George Coulston - Kennametal's Innovation Journey
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Transcript of George Coulston - Kennametal's Innovation Journey
Kennametal’s Innovation Journey
George W. Coulston – VP Innovation Ventures
November 17th, 2011
PDMA Outstanding Corporate Innovator
• Why Kennametal? Why Now?
– Our commitment to innovation during a down economy
– Tools, Processes, and Executive Engagement
– The creation of an Innovation Venture Group targeting EBO’s
Sally E. KayChair, PDMA OCI Selection Committee
Strategic Alignment, Disciplined Processes, and Executive Involvement are Key Success Factors for Sustainable Innovation
What We Do…
$2.4+ Billion
80,000 +
11,600 +
1,700 +
42%
60 +
<3%
2011 Revenues
Active Customers
Employees
Patents
% Revenues From Products < 5 years
Global Countries
Largest Single Customer
Provide Cutting Tools and Wear Components for nearly all the world’s critical manufacturing processes through Advanced Materials
Solutions
© 2009 Kennametal Inc. l All rights reserved. l 4
How We Went to Market in 2009
Tooling Systems
Milling
Solid Carbide Drilling
Indexable Drilling
Turning
Fixed Cutter Bit
Carbide Substrate Custom Wear Solutions
Extruder BarrelsRoad Razor
Cladding Oven
Two Independent Business Units!
60% of Revenues 40% of Revenues
Consumables Business, Premier Products
Metalworking Solutionsand Services Group
Advanced Materials & Solutions Group
Early 2000s Recession Results
Source: R Gulati/HBS
Opportunity to Reinvent Ourselves with Innovation Focus
Survive 48%
Bankrupt/ Liq-uidate 23%
Private 1% Other 8%
Ac-quired
9%Breakaway
11%
Becoming a Breakaway Company
IndustrialBusiness
InfrastructureBusiness
Kennametal Enterprise OrganizationAerospace & Defense
TransportationGeneral
Engineering Energy Earthworks
How We Go To Market Today
A Market-Driven Enterprise Approach to Improve our Customer Intimacy
Regional Sales: Deliver Solutions through Customer Intimacy
Global Functions: Excellence / Synergy / Efficiency
Five Segment Leaders
Language and Measures of Innovation
Core BusinessExtend/Defend,
Increase Productivity& Profit Contribution
Emerging OpportunitiesTest Business Models,
Prove Viability, Capability, ValueSeed Growth Businesses
Learning Required
• Revenue, Profit , ROIC, Costs, Productivity or Efficiency
• Project-based Milestones• Creating Business Design• In Market Pilots
Breakthrough
Growth Business
Proven Business ModelIncrease Share &
Grow to Opportunity
• Market Share Gains• New Customer Acquisition• Profit
Adjacent Market Growth
Achieve Revenue Profit
Tim
ing
Innovation is Delivering Ever-Increasing Value to Customers
Leadership Commitment to Innovation
Quick Business
Assessment
Business Case
Development
Product Development
Field Test LaunchNew
Product Sales
$2 4 5 LC PL
Executive Level Gatekeeper Participation at Gate 3 (“Money Gate”) and Post-Launch Review:• Ensures High-Level awareness of pipeline
activity• Guarantees strategic alignment of
development programs• Controls quality of execution for programs
entering and exiting the pipeline• Provides Opportunity for Growth and
Development of our People
NPD is a Business Process – it is not an R&D Process
Stage Gate Development for the Core
A Linear Process
Driving New Products at an Accelerated Rate
Technology and InnovationAdvance withTechnology
55% reduction in NPD cycle time
Increasing our new product %
Decreasing SKUs
NPD Efficiency & Effectiveness Measures
Learnings About Core
If the philosophy is ….• Focusing on how to do better what has previously
been done• Managing a group as good or better than their
predecessors• Better optimizing the performance of their teams• Focusing on core capabilities, customers, assets,
functionality, etc. and defending the core with incremental opportunities to extend it
• Take care of the short term, the long term will take care of itself
“Great Companies Missed Opportunities To Compete More Efficiently”
The end result will deliver ….• Late to new innovations• Breakthroughs never develop• Incapable of addressing market challenges
There Is Statistical Evidence That Companies “Built To Last” Regularly And Systematically Underperform In The Market!
Another Rationale for Focus on EBO’s
Breakaway Companies Target Emerging Business Opportunities
Evolutionary vs. “New to X”
Kim & Mauborgne, “Blue Ocean Strategy”, 2005
Business Launch
Revenue Impact
Profit Impact
86%
62%
39%
14%
38%
61%
When Successful…
4x Revenue Potential
10x Profit Potential
Innovation Ventures Group
Core Business
Growth Business
Emerging Business Opportunities
Time to Cash Time to Market Time to Pilot
IVG is not about long range R&DIt is about capturing New Sources of Customer Value in ways not done today by KMT Core
EBO‘Core’ Processes • ACE: Execution focused against
defined SMART Objectives• Standardized deliverables with goal
to minimize process variability
IVG Processes• Governance Council• Probe & Learn: Change course
based on market feedback
Different Outcome Requires Different Process
TRANSITION
• Market Development: Develop critical customer base by achieving first sales
• Structure strategic alliances and ensure qualification of external supply chain partners
• Validate financial model assumptions
• Lead commercial launch activities including product promotion and manufacturing scale-up
INCUBATION
• Systems level approach often with external technology integration
• Prototype testing in the market
• Determine business model and path to market with sustainable commercial opportunity
• Develop technology/vendor partnerships
• Market Mapping: Evaluate market dynamics in white space
• Open Innovation and Technology Mapping: Define technology landscape and influence technology strategy
• Collect VOC, translate unarticulated needs into requirements
• Begin testing to define value proposition and articulate opportunity
IDEATION
Leading Growth Into New Spaces with Innovative Solutions
© 2011 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 13
Technology
Current
Adjacent
New to companyor beyond
Market
Current Adjacent
60-75%
50-60%
40-55% 25-40%
New to companyor beyond
5-25%
Reference: “Is It Real? Can We Win? Is It Worth Doing?”, George S. Day, HBR, Dec-07
Probability of Success
IVG Portfolio Overview
Beyond Blast Forming Tooling
Coatings RelatedOpportunity
New Materials RelatedOpportunities
Metal CuttingBusiness Model
Summary
• Innovation is the Process of Delivering Ever-Increasing Value toCustomers– Business Strategies need to be aligned with the market– Innovation strategies must be aligned to the business
• Create a common language for Innovation in your company– Different forms need different management processes
• Executive Involvement critical– Culture– Resources / out-of-cycle budget needs– Multi-aligned / unaligned opportunities
Strategic Alignment, Disciplined Processes, and Executive Involvement are Key Success Factors for Sustainable Innovation