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    Geogrid mechanism in low-volume flexible pavements: accelerated testing of full-scale heavily

    instrumented pavement sections

    Imad L. Al-Qadia*, Samer Dessoukyb, Erol Tutumluera and Jayhyun Kwonc

    aDepartment of Civil and Environmental Engineering, University of Illinois, Urbana-Champaign, Urbana, IL 61801, USA; bDepartment

    of Civil and Environmental Engineering, University of Texas-San Antonio, San Antonio, TX 78249, USA; cTensar International Corp.,Atlanta, GA 30328, USA

    (Received 22 December 2009; final version received 2 September 2010)

    This study uses full-scale accelerated testing to provide new insight into the effectiveness of geogrids on the performance oflow-volume flexible pavements. Although several previous studies reported that geogrids improve pavement performanceby enhancing its structural capacity and reducing distress potential, this study goes further to quantify the effectiveness ofgeogrids, specify the mechanism of the reinforcement they provide and identify the optimum placement of geogrid in low-volume flexible pavements. Full-scale, low-volume flexible pavement sections were constructed on weak subgrade(California bearing ratio 4%) and heavily instrumented with 170 sensors. The pavement was divided into three cells witheach cell having three sections. The granular base and hot-mix asphalt layer thicknesses varied, and each cell had at least onecontrol and one geogrid-reinforced pavement section. The instruments were embedded to measure stress, strain, deflection,moisture, pore-water pressure and temperature and were used to monitor pavement response to a moving load using the

    Accelerated Transportation Loading ASsembly (ATLAS). The testing programme was divided into two parts: responsetesting and performance testing. The response testing considered tyre configuration, loading, inflation pressure, speed andtravelling offset. The performance testing considered number of passes to failure. This paper presents the various pavementresponses to different loading configurations and pavement performances when a repetitive moving dual-tyre assembly at8 km/h and 44 kN was applied. Based on the performance testing and visual observation of the pavement cross sections afterexcavation, the reinforced sections showed reduced rutting and delayed surface cracking compared to the control sections.Specifically, the pavements measured response showed that geogrid-reinforced pavement sections exhibited less verticalpressure and less vertical deflection in the subgrade when tested at a low speed. Therefore, the studys most notableconclusion is that geogrid reinforcement reduces the horizontal movement of the granular material, especially in thelongitudinal direction. The study also concludes the following about geogrid placement: (1) for a relatively thick granularbase layer, placing the geogrid in the upper one-third of the base reduces the shear strains in the longitudinal and transversedirections. (2) For weaker pavements, the geogrid reinforcement at the base subgrade interface reduces the verticaldeflection. In the second case, the effectiveness of geogrid shall be compared to the increase in pavement structure or usingother geosynthetic materials such as geotextiles.

    Keywords: geogrid; full scale; instrumentation; pavement reinforcement

    Introduction

    Unbound materials in pavement systems usually show

    evidence of incremental degradation under repeated

    loading. Giroud et al. reported that deterioration in granular

    base layers occurs due to cycles of lateral displacement at

    the bottom of the layer. The movement of aggregate

    weakens the interface with subgrade, as fine particles

    contaminating the granular layer also cause the penetration

    of base course materials into subgrade (Al-Qadi et al. 1998,

    Al-Qadi and Bhutta 1999, Al-Qadi 2002). In addition,

    aggregate particles may break due to repeated loading.

    Selig (1987) noted that the lateral displacement tends to

    lower the base layer stiffness and induce local failure. Leng

    and Gabr (2002) remarked that the degradation is

    manifested by the reduction of the base layers ability to

    spread a load, which increases thevertical stress transferred

    to the subgrade.

    Geogrid base reinforcement appears to have the

    potential for successful and beneficial application in low-

    to-moderate volume roads with thin hot-mix asphalt

    (HMA) surfaces. When placed in a granular base course,

    geogrids are thought to provide tensile reinforcement by

    preventing lateral spreading of the base layer. In addition,

    the interlock provided by geogrids may cause a relativelystiffer layer to develop around the geogrids (Kwon et al.

    2008, Kwon and Tutumluer 2009). The other possible

    benefits from using geogrid in pavements, which have

    been reported in previously published literature, include

    the following:

    ISSN 1029-8436 print/ISSN 1477-268X online

    q 2011 Taylor & Francis

    DOI: 10.1080/10298436.2010.535534

    http://www.informaworld.com

    *Corresponding author. Email: [email protected]

    International Journal of Pavement Engineering

    Vol. 12, No. 2, April 2011, 121135

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    (1) Serving as a construction platform over weak

    subgrade as it facilitates compaction (Al-Qadi et al.

    1994, Bloise and Ucciardo 2000).

    (2) Extending pavements projected service life (Barks-

    dale et al. 1989, Cancelli et al. 1996, Collin et al.

    1996, Cancelli and Montanelli 1999, Jenner and Paul

    2000, Al-Qadi and Appea 2003, Watts et al. 2004,

    Yang and Al-Qadi 2005, 2007).(3) Reducing granular base course thickness for a given

    design and service life (Miura et al. 1990, Valentine

    et al. 1993).

    (4) Increasing soil and base-bearing capacity (Floss and

    Gold 1994, Appea et al. 1998, Appea and Al-Qadi

    2000, Huntington and Ksaibati 2000).

    (5) Reducing base soil contamination, depending on the

    aperture size of geogrids and the increase in particles

    interlocking at interface (Austin and Coleman 1993,

    Loulizi et al. 1999, Ghosh and Dey 2009).

    (6) Delaying and reducing rutting deformations (Chan

    et al. 1989, Knapton and Austin 1996, Cancelli and

    Montanelli 1999, Appea and Al-Qadi 2000, Jenner

    and Paul 2000).

    G eo gr id i s b eli ev ed to in cr ea se th e li fe of

    pavements through several mechanisms including

    interlocking unbound materials that results in restricting

    lateral strain, improving its bearing capacity and

    providing a membrane effect (Bender and Barenberg

    1978, Giroud et al. 1985, Hass et al. 1988, Wong and

    Small 1994, Moghaddas-Nejad and Small 1996, Perkins

    and Ismeik 1997).

    Interlocking controls the rotation and movement of

    aggregate and, hence, could cause local stiffening and

    greater friction at the interface. This may result in reduced

    secondary deformation in the subgrade. Lateral restraint

    restricts the horizontal flow beneath repetitive vertical

    loading. Moreover, the possible increase in the stiffness of

    the unbound material just above the geogrid could

    improve pavement-bearing capacity. The membrane

    effect of geogrid is believed to improve the vertical

    stress distribution due to the presence of a deformed

    membrane.

    A recent national survey in the USA pointed out the

    following reasons for the limited extent of using

    geogrids for unbound aggregate base course reinforce-

    ment in flexible pavement: a lack of detailed knowledgeon the mechanisms by which geogrids provide

    reinforcement, a lack of established cost benefit

    information and no available acceptable design solutions

    (Christopher et al. 2001). These situations still exist as

    indicated by a recent study conducted by the Federal

    Highway Administration that will be available in 2010.

    Although geogrid could provide benefits when used in

    granular materials in flexible pavements, the complexity

    of its mechanism in pavements is yet to be quantified. In

    addition, the optimum location for installed geogrid in

    the granular layer has been debated among researchers.

    Broms (1977) demonstrated that geogrids provide

    improvement if placed at the centre of the layer.

    Barksdale et al. (1989) supported this finding for thin

    pavement sections constructed with low-quality aggre-

    gate bases; but for pavements constructed on soft

    subgrade, they suggested the bottom of the base as thepreferred position. However, Chan e t al. (1989)

    recommended that geogrids be placed as high as

    possible in the granular base to reduce rutting. Al-Qadi

    (2002) and Al-Qadi et al. (2006) suggested that the

    optimum location of geogrid is at the upper one-third of

    the granular layer thickness for low medium volume

    pavements and at the bottom of the granular layer for

    low-volume pavements constructed on a very weak

    subgrade.

    Monitoring in situ pavement response and perform-

    ance is crucial to understanding geogrids mechanism in

    pavements. Geogrids effect on the performance of

    flexible pavement can be quantified by measuring the

    responses of instrumented full-scale pavement sections

    that are exposed to various vehicular and environmental

    loading conditions. The first full-scale instrumented

    and geosynthetically stabilised low-volume flexible

    pavement section was constructed in Bedford, Virginia,

    and monitored over several years (Brandon et al. 1996, Al-

    Qadi et al. 1997, and Al-Qadi and Appea 2003). However,

    that study did not measure the lateral movement of

    aggregate or install geogrids within the granular

    base layer. In addition, the effect of truck tyre

    configuration becomes important for thin pavements due

    to the effect of non-uniformity of vertical andtangential surface contact stresses (Al-Qadi et al.

    2005, 2007, 2008, Yoo et al. 2006, Yoo and Al-Qadi

    2007, 2008).

    Objective and scope

    The main objectives of this study were to quantify the

    effectiveness of geogrid in low-volume flexible pave-

    ments, to understand its reinforcing mechanisms and to

    identify its optimum placement location in a granular base

    layer.

    To accomplish the objectives of this study, nine

    heavily instrumented full-scale low-volume flexiblepavement sections were designed and constructed on a

    weak subgrade to measure pavement responses, monitor

    pavement performance and quantify the effectiveness of

    geogrid-reinforced flexible pavements. The sections were

    exposed to various accelerated loading levels using the

    Accelerated Testing Loading ASsembly (ATLAS) at the

    Advanced Transportation Research and Engineering

    Laboratory (ATREL) at the University of Illinois in

    Urbana-Champaign.

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    Pavement site description

    The constructed pavement sections consist of three cells,

    A, B/C and D, with various layer thicknesses, lengths and

    reinforcement types and locations. Each cell is divided

    into three sections as shown in Figure 1. The HMA layer

    thickness is maintained constant at 76 mm except for

    section C1, which has a HMA thickness of 127 mm. The

    granular base layer thicknesses are 203, 305 and 457 mm

    for the three cells, A, B/C and D, respectively. As shown in

    Figure 1, a transition zone (T) was built to taper out the

    depth change in pavement thicknesses between the

    different pavement cells. The transition zones along with

    extensions at both ends of the pavement testing cells are

    used as supporting pads for ATLAS. The constructed

    pavement is 88 m long by 3.2 m wide.

    Geogrids were installed at the granular basesubgrade

    interfaces and at one-third of the base thickness from the

    HMA layer interface. The experimental design considered

    the effect of the following variables on low-volume

    pavement performance: geogrid type (two geogrids withdifferent strengths were evaluated), location of geogrid in

    the granular layer and HMA thickness.

    The HMA layer was constructed with two lifts of a 9.5-

    mm nominal maximum aggregate size (NMAS) wearing

    surface mix. In section C1, an additional 25-mm NMAS

    HMA layer was used to increase the layer thickness. The

    granular base layer is A6 crushed limestone in accordance

    with the Illinois Department of Transportation dense-

    graded base specifications. The subgrade was prepared to

    achieve and maintain 4% California bearing ratio (CBR).

    To maintain the subgrade CBR constant during construc-

    tion and testing, the water content was carefully controlled

    through the construction of a drainage system at both sides

    of the pavement and transversally between the pavement

    cells. In addition, a prime coat was applied to the subgrade

    surface after compaction to prevent water evaporationfrom the subgrade or water entrance from possible rain.

    The moisture change was monitored throughout the testing

    period using a time domain reflectometer (TDR) and pore-

    water pressure sensors.

    Instrument installation

    During construction, more than 170 sensors were

    embedded in the pavement sections to monitor pressure,

    deflection, strain, temperature, moisture and pore-water

    pressure (Figure 2). A total of 18 pressure cells, 49 linear

    variable differential transformers (LVDTs), 12 strain

    gauges, 82 thermocouples, 10 TDRs and 2 peizometerswere installed. The pressure cells, LVDTs and strain

    gauges were installed at the centreline of the pavement

    lane, while environmental sensors were embedded at 1 m

    offset of the centreline. The details of instrumentation and

    material testing can be found elsewhere (Al-Qadi et al.

    2008). All instruments survived until the study was

    completed; no instrument failed during construction or

    testing.

    Figure 1. The three cells pavement test sections.

    Figure 2. Example of embedded LVDT, pressure cell and strain gauge.

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    Testing programme

    The accelerated loading tests were applied using ATLAS.

    ATLAS is a movable loading facility supported by two

    winches at each end to hold a steel frame structure that

    houses a tyre carriage. The loading system is capable of

    applying vehicular loading in a span of 25.90 m, which

    includes acceleration and deceleration distances of 1.5 mat each end. Loading was applied by pulling the tyre

    carriage in one direction (Figure 3). However, as a

    common drawback of most accelerated pavement testing

    (APT), the exerted torque in the tyre axles was not

    simulated. The pavement section lengths and transition

    areas were designed to allow each cell to be loaded

    separately and to support ATLAS winches during loading,

    respectively.

    The pavement instrument responses were obtained

    from three-tyre configurations: a dual-tyre assembly

    11R22.5, a wide-base tyre 425/65R22.5 (old generation)

    and a wide-base tyre 455/55R22.5 (new generation).

    During testing, five loading levels at 26, 35, 44, 53 and

    62 kN at two speeds (8 and 16 km/h) were applied in one

    direction. Three-tyre inflation pressures were considered:

    550, 690 and 750 kPa. During pavement loading, the

    centre of each tyre configuration was aligned with the

    centreline of the pavement. In addition, the loading was

    applied at two offsets from the centreline, 150 and

    230 mm. Each individual test was repeated for 5 10

    cycles at each loading condition. All loading conditions

    were operator controlled, except for the field temperature.

    After completing the above pavement response

    programme, the performance testing programme was

    performed. The dual-tyre assembly was used to load the

    pavement sections using 44 kN at a tyre pressure of

    690 kPa and a speed of 8 km/h. Testing was terminated at

    50 mm surface rutting. However, section C1 did not show

    any sign of failure after relatively significant loading, and

    the testing of sections D1D3 was terminated at

    approximately 25-mm of rutting.

    Data collection and processing

    Instruments were connected to a data acquisition system to

    collect and filter signal noise and store and plot the

    collected data. An in-house programme for data

    acquisition was developed using Labvieww. The load-

    associated instruments were only activated during load

    application, while the environmental instruments were

    activated continuously to monitor temperature and

    moisture changes. Normalisation of the instrument loading

    response was achieved by subtracting the value before the

    initiation of the response from the peak response.

    Collected data were corrected to a HMA referencetemperature. During testing, the temperature ranges for

    cells A, B/C and D were 1222, 835 and 19478C,

    respectively. An exponential function was developed to

    shift measured loading responses at various temperatures

    to values at a reference temperature of 258C (Al-Qadi et al.

    2007). Validation was conducted by comparing measured

    and predicted responses at the reference temperature.

    Loading offset was considered in this study (Figure 4).

    Offsets were located at zero (centre of tyre configuration),

    150 mm (centre of single dual-tyre assembly),

    230 mm (edge of wide-base 455 tyre) and 305 mm (edge

    of dual-tyre assembly, but off the edge of the wide-base

    tyre).

    Loading response analysis

    Influence of tyre configuration and loading parameters

    Compared to the conventional dual-tyre assembly,

    wide-base tyres are reported to improve truck fuel

    Figure 3. ATLAS with the dual-tyre assembly (left) and wide-base tyre hooked up to the carriage (right).

    Figure 4. Tyre imprints for dual-tyre assembly and wide-basetyre.

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    efficiency, reduce emission, increase payload, exhibit

    superior braking and comfort and reduce repair and

    maintenance cost (Al-Qadi and Elseifi 2007). However,

    concern about the damage wide-base tyres could cause to

    flexible pavements which has discouraged state agencies

    from widely promoting the use of wide-base tyres.

    Conventional wide-base tyres sustained high-operating

    inflation pressure to minimise tyre deflection; however,high vertical contact stresses resulted at the pavement

    surface. This shortcoming has been resolved in the new

    generation of wide-base tyres. The new generation of

    wide-base tyres is inflated at the same tyre pressure as dual

    tyres. However, the reduced contact area of a wide-base

    tyre compared to the dual-tyre assembly is still a concern

    in spite of the fact that a wide-base tyre provides

    significantly better contact stress uniformity (Al-Qadi et al.

    2005).

    The majority of the studies comparing conventional

    wide-base tyres (425 or 385) to a dual-tyre assembly have

    reported that wide-base tyres cause more damage to

    pavement systems (Huhtala et al. 1989, TFHRC 2006).

    This study investigates the impact of tyre configuration

    (old generation 425/65R22.5 and new generation

    455/55R22.5 wide-base tyres) on the constructed low-

    volume pavement sections. In case the wide base tyre

    becomes more widely implemented, it is important to

    know how it would affect geogrids performance.

    Imprints of the dual-tyre assembly and the two wide-

    base tyre configurations showed that the WB425 has the

    smallest contact area at the surface. This results in

    relatively greater response on the pavement. This is

    evident in Figure 5 where the response of WB425 is 32%

    higher than that of the dual-tyre assembly. The figurepresents the responses from the sensors under the

    centreline of the wide-base tyre and the centreline between

    the two tyres for the dual-tyre assembly. WB455 has

    shown an average of 10% less response than the WB425

    and 14% greater response than the dual-tyre assembly. The

    maximum response from the dual-tyre assembly at the

    interface is between the tyres, while at shallow depths it is

    under the centre of one tyre. At shallow depth, the HMA

    response for the WB455 is approximately 33 and 8% less

    than that from the WB425 and dual-tyre assembly,

    respectively, under the same loading conditions (Figure 6).

    However, the pavement sections, control and geogrid-

    reinforced, showed the same trend in response to various

    tyre types, although WB425 was concluded to be the most

    damaging tyre to low-volume flexible pavement sections.

    Vehicle speed has significant effect on the pavements

    strain and deformation (Figure 7). In addition, Figure 7

    shows no significant influence (#2%) on inflation

    pressures at deep layers, while at shallow layers strain

    responses vary within 7%.

    Stress distribution under a tyre has been traditionally

    considered uniform within the tyre imprints vicinity. This

    approximation has been used in many multilayer

    analysis techniques. However, in reality, stress distribution

    varies along the tyre width and length. Using an

    instrumented pad, the contact stresses in 3D were

    measured for each tyre at various loading and tyre

    pressures. This study also examined the effect of

    wandering on pavement response.Results show that as a tyre deviates from the

    instrument positions, pavement responses decrease. This

    validates that stresses and strains under the tyre centre are

    greater than those measured under the edge of the tyre. The

    most critical tyre positions depend on the pavement depth

    of interest. At shallow depth, under the centre of one tyre

    of the dual-tyre assembly and the centre of WB455 are the

    most critical positions; while deep in the pavement, under

    the centre of the WB455 and the dual-tyre assembly (due

    0

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    Dual WB425WB455 Dual WB425WB455 Dual WB425 WB455

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    Dual WB425 WB455 Dual WB425 WB455 Dual WB425 WB455

    D1 D2 D3

    Subgradevertical

    deflection(mm)

    26 kN 35 kN 44 kN 53 kN 62 kN 26 kN 35 kN 44 kN 53 kN 62 kN

    05

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    50

    Pressure(kPa)

    Figure 5. Deflection and pressure responses at base subgrade interface at 8 km/h and 750 kPa.

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    Dual WB425 WB455

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    26 kN 35 kN 44 kN 53 kN 62 kN

    Figure 6. Strain responses at the bottom of HMA at 8km/h and750kPa.

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    to stress distribution overlap) is the most critical position.

    In general, the effect of limited wander is more

    pronounced at shallow depths (Figure 8).

    Figure 9 illustrates the responses of HMA strain

    gauges due to temperature variation. The data presented

    in Figure 9 were obtained using the exponential correction

    factor for three reference temperatures: 15, 25 and 358C.

    As the base layer increases, the effect of tyre configuration

    at the basesubgrade diminishes (Figure 10).

    Influence of pavement layers

    To evaluate the effectiveness of geogrid in pavements, the

    granular base and HMA thicknesses are also considered.

    The granular base thickness has shown an effect on both

    the HMA strain and subgrade pressure and deflection.

    When the base layer was increased by 50%, the subgrade

    deflection was reduced by 60%. However, the impact of

    increasing the HMA thickness was much more

    pronounced (Figure 11).

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    Figure 7. Inflation pressure and speed influence in pressure responses.

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    26 kN 35 kN 44 kN 53 kN 62 kN26 kN 35 kN 44 kN 53 kN 62 kN

    Figure 8. Tyre offset influence on subgrade pressure and HMA strain for (a) dual-tyre assembly and (b) WB455.

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    Figure 9. Temperature influence on pavement responses.

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    Influence of geogrid reinforcement

    The insertion of geogrids in the granular base layer has

    improved the performance of the tested pavement sections

    in this study. The reinforced sections showed a reduction

    in pavement responses in the range of 2331%, depending

    on the pavement structure.

    The improvement was obviously more pronounced

    for weak pavements compared with thick pavements

    (Figure 12). In addition, for a relatively thick granular

    layer, single reinforcement at the top one-third of the base

    layer improved the base resistance to transverse and

    longitudinal deformation, while addition of a geogrid at

    the base subgrade interface improved subgrade stability.

    To investigate the effect of the geogrid type, two

    distinctive geogrids, GG1 and GG2, were installed in cell

    A (Table 1). The GG2 has a 50% higher modulus, tensile

    strength and thicker rib than GG1. GG2 has shown slightly

    better performance by minimising the base layer responses

    (Figure 13). Similarly, Collin et al. (1996), Hirano et al.

    (1990) and Miura et al. (1990) have suggested that

    reinforcement affects the granular base stability and is

    proportional to the tensile stiffness of the geogrids.

    Performance testing analysis

    Performance testing was conducted after the response

    testing was completed. Loading conditions using dual-tyre

    assembly were fixed throughout the testing programme.

    The tyre offset was also kept unchanged at the centreline to

    monitor the maximum instrument response. Due to the fact

    that tests were conducted at various temperatures, data

    normalisation was necessary. It was evident that the

    pavement damage was in the form of rutting and cracking.

    However, section C1, which has 127 mm of HMA,

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    A3 (203 mm) B1 (305 mm) D3 (457 mm)

    Dual WB455Dual WB455Dual WB455

    A3 (203 mm) B1 (305 mm) D3 (457 mm)

    Subgradeverticaldeflection(mm)26 kN 35 kN 44 kN 53 kN 62 kN 26 kN 35 kN 44 kN 53 kN 62 kN 26 kN 35 kN 44 kN 53 kN 62 kN

    Figure 10. Effect of base thickness on pavement responses for control sections.

    0

    500

    1000

    1500

    2000

    2500

    3000

    Dual WB455 Dual WB455

    B1 (76 mm) C1 (127 mm)

    Dual WB455 Dual WB455

    B1 (76 mm) C1 (127 mm)

    Dual WB455 Dual WB455

    B1 (76 mm) C1 (127 mm)

    HMAtransversestrain(micro)

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    Bas

    everticaldeflection(mm)

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    Subgradeverticaldeflection(mm)26 kN 35 kN 44 kN 53 kN 62 kN 26 kN 35 kN 44 kN 53 kN 62 kN 26 kN 35 kN 44 kN 53 kN 62 kN

    Figure 11. Effect of HMA thickness on pavement responses for control sections.

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    A3(Ctr.)

    A2 B1(Ctr.)

    B2 D3(Ctr.)

    D2 D1 A3(Ctr.)

    A2 B1(Ctr.)

    B2 D3(Ctr.)

    D2 D1 A3(Ctr.)

    A2 B1(Ctr.)

    B2 D3(Ctr.)

    D2 D1Baseverticaldeflection(mm)

    0.7

    0.8

    Basetransversedeformation

    (mm)

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    Baselongitudinaldeformation

    (mm)

    26 kN 35 kN 44 kN 53 kN 62 kN

    26 kN 35 kN 44 kN 53 kN 62 kN

    26 kN 35 kN 44 kN 53 kN 62 kN

    Figure 12. Effect of geogrid reinforcement and its location on granular base layer responses.

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    experienced only tyre imprint marks on the surface.

    Control sections, in general, showed excessive shear

    deformation in the granular base layer compared with their

    reinforced counterparts (Figure 14).

    Reinforced sections performance

    In general, granular base deformations were less in thegeogrid-reinforced sections. Results obtained from sec-

    tions B1 and B2 suggest that reinforcement could

    significantly reduce granular base lateral shear movement.

    Similarly, for pavement with a thick granular base layer,

    such as in section D, reinforcing the upper part of the base

    could be very effective in reducing lateral shear. The

    double reinforcement may improve long-term perform-

    ance more than the single layer. However, the use of a

    double layer depends on cost and pavement structure.

    Surface crackingTyre pavement contact stresses are three dimensional

    (Al-Qadi et al. 2005). In addition to pavement surface,

    these stresses are affected by the tyre tread structure,

    configuration, position, speed, material and inflation

    pressure. The tangential stresses have a significant effect

    at shallow depths and diminish with pavement depth. The

    WB455 tyre resulted in greater longitudinal than

    transverse strains as illustrated in Figure 15 for section

    D2. The transverse strain reflects a tension-only response,

    while the longitudinal strain reflects a compression

    followed by a tension peak as a tyre moves over the sensor.

    In general, the HMA longitudinal strain is usually

    greater than the transverse strain, especially for thick

    HMA layers. The difference between them decreases as

    the structure becomes weaker. In addition, because of the

    relatively significant longitudinal granular base move-

    ment, a series of transverse cracks, 0.15 0.30 m apart,

    along the wheel path as well as two longitudinal cracks at

    the path edges, have appeared due to the tyre loading

    repetitions. The severity of the cracks increases, as the

    load repletion increases. In addition, the crack severity

    progressed more rapidly in the case of thin granular base

    layer and almost did not exist in the case of relatively thick

    granular or HMA layers. The initiation and propagation of

    transverse cracks are believed to be due to the high shear in

    the pavement as well as the basesubgrade deformation.

    This could be more manifested in the field, as the APT

    does not provide a driving gear or braking, which can

    significantly increase the shear stresses in pavements

    (Figure 16).

    Permanent deformation

    The loading of a section was terminated at 50-mm rutting,

    except when the rutting rate was relatively very low as in

    section C1 and the D sections. Rutting was measured at

    two zones in each section. The sections with the 150-mm

    granular base layer showed significant rutting at a rapid

    rate. To compare section performance, the rate of rutting

    Table 1. Geogrid properties.

    Properties

    GG1 GG2

    Load capacity Test method Units MD TD MD TD

    Initial modulus ASTM D6637-01 kN/m 250 400 400 650

    Tensile strength at 2% strain ASTM D6637-01 kN/m 4.1 6.6 6.0 9.0Tensile strength at 5% strain ASTM D6637-01 kN/m 8.5 13.4 11.8 19.6Ultimate tensile strength ASTM D6637-01 kN/m 850 1300 1315 1975

    Note: MD, machine direction (along roll length); TD, cross-machine direction (across roll width).

    A1 (GG1) A2 (GG2) A1 (GG1) A2 (GG2)

    Basetransverse

    deformation(mm)

    Baselongitudinal

    deformation(mm)

    00.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.226 kN 35 kN 44 kN

    26 kN 35 kN 44 kN

    Figure 13. Effect of geogrid strength on pavement responses.

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    (RR) was determined for all sections. Table 2

    presentsthe rutting and corresponding number cycles for

    each section. The relation between RR and pavement

    section design is shown in Figure 17. The calculated RR

    showed clearly that the most rapid rutting development

    was noted for the lowest unreinforced granular base layer

    thickness, while the slowest rutting development was

    noted for the section with the thickest HMA layer. In each

    cell, the reinforced section showed better performance;

    this improvement diminishes as the granular base layer

    thickness increases. Although the reinforced section

    showed a significant improvement, increasing the HMA

    layer thickness is the most significant method to sustain

    pavement integrity.

    0

    0.5

    1

    1.5

    2

    0

    0.5

    1

    1.5

    2

    0 1000 2000 3000 4000 5000

    No. of passes

    Basetransversedeformation(mm)

    0

    0.05

    0.1

    0.15

    0.2

    Basetransversedeformation(mm)

    Basetransversedeformation(mm)

    A1 A2 A3

    0 200000 40000 60000 80000 0 200000 40000 60000 80000

    No. of passes

    B1 B2 C1

    0.00

    0.05

    0.10

    0.15

    0.20

    100000

    No. of passes

    0 1000 2000 3000 4000 5000

    No. of passes

    0 200000 40000 60000 80000 0 200000 40000 60000 80000

    No. of passes

    100000

    No. of passes

    0 1000 2000 3000 4000 5000

    No. of passes

    0 200000 40000 60000 80000 0 200000 40000 60000 80000

    No. of passes

    100000

    No. of passes

    0 1000 2000 3000 4000 5000

    No. of passes

    0 200000 40000 60000 80000 0 200000 40000 60000 80000

    No. of passes

    100000

    No. of passes

    0 200000 40000 60000 80000 0 200000 40000 60000 80000

    No. of passes

    100000

    No. of passes

    D1 D2 D3

    Baselongitudinaldeformation(mm)

    Baselongitudinaldeformation(mm)

    Baselongitudinaldeformation(mm)

    A1 A2 A3

    0

    0.25

    0.5

    0.75

    1

    0

    0.25

    0.5

    0.75

    1

    B1 B2 C1

    0.00

    0.05

    0.10

    0.15

    0.20

    0.00

    0.05

    0.10

    0.15

    0.20

    D1 D2 D3

    Baseverticaldeflection(m

    m)

    Baseverticaldeflection(m

    m)

    B1 B2 C1 D1 D2 D3

    0

    1000

    2000

    3000

    4000A1

    A2

    A3

    0

    500

    1000

    1500

    B1 B2

    HMA

    transversestrain(micro)

    0

    500

    1000

    1500

    HMA

    transversestrain(micro)

    HMA

    transversestrain(micro)

    D1 D2 D3

    0

    20

    40

    60

    80

    Subgradepressure(kPa)

    Subgradepressure(kPa)

    Subgradepressure(kPa)A1 A2 A3

    0

    50

    100

    150

    200

    B1 B2 C1

    0

    20

    40

    60

    80

    D1 D2 D3

    Figure 14. Traffic testing responses of pavement sections.

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    Geogrid placement

    The optimal geogrid placement position is dependent on

    the subgrade, the base thickness and the tyre loading

    magnitude. Hirano et al. (1990) reported that geogrids

    must be covered by a minimum base layer of 200 mm to

    control damage during trafficking. Cancelli and Mon-

    tanelli (1999), Hass et al. (1988), Miura et al. (1990) and

    Walters and Raymond (1999) suggested that the optimal

    position of geogrid is at the bottom of the base for a soft

    subgrade with a base thickness less than 400 mm.

    However, for relatively higher subgrade-bearing capacity

    and thicker base, the optimal position is at 250 350 mm

    below the surface (Hass et al. 1988, Moghaddas-Nejad andSmall 1996, Perkins et al. 1999). However, in this study,

    the placement of additional reinforcement layer at the

    bottom of a thick base layer with geogrid in the top one-

    third was found not to reduce the rutting potential. For

    comparison, the response difference at the beginning and

    end of performance testing for each sensor was divided by

    the total number of passes. This allows normalisation of

    data for each cell (Table 3).

    250

    0

    250

    500

    750

    1000

    0 5 10 15 20 25

    HMAtransverse/

    longitudinalstrain(micro)

    250

    0

    250

    500

    750

    1000

    HMAtransverse/

    longitudinalstrain(micro)

    250

    0

    250

    500

    750

    1000

    HMAtransverse/

    longitudinalstrain(micro)

    Tyre position (m)

    0 5 10 15 20 25

    Tyre position (m)

    0 5 10 15 20 25

    Tyre position (m)

    D2-Long

    D2-Trans.

    Dual-tyre(a) (b) (c)WB425 WB455

    D2-Long

    D2-Trans.

    D2-Long

    D2-Trans.

    Figure 15. Longitudinal and transverse HMA strain responses to various tyre configurations for section D2 at 44 kN loading.

    Cell A Cell B Cell D

    (c)(b)(a)

    Figure 16. Pavement transverse cracking at the loading path due to the surface longitudinal strain.

    Table 2. Rutting measurements and number of passes at two locations in each section.

    Cell A A1-1 A1-2 A2-1 A2-2 A3-1 A3-2Number of passes 4456 4456 4456Final rut depth (mm) 19 20 19 30 33 31

    Cell B/C B1-1 B1-2 B2-1 B2-2 C1-1 C1-2Number of passes 48,390 50,003 62,297Final rut depth (mm) 49 49 39 32 5 8

    Cell D D1-1 D1-2 D2-1 D2-2 D3-1 D3-2Number of passes 89,155 89,155 89,155

    Final rut depth (mm) 22 22 23 23 29 32

    10.00

    8.00

    6.00

    4.00

    2.00

    0.00Rateofrutting,

    RR

    (0.00

    1mm/cycle)

    A1

    RR 4.36 6.35 9.07 1.34 0.50 0.11 0.27 0.28 0.40

    A2 A3 B1 V2 C1 D1 D2 D3

    Figure 17. Comparison of RR among pavement sections.

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    Pavement trenches

    After testing was completed, deep trenches were cut in thezones that showed severe distress (Figure 18) to quantify

    layer thicknesses, interface locations and conditions and

    geogrid depth. Considering variation in layer construction

    processes, most layer thicknesses were within 10% of the

    proposed design shown in Figure 1. The layer profile at

    that base subgrade interface was found to be highly

    affected by loading, especially for the control and thin-

    base sections (Figure 19). This is in agreement with

    previous suggestions that as the granular base thickness

    increases, the impact of reinforcement lessens (Gobel et al.

    1994, Collin et al. 1996, Posposil and Zednik 2000, Al-

    Qadi et al. 2007).The layer thickness prior to loading was measured at

    the edge of the trench. Deformed layers were measured at

    the centre of the trench. Depression was noticed in the

    HMA and base layers as well as in the subgrade. As the

    number of passes increased, the thickness of each layer

    varied. Hence, normalisation of thickness reduction and

    subgrade rutting was used to compare section perform-

    ances. The change in layer thickness was divided by the

    layer thickness and the number of passes, as presented inTable 4. In general, the control areas revealed a higher rate

    of depression in HMA and base layers in all sections

    except D3. The subgrade rutting in these sections was

    twice as severe as in the reinforced ones.

    Summary

    The conclusions from this study build on previous research

    that has presented geogrid as a worthy reinforcement for

    flexible pavement by going further to explain the

    mechanisms involved. To conduct this necessary research,

    a heavily instrumented low-volume flexible pavementstructure, consisting of three cells, was constructed on a

    weak subgrade (CBR 2 4%). Each cell contained three

    pavement sections including control and geogrid-

    reinforced sections. The sections were exposed to

    pavement response-measuring and performance test

    programmes using the Accelerated Transportation Load-

    ing ASsembly (ATLAS). The response programme

    considered tyre configuration, loading, inflation pressure,

    speed and travelling offset. The performance programme

    considered the number of passes to failure.

    The various layers were instrumented with 170 sensors

    to monitor environmental and load-associated responses.

    Three-tyre configurations, wide-base tyres 425 and 455and dual-tyre assembly, were used in the response testing

    programme. Pavement sections, controlled and reinforced,

    showed the same trend in response to various tyre types.

    WB425 was concluded to be the most damaging tyre to

    low-volume flexible pavement sections. Loading wander

    has significant impact on pavement response. Maximum

    pavement responses are associated with the centre of the

    wide-base tyre and are depth dependent on the dual-tyre

    assembly. Tyre inflation pressure is significant at the

    Table 3. Ultimate difference in sensors responses normalised to the number of passes.

    Sensors

    HMASubgrade Base deflection (mm)

    SectionsTransverse

    strainPressure

    (kPa)

    Verticaldeflection

    (mm) Vertical Transverse Longitudinal Comment

    A1 197 9244 536 NA 101 263 Different GG productA2 530 9154 307 NA 79 94A3 260 8748 74 NA 370 606 ControlB1 11 2038 22 13 4 15 ControlB2 25 1753 20 9 3 9C1 NA 971 7 4 1 6 Thick HMA layerD1 14 574 5 2 1 2 Reinf. at 1/3 base layerD2 8 612 6 2 1 2 Double reinf.D3 7 855 4 3 6 4 Control

    Note: All numbers are multiplied by 1026 except transverse strain that is multiplied by 1023.

    Figure 18. Trench cut in section D2.

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    shallow depth and its influence diminishes as the depth

    increases within the pavement. Response testing also

    indicated that increasing granular base layer and HMAthicknesses would reduce pavement response. Although

    increasing HMA thickness was concluded to be the most

    effective way to reduce pavement responses, geogrid also

    decreased pavement response.

    In general, geogrid-reinforced pavement sections

    constructed on soft subgrade exhibited less vertical

    pressure on subgrade and less vertical deflection in the

    subgrade when tested at a low speed. In particular, this

    observation was more manifested in weak pavement

    structures. It needs to be noted that although geogrid tends

    to improve overall low-volume flexible pavement

    performance, it is not recommended to use a geogrid inunder-designed pavement with hope of meeting the design

    requirements.

    For a relatively thick granular base layer, placing the

    geogrid at the upper one-third of the base reduces the shear

    strains in the longitudinal and transverse directions. On the

    other hand, for weak pavements, the reinforcement at the

    base subgrade interface reduces the vertical deflection.

    Thus, the study reveals a notable mechanism of geogrid

    700

    600

    500

    400

    300

    200

    100

    0

    100

    0.5 1.0 1.5 2.0 2.5 3.0

    Profile(mm)

    700

    600

    500

    400

    300

    200

    100

    0

    100

    Profile(mm)

    700

    600

    500

    400

    300

    200

    100

    0

    100

    Pro

    file(mm)

    700

    600

    500

    400

    300

    200

    100

    0

    100

    Pro

    file(mm)

    700

    600

    500

    400

    300

    200

    100

    0

    100

    Pro

    file(mm)

    700

    600

    500

    400

    300

    200

    100

    0

    100

    Profile(mm)

    700

    600

    500

    400

    300

    200

    100

    0

    100

    Pro

    file(mm)

    700

    600

    500

    400

    300

    200

    100

    0

    100

    Profile(mm)

    Transverse distance (m)

    0.5 1.0 1.5 2.0 2.5 3.0

    Transverse distance (m)

    0.5 1.0 1.5 2.0 2.5 3.0

    Transverse distance (m)

    0.0 0.5 1.0 1.5 2.0 2.5 3.53.0

    Transverse distance (m)

    0.0 0.5 1.0 1.5 2.0 2.5 3.53.0

    Transverse distance (m)

    0.5 1.0 1.5 2.0 2.5 3.0

    Transverse distance (m)

    0.0 0.5 1.0 1.5 2.0 2.5 3.53.0

    Transverse distance (m)

    0.5 1.0 1.5 2.0 2.5 3.0

    Transverse distance (m)

    Surface Bottom of HMAGG2 Bottom of base

    D1 D2 D3

    B1 B2

    A1 A2 A3

    Sur face Bottom of HMAGG2 Bottom of base

    Sur face Bottom of HMABottom of base

    Surface Bottom of HMA

    Bottom of base/GG1

    Surface Bottom of HMA

    Bottom of base/GG2

    Surface Bottom of HMA

    Bottom of base

    Surface Bottom of HMA

    Bottom of base/GG2

    Surface Bottom of HMA

    Bottom of base

    Figure 19. Pavement layers profile across the trenches.

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    reinforcement: It reduces the horizontal movement of thegranular material, especially in the longitudinal direction.

    For the performance programme, APT was conducted

    until pavement failure. Distress was observed in all

    sections except section C1, which has 127 mm of HMA.

    The control sections exhibited relatively unstable shear

    deformation in the granular base layer resulting in early

    distress compared to their reinforced counterparts. The

    distress was mainly in the form of longitudinal and vertical

    deformations. Pavement transverse cracking, perpendicu-

    lar to loading direction, occurred in the pavement sections

    having relatively thin granular layers. The RR parameter

    was used as a performance indicator. In general, high RRwas obtained for unreinforced thin sections, while low RR

    was obtained for reinforced sections with thick bases. This

    study brought to light a specific benefit of geogrid: It

    minimises the lateral deformations in the base layer. This

    result emphasises the outcome of the response testing

    programme.

    Trenches dug in the sections revealed that both base

    and subgrade were deformed. The deformation was

    localised under the loading path resulting in soil

    contamination of the base aggregate. The rutting in the

    subgrade of control sections was twice that of the

    reinforced sections for the weak structure and became less

    as the pavement structure improved.

    In conclusion, geogrid shows great potential to reduce

    shear flow and lateral deformations in the granular base

    layer which results in increasing the strain at the bottom of

    HMA and minimising rutting and/or cracking in a thin

    pavement structure. The effectiveness of geogrid starts in

    early stages of loading and continues by controlling the

    granular material movement due to shear.

    AcknowledgementsThe assistance of J. Baek, P.-J. Yoo, E. Fini, J. Meister, M. Elseifi,B. Harkanwal, J. Anochie-Boateng, C. Montgomery, K. Jiangand Z. Leng during pavement construction and instrumentation isgreatly appreciated. The content of this paper reflects the views ofthe authors, who are responsible for the facts and the accuracy ofthe data presented herein. This paper does not constitute astandard, specification or regulation. The financial supportprovided by Tensar International Co. is greatly appreciated.

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    number of passes)( 10

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    Rut/number

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    D3 76 476 76 (0) 473 (23) 2 28 0.00 2 0.07 2 0.03

    Notes: Italicised values are control.a

    Normalised values multiplied by 106.

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