Gesamtbaugruppe HPK assembly HPK · 300 18-1600 M2_Mamou 30.08.2018 400 19-2256 U_Chung 05.12.2019...

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

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1 2 3 4

-MET

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AaBbCcDdEeFfGgHhIiJjKkLlMmNnOoPpQqRrSsTtUuVvWwXxYyZzÄäÖöÜüß1234567890

vertraulich / confidential

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Baugruppen / assemblies

A 1 Gehäuse - housing

B 2 Außenleiter - outer conductor

C 2 Isolierteil - insulator

D 2 Kontakt-Pin - contact pinEinzelteile / single parts

E 2 Kabel - cable

F 2 Dichtung - seal

G 2 Abdeckkappe - cap

H 2 Stützhülse - carrying tube

I 2 Schutzkappe - protective cap

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Montageanleitung 2-Pol HPK 16-50mm²assembly instruction 2-pol HPK 16-50mm²

. .

MA_HV0105 sheet: 1 of: 13

remarks: . rev. change-no name date100 18-0862 T_Pscheiden 30.05.2018200 18-1282 S_Keiner 25.07.2018300 18-1600 M2_Mamou 30.08.2018400 19-2256 U_Chung 05.12.2019

appr. 05.12.2019 C_Hartensteicheck. 05.12.2019 M_Hellwigdrawn 16.05.2018 T_Pscheiden

date name

Gesamtbaugruppe HPKassembly HPK

Einzel-Baugruppensubassembly overview

Farbdarstellung muss nicht den Bauteilen entsprechen.Colors are not necessarily corresponding with parts.

EG

F

HA

B

1:2

D

C

I

A

C

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

-MET

RIC

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Zuschnittzugabe Kabellänge

cable length

350+50

Zuschnittzugabe für Adapterplatten / Adding blank for adaptor platesKabelquerschnitt

Wire Size(mm²)

Herstellermanufacturer

Teile-Nummerpart number

ZuschnittzugabeAdding blank

( 1mm)16 Coroplast FHLR2GCB2G 16 mm² 45

25Coroplast FHLR2GCB2G 25 mm² 45Kroschu FHLALR2GCB2G 25 mm² 45

35Coroplast FHLR2GCB2G 35 mm² 45Kroschu FHLALR2GCB2G 35 mm² 45

Leoni FHLR2GCB2G 35 mm² 45

50

Coroplast FHLR2GCB2G 50 mm² 45Kroschu FHLALR2GCB2G 50 mm² 45

Leoni FHLR2GCB2G 50 mm² 45Huber und Suhner FHLR4GC13X 50mm² 45

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date name

1) Kabel "E" auf Länge schneiden / Cut cable "E" into length Zuschnittzugabe für Kuppler / Adding blank for jack

2) Abdeckkappe "G" und Dichtung "F" auf Kabel "E" montieren. Slide cap "G" and seal "F" on cable "E".

E

adding blank

G F E

400

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

-MET

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Y Schirmschnitt

Z Mantelschnitt

Abstand

KabelquerschnittWire size

(mm²) LV_216-1Teile-Nummerpart number

Z*mm

( 0.5)

Y*mm

( 0.5)16 FHLR2GCB2G 16 mm² 21.5 10.5

25 FHLR2GCB2G 25 mm² 21.5 10.5FHLALR2GCB2G 25 mm² 20.5 9.5

35 FHLR2GCB2G 35 mm² 21.5 10.5FHLALR2GCB2G 35 mm² 20.5 9.5

50FHLR2GCB2G 50 mm² 21.5 10.5

FHLALR2GCB2G 50 mm² 20.5 9.5FHLR4GC13X 50mm² 21.5 10.5


Abstand*spacing

(mm 0.5)FHLR2GCB2G 16 mm² 20.75FHLR2GCB2G 25 mm² 20.75

FHLALR2GCB2G 25 mm² 20.75FHLR2GCB2G 35 mm² 20.75

FHLALR2GCB2G 35 mm² 19.75FHLR2GCB2G 50 mm² 20.75

FHLALR2GCB2G 50 mm² 19.75FHLR4GC13X 50mm² 20.75

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date name

3) Mantel (Z) und Schirm (Y) von Kabel "E" nach Tabelle abisolieren. Insulate coat (Z) and shielding (Y) of cable "E" acc. to table.

4a) Stützhülse "H" auf Kabel "E" aufschieben. Orientierung der Stützhülse beachten. Schirmgeflecht muss flach anliegen und darf nicht zerstört werden. Abstand nach Tabelle. Move carrying tube "H" on cable "E". Observe orientation of carrying tube Make sure the braided shielding is flat and is not destroyed. For spacing see table.

4b) Schirmfolie entfernen Remove shielding foil

* Prozessbedingte Abweichungen der Abisoliermaße, z.B. durch Schweißen (Längung, Einlegetiefe), sind zulässig und auszugleichen process-related differences of stripping dimensions e.g. by welding (elongation, insertion depth) are allowed and have to corrected

E

shielding cut

insulate jacked cut

HE spacing

400

400

400

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title:

drawing-no.:

ISO

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jekt

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Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

-MET

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Schnitt Dielektrikum X

max. 15


X*(mm)

( 0.5)FHLR2GCB2G 16 mm² 12FHLR2GCB2G 25 mm² 12

FHLALR2GCB2G 25 mm² 12FHLR2GCB2G 35 mm² 12

FHLALR2GCB2G 35 mm² 12FHLR2GCB2G 50 mm² 12

FHLALR2GCB2G 50 mm² 12FHLR4GC13X 50mm² 12

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date name

5) Schirmgeflecht gleichmäßig über Stützhülse "H" umlegen. Überlappung min. 70%. Nicht auskämmen. Move the braided shielding equally over carrying tube "H". Overlap min. 70%. Do not comb out the wire.

6) Isolierung (X) nach Tabelle abisolieren. Remove insulation (X) acc. to table.

* Prozessbedingte Abweichungen der Abisoliermaße, z.B. durch Schweißen (Längung, Einlegetiefe), sind zulässig und auszugleichen process-related differences of stripping dimensions e.g. by welding (elongation, insertion depth) are allowed and have to corrected

H

dielectricum cut X300

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

-MET

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min. 6

W

V

W


"W" Winkel-abweichung

angle deviationmax.

Kontrollmass nachSchweißencontrol after

weldingV mm (+1

-0.5)

FHLR2GCB2G 16 mm² 3° 49.0FHLR2GCB2G 25 mm² 3° 50.5

FHLALR2GCB2G 25 mm² 3° 50.5FHLR2GCB2G 35 mm² 3° 50.5

FHLALR2GCB2G 35 mm² 3° 50.5FHLR2GCB2G 50 mm² 3° 51.0

FHLALR2GCB2G 50 mm² 3° 51.0FHLR4GC13X 50mm² 3 51.0

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date name

7) Kabeldielektrikum abziehen, Kabelinnenleiter "E" an Kontakt-Pin "D" anschweißen nach RN_087-14. Winkelabweichung beachten! Remove cable dielectric, weld cable inner conductor "E" to contact pin "D" acc. to RN_087-14. Note angular deviation!

E D

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

-MET

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35+0.2-0.2

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4:5 --- --- ---

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date name

8) Kunststoffgehäuse "A " auf Kabel "E" montieren. Gehäuseausrichtung und Pinbelegung beachten! Mounting plastic housing "A " on cable "E". Observe plastic housing orientation and pin assignment!

9) Isolierteil "C " auf Anschlag in Außenleiter "B" montieren. Kontrolle der Verrastung. Kontrolle Isolierteil "C " im Außenleiter "B" frei drehbar. Mount insulator "C " into the outer contact "B". Control of locking. Control that insulator "C" is freely rotatable in the outer conductor "B".

A E

B C

400

A A

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

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(19.7)

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4:5 (1:2) --- --- ---

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date name

10) Innenleiterbaugruppe bis Anschlag in Aussenleiterbaugruppe einschieben. Kontrolle der Verrastung. Pinbelegung beachten! Insert center contact assembly into the outer contact assembly. Control of locking. Observe pin assignment!

Kodierung BCoding B

Kodierung CCoding C

Gemessen mit Messwerkzeug H4W025-000measured with tool H4W025-000

1:22

1

2

1

2

1

2

1

1:2

Optional / Optional

A-A

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

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F

1 2 3 4

-MET

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CH

CB

Crimpbereich

0+0.5

1+0.5-0.5

KabelquerschnittWire Size

(mm²)Hersteller / Werkzeugnummer

manufacturer part numberCBmm

( 0.2)

CHmm

( 0.1)

Auszugskrafttensile strength

min. (N)

16Hanke

925-06287-301-xxx*926-06287-301-xxx**

18.90 18.90 150

25Hanke

925-06287-301-xxx*926-06287-301-xxx**

18.90 18.90 300

35Hanke

925-06287-301-xxx*926-06287-301-xxx**

18.90 18.90 300

50Hanke

925-06902-301-xxx*926-06902-301-xxx**

20.85 20.85 300

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7:10 ( ) --- --- ---

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date name

11) Vor dem Crimpen darauf achten, dass der Innenleiter "D" in dem Isolierteil "C" eingerastet ist. Die Stützhülse "H" muss vollständig innerhalb des Crimpbereiches liegen. Before crimping make sure, that inner conductor "D" is locked into the insulator "C". Ensure that carrying tube "H" is completely inserted into the crimping area.

Außenleiter "B" crimpen.Crimp outer conductor "B"

* Einlegen von rechts / engaged from right** Einlegen von vorn / engaged from front

1:1crimping area

B C

A-A2:1

Außenleiter "B"outer contductor "B"

Stützhülse "H"carrying tube "H"

400

200

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

-MET

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1:1 --- --- ---

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date name

12) Litzen dürfen nicht überstehen! Überstehende Litzen müssen entfernt werden! Wires must not overlap! Supernatant wires must be removed!

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

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1 2 3 4

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69+0.4-0.4

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1:1 --- --- ---

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date name

13) Außenleiterbaugruppe bis zum Anschlag in Gehäuse "A" einschieben. Kontrollmass beachten! Install outer conductor assembly until stop into housing "A". Check dimension!

A

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

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D

E

F

A

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D

E

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1 2 3 4

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---

---

1:1 --- --- ---

--- ---


. .




date name

14) Abdeckkappe "G" und Dichtung "F" bis Gehäuseaussenkante in Gehäuse "A" einschieben. Slide cap "G" and seal "F" into housing "A" until stop.

Orientierung beachten. Abdeckkappe "G" einrastenNote orientation. Snap cap "G" into place

G

FA

400

scale:

title:

drawing-no.:

ISO

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jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

-MET

RIC

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---

---

1:1 --- --- ---

--- ---


. .




date name

Endzustand Konfektionierter Stecker

final condition Pre-wired plug

15) (optional / optional) Schutzkappe "I " auf konfektionierten Stecker montieren. Mount protective cap "I " on pre-wired plug.

I

400

scale:

title:

drawing-no.:

ISO

-Pro

jekt

ion

Met

hode

1

series:

assembly instr.:

panel piercing:

crimpinsert:cable:

PD_F

B_01

generaltolerance

1 2 3 4

A

B

C

D

E

F

A

B

C

D

E

F

1 2 3 4

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---

---

4:5 (1:1) --- --- ---

--- ---


. .




date name

Zust. / Rev. Änderung / Change200 -min. Abzugskraft Schritt 11 von Laborangaben zu LV215

step 11 min. tensile strength from laboratory information to LV215300 -Schitt Dielektrikum :länge X von 11 auf 12

Dielectricum cut :length X from 11 to 12400 -Huber und Suhner Kabel hinzugefügt

Huber and Suhner cable added -Generaltoleranz gelöschtgeneral tolerance removed

Gesamtbaugruppe HPK assembly HPK · 300 18-1600 M2_Mamou 30.08.2018 400 19-2256 U_Chung 05.12.2019...

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Transcript of Gesamtbaugruppe HPK assembly HPK · 300 18-1600 M2_Mamou 30.08.2018 400 19-2256 U_Chung 05.12.2019...