Genie GS3232 Narrow Scissor Lift - Operator's Manual

Operator's Manual

GS-30 • GS-32 • GS-46 Part No. 114312

Fifth Edition • Fourth Printing

Copyright © 1997 by Genie Industries

Fifth Edition: Fourth Printing, November 2009

"Genie" is a registered trademark ofGenie Industries in the U.S.A. and many othercountries. "GS" is a trademark of GenieIndustries.

These machines comply with:ANSI/SIA 92.6CAN/CSA B354.2

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules andoperating instructions before operating this machine.Only trained and authorized personnel shall bepermitted to operate this machine. This manual shouldbe considered a permanent part of your machine andshould remain with the machine at all times. If youhave any questions, call Genie Industries.

Contents

PageIntroduction ................................................................ 1Symbol and Hazard Pictorials Definitions .................. 3General Safety .......................................................... 5Personal Safety ........................................................ 10Work Area Safety ..................................................... 11Legend ..................................................................... 18Controls .................................................................... 21Inspections ............................................................... 25Operating Instructions .............................................. 46Transport and Lifting Instructions.............................. 53Maintenance ............................................................. 57Specifications ........................................................... 59

Contact us:

Internet: www.genielift.come-mail: [email protected]

Operator's ManualFifth Edition • Fourth Printing

Part No. 114312 GS-30 • GS-32 • GS-46 1

Introduction

Danger

Failure to obey the instructions andsafety rules in this manual will resultin death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safemachine operation contained in this operator'smanual.

1 Avoid hazardous situations.

Know and understand the safety rulesbefore going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey themanufacturer's instructions and safety rules—safety and operator's manuals and machinedecals.

You read, understand and obey employer'ssafety rules and worksite regulations.

You read, understand and obey all applicablegovernmental regulations.

You are properly trained to safely operate themachine.

Owners, Users and Operators:

Genie appreciates your choice of our machine foryour application. Our number one priority is usersafety, which is best achieved by our joint efforts.We feel that you make a major contribution tosafety if you, as the equipment users andoperators:

1 Comply with employer, job site andgovernmental rules.

2 Read, understand and follow the instructionsin this and other manuals supplied with thismachine.

3 Use good safe work practices in a commonsense way.

4 Only have trained/certified operators,directed by informed and knowledgeablesupervision, running the machine.

If there is anything in this manual that is not clearor which you believe should be added, pleasecontact us.

Internet: www.genielift.com

E-mail: [email protected]

Operator's Manual Fifth Edition • Fourth Printing

2 GS-30 • GS-32 • GS-46 Part No. 114312

Intended Use

This machine is intended to be used only to liftpersonnel, along with their tools and materials toan aerial work site.

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.Keep operator safety in mind at all times. Use mildsoap and water to clean safety signs. Do not usesolvent-based cleaners because they may damagethe safety sign material.

Hazard Classification

Genie uses symbols, color coding and signalwords to identify the following:

Safety alert symbol—used to alertyou to potential personal injuryhazards. Obey all safetymessages that follow this symbolto avoid possible injury or death.

Indicates a hazardous situationwhich, if not avoided, will result indeath or serious injury.

Indicates a hazardous situationwhich, if not avoided, could resultin death or serious injury.

Indicates a hazardous situationwhich, if not avoided, could resultin minor or moderate injury.

Indicates a hazardous situationwhich, if not avoided, could resultin property damage.

Red

Orange

Yellow

Blue


Part No. 114312 GS-30 • GS-32 • GS-46 3

Symbol and Hazard Pictorials Definitions

Read theoperator’s manual

Read theservicemanual

Tip-over hazard

Crush hazard Crush hazard Collision hazard

Tip-over hazard Tip-over hazard Tip-over hazardElectrocutionhazard

Electrocutionhazard Explosion hazard Fire hazard Burn hazard

Skin injectionhazard

Keep away frommoving parts

Engage safetyarm

Keep clear ofoutriggers andtires

Move machine tolevel ground

Lower theplatform

Maintain requiredclearance

Do not set upwhere it cannotbe leveled withoutriggers

Close chassistray

Only trainedmaintenancepersonnel shouldaccesscompartments

Use a piece ofcardboard orpaper to searchfor leaks


4 GS-30 • GS-32 • GS-46 Part No. 114312

Symbol and Hazard Pictorials Definitions

Wheel load

Voltage rating forpower to platform

Pressure rating forair line to platform

Grounded AC3-wire only

Replace damagedwires and cords

No smoking

Batteries used ascounterweights

Lanyardattachment pointTiedown

Chock the wheels Release brakes

Transportdiagram

Wind speedSide force

Maximum capacity including occupant


Part No. 114312 GS-30 • GS-32 • GS-46 5

General Safety

Safety signs and locationsDecals with words

DANGER

114359 A

Tip-over HazardsImproper use of outriggers willresult in death or injury.

Read the manual for safeoperation of outriggerfunction.

Do not set machine upwhere it cannot be leveledusing the outriggers.

Read and understand Operator'sManual, Responsibilities Manual andSafety Manual and all safety signsbefore using or maintaining machine.

If you do not understand theinformation in the manuals, consultyour supervisor, the owner or themanufacturer. 28236 D

WARNING

Improper operation ormaintenance can result inserious injury or death.

Improper Use HazardThe operator is responsible for safemachine operation. This includes:1 Avoid hazardous situations.2 Always perform a pre-operation inspection.3 Always perform function tests prior to use.4 Inspect work place.5 Only use the machine as it was intended.Do not operate unless:You read, understand and obey:

- manufacturer’s instructions and safetyrules— safety and operator'smanuals and decals

- employer’s safety rules- applicable governmental regulations

You are properly trained to safely operate thismachine

Electrocution HazardsThis machine isnot electricallyinsulated and willnot provideprotection fromcontact with orproximity toelectrical current.

Maintain required clearance.

Line voltage Required clearance

300V to 50KV 10 ft 3.05 m

50KV to 200KV 15 ft 4.60 m

200KV to 350KV 20 ft 6.10 m

350KV to 500KV 25 ft 7.62 m

500KV to 750KV 35 ft 10.67 m

750KV to 1000KV 45 ft 13.72 m

Explosion HazardsDo not start engine if you smell or detectliquid petroleum gas (LPG), gasoline,diesel fuel or other explosivesubstances.

Do not refuel the machine with the enginerunning.

Failure to read, understand and obey the operator's manual and the following safety ruleswill result in death or serious injury.

DANGERTip-over HazardsDo not exceed rated load capacity.

Do not raise platform unless machine is on a firmsurface. Avoid drop-offs, holes and unstable orslippery surfaces.

Do not drive machine on a slope that exceeds themaximum slope or side slope rating for themachine.

Models without outriggers:Do not raise platform unlessmachine is on a levelsurface.

Models with outriggers:Do not raise platform unlessmachine is level.

Do not raise platform whenwind speeds may exceed 28mph / 12.5 m/s. Do notoperate machine in strong orgusty winds. Do not increasesurface area of platform orload. Increasing areaexposed to wind willdecrease machine stability.

Do not drive the machine onor near uneven terrain,unstable surfaces or otherhazardous conditions withthe platform raised.

Do not push off or pull towardany object outside of theplatform.

Do not place or attach overhanging loads to anypart of this machine.

Use extreme care and slow speeds while drivingthe machine in stowed position across uneventerrain, debris, unstable or slippery surfaces andnear holes and drop-offs.

Do not alter or disable machine components that inany way affect safety and stability.

Do not place ladders or scaffolds in platform oragainst any part of this machine.

Do not use machine on a moving or mobilesurface or vehicle.

Be sure all tires are in good condition, castlenuts are properly tightened and cotter pins areproperly installed.

Fall HazardsDo not sit, stand or climb onthe platform guard rails.Maintain a firm footing on theplatform floor at all times.

Do not climb down from theplatform when raised.

Attach platform entry chain and closeentry gate before operating.

Crushing HazardsKeep hands and limbs out of scissors.

Use common sense and planning when operatingmachine with controller from ground. Maintainsafe distances between operator, machine andfixed objects.

Collision HazardsBe aware of limited sightdistance and blind spots whendriving or operating.

Check work area for overheadobstructions or other possiblehazards.

Be aware of crushing hazard when graspingplatform guard rail.

Observe and use color-coded direction arrows onthe platform controls for drive and steer functions.

Damaged Machine HazardsDo not use a damaged or malfunctioning machine.

Be sure all maintenance has been performed asspecified in the appropriate operator's and servicemanuals

Be sure all decals are in place and legible.

Be sure safety, operator’s and responsibilitiesmanuals are complete, legible and in the storagecontainer located on the platform. 114386 A

44736 C

DANGERTip-overHazardIf tilt-alarmsounds, unit ison a severeslope. Death orserious injurycould occur.

1 Lower theplatform.

2 Move themachineto levelsurface.


6 GS-30 • GS-32 • GS-46 Part No. 114312

General Safety


82558 B

Injection HazardEscaping fluid under pressure canpenetrate skin, causing serious injury.

Relieve pressure before disconnectinghydraulic lines. Keep away from leaksand pin holes. Use a piece of cardboardor paper to search for leaks. Do not usehand.

Fluid injected into skin must besurgically removed within a few hoursby a doctor familiar with this type ofinjury or gangrene will result.

WARNING

Electrocution HazardDeath or injury can result from contacting electric powerlines.Always contact the electric power line owner. The electricpower shall be disconnected or the power lines moved orinsulated before machine operations begin.

114385 A

DANGER



0 to 50KV 10 ft 3.05 m

50KV to 200KV 15 ft 4.60 m

200KV to 350KV 20 ft 6.10 m

350KV to 500KV 25 ft 7.62 m

500KV to 750KV 35 ft 10.67 m

750KV to 1000KV 45 ft 13.72 m

82561 B

Crushing Hazard

Death or serious injury canresult from contact withmoving scissor arms.

DANGER

See servicemanual.

Engagesafety armbeforeperformingmaintenanceor repair.

44255 C

Crushing hazardContact withmoving parts willresult in death orserious injury.

DANGER

Keep away from movingparts.

Crushing hazard.

Lowering the outriggers ortires onto a person's foot canresult in serious injury.

82506 B

WARNING

Keep clear of outriggers andtires before lowering.

Crushing hazard.


82506 B

WARNING


Compartment accessis restricted.Contact withcomponents underany cover may resultin serious injury.

Only trained maintenance personnelshould access compartments. Accessby operator is only advised whenperforming Pre-operation Inspection. Allcompartments must remain closed andsecured during operation.28175 H

WARNING

Failure to read, understand and obey the safety rules will result in death or serious injury.

72853 A

The operator is responsible for safe machine operation. This includes:

1 Avoid hazardous situations.2 Always perform a pre-operation inspection.3 Always perform function tests prior to use.4 Inspect the work place.5 Only use the machine as it was intended.

Do not operate unless:

You read, understand and obey:- manufacturer’s instructions and safety rules — safety

and operator's manuals and decals- employer’s safety rules- applicable governmental regulations

You are properly trained to safely operate this machine.

DANGER

Tip-over hazard.

Raising theplatform ordriving themachine withchassis traysopen will resultin death orserious injury.

44737 B

DANGER

Close chassis traysbefore raising theplatform or drivingthe machine.


Part No. 114312 GS-30 • GS-32 • GS-46 7


General Safety

Electrocution HazardDeath or injury can result from contacting electric powerlines.Always contact the electric power line owner. The electricpower shall be disconnected or the power lines moved orinsulated before machine operations begin.

114385 A

DANGER



0 to 50KV 10 ft 3.05 m

50KV to 200KV 15 ft 4.60 m

200KV to 350KV 20 ft 6.10 m

350KV to 500KV 25 ft 7.62 m

500KV to 750KV 35 ft 10.67 m

750KV to 1000KV 45 ft 13.72 m

31508 D

Connect charger to a groundedAC 3-wire electrical outlet only.

Before each use, inspect fordamaged cord, cables andwires. Replace damaged itemsbefore operating.

Electrocution / Fire HazardDeath or serious injury willresult from use of improper ordamaged cord and outlet.

DANGER

Tip-over hazard.

Raising theplatform ordriving themachine withchassis traysopen will resultin death orserious injury.

44737 B

DANGER

Close chassis traysbefore raising theplatform or drivingthe machine.

44255 C

Crushing hazardContact withmoving parts willresult in death orserious injury.

DANGER

Keep away from movingparts.

82561 B

Crushing Hazard

Death or serious injury canresult from contact withmoving scissor arms.

DANGER

See servicemanual.

Engagesafety armbeforeperformingmaintenanceor repair.

Crushing hazard.


82506 B

WARNING


Collision Hazard

Failure to secure machine beforereleasing brakes will result indeath or serious injury.

97712 B

DANGER

INSTRUCTIONSBrake Release Operation1 Chock wheels to prevent machine

from rolling.

2 Be sure winch line is properly securedto drive chassis tie points and path isclear of all obstructions.

3 Push in black brake release knob toopen brake valve.

4 Pump red brake release pump knob.

After machine is loaded:

1 Chock wheels to preventmachine from rolling.

2 Press drive function selectbutton. Press and hold functionenable switch on control handle.Move control handle off center toreset brakes.

1 Make suremachine is on afirm, level surfaceor secured.

2 Chock wheels.

3 Release brakes.

DANGERExplosion / Burn HazardIgnition of explosive gases or contact with corrosiveacid will cause death, burns or blindness

31788 C

Keep all open flames and sparks away. Wearpersonal protective equipment, including faceshield, gloves and long sleeve shirt.

READ MANUALSRead all manuals prior to operation.

DO NOT OPERATE equipment if you do notunderstand the information in the manuals.

Consult your supervisor, the owner or themanufacturer.

Tip-over HazardAltering or disabling limitswitches can result inmachine tip-over. Machinetip-over will result in deathor serious injury.

DANGER

Do not alter or disable limitswitch(s).

31060 C

Tip-over hazard.Failure to replace batterieswith proper weightbatteries willresult in death or seriousinjury.

Batteries are used ascounterweight and are critical tomachine stability. Each batterymust weigh 65 lbs / 29.5 kg.Battery box including batteriesmust weigh a minimum of 335 lbs/ 152 kg. 114360 A

=335 lbs /152 kg

DANGER

Crushing hazard.


82506 B

WARNING



8 GS-30 • GS-32 • GS-46 Part No. 114312

Safety signs and locationsDecals with symbols

General Safety

114371 A

114338 A

1

2

82487 B

82560 B

82475 C

82476 B

82562 B

82475 C

82487 B

82474 B

82473 C


Part No. 114312 GS-30 • GS-32 • GS-46 9

Safety signs and locationsDecals with symbols

General Safety

82476 B

114337 A

82481 B

82475 C

82474 B

82562 B

114334 A

=153 kg

114370 A82475 C


10 GS-30 • GS-32 • GS-46 Part No. 114312

Personal Safety

Fall Protection

Personal fall protection equipment (PFPE) is notrequired when operating this machine. If PFPE isrequired by job site or employer rules, the followingshall apply:

All PFPE must comply with applicablegovernmental regulations, and must be inspectedand used in accordance with the manufacturer’sinstructions.


Part No. 114312 GS-30 • GS-32 • GS-46 11

Electrocution HazardsThis machine is not electrically insulated and willnot provide protection from contact with orproximity to electrical current.

Maintain safe distances from electrical power linesand apparatus in accordance with applicablegovernmental regulations and the following chart.

Line Voltage RequiredClearance

0 to 50KV 10 ft 3.05 m

50KV to 200KV 15 ft 4.60 m

200KV to 350KV 20 ft 6.10 m

350KV to 500KV 25 ft 7.62 m

500KV to 750KV 35 ft 10.67 m

750KV to 1000KV 45 ft 13.72 m

Allow for platform movement, electrical line swayor sag and beware of strong or gusty winds.

Keep away from the machine if it contactsenergized power lines. Personnel on the ground orin the platform must not touch or operate themachine until energized power lines are shut off.

Do not operate the machine during lightning orstorms.

Do not use the machine as a ground for welding.

Tip-over HazardsOccupants, equipment and materials must notexceed the maximum platform capacity or themaximum capacity of the platform extension.

Maximum Capacity

Platform extendedPlatform Platform Extension Maximum

Model retracted only only occupants

GS-1530 600 lbs 350 lbs 250 lbs 2272 kg 159 kg 113 kg








Work Area Safety

Platform retracted Platform extended

Extensiononly

Platformonly


12 GS-30 • GS-32 • GS-46 Part No. 114312

Work Area Safety

Do not raise the platform unless the machine is ona firm, level surface.

Do not depend on the tilt alarm as a level indicator.The tilt alarm sounds on the chassis only when themachine is on a slope.

If the tilt alarm sounds:Lower the platform. Move the machine to a firm,level surface. If the tilt alarm sounds when theplatform is raised, use extreme caution to lower theplatform.

Do not drive over 0.5 mph / 0.8 km/h with theplatform raised.

Do not raise the platform when wind speeds mayexceed 28 mph / 12.5 m/s. If wind speeds exceed28 mph / 12.5 m/s when the platform is raised,lower the platform and do not continue to operatethe machine.

Do not operate the machine in strong or gustywinds. Do not increase the surface area of theplatform or the load. Increasing the area exposedto the wind will decrease machine stability.

Use extreme care and slow speeds while drivingthe machine in a stowed position across uneventerrain, debris, unstable or slippery surfaces andnear holes and drop-offs.

Do not drive the machine on or near uneventerrain, unstable surfaces or other hazardousconditions with the platform raised.

Do not use the machine as a crane.

Do not push the machine or other objects with theplatform.

Do not contact adjacent structures with theplatform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not operate the machine with the chassis traysopen.


Part No. 114312 GS-30 • GS-32 • GS-46 13

Work Area Safety

Do not push off or pull toward any object outside ofthe platform.

Maximum Maximumallowable number of

Model side force occupants

GS-1530 100 lbs / 445 N 2

GS-1930 100 lbs / 445 N 2

GS-2032 120 lbs / 534 N 2

GS-2632 100 lbs / 445 N 2

GS-3232 100 lbs / 445 N 2

GS-2046 200 lbs / 890 N 4

GS-2646 150 lbs / 667 N 3

GS-3246 105 lbs / 467 N 2

Do not alter or disable the limit switches.

Do not alter or disable machine components that inany way affect safety and stability.

Do not replace items critical to machine stabilitywith items of different weight or specification.

Do not use batteries that weigh less than theoriginal equipment. Batteries are used ascounterweight and are critical to machine stability.Each battery must weigh 65 pounds / 29.5 kg.Battery box including batteries must weigh aminimum of 335 lbs / 152 kg.

Do not modify or alter an aerial work platformwithout prior written permission from themanufacturer. Mounting attachments for holdingtools or other materials onto the platform,toeboards or guard rail system can increase theweight in the platform and the surface area of theplatform or the load.

Do not place or attach fixed or overhanging loadsto any part of this machine.

Do not place ladders or scaffolds in the platform oragainst any part of this machine.

Do not transport tools and materials unless theyare evenly distributed and can be safely handledby person(s) in the platform.

Do not use the machine on a moving or mobilesurface or vehicle.

Be sure all tires are in good condition, castle nutsare properly tightened and cotter pins are properlyinstalled.


14 GS-30 • GS-32 • GS-46 Part No. 114312

Work Area Safety

If equipped with outriggers

Do not set the machine up where it cannot beleveled using only the outriggers.

Do not adjust the outriggers while the platform israised.

Do not drive while the outriggers are lowered.

Crushing HazardKeep hands and limbs out of scissors.

Keep hands clear when folding rails.

Do not work under the platform or in the scissorlinks without the safety arm in place.

Use common sense and planning when operatingthe machine with the controller from the ground.Maintain safe distances between the operator, themachine and fixed objects.

Operation on Slopes HazardsDo not drive the machine on a slope that exceedsthe slope and side slope rating of the machine.Slope rating applies to machines in the stowedposition.

Maximum Maximumslope rating side slope rating

Model stowed position stowed position

GS-1530 30% (17°) 30% (17°)

GS-1930 30% (17°) 30% (17°)

GS-2032 30% (17°) 30% (17°)

GS-2632 25% (14°) 25% (14°)

GS-3232 25% (14°) 25% (14°)

GS-2046 30% (17°) 30% (17°)

GS-2646 30% (17°) 30% (17°)

GS-3246 25% (14°) 25% (14°)

Note: Slope rating is subject to ground conditionsand adequate traction.

Fall HazardsThe guard rail system provides fall protection. Ifoccupants of the platform are required to wearpersonal fall protection equipment (PFPE) due tojob site or employer rules, PFPE and its use shallbe in accordance with the PFPE manufacturer’sinstructions and applicable governmentalrequirements. Use approved lanyard attachmentpoint provided.

Keep the platform floor clear of debris.

Attach the platform entry chain or close the entrygate before operating.

Do not operate the machine unless the guard railsare properly installed and the entry is secured foroperation.

Do not sit, stand or climb on the platform guardrails. Maintain a firm footing on the platform floor atall times.

Do not climb down from the platform when raised.

Do not enter or exit the platform unless themachine is in the stowed position.


Part No. 114312 GS-30 • GS-32 • GS-46 15

Work Area Safety

Collision HazardsBe aware of limited sightdistance and blind spotswhen driving or operating.

Be aware of extended platform position whenmoving the machine.

The machine must be on a level surface orsecured before releasing the brakes.

Check the work area for overhead obstructions orother possible hazards.

Be aware of crushing hazards when grasping theplatform guard rail.

Operators must comply with employer, job site andgovernmental rules regarding use of personalprotective equipment.

Do not lower the platform unless the area below isclear of personnel and obstructions.

Limit travel speed according to the condition of theground surface, congestion, slope, location ofpersonnel, and any other factors which may causecollision.

Do not operate a machine in the path of any craneor moving overhead machinery unless the controlsof the crane have been locked out and/orprecautions have been taken to prevent anypotential collision.

No stunt driving or horseplay while operating amachine.


16 GS-30 • GS-32 • GS-46 Part No. 114312

Work Area Safety

Bodily Injury HazardDo not operate the machine with a hydraulic oil orair leak. An air leak or hydraulic leak can penetrateand/or burn skin.

Improper contact with components under anycover will cause serious injury. Only trainedmaintenance personnel should accesscompartments. Access by the operator is onlyadvised when performing a pre-operationinspection. All compartments must remain closedand secured during operation.

Explosion and Fire HazardsDo not operate the machine or charge the batteryin hazardous locations or locations wherepotentially flammable or explosive gases orparticles may be present.

Damaged Machine HazardsDo not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of themachine and test all functions before each workshift. Immediately tag and remove from service adamaged or malfunctioning machine.

Be sure all maintenance has been performed asspecified in this manual and the appropriateservice manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety, and responsibilitiesmanuals are complete, legible and in the storagecontainer located on the platform.

Component Damage HazardsDo not use any battery charger greater than 24V tocharge the batteries.

Do not use the machine as a ground for welding.


Part No. 114312 GS-30 • GS-32 • GS-46 17

Battery Safety

Burn HazardsBatteries contain acid. Alwayswear protective clothing andeye wear when working withbatteries.

Avoid spilling or contactingbattery acid. Neutralizebattery acid spills with bakingsoda and water.

Do not expose the batteries orthe charger to water or rainduring charging.

Explosion HazardsKeep sparks, flames andlighted tobacco away frombatteries. Batteries emit anexplosive gas.

The battery tray shouldremain open during the entirecharging cycle.

Do not contact the batteryterminals or the cable clampswith tools that may causesparks.

Component Damage HazardDo not use any battery charger greater than 24V tocharge the batteries.

Electrocution/Burn HazardsConnect the battery charger toa grounded, AC 3-wireelectrical outlet only.

Inspect daily for damagedcords, cables and wires.Replace damaged items beforeoperating.

Avoid electrical shock from contact with batteryterminals. Remove all rings, watches and otherjewelry.

Tip-over HazardDo not use batteries that weigh less than theoriginal equipment. Batteries are used ascounterweight and are critical to machine stability.Each battery must weigh 65 pounds / 29.5 kg.Battery tray including batteries must weigh aminimum of 335 lbs / 152 kg.

Lifting HazardUse the appropriate number of people and properlifting techniques when lifting batteries.

Lockout After Each Use1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.

2 Lower the platform.

3 Turn the key switch to the off position andremove the key to secure from unauthorizeduse.

4 Chock the wheels.

5 Charge the batteries.

Work Area Safety


18 GS-30 • GS-32 • GS-46 Part No. 114312

Legend

1 Platform guard rails

2 Lanyard anchorage point

3 Air line to platform (optional)

4 Manual storage container

5 Platform controls

6 Platform extension

7 Transport tie-down

8 Steer tire

9 Pothole guard

10 LED diagnostic readout

11 Ground controls

12 Non-steer tire

13 Emergency lowering knob

14 Brake release pump

15 Entry ladder/transport tie-down

16 Battery charger(on opposite side of machine)

17 Tilt alarm (under cover)

18 Inverter (optional)

19 Safety arm

20 GFCI outlet

21 Platform extension release pedal

22 Platform entry chain or gate

GS-1530GS-1930


Part No. 114312 GS-30 • GS-32 • GS-46 19

Legend

GS-2032GS-2632GS-3232




4 Outrigger controls - GS-3232models

5 Platform controls





10 Steer tire

11 Outrigger - GS-3232 models

12 Pothole guard


14 Ground controls

15 Non-steer tire






21 Safety arm

22 GFCI outlet



25 Outrigger control ECMGS-3232 models


20 GS-30 • GS-32 • GS-46 Part No. 114312

Legend

GS-2046GS-2646GS-3246





5 Platform controls



8 Steer tire

9 Pothole guard


11 Ground controls

12 Non-steer tire







19 Safety arm

20 GFCI outlet



1 2 1 1 43

12 11 10

7

14

19

22

20

15

21

9

16

17

18

7

8

65

13


Part No. 114312 GS-30 • GS-32 • GS-46 21

Controls

Ground Control Panel

1 7 amp breaker for electric circuits

2 Key switch for platform/off/ground selection

Turn the key switch to the platform position andthe platform controls will operate. Turn the keyswitch to the off position and the machine willbe off. Turn the key switch to the base positionand the ground controls will operate.

3 Hour meter

Indicates the number of hours the machine hasbeen put into use.

4 Platform up/down toggle switch

Move the switch up and the platformwill raise. Move the switch down and theplatform will lower.

5 Red Emergency Stop button

Push in the red Emergency Stop button to theoff position to stop all functions. Pull out the redEmergency Stop button to the on position tooperate the machine.


22 GS-30 • GS-32 • GS-46 Part No. 114312

Controls

Platform Control Panel

1 Thumb rocker switch for steer functions

2 Drive speed button

3 Drive function select button


5 LED

6 Lift function select button

7 Horn button

8 Proportional control handle and function enableswitch for lift and drive functions


Part No. 114312 GS-30 • GS-32 • GS-46 23

Platform Control Panel

1 Thumb rocker switch for steer functions

Press the thumb rocker switch in eitherdirection to activate steer function.

2 Drive speed button

Press this button to activate the slow or fastdrive function.

3 Drive function select button

Press this button to activate the drivefunction.


Push in the red Emergency Stop button to theoff position to stop all functions. Pull out the redEmergency Stop button to the on position tooperate the machine.

5 LED

Diagnostic read out and battery chargeindicator.

6 Lift function select button

Press this button to activate the liftfunction.

7 Horn Button

Push the horn button and the horn will sound.Release the horn button and the horn will stop.

8 Proportional control handle and function enableswitch for lift and drive functions

Lift function: Press and hold the function enableswitch to enable the lift function on the platformcontrol handle. Move the control handle in thedirection indicated by the blue arrow and theplatform will raise. Move the control handle inthe direction indicated by the yellow arrow andthe platform will lower. The descent alarmshould sound while the platform is lowering.

Drive function: Press and hold the functionenable switch to enable the drive function onthe platform control handle. Move the controlhandle in the direction indicated by the bluearrow on the control panel and the machine willmove in the direction that the blue arrow points.Move the control handle in the directionindicated by the yellow arrow on the controlpanel and the machine will move in thedirection that the yellow arrow points.

Controls


24 GS-30 • GS-32 • GS-46 Part No. 114312

Controls

Outrigger Control Panel (GS-3232)

1 Lift enable indicator

Turns green to indicate that the up/downfunction can be operated.

2 Lift error indicator light

Turns red to indicate that the up/down functioncannot be operated.

3 Individual outrigger indicator light

Turns solid green to indicate the outriggersmade contact with the ground. Flashes red orsolid red to indicate an error.

4 Function enable button

Press and hold the button to activate theoutrigger extend or outrigger retract button.

5 Outrigger extend button

Press this button and the outriggers willextend.

6 Outrigger retract button

Press this button and the outriggers willretract.


Part No. 114312 GS-30 • GS-32 • GS-46 25

Inspections




2 Always perform a pre-operationinspection.

Know and understand the pre-operationinspection before going on to the nextsection.




Pre-operation InspectionFundamentals

It is the responsibility of the operator to perform apre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspectionperformed by the operator prior to each work shift.The inspection is designed to discover if anythingis apparently wrong with a machine before theoperator performs the function tests.

The pre-operation inspection also serves todetermine if routine maintenance procedures arerequired. Only routine maintenance items specifiedin this manual may be performed by the operator.

Refer to the list on the next page and check eachof the items.

If damage or any unauthorized variation fromfactory delivered condition is discovered, themachine must be tagged and removed fromservice.

Repairs to the machine may only be made by aqualified service technician, according to themanufacturer's specifications. After repairs arecompleted, the operator must perform apre-operation inspection again before going on tothe function tests.

Scheduled maintenance inspections shall beperformed by qualified service technicians,according to the manufacturer's specifications andthe requirements listed in the responsibilitiesmanual.


26 GS-30 • GS-32 • GS-46 Part No. 114312

Inspections

Pre-operation Inspection

Be sure that the operator’s, safety andresponsibilities manuals are complete, legibleand in the storage container located in theplatform.

Be sure that all decals are legible and in place.See Inspections section.

Check for hydraulic oil leaks and proper oillevel. Add oil if needed. See Maintenancesection.

Check for battery fluid leaks and proper fluidlevel. Add distilled water if needed. SeeMaintenance section.

Check the following components or areas fordamage, improperly installed or missing parts andunauthorized modifications:

Electrical components, wiring andelectrical cables

Hydraulic hoses, fittings, cylinders andmanifolds

Battery pack and connections

Drive motors

Wear pads

Tires and wheels

Ground strap

Limit switches, alarms and horn

Alarms and beacons (if equipped)

Nuts, bolts and other fasteners

Platform entry chain or gate

Brake release components

Safety Arm

Pothole guards

Platform extension

Scissor pins and retaining fasteners

Platform control joystick

Check entire machine for:

Cracks in welds or structural components

Dents or damage to machine

Excessive rust, corrosion or oxidation

Be sure that all structural and other criticalcomponents are present and all associatedfasteners and pins are in place and properlytightened.

Be sure side rails are installed and bolts arefastened.

Be sure that the chassis trays are closed andlatched and the batteries are properlyconnected.

Note: If the platform must be raised to inspect themachine, make sure the safety arm is in place.See Operating Instructions section.


Part No. 114312 GS-30 • GS-32 • GS-46 27





3 Always perform function tests prior touse.

Know and understand the function testsbefore going on to the next section.



Function Test Fundamentals

The function tests are designed to discover anymalfunctions before the machine is put intoservice. The operator must follow the step-by-stepinstructions to test all machine functions.

A malfunctioning machine must never be used. Ifmalfunctions are discovered, the machine must betagged and removed from service. Repairs to themachine may only be made by a qualified servicetechnician, according to the manufacturer'sspecifications.

After repairs are completed, the operator mustperform a pre-operation inspection and functiontests again before putting the machine into service.

Inspections


28 GS-30 • GS-32 • GS-46 Part No. 114312

1 Select a test area that is firm, level and free ofobstruction.

2 Be sure the battery pack is connected.

At the Ground Controls3 Pull out the platform and ground red Emergency

Stop buttons to the on position.

4 Turn the key switch to ground control.

5 Observe the diagnostic LED readout on theplatform controls.

Result: The LED should looklike the picture at right.

Test Emergency Stop

6 Push in the ground red Emergency Stop buttonto the off position.

Result: No functions should operate.

7 Pull out the red Emergency Stop button tothe on position.

Test the Up/Down Functions

The audible warnings on this machine and thestandard horn all come from the same centralalarm. The horn is a constant tone. The descentalarm sounds at 60 beeps per minute. The alarmthat goes off when the pothole guards have notdeployed sounds at 300 beeps per minute. Thealarm that goes off when the machine is not levelsounds at 600 beeps per minute. An optionalautomotive-style horn is also available.

8 Activate the up function.

Result: The platform should raise.

9 Activate the down function.

Result: The platform should lower. The descentalarm should sound while the platform islowering.

Test Emergency Lowering

10 Activate the up function and raise the platformapproximately 2 ft / 60 cm.

11 Pull the emergency lowering knob locatedbehind the entry ladder.

Result: The platform should lower. The descentalarm will not sound.

12 Turn the key switch to platform control.

At the Platform ControlsTest Emergency Stop

13 Push in the platform red Emergency Stopbutton to the off position.


Test the Horn

14 Pull out the red Emergency Stop button to theon position.

15 Push the horn button.

Result: The horn should sound.

Inspections


Part No. 114312 GS-30 • GS-32 • GS-46 29

Inspections

Test the Function Enable Switch

16 Do not hold the function enable switch on thecontrol handle.

17 Slowly move the control handle in the directionindicated by the blue arrow, then in the directionindicated by the yellow arrow.


Test the Up/Down Functions

18 Press the lift function select button.

19 Press and hold the function enableswitch on the control handle.

20 Slowly move the control handle in the directionindicated by the blue arrow.

Result: The platform should raise. The potholeguards should deploy.

21 Release the control handle.

Result: The platform should stop raising.

22 Press and hold the function enable switch.Slowly move the control handle in the directionindicated by the yellow arrow.

Result: The platform should lower. The descentalarm should sound while the platform islowering.

Test the Steering

Note: When performing the steer and drive functiontests, stand in the platform facing the steer end ofthe machine.

23 Press the drive function selectswitch.


25 Depress the thumb rocker switch on top of thecontrol handle in the direction identified by theblue triangle on the control panel.

Result: The steer wheels should turn in thedirection that the blue triangle points on thecontrol panel.

26 Depress the thumb rocker switch in thedirection identified by the yellow triangle on thecontrol panel.

Result: The steer wheels should turn in thedirection that the yellow triangle points on thecontrol panel.


30 GS-30 • GS-32 • GS-46 Part No. 114312

Test Drive and Braking

27 Press and hold the function enable switch.

28 Slowly move the control handle in the directionindicated by the blue arrow on the control paneluntil the machine begins to move, then returnthe handle to the center position.

Result: The machine should move in thedirection that the blue arrow points on thecontrol panel, then come to an abrupt stop.

29 Slowly move the control handle in the directionindicated by the yellow arrow on the controlpanel until the machine begins to move, thenreturn the handle to the center position.

Result: The machine should move in thedirection that the yellow arrow points on thecontrol panel, then come to an abrupt stop.

Note: The brakes must be able to hold the machineon any slope it is able to climb.

Test the Tilt Sensor Operation

Note: Perform this test from the ground with theplatform controller. Do not stand in the platform.

30 Fully lower the platform.

31 Place a 2x4 or similar piece of wood under bothwheels on one side and drive the machine uponto them.

32 Raise the platform approximately 7 ft / 2.1 mfrom the ground.

Result: The platform should stop elevating andthe tilt alarm will sound at 600 beeps perminute.

33 Move the drive control handle in the directionindicated by the blue arrow, then move thedrive control handle in the direction indicated bythe yellow arrow.

Result: The drive function should not work ineither direction.

34 Lower the platform and remove both pieces ofwood.

Inspections


Part No. 114312 GS-30 • GS-32 • GS-46 31

Inspections

Test Limited Drive Speed


36 Press and hold the function enable switch.Raise the platform approximately 4 ft /1.2 mfrom the ground.

Result: The pothole guards should deploy.

37 Press the drive function select switch.

38 Press and hold the function enable switch.Slowly move the control handle to the full driveposition.

Result: The maximum achievable drive speedwith the platform raised should not exceed0.7 ft per second / 20 cm/s.

If the drive speed with the platform raised exceeds0.7 ft per second / 20 cm/s, immediately tag andremove the machine from service.

Test the Pothole Guards

Note: The pothole guards should automaticallydeploy when the platform is raised. The potholeguards activate another limit switch which allowsthe machine to continue to function. If the potholeguards do not deploy, an alarm sounds and themachine will not drive.

39 Raise the platform.

Result: When the platform is raised 4 ft /1.2 m from the ground, the pothole guardsshould deploy.

40 Press on the pothole guards on one side, andthen the other.

Result: The pothole guards should not move.

41 Lower the platform.

Result: The pothole guards should return to thestowed position.

42 Place a 2x4 or similar piece of wood under apothole guard. Raise the platform.

Result: Before the platform is raised 7 ft /2.1 m from the ground, an alarm should soundand the drive function should not work.

43 Lower the platform and remove the 2x4.


32 GS-30 • GS-32 • GS-46 Part No. 114312

Test the Outrigger System (GS-3232)


45 Press and hold the function enable switch onthe control handle.


Result: The platform should raise to22 ft /6.7 m and stop. The lift error indicator lightwill turn red.


48 Press and hold the outrigger extendbutton.

Result: The outriggers should not extend.

49 Press and hold the function enablebutton. Press and hold the outriggerextend button.

Result: The outriggers should extend. Theindividual outrigger LED indicator lights will turngreen as the corresponding outrigger makescontact with the ground.

Continue pressing the function enable and theoutrigger extend buttons until the lift enableindicator light turns green and a beep is heard. Themachine is now level. At this point, the drive andsteer functions are disabled.

Inspections



Result: The platform should raise to32 ft / 9.8 m and stop.


53 Press and hold the outrigger retractbutton.

Result: The outriggers should not retract.

54 Press and hold the function enable button.Press and hold the outrigger retract button.

Result: The outriggers should start retracting.

Release the function enable and the outriggerretract buttons once the outriggers are off theground. After approximately 5 seconds, theoutrigger indicator lights will turn off. All functionsare now restored.

Note: The machine drive speeds are reduced thefirst time the drive function is enabled afterretracting the outriggers. The drive speeds arerestored to normal after driving for approximately 6seconds.


Part No. 114312 GS-30 • GS-32 • GS-46 33

Inspections







Know and understand the workplaceinspection before going on to the nextsection.


Fundamentals

The workplace inspection helps the operatordetermine if the workplace is suitable for safemachine operation. It should be performed by theoperator prior to moving the machine to theworkplace.

It is the operator's responsibility to read andremember the workplace hazards, then watch forand avoid them while moving, setting up andoperating the machine.

Workplace Inspection

Be aware of and avoid the following hazardoussituations:

• drop-offs or holes

• bumps, floor obstructions or debris

• sloped surfaces

• unstable or slippery surfaces

• overhead obstructions and high voltageconductors

• hazardous locations

• inadequate surface support to withstand all loadforces imposed by the machine

• wind and weather conditions

• the presence of unauthorized personnel

• other possible unsafe conditions


34 GS-30 • GS-32 • GS-46 Part No. 114312

Inspection for Decals with WordsGS-1530 and GS-1930

Determine whether the decals on your machinehave words or symbols. Use the appropriateinspection to verify that all decals are legible and inplace.

Part No. Description Quantity

28174 Label - Power to Platform, 230V 2

28175 Warning - Compartment Access 1

28176 Label - Missing Manuals 1


28236 Warning - Improper Operation 1

31060 Danger - Tip Over Hazard, Limit Switch 1

*31508 Danger - Electrocution Hazard 1

31788 Danger - Battery Safety 1

40434 Label - Lanyard Anchorage 3

43089 Instructions - Operation, Ground Control 1

43093 Label - Tire Specification 4

43618 Label - Directional Arrows 2

43619 Label - Safety Arm 1

*43658 Label - Power to Charger, 230V 1

44255 Danger - Crushing Hazard 4

44736 Danger - Tip-over Hazard, Tilt Alarm 1

44737 Danger - Tip-over Hazard, Trays Open 2

44753 Label - LED Diagnostic Readout 1


44981 Label - Air Line to Platform, 110 PSI 2

52475 Label - Transport Tie-down 5

62053 Cosmetic - Genie GS-1530 2


65052 Label - ECM Fault Codes 2

72086 Label - Lifting Eye 4

72143 Label - Emergency Stop 1

Inspections


72853 Danger - Improper Use Hazard 1

72970 Instructions - Battery Charger Operation 1

82366 Label - Chevron Rykon 1

82485 Label - Wheel Load, GS-1530 4


82557 Label - Platform Controls Location 1

82558 Warning - Skin Injection Hazard 1

82559 Instructions - Annual Inspection 1


82563 Instructions - Max Cap, 500 lbs / 227 kg, 1GS-1930


82565 Instructions - Maximum Side Force 1

82567 Ground Control Panel 1

82657 Instructions - Battery Connection Diagram 1

97712 Danger/Instructions - 1Brake Release Safety and Operation

97772 Platform Control Panel 1

114360 Danger - Tip-over Hazard, Batteries 1

114361 Label - Transport Diagram 2

114385 Danger - Electrocution Hazard 2

114386 Danger - General Safety Rules 1

114413 Instructions - Operation, Platform Control 1

133276 Label - Emergency Lowering 1

*Note: These decals will be found in one of twoplaces.


Part No. 114312 GS-30 • GS-32 • GS-46 35

44255

43619

114385

82561

52475

44981

82485or 82486

46287 72143

82567

72853

65052

43089 28175

82559

82558

4628744737 52475

31060 114360

44737

82657

*3150846287

52475

82561

44255

28174or 28235

*43658or 44980

44753

114385

52475

44255

133276

97712

82366

82485or 82486

97772

82565

40434

43618

40434

28174or 28235

62053or 62054

28176

28236

31788

72970

82485or 82486

46287

82485or 82486

44981

62053or 62054

82557

44736

114386

114413

43618

82563or 82564

114361

114361Serial label

72086

7208672086

*43658 or44980

65052

*31508

Inspections

Decal Plate

Ground ControlsSide

Battery Side


36 GS-30 • GS-32 • GS-46 Part No. 114312

Inspection for Decals with WordsGS-2032, GS-2632 and GS-3232








31060 Danger - Tip-over Hazard, Limit Switch 1

*31508 Danger - Power to Battery Charger 1









44737 Danger - Tip-over Hazard, Trays Open 2



44981 Label - Air to Platform, 110 PSI 2

46287 Notice - Tire Specification 4










82506 Danger - Foot Crushing Hazard 4

Inspections






82563 Instructions - Max Cap, 500 lbs / 227 kg, 1GS-2632 and GS-3232




82694 Instructions - Maximum Side Force, 1GS-2032

82695 Instructions - Maximum Side Force, 1GS-2632 and GS-3232





114136 Outrigger Control Panel, GS-3232 1


114359 Danger - Tip over Hazard, Outriggers 1






114428 Instructions - Maximum Travel Height 1


133531 Label - Outrigger Load, GS-3232 4




Part No. 114312 GS-30 • GS-32 • GS-46 37

97772

82694or 82695

44255

43619

114385

133276

82561

52475

44981

82506

97692or 97693or 114362

72143

82567

72853

65052

43089

28175

82559 8255846287

44737

97692or 97693or 114362 52475

46287

114360

44737

82657

*31508

46287

52475

82561

44255

44981

40434

114136

43618

40434

28174or 28235

62055or 72973or 114324

44736

114386

1000062

28174or 28235

97692or 97693

or 114362

*43658or 44980

97692or 97693

or 114362

82506

44753

114385

82557

43618

82506

28176

28236

31788

72970

82366

97712

114359

82563or 82693

114361

62055or 72973

or 114324

114361

Seriallabel

82506

31060

*43658or 44980

65052

114428

72086

7208672086

*31508 133531

133531

133531

46287

133531

Inspections

Ground ControlsSide

Battery Side

Decal Plate


38 GS-30 • GS-32 • GS-46 Part No. 114312

Inspection for Decals with WordsGS-2046, GS-2646 and GS-3246









*31508 Danger - Electrocution Hazard 1








44736 Danger - Tip-over, Tilt Alarm 1

44737 Danger - Tip-over, Trays Open 2



44981 Label - Air Line to Platform, 110 PSI 2

46287 Notice - Tire Specification 4











Inspections



























Part No. 114312 GS-30 • GS-32 • GS-46 39

44255

43619

114385

133276

82561

52475

44981

72143

82567

72853

65052

43089

28175

82559 82558

44737 52475

31060

46287

114360

44737

82657

*31508

46287

52475

82561

28174or 28235

82703or 82704or 82705

*43658or 44980

44753

97712

82710or 82726or 82727

82728or 82729or 82730

40434

43618

28174or 28235

62056or 62057or 62058

72086

72086

*43658or 44980

82366

46287

31788

72970

97772

40434

44981

82557

28176

28236 44736

114386

1000143

43618

114385

82703or 82704or 82705

82703or 82704or 82705

82703or 82704or 82705

62056or 62057or 62058

Seriallabel

114361

46287

44255

114361

65052

72086

*31508

Inspections

Battery Side

Ground ControlsSide

Decal Plate


40 GS-30 • GS-32 • GS-46 Part No. 114312

Inspection for Decals with SymbolsGS-1530 and GS-1930















82473 Danger - Compartment Access 1

82474 Danger - Safety Chock 2


82481 Danger - Battery/Charger Safety 1




82487 Label - Read the Manual 2


82495 Danger - Brake Release Safety and 2Operating Instructions

82496 Danger - Maximum Capacity, 227 kg, 1GS-1930



82560 Danger - Skin Injection Hazard 1



82656 Danger - Side Force, 445 N 1



*114334 Danger - Electrocution hazard, Plug 1





114372 Danger - Tip-over Hazard, Open Trays 2

Inspections



Part No. 114312 GS-30 • GS-32 • GS-46 41

82562

97719

82476

82474

52475

44981

82485or 82486

72143

82567

82487

82487

82473 82560

114372

52475

114337

114370

114372

*114334

52475

82474

82562

28174or 28235

*43658or 44980

82502

82476

52475

82482

82495

82485or 82486

97772

82656

40434

43618

40434

28174or 28235

62053or 62054

82481

82485or 82486

44981

62053or 62054

82496or 82501

114361

114361

Seriallabel

72086

72086 72086

*43658 or44980

114338

82487

82485or 82486

43618

*114334

Inspections

Decal Plate

Ground ControlsSide

Battery Side


42 GS-30 • GS-32 • GS-46 Part No. 114312

Inspection for Decals withSymbolsGS-2032, GS-2632 and GS-3232

















82475 Danger - Foot Crushing Hazard 4





82495 Danger - Brake Release Safety and 2Operating Instructions

82496 Danger - Maximum Capacity, 227 kg, 1GS-2632 and GS-3232






82656 Danger - Side Force, 445 N, 1GS-2632 and GS-3232


82701 Danger - Side Force, 534 N, GS-2032 1





114136 Outrigger Control Panel 1








114371 Danger - Outrigger Safety 1


133531 Label - Outrigger Load, GS-3232 4

Inspections



Part No. 114312 GS-30 • GS-32 • GS-46 43

97772

82701or 82656

82562

97719

82476

82482

82474

52475

44981

82475

97692or 97693or 114362

72143

82567

82487

82487

82473 82560

114372 97692or 97693or 114362 52475

114337 114372

114370

*114334

52475

82474

82562

44981

40434

114136

43618

40434

28174or 28235

62055or 72973or 114324

28174or 28235

97692or 97693

or 114362

*43658or 44980

97692or 97693

or 114362

82475

82502

82476

82475

82481

82495

82699or 82496

114361

62055or 72973

or 114324

114361

Seriallabel

114338

82487

82475

72086

72086

72086

*43658or 44980

43618

114371

133531

133531

133531133531

*114334

Inspections

Decal Plate

Ground ControlsSide

Battery Side


44 GS-30 • GS-32 • GS-46 Part No. 114312

Inspection for Decals with SymbolsGS-2046, GS-2646 and GS-3246






















82495 Danger - Brake Release Safety &Operating Instructions 1























Inspections



Part No. 114312 GS-30 • GS-32 • GS-46 45

82512

97719

82476

82482

82474

52475

44981

72143

82567

82487

82487

82473 82560

114372

52475

114337 114372

114370

*114334

52475

82474

28174or 28235

82703or 82704or 82705

*43658or 44980

82502

82495

82731or 82732or 82733

82734or 82735or 82736

40434

43618

28174or 28235

62056or 62057or 62058

72086

*43658or 44980

82481

97772

40434

44981

82476

82703or 82704or 82705

82703or 82704or 82705

82703or 82704or 82705

62056or 62057or 62058

Seriallabel

114361

82562

114361

114338

82487

43618

72086

72086

*114334

Inspections

Decal Plate

Ground ControlsSide

Battery Side


46 GS-30 • GS-32 • GS-46 Part No. 114312

Operating Instructions








Fundamentals

The Operating Instructions section providesinstructions for each aspect of machine operation.It is the operator's responsibility to follow all thesafety rules and instructions in the operator's,safety and responsibilities manuals.

Using the machine for anything other than liftingpersonnel, along with their tools and materials, toan aerial work site is unsafe and dangerous.

Only trained and authorized personnel should bepermitted to operate a machine. If more than oneoperator is expected to use a machine at differenttimes in the same work shift, they must all bequalified operators and are all expected to follow allsafety rules and instructions in the operator's,safety and responsibilities manuals. That meansevery new operator should perform a pre-operationinspection, function tests, and a workplaceinspection before using the machine.


Part No. 114312 GS-30 • GS-32 • GS-46 47


Emergency StopPush in the red Emergency Stop button to the offposition at the ground controls or the platformcontrols to stop all functions.

Repair any function that operates when eitherEmergency Stop button is pushed in.

Emergency Lowering

1 Pull the emergency lowering knob.

Operation From Ground

1 Turn the key switch to ground control.

2 Pull out the platform and ground red EmergencyStop buttons to the on position.

3 Be sure the battery pack is connected beforeoperating the machine.

To Position Platform

1 Move the up/down toggle switch according tothe markings on the control panel.

Drive and steer functions are not available from theground controls.

Operation From Platform

1 Turn the key switch to platform control.

2 Pull out the ground and platform red EmergencyStop buttons to the on position.

3 Be sure the battery pack is connected beforeoperating the machine.

To Position Platform



3 Move the control handle according to themarkings on the control panel.

To Position Outriggers (GS-3232 models)

To extend the outriggers:

1 Press and hold the function enablebutton.

2 Press and hold the outrigger extendbutton.

The outriggers will begin to extend. Theindividual outrigger indicator light will turnsolid green as the corresponding outrigger makescontact with the ground. Continue pressing thefunction enable and the outrigger extend buttonsuntil the lift enable indicator light turns green and abeep is heard. The machine is now level.

When the lift error indicator light turns red, theup/down and drive functions are disabled. The lifterror indicator light will turn red under the followingconditions.

• The platform is raised to 22 ft / 6.7 m and theoutriggers are not deployed.

• Not all outriggers are in contact with the ground.

• All four outriggers are in contact with the groundbut the machine is not level.

• Error code.


48 GS-30 • GS-32 • GS-46 Part No. 114312


To retract the outriggers:

1 Press and hold the function enablebutton.

2 Press and hold the outrigger retractbutton.

Release the function enable and the outriggerretract buttons once the outriggers are off theground. After approximately 5 seconds, theoutrigger indicator lights will turn off. All functionsare now restored.

Note: The machine drive speeds are reduced thefirst time the drive function is enabled afterretracting the outriggers. The drive speeds arerestored to normal after driving for approximately 6seconds.

To Steer

1 Press the drive function selectbutton.


3 Turn the steer wheels with the thumb rockerswitch located on the top of the control handle.

To Drive

1 Press the drive function select button.


3 Increase speed: Slowly move the control handleoff center.

Decrease speed: Slowly move the controlhandle toward center.

Stop: Return the control handle to center orrelease the function enable switch.

Use the color-coded direction arrows on theplatform controls and on the platform to identify thedirection the machine will travel.

Machine travel speed is restricted when theplatform is raised.

Battery condition will affect machine performance.Machine drive speed and function speed will dropwhen the battery level indicator is flashing.

To reduce drive speed

The drive controls can operate in two differentdrive speed modes. When the drive speed buttonlight is on, slow drive speed mode is active. Whenthe button light is off, fast drive speed mode isactive.

Press the drive speed button to select the desireddrive speed.

Driving on a slope

Determine the slope and side slope ratings for themachine and determine the slope grade.

GS-1530, GS-1930, GS-2032, GS-2046and GS-2646

Maximum slope rating,stowed 30% (17°)

Maximum side slope rating,stowed 30% (17°)

GS-2632, GS-3232 and GS-3246

Maximum slope rating,stowed 25% (14°)

Maximum side slope rating,stowed 25% (14°)

Note: Slope rating is subject to ground conditionsand adequate traction.

Press the drive speed button to the fast drivespeed mode.


Part No. 114312 GS-30 • GS-32 • GS-46 49

To determine the slope grade:

Measure the slope with a digital inclinometer ORuse the following procedure.

You will need:

carpenter’s level

straight piece of wood, at least 3 feet / 1 m long

tape measure

Lay the piece of wood on the slope.

At the downhill end, lay the level on the top edge ofthe piece of wood and lift the end until the piece ofwood is level.

While holding the piece of wood level, measure thedistance from the bottom of the piece of wood tothe ground.

Divide the tape measure distance (rise) by thelength of the piece of wood (run) and multiply by100.

Example:

Run = 12 ft (144 in) / 3.6 m

Rise = 12 in / 0.3 m

12 in ÷ 144 in = 0.083 x 100 = 8.3%0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%

If the slope exceeds the maximum slope or sideslope rating, the machine must be winched ortransported up or down the slope. See Transportand Lifting section.

Error indicator readout

If the LED diagnostic readoutdisplays an error code, such as LL,push in and pull out the redEmergency Stop button to reset thesystem.

ECM Fault Codes

Code Condition

-- Condition Normal

01 Internal ECM Error

02 ECM/Platform Communication Error

03 Undefined Platform Dip Switch Setting

12 Chassis Up/Down Toggle Closed At Startup

18 Pothole Guard Failure

42 Platform Left Turn Switch Fault

43 Platform Right Turn Switch Fault

46 Platform Drive Enable Switch Fault

47 Platform Joystick Fault

52 Forward Coil Fault

53 Reverse Coil Fault

54 Up Coil Fault

55 Down Coil Fault

56 Right Coil Fault

57 Left Coil Fault

58 Brake Coil Fault

59 Parallel/Series Coil Fault

68 Low Battery Voltage

LL Off-Level

OL Overload Cutout Option

For more information, please consult theappropriate Genie Service Manual.


rise

run


50 GS-30 • GS-32 • GS-46 Part No. 114312

Full Low

Operation From Ground withController

Maintain safe distances between the operator,machine and fixed objects.

Be aware of the direction the machine will travelwhen using the controller.

Battery Level Indicator

Use the LED diagnostic readout to determine thebattery level.

How to use the Safety Arm

1 Raise the platform approximately 8 ft / 2.4 mfrom the ground.

2 Rotate the safety arm away from the machineand let it hang down.

3 Lower the platform until the safety arm restssecurely on the link. Keep clear of the safetyarm when lowering the platform.


How to Fold Down the Guardrails

GS-1530, GS-1930, GS-2032, GS-2632 andGS-3232

The platform railing system consists of one folddown rail section for the extension deck and onesection for the main deck. All sections are held inplace by four wire lock pins.

1 Fully lower the platform and retract the platformextension.

2 Remove the platform controls.

3 From inside the platform, remove the two rearextension deck wire lock pins.

4 From the rear of the extension deck railing, folddown the front rail assemble. Keep hands freeof pinch points.

5 Replace the two removed pins back into eachside rail bracket.

6 At the rear of the main deck, remove the twolower wire lock pins.

7 Carefully open the gate and move to the rearstep or the ground.

8 From the rear step or from the ground, folddown the main deck railing assembly. Keephands free of pinch points.


Note: To assist in the removal and replacement ofthe wire lock pins, pull or push back on the railingto compress the rubber bumpers.


Part No. 114312 GS-30 • GS-32 • GS-46 51

GS-2046, GS-2646 and GS-3246

The platform railing system consists of three folddown rail sections for the extension deck and threesections for the main deck. All six sections are heldin place by four wire lock pins.

1 Fully lower the platform and retract the platformextension.

2 Remove the platform controls.

3 From inside the platform, remove the two frontwire lock pins.

4 Fold down the front rail assembly. Keep handsclear of pinch points.


6 Fold down each side rail assembly. Keep handsclear of pinch points.

7 At the rear of the main deck, remove the twowire lock pins.

8 Carefully open the gate and move to theground.

9 Fold down the rear gate and entry side rails asone unit. Keep hands clear of pinch points.

10 Fold down the left and right side rails. Keephands clear of pinch points.


How to Raise the Guardrails

Follow the fold down instructions but in reverseorder.



52 GS-30 • GS-32 • GS-46 Part No. 114312

Battery and Charger Instructions

Observe and Obey:

Do not use an external charger or boosterbattery.

Charge the battery in a well-ventilated area.

Use proper AC input voltage for charging asindicated on the charger.

Use only a Genie authorized battery andcharger.

To Charge Battery

1 Be sure the batteries are connected beforecharging the batteries.

2 Open the battery compartment. Thecompartment should remain open for the entirecharging cycle.

Maintenance - free batteries

3 Connect the battery charger to a grounded ACcircuit.

4 The charger will indicate when the battery isfully charged.

Standard Batteries

3 Remove the battery vent caps and check thebattery acid level. If necessary, add onlyenough distilled water to cover the plates. Donot overfill prior to the charge cycle.

4 Replace the battery vent caps.

5 Connect the battery charger to a grounded ACcircuit.

6 The charger will indicate when the battery isfully charged.

7 Check the battery acid level when the chargingcycle is complete. Replenish with distilled waterto the bottom of the fill tube. Do not overfill.

Dry Battery Filling andCharging Instructions

1 Remove the battery vent caps and permanentlyremove the plastic seal from the battery ventopenings.

2 Fill each cell with battery acid (electrolyte) untilthe level is sufficient to cover the plates.

Do not fill to maximum level until the battery chargecycle is complete. Overfilling can cause the batteryacid to overflow during charging. Neutralize batteryacid spills with baking soda and water.

3 Install the battery vent caps.

4 Charge the battery.

5 Check the battery acid level when the chargingcycle is complete. Replenish with distilled waterto the bottom of the fill tube. Do not overfill.



Part No. 114312 GS-30 • GS-32 • GS-46 53

Transport and Lifting Instructions

Observe and Obey:Genie Industries provides this securementinformation as a recommendation. Drivers aresolely responsible for making sure machinesare properly secured and the correct trailer isselected pursuant to US Department ofTransportation regulations, other localizedregulations, and their company policy.

Genie customers needing to containerize anylift or Genie product should source a qualifiedfreight forwarder with expertise in preparing,loading and securing construction and liftingequipment for international shipment.

Only qualified aerial lift operators should movethe machine on or off the truck.

The transport vehicle must be parked on a levelsurface.

The transport vehicle must be secured toprevent rolling while the machine is beingloaded.

Be sure the vehicle capacity, loading surfacesand chains or straps are sufficient to withstandthe machine weight. Genie lifts are very heavyrelative to their size. See the serial label for themachine weight.

The machine must be on a level surface orsecured before releasing the brakes.

Do not allow the rails to fall when the snap pinsare removed. Maintain a firm grasp on the railswhen the rails are lowered.

Do not drive the machine on a slope thatexceeds the uphill, downhill or side slope rating.See Driving on a Slope in the OperatingInstructions section.

If the slope of the transport vehicle exceeds themaximum slope rating, the machine must beloaded and unloaded using a winch asdescribed in the brake release operation.

Brake ReleaseOperation1 Chock the wheels to prevent the

machine from rolling.

2 Be sure the winch line is properly secured to thedrive chassis tie points and the path is clear ofall obstructions.

3 Push in the black brake release knob to openthe brake valve.

4 Pump the red brake release pump knob.

After the machine is loaded:

1 Chock the wheels to prevent the machine fromrolling.

2 Pull out the red Emergency Stop button on boththe ground and platform controls to the onposition.

3 Press the drive function select button.Press and hold the function enable switchon the control handle. Move the control handleoff center and immediately release it to resetthe brakes.

4 Push the red Emergency stop button on boththe ground and platform controls to the offposition.

Towing the Genie GS-1530, GS-1930, GS-2032,GS-2632, GS-3232, GS-2046, GS-2646 andGS-3246 is not recommended. If the machine mustbe towed, do not exceed 2 mph / 3.2 km/h.


54 GS-30 • GS-32 • GS-46 Part No. 114312


Securing to Truck or Trailer forTransitAlways use the extension deck lock when themachine is transported.

Turn the key switch to the off position and removethe key before transporting.

Inspect the entire machine for loose or unsecureditems.

GS-1530GS-1930

GS-2032 GS-2046GS-2632 GS-2646GS-3232 GS-3246

Use chains or straps of ample load capacity.

Use a minimum of 2 chains or straps.

Adjust the rigging to prevent damage to the chains.


Part No. 114312 GS-30 • GS-32 • GS-46 55

Observe and Obey:Only qualified riggers should rig and lift themachine.

Only qualified forklift operators should lift themachine with a forklift.

Be sure the crane capacity, loading surfacesand straps or lines are sufficient to withstandthe machine weight. See the serial label for themachine weight.

Lifting the Machine with a ForkliftBe sure the extension deck, controls andcomponent trays are secure. Remove all looseitems on the machine.

Fully lower the platform. The platform must remainlowered during all loading and transportprocedures.

Use the forklift pockets located on both sides of theladder.

Position the forklift forks in position with the forkliftpockets.

Drive forward to the full extent of the forks.

Raise the machine 6 in / 15 cm and then tilt theforks back slightly to keep the machine secure.

Be sure the machine is level when lowering theforks.

Lifting the machine from the sidecan result in component damage.



56 GS-30 • GS-32 • GS-46 Part No. 114312

Lifting InstructionsFully lower the platform. Be sure the extensiondeck, controls and component trays are secure.Remove all loose items on the machine.

Determine the center of gravity of your machineusing the table and the pictures on this page.

Attach the rigging only to the designated liftingpoints on the machine. There are two 1 inch /2.5 cm holes on the front of the machine and twoholes in the ladder for lifting.

Adjust the rigging to prevent damage to themachine and to keep the machine level.

Center of Gravity Table

Model X Axis Y Axis

GS-1530 25.7 in 21.1 in65.3 cm 59.6 cm

GS-1930 25.5 in 22.1 in64.8 cm 56.1 cm

GS-2032 35.6 in 22.2 in90.5 cm 56.5 cm

GS-2632 31.7 in 22.7 in80.6 cm 57.6 cm

GS-3232 31 in 26.5 in78.7 cm 67.3 cm

GS-2046 35.2 in 23.6 in89.4 cm 59.9 cm

GS-2646 35.0 in 25.4 in88.9 cm 64.4 cm

GS-3246 32.7 in 26.8 in83.0 cm 68.2 cm


Y Axis

X Axis

ChassisLiftingPoints (2)

ChassisLiftingPoints (2)

X Axis

Y Axis

GS-1530GS-1930

GS-2032GS-2632GS-3232GS-2046GS-2646GS-3246

LadderLifting

Points (2)

LadderLifting

Points (2)


Part No. 114312 GS-30 • GS-32 • GS-46 57

Maintenance

Observe and Obey:Only routine maintenance items specified in thismanual shall be performed by the operator.

Scheduled maintenance inspections shall becompleted by qualified service technicians,according to the manufacturer's specificationsand the requirements specified in theresponsibilities manual.

Use only Genie approved replacement parts.

Maintenance Symbols Legend

The following symbols have been used in thismanual to help communicate the intent of theinstructions. When one or more of the symbolsappear at the beginning of a maintenanceprocedure, it conveys the meaning below.

Indicates that tools will be required toperform this procedure.

Indicates that new parts will be required toperform this procedure.

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper levels isessential to machine operation. Improper hydraulicoil levels can damage hydraulic components. Dailychecks allow the inspector to identify changes in oillevel that might indicate the presence of hydraulicsystem problems.

Note: Perform this procedure with the platform inthe stowed position.

1 Visually inspect the oil level in the hydraulictank.

Result: The hydraulic oil level should be asmarked on the tank.

2 Add oil if necessary. Do not overfill.

Hydraulic oil specifications

Hydraulic oil type Chevron RykonPremium MV equivalent


58 GS-30 • GS-32 • GS-46 Part No. 114312

Maintenance

Check the Batteries

Proper battery condition is essential to goodmachine performance and operational safety.Improper fluid levels or damaged cables andconnections can result in component damage andhazardous conditions.

Note: This procedure does not need to beperformed on machines with sealed ormaintenance - free batteries.

Electrocution hazard. Contact with hot or livecircuits may result in death or serious injury.Remove all rings, watches and other jewelry.

Bodily injury hazard. Batteries contain acid.Avoid spilling or contacting battery acid. Neutralizebattery acid spills with baking soda and water.

Note: Perform this test after fully charging thebatteries.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable connections aretight and free of corrosion.

3 Be sure that the battery hold-down bars are inplace and secure.

4 Remove the battery vent caps.

5 Check the battery acid level of each battery. Ifneeded, replenish with distilled water to thebottom of the battery fill tube. Do not overfill.

6 Install the vent caps.

Note: Adding terminal protectors and a corrosionpreventative sealant will help eliminate thecorrosion on the battery terminals and cables.

Scheduled MaintenanceMaintenance performed quarterly, annually andevery two years must be completed by a persontrained and qualified to perform maintenance onthis machine according to the procedures found inthe service manual for this machine.

Machines that have been out of service for morethan three months must receive the quarterlyinspection before they are put back into service.


Part No. 114312 GS-30 • GS-32 • GS-46 59

Specifications

Model GS-1530

Height, working maximum 21 ft 6.4 m

Height, platform maximum 15 ft 4.6 m

Height, stowed maximum 77 in 1.96 mfixed rail

Height, stowed maximum 82 in 2.07 mrails up

Height, stowed maximum 68 in 1.72 cmrails folded

Platform height, 38.2 in 97 cmstowed maximum

Height, guard rails 39 in 99 cm

Width 30 in 76 cm

Length, stowed 72 in 1.83 m

Length, platform extended 107 in 2.72 m

Platform extension length 35 in 88.9 cm

Platform dimensions, 64 x 29 in 1.6 m x 75 cm(length x width)

Maximum load capacity 600 lbs 272 kg

Maximum wind speed 28 mph 12.5 m/s

Wheelbase 52 in 1.32 m

Turning radius (outside) 61 in 1.55 m

Turning radius (inside) 0 in 0 cm

Ground clearance 2.4 in 6.1 cm

Ground clearance 0.8 in 1.9 cmPothole guards deployed

Weight 2594 lbs 1177 kg(Machine weights vary with option configurations. Seeserial label for specific machine weight.)

Power source 4 Batteries, 6V 225AH

System voltage 24V

Controls Proportional

AC outlet in platform standard

Maximum hydraulic pressure 3500 psi 241 bar(functions)

Tire size 12 x 4.5 x 8 in

Airborne noise emissions <70 dBMaximum sound level at normal operating workstations(A-weighted)

Vibration value does not exceed 2.5 m/s2

Maximum slope rating,stowed position 30% (17°)

Maximum side slope rating,stowed position 30% (17°)

Note: Slope rating is subject to ground conditions andadequate traction.

Drive speeds

Stowed, maximum 2.5 mph 4.0 km/h

Platform raised, 0.5 mph 0.8 km/hmaximum 40 ft/55 sec 12.5 m/55 sec

Floor loading information

Tire load, maximum 1175 lbs 533 kg

Tire contact pressure 131 psi 9.19 kg/cm2

900 kPa

Occupied floor pressure 238 psf 1162 kg/m2

11.40 kPa

Note: Floor loading information is approximate anddoes not incorporate different optionconfigurations. It should be used only withadequate safety factors.

Continuous improvement of our products is a Geniepolicy. Product specifications are subject to changewithout notice or obligation.


60 GS-30 • GS-32 • GS-46 Part No. 114312

Specifications

Model GS-1930





Height, stowed maximum 69 in 1.75 cmrails folded

Platform height, 39.5 in 1.0 mstowed maximum


Width 30 in 76 cm














System voltage 24V




Tire size 12 x 4.5 x 8 in



Maximum slope rating, 30% (17°)stowed position

Maximum side slope rating, 30% (17°)stowed position


Drive speeds


Platform raised 0.5 mph 0.8 km/hmaximum 40 ft/55 sec 12.5 m/55 sec




998 kPa


11.50 kPa

Note: Floor loading information is approximate anddoes not incorporate different option configurations.It should be used only with adequate safety factors.



Part No. 114312 GS-30 • GS-32 • GS-46 61

Model GS-2032





Height, stowed maximum 70 in 1.78 mrails folded



Width 32 in 81 cm













Specifications




Maximum hydraulic pressure 3500 psi 241.3 bar(functions)

System voltage 24V

Tire size 15 x 5 x 111/4






Drive speeds


Platform raised, maximum 0.5 mph 0.8 km/h40 ft/54 sec 12.2 m/54 sec




1171 kPa


10.59 kPa




62 GS-30 • GS-32 • GS-46 Part No. 114312

Model GS-2632



Height, stowed maximum 89 in 2.26 m




Width 32 in 81 cm













Specifications





System voltage 24V







Drive speeds






1223 kPA


11.89 kPA

Note: Floor loading information is approximate anddoes not incorporate different option configurations. Itshould be used only with adequate safety factors.



Part No. 114312 GS-30 • GS-32 • GS-46 63

Model GS-3232


Height, working, drivable 28 ft 8.5 m


Height, platform, drivable 22 ft 6.7 m




Height, guard rails 43 in 1.09 m

Width 32 in 81 cm













Specifications





System voltage 24V







Drive speeds






1223 kPa


13.76 kPa

Note: Floor loading information is approximate anddoes not incorporate different option configurations. Itshould be used only with adequate safety factors.



64 GS-30 • GS-32 • GS-46 Part No. 114312

Model GS-2046







Width 46 in 1.16 m




Platform dimensions, 89 x 45.5 in 2.26 x 1.16 m(length x width)






Ground clearance 4 in 10.2 cm



Specifications





System voltage 24V







Drive speeds






1403 kPa


8.82 kPa




Part No. 114312 GS-30 • GS-32 • GS-46 65

Model GS-2646







Width 46 in 1.17 m













Specifications





System voltage 24V

Tires size 15 x 5 x 111/4






Drive speeds






1483 kPa


9.05 kPa




66 GS-30 • GS-32 • GS-46 Part No. 114312

Model GS-3246







Width 46 in 1.17 m













Specifications





System voltage 24V







Drive speeds






1552kPa


10.07 kPa



Dis

trib

ute

d B

y:

Genie North AmericaPhone 425.881.1800

Toll Free USA and Canada

800.536.1800

Fax 425.883.3475

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Fax +52 55 5666 3241

Genie GS3232 Narrow Scissor Lift - Operator's Manual

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Transcript of Genie GS3232 Narrow Scissor Lift - Operator's Manual