES1112 (24VAC, 24VDC, 110VAC)
AES1135 (24VDC)
AES1165 (24VDC)
AES2285SRB207AN-230V (48-240VAC)
AES1337 (24VAC/DC)
AES2335 (24-230V AC/DC)
AES2135 (24-230V AC/DC)
AES1265 (24VDC)
AES1235 (24VDC)
1 1 (b)
2 No1 1 (b)
1 No1 1/3* (b/d)*
2 No1 1/3* (b/d)*
BNS250...BNS33...BNS303...
BNS36BNS260
BNS16-12ZBNS33-12Z(G)-2187BNS-B20-12Z(G)BNS33S-12Z(G)
1 Yes2 3 (d)
2 Yes2 3 (d)
1 No1 1/3* (b/d)*
Automatic
Automatic
Automatic
Automatic
Automatic
Automatic
Automatic
1 Yes3 3 (d)
1 Yes3 4 (e)
6 Yes2
Automatic
SRB211AN (24VAC/DC)1 Yes2 Stop Cat. 01 Stop Cat. 1
4 (e) Automaticor Manual
Automaticor Manual
Automaticor Manual
3 (d)
Safety ControllerSuitable for use withCoded-Magnet SensorPart Numbers below
Max. Numberof Directly-ConnectedBNS SeriesSensors
(without “daisychaining”)
Safety ControllerPart Number
(and available supply voltages)
Numberof SafetyOutputs(EnablingPaths)
Max.AchievableSafety
Rating perEN 954-1
(ISO-13849-1)
FeedbackCircuit
Type ofReset
*Category 3 (Performance Level d) when safety controller is directly connect to load.
12Z(G)}
11Z(G)
11Z(G)02Z(G)
}
}
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Dimensions 22.5 x 100 x 121 mm
• PLc per EN ISO 13849-1,Control Category 1 to EN 954-1
• 1 enabling path
• Monitoring of 1 or a number of guarddevices
• Connection of BNS .. -12z magnetic safetysensors with 1 NO and 2 NC contacts
• LED function indicators
• Available for various operational voltages
Features
ModelDesignation
AES 1102-24VDC AES 1112-24VDC
AES 1102-24VAC AES 1112-24VAC
AES 1102-42VAC AES 1112-42VAC
AES 1102-110VAC AES 1112-110VAC
AES 1102-230VAC AES 1112-230VAC
Approvals BG UL CSA
AES 1102/AES 1112 BNS Compatible Controllers
149
AES 1102/AES 1112
TypicalApplication
U
24 VDC
YE
GN
GN
GN
YE
YE
PK
GY
GY
GY
PK
PK
BN
WH
WH
WH
BN
BN
e
AES 1102
L1
A1
K1
K3
A2
K2
S14 C 13S22 S32
14
K4
N 3M
ApplicationNotes
• AES to secure a number of guarddevices using series-parallel cir-cuits for PLc/Category 1 to EN ISO13849-1, or Control Category 1 toEN 954-1.
• Only suitable for the connection ofmagnetic safety sensors.
• Monitoring a number of guarddevices using BNS 33..-12z-2187range magnetic safety sensors withisolated contacts.
• The wiring diagram is with guarddevices closed and shows the de-energized condition.
• Use with multiple “daisy-chained”inputs does not permit identificationof which guard/coded-magnet sen-sor is in an open/fault condition.
• Monitoring one guard device usinga BNS .. -12z Series coded-magnetsafety sensor.
TypicalWiring
Diagram
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AES 1135/AES 1165 BNS Compatible Safety Controllers
• PLd per EN ISO 13849-1,Control Category 3 to EN 954-1
• 1 enabling circuit
• Enable delay time can be modified
• Monitoring of mechanical position switches,safety switches, solenoid interlocks, codedmagnet sensors or E-stops
• Can be used as emergency-stop controllerfor Category 0 to EN 60204-1
• Monitoring for short-circuit betweenconnections with NO-NC contactcombination
• Connection of input expansion modulespossible
Dimensions
ModelDesignation
FunctionTable
Additional semi-conductor output Y
Function of output Y Switching Condition
Features
22.5 x 100 x 121 mm
AES 1135-24VDC
AES 1165-24VDC
AES 1135 Y1 Enable Enable circuit closedY2 No enable Enable circuit open
Approvals BG UL CSA
151
AES 1135/AES 1165
TypicalApplications
• AES to achieve up to PLd per ENISO 13849-1, or Control Category 3per EN 954-1.
• Monitoring a sliding, hinged orremovable guard device usinga solenoid interlock.
• The NC contact must have positiveopening function when the guarddevice is opened.
• The wiring diagram is with guarddevice closed and shows thede-energized condition.
• Monitor 2 NC ContactsJumper A1 (24 VDC) to X1
• Extension of Enable Delay TimeThe enable delay time can beincreased from 0.1 s to 1 s bychanging the position of a jumperlink connection under the cover ofthe unit.
ApplicationNotes
TypicalWiring
Diagram
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AES 1235/AES 1265 BNS Compatible Safety Controllers
• PLd per EN ISO 13849-1,Control Category 3 to EN 954-1
• 2 enabling circuits
• Enable delay time can be modified
• Monitoring of mechanical position switches,safety switches, solenoid interlocks, codedmagnet sensors or E-stops
• Contact combination can be changed fromNO-NC to NC-NC
• Can be used as emergency-stop controllerfor Stop Category 0 to EN 60204-1
• Monitoring for short-circuit betweenconnections with NO-NC contactcombination
• ISD Integral System Diagnostics
• 2 short-circuit proof additional transistoroutputs
• Feedback circuit to monitor external relays
• Start function
• Operational voltage 24 VDC
• Connection of input expansion modulespossible
• Additional contact by means of outputexpansion modules
Dimensions
ISD
Features
22.5 x 100 x 121 mm
The following faults are recognized by the safetycontroller and indicated by means of ISD• Failure of door contacts to open or close
• Short-circuits on or between the switch connections
• Interruption of the switch connections
• Failure of the unit’s internal safety relay to pull-in ordrop-out
• Faults on the input circuits or on the relay controlof the guard door monitor
ModelDesignation
FunctionTable
Additional semi-conductor output Y
Function of output Y Switching Condition
AES 1235-24VDC
AES 1265-24VDC
AES 1235 Y1 Authorized operation Enabling paths closedY2 No authorized operation Enabling paths open
AES 1265 Y1 Authorized operation Enabling paths closedY2 Fault Enabling paths open
Approvals BG UL CSA
AES 1235/AES 1265
AES 1235AES 1236
14
L1
A1
100mA
S13
K1
K3
A2
max.
Y1 X1
K4
3
K2
S14 S21 S22
13
+24 VDC
0 V
0 VM
23
24
SK3
• This model achieves PLd per ENISO 13849-1, or Control Category 3to EN 954-1.
• Monitoring a sliding, hinged orremovable guard device, eachusing a coded magnet sensor A.
• The wiring diagram is with guarddevices closed and shows the de-energized condition.
• Extension of Enable Delay TimeThe enable delay time can beincreased from 0.1 s to 1 s bychanging the position of a jumperlink connection under the cover ofthe unit.
• Modification for 2 NC ContactsThe safety motoring module can bemodified to monitor two NC con-tacts by bridging terminals A1 andX2. The cross-wire monitoringbetween the connectionsthen becomes inoperative.
• Start PushbuttonA start pushbutton (NO) can option-ally be connected to the inputs inthe feedback circuit.With the guarddevice closed, the enabling circuitsare then not closed until the startpushbutton has been operated.
• Feedback CircuitA feedback circuit is shown con-nected in the wiring diagram. If nei-ther a start push button nor feed-back circuit is used, input X1 mustbe connected to 24 VDC (A1).
s
TypicalApplications
ApplicationNotes
TypicalWiring
Diagram
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AES 2135 BNS Compatible Safety Controllers
• PLd per EN ISO 13849-1,Control Category 3 to EN 954-1
• 1 enabling circuit
• Enable delay time can be modified
• Monitoring of mechanical position switches,safety switches, solenoid interlocks, codedmagnet sensors or E-stops
• Can be changed from NO-NC to NC-NCcontact combination
• Can be used as emergency-stop controllerfor Category 0 to EN 60204-1
• Monitoring for short-circuit betweenconnections with NO-NC contactcombination
• ISD Integral System Diagnostics
• Connection of input expansion modulespossible
• 2 semiconductor auxiliary outputs (non-safety)
Dimensions
ISD
ModelDesignation
Features
45 x 100 x 121 mm
The following faults are recognized by the safetycontroller and indicated by means of ISD• Failure of door contacts to open or close
• Short-circuits on or between the switch connections
• Interruption of the switch connections
• Failure of the unit’s internal safety relay to pull-in ordrop-out
• Faults on the input circuits or on the relay controlof the guard door monitor
AES 2135 24-230V AC/DC
Approvals BG UL CSA
FunctionTable
Additional semi-conductor output Y
Function of output Y Switching Condition
AES 2135 Y1 Enable Enable circuit closedY2 No enable Enable circuit open
AES 2135
• AES to achieve PLd per EN ISO13849-1, or Control Category 3 toEN 954-1.
• Monitoring a sliding, hinged orremovable guard device, eachusing a safety coded magnet A.
• The wiring diagram is withguard devices closed andshows the de-energizedcondition.
• Extension of Enable Delay TimeThe enable delay time can beincreased from 0.1 s to 1 s byjumping between the terminalsX7 and X8.
• Modification for 2 NC ContactsThe controller can be modified tomonitor two normally closed con-tacts by jumping between the termi-nals X3 and X4. The short circuitmonitoring between connectionsthen becomes inoperative.
TypicalApplications
ApplicationNotes
TypicalWiring
Diagram
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• PLd per EN ISO 13849-1,Control Category 3 to EN 954-1
• 3 enabling circuits
• Enable delay time can be modified
• Monitoring of mechanical position switches,safety switches, solenoid interlocks, codedmagnet sensors or E-stops
• NO-NC contact combination can beconnected
• Can be used as emergency-stop controllerfor Category 0 to EN 60204-1
• Monitoring for short-circuit betweenconnections
• ISD Integral System Diagnostics
• Available for various operational voltages
• Short-circuit proof additional transistoroutputs
• Feedback circuit to monitor external relays
• Start function
• Connection of input expansion modulespossible
• Additional contact by means of outputexpansion modules
Dimensions
ISD
Features
45 x 100 x 121 mm
The following faults are recognized by the safetycontroller and indicated by means of ISD• Failure of door contacts to open or close
• Short-circuits on or between the switch connections
• Interruption of the switch connections
• Failure of the unit’s internal safety relay to pull-in ordrop-out
• Faults on the input circuits or on the relay controlof the guard door monitor
• Failure of or functional fault on the safety controller
ModelDesignation
FunctionTable
Additional semi-conductor output Y
Function of output Y Switching Condition
AES 2335 24-230V AC/DC
AES 2335 Y1 High (+24V) Enable circuit closedY2 High (+24V) Enable circuit open
Approvals BG UL CSA
AES 2335 BNS Compatible Safety Controllers
AES 2335
TypicalApplications
• This model achieves PLd per ENISO 13849-1, or Control Category 3to EN 954-1.
• Monitoring a sliding, hinged orremovable guard device.
• The wiring diagram is with guarddevice closed and shows the de-energized condition.
neither a start push button nor feed-back circuit are connected, ajumper connection must be madebetween X1 and X2.
• Modification for 2 NC ContactsThe controller can be modified tomonitor two normally closed con-tacts by jumping between theterminals X3 and X4. The shortcircuit monitoring between connec-tions then becomes inoperative.
• Start PushbuttonA start pushbutton (NO) can option-ally be connected to the inputs inthe feedback circuit.With the guarddevice closed, the enabling circuitsare then not closed until the startpushbutton has been operated.
• Feedback CircuitFor this purpose, the positive-drivecontacts of the external contactorscan be connected to input X1-X2. If
sApplicationNotes
TypicalWiring
Diagram
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AES 1337 BNS Compatible Safety Controllers
Front View
DescriptionThe above “general-purpose” safety controllers aredesigned for use with safety devices having Normally-Open(N.O.) or Normally-Closed (N.C.) outputs. Each is equippedfor connection of one input device in dual-channel configu-ration. In addition they feature user-selectable monitored-manual or automatic reset, feedback monitoring of positive-guided controlled loads and cross-short recognition (onselected models).
Input Voltage 24 VAC/DC
# Discrete Input Devices 1 (Dual-Channel)Monitored
Monitored Contact Configuration 1 N.O. 1 N.C.
Number &Type Safety Outputs 3 N.O. (Dry Contacts)
Number &Type Auxiliary 1 N.C. 24 VDC(Non-Safety or Signalling Output)
Typical Input Devices Monitored • E-stops (N.C.)• Interlock switches (N.C.)
Type of Reset • Monitored-manual(24 VDC trailing edge)
(Selectable) • Automatic
Feedback Monitoring Yes
LED Displays Green LEDs for:• K1 (safety relay 1)• K2 (safety relay 2)• Ui (voltage beyond internalfuse)
Conformity to Standards UL, CSA, BG (CE-compliant)
Stop Category 0
Safety Classification PLe per EN ISO 13849-1Control Category 4 perEN 945-1
Type Fuse Hybrid
Selected Features • Cross-short recognition• Selectable monitored-manual or automatic reset• Feedback monitoring
Model AES 1337 shown.
TECHNICAL FEATURES
AVAILABLE MODELS
AES 1337 24 V AC/DC
Model Number Operating Voltage
AES 1337
159
Operating Voltage 24 VDC -15% / +20%, residual ripplemax. 10%24 VAC -15% / +10%, 50/60 Hz
Power Consumption 2.4 W (max.), 3.8 VA
Fuse (Input Power)24 V Internal electronic (hybrid) Fuse F1,
Tripping current > 0.6 A (Resets afterinterruption of supply voltage)
Fuse (Safety Outputs) 6 A Slow-blow (Recommended)
Switching Capacity 230 VAC, 6 A Resistive(Safety Outputs) (inductive with suitable surge supressor)
Switching Capacity 24 VDC, 100mA(Auxiliary Contacts)
Application Category AC 15 / DC 13, EN 60 947-5-1
Contact Type & Materials AgSnO, self cleaning, positive-guided
Contact Resistance 100 mOhm (max. in new state)
Air Clearance & DIN VDE 0110-1 (04.97), 4 kV/2Creepage Distance
Cable Connections • Self-lifting, plug-in screw terminalsfor 13 to 20 AWG• Stranded or multi-core withwire end ferrule
Terminal Labeling DIN EN 50 005 / DIN 50 013
TYPICALWIRING DIAGRAM
AES 1337
Dimensions (W x H x D) 22.5mm x 100mm x 121mm(0.9" x 3.9" x 4.75")
Ambient Operating -25°C to +45°CTemperature Range (-13°F to +113°F)
Mechanical Life Expectancy 107 switching cycles
Weight 230 gm
Mounting DIN rail (35mm)
MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS
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Input Voltage 24 V AC/DC
# Discrete Input Devices 1 (Dual-Channel)Monitored
Compatible Input Device N.O./N.C (Dry Contacts)Contact Configuration
Number &Type 3 N.O. (1 delayed : 1-30 sec.)Safety Outputs (dry contacts)
Number &Type Auxiliary PNP(Non-Safety orSignalling Outputs)
Typical Input Devices • E-stops (N.C./N.O.)Monitored • Interlock switches (N.C./N.O.)
Type of Reset • Monitored-manual(Selectable) (24 VDC trailing edge)
• Automatic
Feedback Monitoring Yes
LED Displays Green LEDs for:• K1 (safety relay 1)• K2 (safety relay 2)• K3/4 (safety relay 3 & 4)• Ui (voltage beyond internal fuse)• UB (voltage at input terminals)
Conformity to Standards UL, CSA, BG (CE-compliant)
Stop Category 0 (2 safety outputs)1 (1 safety output)
Safety Classification PLe per EN ISO 13849-1Control Category 4 per EN 945-1
Selected Features • Plug-in screw terminals• Cross-short recognition• Stop category 0 & 1safety outputs• Selectable trailing edge orautomatic reset• Resetable electronic fuse• Feedback monitoring
DescriptionThe Model SRB 211 AN is a “general purpose” unitdesigned for use with safety devices having Normally-Openand Normally-Closed dry contact switching outputs. It isequipped for connection of one monitored input device indual-channel configuration. In addition it features user-selectable monitored-manual or automatic reset, stopcategory 0 & 1 safety outputs, and feedback monitoringof positive-guided controlled loads.
TECHNICAL FEATURES
AVAILABLE MODELS
SRB 211 AN 24 V AC/DC
Model Number Operating Voltage
SERIES SRB 211 AN BNS Compatible Safety Controllers
161
SERIES SRB 211 AN
Operating Voltage 24 VDC -15% / +20%, residual ripplemax. 10%24 VAC -15% / +10%, 50/60 Hz
Power Consumption 5.2 W, 7.2 VA (max.), plus signalingoutput Y1
Fuse (Input Power) Internal electronic Fuse F1,Tripping current > 1.5A(Resets approx. 1 second)
Fuse (Safety Outputs) 4 A Slow-blow (Recommended)
Switching Capacity 230 VAC, 4 A Resistive(Safety Outputs) (inductive with suitable suppressor circuit)
Switching Capacity 24 VDC 100mA(Auxiliary Contacts)
Application Category AC 15 / DC 13 : EN 60 947-5-1
Pick-up Delay ≤ 40 ms
Drop-out Delay ≤ 50 ms
Contact Type & AgSnOAgNi, self cleaning, positive-guidedMaterials
Contact Resistance 100 mOhm (max. in new state)
Air Clearance & DIN VDE 0110-1 (04.97), 4 kV/2Creepage Distance
Cable Connections • Plug-in, self-lifting, screw terminalsfor 13 to 20 AWG• Stranded or multi-core withwire end ferrule
Terminal Labeling DIN EN 50 005 / DIN 50 013
TYPICALWIRING DIAGRAM
Dimensions (W x H x D) 22.5mm x 100mm x 121mm(0.9" x 3.9" x 4.75")
Ambient Operating -25°C to +45°CTemperature Range (-13°F to +113°F)
Mechanical Life Expectancy >107 switching cycles
Weight 255 gm
Mounting DIN rail
MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS
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TECHNICAL FEATURES
Input Voltage See available models below
# Discrete Input Devices 6 (Dual-Channel)Monitored
Compatible Input Device N.O./N.C. (Dry Contacts)Contact Configuration
Number &Type 2 N.O. (Dry Contacts)Safety Outputs
Number &Type Auxiliary 6 - short circuit proof, PNP-type(Non-Safety or semiconductor Y1 - Y6 max 20mASignalling Outputs) 1 - N.C. Auxiliary output
Typical Input Devices • Interlocks (N.O./N.C.)Monitored • Limit switches (N.O./N.C.)
Type of Reset • Monitored-manual (trailing edge)(Selectable) • Automatic
Feedback Monitoring Yes
LED Displays Green LEDs for:• K1 (safety relay 1)• K2 (safety relay 2)• Ui (voltage beyond internal fuse)
Conformity to Standards UL, CSA, BG (CE-compliant)
Stop Category 0
Safety Classification PLd per EN ISO 13849-1Control Category 3 per EN 945-1
Selected Features • Plug-in screw terminals• Cross-short recognition• Up to 6 monitored devices• Seven auxiliary outputs• Selectable monitored-manual orautomatic reset
Front View AES 2285/SRB 207
DescriptionThe Model SRB 207 AN is a “general purpose” unitdesigned for use with safety devices having Normally-Open (N.O.) and Normally-Closed (N.C.) dry contacts.Each is equipped for connection with up to six inputdevices such as E-stop push button and BNS codedmagnets. In addition it features user-selectable monitored-manual or automatic reset, six (non-safety) semiconductoroutputs for signalling/annunciation, and two safety outputs.
AES 2285/SRB 207 AN BNS Compatible Safety Controllers
AVAILABLE MODELS
AES 2285 24 VDC
SRB 207 AN-230V 48 - 230 VAC
Model Number Operating Input Voltage
163
Operating Voltage 24 VDC -15% / +20%, residual ripplemax. 10%48 VAC-240VAC, 50-60 Hz
Power Consumption 3.0 W max. (For 24 VDC)Approx. 6.8 VA (For 230 VAC)(Plus signalling contacts Y1-Y6)
Fuse (Input Power)24 V Internal electronic Fuse F1,
Tripping current > 1 A (Resets afterapprox. 1 second)
230 V Primary : Fuse (glass), trippingcurrent > 1 A
Secondary : Internal electronic fuse,tripping current > 0.12 A
Fuse (Safety Outputs) 6 A Slow-blow (Recommended)
Switching Capacity Y1-Y6: 24 VDC, 20mA (PNP)(Auxiliary Contacts) 31-32: 24 VDC, 2 A (Dry)
Switching Capacity 230 VAC, 6 A Resistive(Safety Outputs) (inductive with suitable supressor circuit)
Application Category AC-15 / DC-13 : EN 60 947-5-1
Pick-up Delay ≤ 120 ms/≤ 30ns (auto start/reset button)
Drop-out Delay ≤ 20 ms
Contact Type & Material AgSnO, self cleaning, positive-guided
Contact Resistance 100 mOhm (max. in new state)
Air Clearance & DIN VDE 0110-1 (04.97), 4 kV/2Creepage Distance
Cable Connections • Self-lifting, plug-in screwterminals for 13 to 20 AWG• Stranded or multi-core withwire end ferrule
Terminal Labeling DIN EN 50 005 / DIN 50 013
TYPICALWIRING DIAGRAM (shown with 1 input)
AES 2285/SRB 207 AN
Dimensions (W x H x D) 45mm x 100mm x 121mm(1.77" x 3.9" x 4.75")
Ambient Operating -25°C to +45°CTemperature Range (-13°F to +113°F)
Mechanical Life Expectancy >107 switching cycles
Weight 300 gm
Mounting DIN rail
MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS
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Saferby
Design