GEP110 4 Spec
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Transcript of GEP110 4 Spec
LEHF0164-00
Image may not represent actual model and options
GEP110-4
Designed for the Rental Market EU Stage II Emissions Compliant
Diesel Generator Set
Exclusively from your Cat® dealer
* KEY FEATURES
RELIABLE PERKINS DIESEL ENGINE
Perkins engine certified to EU 2007 Stage II emissions standards, delivering industry leading fuel efficiency, load acceptance and product life
Replaceable air, fuel, and oil filters positioned for easy access and serviceability
MATCHED GENERATOR AND REGULATOR
Self-exciting, self-regulating brushless generators built for extended, dependable life.
Fully sealed regulator accurately maintains load voltage at +/-0.5% from no load to full load
SUPERIOR SOUND-ATTENUATED ENCLOSURE
Highly corrosion-resistant galvanized steel construction provides a long-lasting exterior finish
Scratch and rust resistant zinc phosphate and polyester powder-coated paint
Single piece main roof incorporating flush-mounted rain caps with compression seals provides protection from water ingress
Corner posts and air handling units comprised of high-grade composite materials
Noise absorbent materials and smart design help make the generators among the quietest in the world (typically less than 65 dBA @ 7meters/95 LWA)
Internal exhaust silencer system enhances generator set safety, aesthetics, and silencer life
Lockable control panel viewing window and fuel fill and battery access doors improves safety and security
RENTAL PACK
Select features enhance usability in rental applications
Forklift access, battery disconnect switch, RacorTM fuel water separator, three way fuel valves, breaker terminal extensions
INTEGRATED CONTROL PANEL AND CIRCUIT BREAKER
Fully equipped control panel with all necessary gauges and protective features
Fully rated mainline circuit breaker housed in vibration isolated sheet steel enclosure
RUNNING TIME
Redesigned fuel tank always delivers eight hours of performance at 100% of rated load in prime applications while meeting the strictest environmental regulations required today
Environmentally sensitive fuel tank design provides 110% spill containment of all engine fluids
ENHANCED SERVICEABILITY
Oversized hinged or lift-off doors allow for faster and easier maintenance
Single-side access to all regularly serviced parts
Tower control panel with full height hinged door and removable gland plate allows full access to cable from both vertical or horizontal locations with eight times outside diameter bend radius
Fuel pipe installation through dedicated access holes located on the same side as the remote tank fuel transfer connection
Purpose designed base frame drag points and an internal single point lift allow for easy handling
Output Ratings Prime* Standby*
380-415V, 50 Hz 100.0 kVA 80.0 kW
110.0 kVA 88.0 kW
480 V, 60 Hz 113.0 kVA 90.4 kW
125.0 kVA 100.0 kW
LEHF0164-00 2
FLEXIBILITY Common platform design maximizes opportunity
for usage in rental or sales applications
Factory Installed Standard and Optional Equipment
SYSTEM
STANDARD EQUIPMENT
Genset
Perkins diesel engine certified to meet EU 2007 Stage II emissions standards Electronic governor Replaceable element, dry cartridge type air filters Heavy duty industrial exhaust silencer 8 hour fuel tank Replaceable element fuel filter Spin-on full flow lube oil filters Power Wizard 1.1 Control panel Self exciting, self regulating, brushless alternator with automatic voltage regulator and IP23 protection Robust steel constructed base frame with vibration isolators between base and engine-alternator 12V starting motor and battery charging alternator High capacity, low maintenance battery, battery rack (base mounted) and heavy duty cables Radiator and cooling fan with coolant fill (50% antifreeze protection to -36 C) CE guards for fan, fan drive, and charging alternator 3-Pole molded case circuit breaker Coolant and lube oil drains piped to edge of baseframe
OPTIONAL FEATURES Recommended for Rental
Sound attenuated enclosure (includes single point lift and exhaust silencer system with anti-rattle bushes) Bunded base tank Rental Pack (Forklift base feet, Racor fuel/water separator, 3-way fuel valves, Battery isolator switch Breaker terminal extensions) Isochronous electronic governor 4-Pole Circuit Breaker Permanent magnet excitation system and upgraded AVR options PowerWizard 1.1+ Control Panel (includes auto start capability) Control Panel Upgrades Speed adjust potentiometer Voltage adjust potentiometer Panel mount audible alarm Overload shutdown via breaker Protective devices Low fuel level alarm and shutdown Low coolant level shutdown Fuel level sender and display Earth fault / leakage
Other OPTIONAL FEATURES
Battery charger Coolant heater Anti-condensation heater Control panel upgrades Lube oil temperature gauge Volt free contacts Control panel heater Remote monitor & control Programmable annunciator Manual fuel pump Lube oil drain pump Language options Protective devices High fuel level alarm Low coolant temperature alarm High lube oil temperature shutdown Toolkit Test reports and Inspections CE certification
LEHF0164-00 3
Technical Data
Alternator Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Olympian Model . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LL3014B Winding Pitch - Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 - 6 No. of wires - poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 4 Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shunt Number of bearings. . . . . . . . . . . . . . . . . . . . . . . . Single bearing Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class H Ingress Protection Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP23 Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft Overspeed capability . . . . . . . . . . . . . . . . . . . . . . . . . . . 2250 RPM AVR Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R250 Voltage regulation (steady state%) . . . . . . . . . . . . . . . . . . . ± 1⁄2% Wave form NEMA = TIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Waveform IEC = THF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2% Total Harmonic Content LL/LN . . . . . . . . . . . . . . . . . . . . . . . 4% Radio interference suppression is in line with European Standard EN61000-6
Diesel Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perkins Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1104C-44TAG2 No of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / in-line Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 stroke Bore – mm (in). . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.0 mm (4.1 in) Stroke – mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.0 mm (5.0 in) Displacement – L (cu in) . . . . . . . . . . . . . . . . . . . . . . 4.4 L (268.5 in3) Engine RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1500/1800 Induction . . . . . . . . . . . . . . . .Turbocharged Air-to-Air Charge Cooled Governor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Governing class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO8528 G2 Engine electrical system ……………………… 12V / Negative ground Battery charger amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Recommended fuel . . . . . . . . . . . . . . . . . . . . . . . . . . Class A2 Diesel Oil Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .API CC/SE
PERFORMANCE DATA Units 50Hz Prime
50 Hz Standby
60 Hz Prime
60Hz Standby
Engine Speed
Gross Engine Power BMEP
Regenerative Power
RPM
kW (hp) kPa (psi)
kW
1500
93.6 (126.0) 1702.0 (246.9)
8.2
1500
103.0 (138.0) 1873.0 (271.7)
8.2
1800
106.8 (143.0) 1619.0 (234.8)
13.8
1800
117.5 (158.0) 1781.0 (258.3)
13.8 Fuel System
Fuel consumption * 100% Load 75% Load 50% Load
(*based on diesel fuel with a specific gravity of 0.85 and conforming to BS2869, Class A2)
L/hr (gal/hr) L/hr (gal/hr) L/hr (gal/hr)
21.9 (5.8) 16.6 (4.4) 11.7 (3.1)
24.1 (6.4) 18.2 (4.8) 12.6 (3.3)
26.3 (6.9) 19.9 (5.3) 14.2 (3.8)
29.3 (7.7) 21.9 (5.8) 15.4 (4.1)
Air System Combustion air flow
Maximum combustion air intake restriction
m3/min (cfm) kPa (in H2O)
6.0 (212) 8.0 (32.1)
6.3 (221) 8.0 (32.1)
7.8 (275) 8.0 (32.1)
7.8 (275) 8.0 (32.1)
Cooling System Ambient Capability
Radiator cooling air flow Cooling system capacity
°C (°F)
m3/min (cfm) L (gal)
50
187.8 (6632) 17.5 (4.6)
50
187.8 (6632) 17.5 (4.6)
50
244.2 (8624) 17.5 (4.6)
50
244.2 (8624) 17.5 (4.6)
Lubrication System Total oil capacity
Oil pan
L (gal) L (gal)
8.0 (2.1) 7.0 (1.8)
8.0 (2.1) 7.0 (1.8)
8.0 (2.1) 7.0 (1.8)
8.0 (2.1) 7.0 (1.8)
Exhaust System Exhaust gas flow
Exhaust gas temperature
m3/min (cfm)
°C (°F)
15.2 (537) 514 (957)
16.3 (576) 543 (1009)
18.4 (650) 517 (963)
20.4 (720) 574 (1065)
Noise Rating @ 100% Load (with optional enclosure)*
@ 1meter @ 7 meters
@ 15 meters
dB(A) dB(A) dB(A)
81.0 69.1 63.1
81.3 69.5 63.5
84.6 71.4 65.4
84.7 71.5 65.5
Alternator Data Frequency Voltages
Motor Starting Capability Short Circuit Capacity **
Reactances Xd X’d X’’d
Hz V
kVA%
P.U. P.U. P.U.
50
415/240
187 300
3.200 0.120 0.074
50
400/230
176 300
3.440 0.130 0.080
50
380/220
160 300
3.810 0.150 0.089
50
220/127
208 300
2.840 0.110 0.066
60
480/277 240/139
206 300
3.240 0.130 0.075
60
380/220 220/110
136 300
5.080 0.200 0.118
60
240/120 208/120
160 300
4.310 0.170 0.100
60
230/115
149 300
4.660 0.180 0.108
60
440/254 220/127
177 300
3.850 0.150 0.090
LEHF0164-00 4
Weights and Dimensions
Note: General configuration not to be used for installation. Unit shown with optional sound attenuated enclosure and forklift pockets. DEFINITIONS AND CONDITIONS Standby Rating These ratings are applicable for supplying continuous electrical power (at variable load) in the event of a utility power failure. No overload is permitted on these ratings. The alternator on this model is peak continuous rated (as defined in ISO 8528-3). Prime Rating These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercially purchased power. There is no limitation to the annual hours of operation and this model can supply 10% overload power for 1 hour in 12 hours. Standard Reference Conditions Note: Standard reference conditions 25 C (77 F) air inlet temperature, 100m (328 ft) A.S>L. 30% relative humidity. Fuel consumption data at full load with diesel fuel with specific gravity of 0.85 and conforming to BS2869:1998, Class A2. Quality Standards BS4999, BS5000, BSEN60034, BSEN61000, IEC60034 Warranty All equipment carries full manufacturer’s warranty.
Model
Length mm (in)
Width
mm (in)
Height mm (in)
Fuel
capacity L (US gal)
Weight with Lube oil and Coolant
kg (lb)
GEP110-4 with optional sound attenuated enclosure 2770 (109.1) 1120 (44.1) 1525 (60.0) 250 (66.0) 1596 (3519)
GEP110-4 with optional sound attenuated enclosure and forklift pockets 2770 (109.1) 1120 (44.1) 1625 (64.0) 250 (66.0) 1596 (3519)
Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, OLYMPIAN, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.OlympianPower.com
© 2011 CaterpillarAll rights reserved.
LEHF0164-00 (03-11) Printed in U.S.A.