Genset Installation Methodology

10
ENGINE 0-LINE 1250 A B C D E F ENGINE 0-LINE 315 6115 (270 ton CAPACITY) 850 277 (7656) 3000 3733 6200 8625 3050 8000 6265 12999 1175 4732 522 21000 32140 500 5m Rail 12m Rail A B C D E F 8 1250 ENGINE 0-LINE 12m 5m 12m 5m 1000 1213 6200 1213 8625 11000 3000 3740 7000 10000 1 1 2 2 3 3 4 4 5 5 6 6 A A B B C C D D DESCRIPTION: DATE: CHECKED: DRAWN: REV. FORMAT: SCALE: SUBJECT: PROJ.NAME/LOCATION: CLIENT/LOCATION: DRAWING No.: Drostdy st, The Gables Cleveland PO Box 40604 Cleveland, 2022 [email protected] VANGUARD SHEET: 1/10 JH 2016/03/17 FOR INFORMATION ONLY NTS SLT 00642 - V0109 PROPOSED LIFTING PLAN GENERATOR INSTALLATION METHODOLOGY A3 0 METHODOLOGY · ASSEMBLE THE GANTRY SYSTEM. · POSITION THE LOAD UNDERNEATH THE GANTRY SYSTEM (ABOUT 500mm OFFSET FROM THE ENGINE 0 - LINE IN ORDER TO AVOID OBSTRUCTING STEEL STRUCTURES) WHEN SKIDDING DOWN THE ENGINE HALL.. · ATTACH LIFTING GEAR TO THE LOAD LIFTING POINTS.

Transcript of Genset Installation Methodology

Page 1: Genset Installation Methodology

EN

GIN

E 0-LIN

E

1250

A B C D E F

EN

GIN

E 0

-L

IN

E

315

6115 (270 ton C

AP

AC

IT

Y)

850

277

(7656)

3000

3733

6200

8625

3050

8000

6265

12999

1175

4732

522

21000

32140

500

5m Rail12m Rail

A B C D E F

8

1250

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2m

5

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7000 10000

1

1

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A A

B B

C C

D D

DESCRIPTION:

DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

1/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED LIFTING PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· ASSEMBLE THE GANTRY SYSTEM.

· POSITION THE LOAD UNDERNEATH THE

GANTRY SYSTEM (ABOUT 500mm OFFSET

FROM THE ENGINE 0 - LINE IN ORDER TO

AVOID OBSTRUCTING STEEL STRUCTURES)

WHEN SKIDDING DOWN THE ENGINE HALL..

· ATTACH LIFTING GEAR TO THE LOAD

LIFTING POINTS.

Page 2: Genset Installation Methodology

EN

GIN

E 0-LIN

E

1250

A B C D E F

EN

GIN

E 0

-L

IN

E

315

6215 (270 ton C

AP

AC

IT

Y)

850

277

(7656)

3740

6200

8625

3050

8000

6265

12999

1275

4732

522

A B C D E F

8

1250

EN

GIN

E 0-LIN

E

1

2m

5

m

1

2m

5

m

5m Rail12m Rail

500

1

1

2

2

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3

4

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5

5

6

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A A

B B

C C

D D

DESCRIPTION:

DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

2/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED LIFTING PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· LIFT THE LOAD TO REQUIRED HEIGHT AND

REMOVE TRAILER FROM UNDERNEATH THE

SUSPENDED LOAD.

· POSITION THE SLIDE SYSTEM

UNDERNEATH THE LOAD.

Page 3: Genset Installation Methodology

EN

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E 0-LIN

E

1250

A B C D E F

EN

GIN

E 0

-L

IN

E

315

5271 (270 ton C

AP

AC

IT

Y)

850

277

(6712)

6200

8625

3050

8000

6265

12999

4732

522

3740

A B C D E F

8

1250

EN

GIN

E 0-LIN

E

5

m

1

2m

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m

5m Rail12m Rail

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2m

500

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5

5

6

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A A

B B

C C

D D

DESCRIPTION:

DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

3/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED LIFTING PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· LOWER THE LOAD ONTO THE SLIDE

SYSTEM.

· REMOVE LIFTING GEAR FROM THE LOAD.

Page 4: Genset Installation Methodology

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2500

12999

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8

1250

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GIN

E 0-LIN

E

5

m

1

2m

5

m

5m Rail12m Rail

500

332

1

1

2

2

3

3

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4

5

5

6

6

A A

B B

C C

D D

DESCRIPTION:

DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

4/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED SLIDING PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· MOVE THE GANTRY SYSTEM ASIDE.

· REMOVE THE OBSTRUCTING 12m RAIL.

· EXTEND THE SLIDE RAILS.

· PUSH AND SLIDE THE LOAD WITH THE

HYDRAULIC RAMS ON THE SLIDE RAILS.

Page 5: Genset Installation Methodology

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500

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35

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1

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2

3

3

4

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6

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A A

B B

C C

D D

DESCRIPTION:

DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

5/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED JACKING & ALIGNMENT PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· SLIDE THE LOAD TO THE REQUIRED

POSITION AND ENGINE BAY.

· POSITION THE JACK AND ALIGNMENT

SYSTEM UNDERNEATH THE DESIGNATED

JACKING POINTS.

· JACK THE LOAD UP.

· REMOVE THE SLIDE RAILS FROM

UNDERNEATH THE SUSPENDED LOAD.

· LOWER THE LOAD TO A SAFE HEIGHT FOR

THE ALIGNMENT OPERATION.

Page 6: Genset Installation Methodology

EN

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1250

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EN

GIN

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A A

B B

C C

D D

DESCRIPTION:

DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

6/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED JACKING & ALIGNMENT PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· SKID THE LOAD WITH THE JACK AND

ALIGNMENT SYSTEM AND ALIGN THE

ENGINE 0 - LINES.

· JACK THE LOAD DOWN TO FINAL POSITION.

· REMOVE JACK AND ALIGNMENT SYSTEM.

Page 7: Genset Installation Methodology

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ENGINE 0-LINE

1 2 3 4 56 7 8

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BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6

21000

32140

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5m

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5m

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8625

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1

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2

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5

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A A

B B

C C

D D

DESCRIPTION:DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

7/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED LIFTING PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· PLAN VIEW REFERENCE TO PAGE 1.

Page 8: Genset Installation Methodology

0

ENGINE 0-LINE

1 2 3 4 56 7 8

A

B

C

D

E

F

BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6

5m

12m

5m

1

1

2

2

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4

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A A

B B

C C

D D

DESCRIPTION:DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

8/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED SLIDING PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· PLAN VIEW REFERENCE TO PAGE 4.

Page 9: Genset Installation Methodology

0

ENGINE 0-LINE

1 2 3 4 56 7 8

A

B

C

D

E

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BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6

5m

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1

1

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2

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3

4

4

5

5

6

6

A A

B B

C C

D D

DESCRIPTION:DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

9/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

PROPOSED JACKING & ALIGNMENT PLAN

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· PLAN VIEW REFERENCE TO PAGE 5 & 6.

Page 10: Genset Installation Methodology

0

ENGINE 0-LINE

1 2 3 4 56 7 8

A

B

C

D

E

F

BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6

1

1

2

2

3

3

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5

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A A

B B

C C

D D

DESCRIPTION:DATE: CHECKED:DRAWN:REV.

FORMAT:SCALE:

SUBJECT:

PROJ.NAME/LOCATION:

CLIENT/LOCATION:

DRAWING No.:

Drostdy st, The Gables

Cleveland

PO Box 40604

Cleveland, 2022

[email protected]

VANGUARD SHEET:

10/10

JH2016/03/17

FOR INFORMATION ONLY

NTS

SLT 00642 - V0109

GENERATOR INSTALLATION METHODOLOGY

A3

0

METHODOLOGY

· REPEAT OPERATION FOR ALL SIX ENGINES.

· ALL ENGINES IN FINAL POSITION.