Genset Installation Methodology
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Transcript of Genset Installation Methodology
EN
GIN
E 0-LIN
E
1250
A B C D E F
EN
GIN
E 0
-L
IN
E
315
6115 (270 ton C
AP
AC
IT
Y)
850
277
(7656)
3000
3733
6200
8625
3050
8000
6265
12999
1175
4732
522
21000
32140
500
5m Rail12m Rail
A B C D E F
8
1250
EN
GIN
E 0-LIN
E
1
2m
5
m
1
2m
5
m
1000
1213
6200
1213
8625
11000
3000
3740
7000 10000
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:
DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
1/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED LIFTING PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· ASSEMBLE THE GANTRY SYSTEM.
· POSITION THE LOAD UNDERNEATH THE
GANTRY SYSTEM (ABOUT 500mm OFFSET
FROM THE ENGINE 0 - LINE IN ORDER TO
AVOID OBSTRUCTING STEEL STRUCTURES)
WHEN SKIDDING DOWN THE ENGINE HALL..
· ATTACH LIFTING GEAR TO THE LOAD
LIFTING POINTS.
EN
GIN
E 0-LIN
E
1250
A B C D E F
EN
GIN
E 0
-L
IN
E
315
6215 (270 ton C
AP
AC
IT
Y)
850
277
(7656)
3740
6200
8625
3050
8000
6265
12999
1275
4732
522
A B C D E F
8
1250
EN
GIN
E 0-LIN
E
1
2m
5
m
1
2m
5
m
5m Rail12m Rail
500
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:
DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
2/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED LIFTING PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· LIFT THE LOAD TO REQUIRED HEIGHT AND
REMOVE TRAILER FROM UNDERNEATH THE
SUSPENDED LOAD.
· POSITION THE SLIDE SYSTEM
UNDERNEATH THE LOAD.
EN
GIN
E 0-LIN
E
1250
A B C D E F
EN
GIN
E 0
-L
IN
E
315
5271 (270 ton C
AP
AC
IT
Y)
850
277
(6712)
6200
8625
3050
8000
6265
12999
4732
522
3740
A B C D E F
8
1250
EN
GIN
E 0-LIN
E
5
m
1
2m
5
m
5m Rail12m Rail
1
2m
500
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:
DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
3/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED LIFTING PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· LOWER THE LOAD ONTO THE SLIDE
SYSTEM.
· REMOVE LIFTING GEAR FROM THE LOAD.
EN
GIN
E 0-LIN
E
1250
A B C D E F
EN
GIN
E 0
-L
IN
E
2500
12999
A B C D E F
8
1250
EN
GIN
E 0-LIN
E
5
m
1
2m
5
m
5m Rail12m Rail
500
332
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:
DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
4/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED SLIDING PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· MOVE THE GANTRY SYSTEM ASIDE.
· REMOVE THE OBSTRUCTING 12m RAIL.
· EXTEND THE SLIDE RAILS.
· PUSH AND SLIDE THE LOAD WITH THE
HYDRAULIC RAMS ON THE SLIDE RAILS.
EN
GIN
E 0-LIN
E
1250
A B C D E F
EN
GIN
E 0
-L
IN
E
12999
A B C D E F
1
2
1250
EN
GIN
E 0-LIN
E
500
500
35
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:
DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
5/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED JACKING & ALIGNMENT PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· SLIDE THE LOAD TO THE REQUIRED
POSITION AND ENGINE BAY.
· POSITION THE JACK AND ALIGNMENT
SYSTEM UNDERNEATH THE DESIGNATED
JACKING POINTS.
· JACK THE LOAD UP.
· REMOVE THE SLIDE RAILS FROM
UNDERNEATH THE SUSPENDED LOAD.
· LOWER THE LOAD TO A SAFE HEIGHT FOR
THE ALIGNMENT OPERATION.
EN
GIN
E 0-LIN
E
1250
A B C D E F
EN
GIN
E 0
-L
IN
E
12999
A B C D E F
1
2
1250
EN
GIN
E 0-LIN
E
0
0
0
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:
DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
6/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED JACKING & ALIGNMENT PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· SKID THE LOAD WITH THE JACK AND
ALIGNMENT SYSTEM AND ALIGN THE
ENGINE 0 - LINES.
· JACK THE LOAD DOWN TO FINAL POSITION.
· REMOVE JACK AND ALIGNMENT SYSTEM.
0
ENGINE 0-LINE
1 2 3 4 56 7 8
A
B
C
D
E
F
BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6
21000
32140
12m
5m
12m
5m
10001213 6200 1213
8625
11000
3000
3740
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
7/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED LIFTING PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· PLAN VIEW REFERENCE TO PAGE 1.
0
ENGINE 0-LINE
1 2 3 4 56 7 8
A
B
C
D
E
F
BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6
5m
12m
5m
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
8/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED SLIDING PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· PLAN VIEW REFERENCE TO PAGE 4.
0
ENGINE 0-LINE
1 2 3 4 56 7 8
A
B
C
D
E
F
BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6
5m
12m
5m
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
9/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
PROPOSED JACKING & ALIGNMENT PLAN
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· PLAN VIEW REFERENCE TO PAGE 5 & 6.
0
ENGINE 0-LINE
1 2 3 4 56 7 8
A
B
C
D
E
F
BAY 1 BAY 2 BAY 3 BAY 4 BAY 5 BAY 6
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DESCRIPTION:DATE: CHECKED:DRAWN:REV.
FORMAT:SCALE:
SUBJECT:
PROJ.NAME/LOCATION:
CLIENT/LOCATION:
DRAWING No.:
Drostdy st, The Gables
Cleveland
PO Box 40604
Cleveland, 2022
VANGUARD SHEET:
10/10
JH2016/03/17
FOR INFORMATION ONLY
NTS
SLT 00642 - V0109
GENERATOR INSTALLATION METHODOLOGY
A3
0
METHODOLOGY
· REPEAT OPERATION FOR ALL SIX ENGINES.
· ALL ENGINES IN FINAL POSITION.