Geometry of Twist Drill

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Geometry of twist drill:

Transcript of Geometry of Twist Drill

Page 1: Geometry of Twist Drill

Geometry of twist drill:

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(1) Axis (2) Body (3) Body clearance (4) chisel edge (5) flutes (6) heel (7) land (8) lip or cutting edge (9) point (10) shank (11) tang

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1. Axis:• It is the longitudinal center line of the drill. 2. Body:• The portion of the drill extending from its extreme point to the commencement

of the neak. 3. body clearance:• that portion of the body surface which is reduced in diameter to provide

diametral clearance. It reduces the friction between the drill and surface and thus increases tool life.

4. chisel edge:• the edge formed by the intersection of the flanks.

5. flutes:• the helical grooves machined on the drill body are called as flutes.

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6. heel:• the edge formed by the intersection of the body clearance and the flute surface.

7. land:• the cylindrical ground surface on the leading edges of the drill flutes. it is also called as

margin.

8. lip or cutting edge:• it is the edge formed by the intersection of the flank and face.

9. Point:• It is a conical type shape produced at the end of flutes.it is the sharpened end of the

drill.

10. shank:• it is the part of the drill by which it is held in spindle and driven. The shanks are taper

shank and straight shank.

11. Tang:• It is the flattened end of taper shank intended to fit into a drift slot in the spindle.

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Types of drilling machines :-

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•Based on construction:Portable , Sensitive , Radial, up-right, Gang, Multi-spindle.

•Based on Feed: Hand and Power driven .

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1. Sensitive Drilling Machine :

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(a) Bench mounting, (b) Flour mounting It is designed for drilling small holes at high speed in light jobs. Drill holes from 1.5 to 15mm. It is designed to drill holes as small as 0.35mm in diameter. The machine is rotated at a high speed of 20,000 r.p.m. or above. Operator senses the cutting action so sensitive drilling machine. High speed and hand feed are necessary for drilling small holes. High speeds are necessary to attain required cutting speed by small diameter drill.

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2. Up-Right Drilling Machine :

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(a).Round column section or pillar drilling machine: The arm and the table may be moved up and down on the column for

accommodating work pieces of different heights. The table and may be moved in an arc up to 180` around the column and

may be clamped at any position. The table may be rotated 360` about its own centre independent of the

position of the arm for locating work pieces under the spindle. Its construction is not very rigid and the table being supported on a

horizontal arm, this is particularly intended for lighter work. Drill holes up to 50mm. (b). Box column section: Heavy box column gives the machine strength and rigidity. The table is raised or lowered by an elevating screw that gives additional

support to the table. Drill holes more than 50mm in diameter

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• Upright drilling machine parts:1.Base 4. Head2.Column 5. Spindle, quill and drill head assembly3.Table 6. Spindle drive and feed mechanism

Base: The base is the part of the machine on which vertical column is

mounted. In a belt driven machine the countershaft consists of a fast and a loose pulley and cone pulley is fitted to the base of the machine. The top of the base in round column section type upright drilling machine is accurately machined and has T-slots on it so that large work pieces and work holding devices may be set up and bolted to it.

Column: The column is the vertical member of the machine which supports

the table and the head containing all the driving mechanism. The column should be sufficiently rigid so that it can take up the entire cutting pressure of the drill. The column may be made of box section or of round section.

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Table: The table is mounted on the column and is provided with T-slots for clamping the work directly on its face. The table may be round or rectangular in shape.

Head: The drill head is mounted on the top of the column and houses the driving and feeding mechanism for the spindle. In some of the machines the drill head may be adjusted up or down for accommodating different heights of work in addition to the table adjustment.

Spindle drive mechanism: The spindle drive mechanism of a drilling

machine incorporates an arrangement for obtaining multiple speed of the spindle similar to a lathe to suit to various machining conditions. Multiple speed of the spindle may be obtained as follows:

1.By step cone pulley drive. 2.By step cone pulley drive with one or more back gears. 3.By gearing.

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3. Radial Drilling Machine

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Radial drilling machine parts: 1.Base 2.Column 3.Radial arm 4. Drill head 5. Spindle speed and feed mechanism Base: The base of a radial drilling machine is a large rectangular casting

that is finished on its top to support a column on its one end and to hold the work table at the other end. In some machines T-slots are provided on the base for clamping work when it serves as a table.

Column: The column is a cylindrical casting that is mounted vertically at

one end of the base. It supports the radial arm which may slide up or down on its face.

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Radial arm: The radial arm that is mounted on the column extends horizontally over the base. It is a massive casting with its front vertical face accurately machined to provide guide ways on which the drill head may be made to slide.

Drill head: The drill head is mounted on the radial arm and drives the

drill spindle. It encloses all the mechanism for driving the drill at multiple speeds and at different feed. After the spindle has been properly adjusted in position the drill head is clamped on the radial arm.

Spindle drive and feed mechanism: There are two common

methods of driving the spindle. A constant speed motor is mounted at the extreme end of the radial arm which balances partially the weight of the overhanging arm.

In some machines, a vertical motor is fitted directly on the drill head and through gear box multiple speed and the feed of the spindle can be obtained.