GENETIC IMPROVEMENT FOR PULP AND WOOD ......Presented By O P Shukla Chief General Manager (Raw...
Transcript of GENETIC IMPROVEMENT FOR PULP AND WOOD ......Presented By O P Shukla Chief General Manager (Raw...
Presented By
O P Shukla
Chief General Manager (Raw Material)
JK PAPER LIMITED
Unit: CPM, Fort Songadh,
Dist: Tapi, Gujarat, India- 394660
GENETIC IMPROVEMENT FOR PULP AND WOOD
PROPERTIES IN EUCALYPTUS CLONES Khanna N K, Shukla O P, Narkhede S L & Chauhan SKS
Tyre Cement
Agri Genetics V-Belts- Oil Seals & Power Transmission
Systems
Clinical Researc
h
Hospital & Health services
> US $ 4 billion
29 manufacturing plants
Present in over 100 countries
More than 40,000 employees
Paper
Education
Dairy Products
Defence Electronics
JK Group
Core Businesses & Products
9 Plants in India,3 Plants in Mexico
20 Million Tyres per year.
5 plants, 8.4 Million Tons per Year 5 Plants, Power Transmission Items
PAPER TYRE
CEMENT POWER TRANSMISSION
3 Plants in India, 0.60 million TPA
JK Paper – A Profile
JK Paper
JKPM
JK
Paper
CPM
- Capacity : 302,000 TPA
- Employees : 1459
- Estd. In : 1962
- Distance from : 200 km
nearest airport
- Capacity:162000TPA
- Employees : 1180
- Estd. In : 1992
- Distance from : 80 km
nearest airport
JK PAPER
LIMITED
(2 PLANTS) Present Combined Capacity
4,64,000 TPA
Recently acquired
Sirpur Paper Mills,
Kagaznagar, Telangana
state. Total capacity
`100000 TPA
JK PAPER LIMITED
JK Paper Limited Present Capacity , 464000 TPA
Unit: CPM Unit: JKPM
•Capacity: 162000 TPA
•Products: Cut size multi purpose office paper and
security paper, Packaging Board for consumer products
•Capacity: 302000 TPA
•Products: Cut size multi purpose office paper and
security paper
Production of quality planting material – quality clones.
Extension & motivation activities for farm forestry
promotion.
Distribution of clones to farmers at subsidized cost.
States covered by CPM: Gujarat, Maharashtra & Madhya
Pradesh
Services to farmers include financial support through
banks, technical guidance for pulpwood farming,
harvesting & buy back assurance for wood.
Logging & logistics from farmers field.
Focus on Plantation R & D
JKPL: Plantation Initiatives
Slide No.
Agro-forestry Models
•Raw material cost of Brazil (60-65 $ per ADMT- pulp yield 50 to 52 % bleached •Raw material cost of India (100-110 $ per ADMT- Pulp yield 40-41 % bleached
Cost structure of paper
Raw material costs of countries like Brazil, Indonesia are less than India Because- 1. Government has not allotted captive
land for Plantation. 2. Less focus on Research and
Development of Pulpwood plantations.
Ways to reduce cost
of Raw material
To increase fiber yield.
To Decrease
lignin content.
To improve fiber
morphology.
To increase wood density
These 4 factors are responsible
for increasing pulp yield and
increasing pulp production
of the mill.
Present RM Scenario on India
40%
60%
Raw MaterialCost
Other variablecost
1. No captive land for paper industry in India for plantations.
2. More than 85% farmers are small and marginal- Less than 2 Ha land
holding.
3. Tremendous increasing pressure on agriculture land to meet food
demand.
4. Per capita annual paper consumption in India is 13Kg which is very
low over world’s average of 57Kg.
5. The demand for the paper will continuously increase in India which
requires increasing wood supply for paper production.
6. No captive land for paper industry in India for plantations.
7. India wood cost: US $ 100/ADMT to US $110/ADMT, Indonesia (US
$60- US $ 70/ADMT), Brazil (US $.60- 65/ADMT) etc.
8. Scale of paper production operation is lower in India.
9. Dumping of paper from china & other countries.
Present Status of Indian Paper Sector
Objectives of the Mutation R & D
1. Enhancement of wood productivity
2. Short rotation of crop cycle
3. Improvement in Pulp qualities & productivity.
4. Improvement wood densities.
5. Reduction of lignin contents
Mutations are heritable changes in the phenotypes of organisms. These
changes are the results of chemical changes at the level of genes. Such
changes are capable of bringing about new and heritable character variations
in plants and such variations can be selected and used for the establishment
of plant varieties with new characters.
Tree improvement techniques efficiently used at JKPL:
1. CPTs selection.
2. Breeding & hybridization.
3. Physical Mutation through Gamma rays irradiation.
4. Chemical mutation (EMS)
5. Provenance trials & testing.
6. Clonal seed orchards etc.
Mutation
1. We have applied 5 doses Gamma rays (Co-60) at different -2 frequencies on 10 high
productive commercial eucalyptus clones in Gamma Chamber Model-Mitsubishi GO T1000
at Nuclear Research Laboratory Indian Agriculture Research Institute, Pusa New delhi –
India.
2. 10 Eucalyptus clones selected to induce mutation by irradiation through Gamma rays.
3. The clones are mentioned as under with species.
S. No. Cultivar number Derived from different crosses & selections
1. CPM EC- 1 Eucalyptus camaldulensis
2. CPM EC-2 Eucalyptus urophylla
3. CPM EC-3 Eucalyptus tereticornis X E. camaldulensis
4. CPM EC-4 Eucalyptus urophylla X E. grandis
5. CPM EC-5 Eucalyptus camaldulensis
6. CPM EC-6 Eucalyptus camaldulensis
7. CPM EC-7 Eucalyptus camaldulensis X E. tereticornis
8. CPM EC-8 Eucalyptus camaldulensis X E. deglupta
9. CPM EC-9 Eucalyptus camaldulensis X E. urophylla
10 CPM EC-10 Eucalyptus camaldulensis X E. tereticornis
Mutation in Eucalyptus clones
Gamma rays irradiated Eucalyptus
clonal plants
1. Progeny trials planted in RBD in Jan 2017.
2. Semi irrigated conditions.
3. The spacing of the trial is 3 Meters X 1.5 Meters i.e.
2222 plants per Ha.
4. The soil of the plot is light black alkaline soils.
5. We have recorded growth data on quarterly basis.
Progeny Trials
Field trial of Gamma rays irradiated Eucalyptus clones at R& D
experimental Plot at CPM – Age years
Dose CPM
EC-1
CPM
EC-2
CPM
EC-3
CPM
EC-4
CPM
EC-5
CPM
EC-6
CPM
EC-7
CPM
EC-8
CPM
EC-9
CPM
EC-10 Mean VAR SD
Ht in
Mtrs
T1 10.93 13.13 12.9 14 11.45 11.75 12.06 11.4 13.71 12.2 12.35 0.968 1.037 1.38
T2 9.6 12.17 11.75 13 10.4 10.28 12 11.25 12.2 10.39 11.30 1.072 1.091 0.33
T3 7.58 11.6 9.33 10.6 9.75 8.5 7.58 8.08 8.58 6.9 8.85 1.948 1.471 -2.12
TC 10.3 11.94 10.33 11.8 10.85 10.55 11.3 11.25 11.25 10.15 10.97 0.362 0.634 Control
Average Height increment on age of 3.2 years in meters per Tree
VAR: Variance.
SD: Standard Deviation
Dose CPM
EC-1
CPM
EC-2
CPM EC-
3
CPM
EC-4
CPM
EC-5
CPM
EC-6
CPM
EC-7
CPM
EC-8
CPM
EC-9
CPM
EC-10 Mean VAR SD
T1 0.21 0.32 0.25 0.29 0.27 0.28 0.28 0.32 0.37 0.33 0.26 0.002 0.044
T2 0.19 0.28 0.23 0.24 0.24 0.23 0.26 0.27 0.30 0.27 0.22 0.001 0.031
T3 0.17 0.28 0.19 0.18 0.23 0.19 0.19 0.22 0.20 0.17 0.18 0.001 0.034
TC 0.22 0.31 0.21 0.28 0.27 0.22 0.26 0.29 0.28 0.28 0.23 0.001 0.033
Average Girth increment on age of 3.2 years in meters per tree
VAR: Variance.
SD: Standard Deviation
Dose CPM
EC-1
CPM
EC-2
CPM
EC-3
CPM
EC-4
CPM
EC-5
CPM
EC-6
CPM
EC-7
CPM
EC-8
CPM
EC-9
CPM
EC-10 Mean VAR SD
T1 0.022 0.059 0.035 0.051 0.037 0.040 0.042 0.050 0.081 0.060 0.04 0.000271 0.016
T2 0.015 0.042 0.028 0.034 0.027 0.023 0.037 0.036 0.047 0.034 0.03 0.000087 0.009
T3 0.009 0.040 0.014 0.016 0.022 0.013 0.013 0.017 0.014 0.018 0.02 0.000081 0.009
TC 0.021 0.049 0.019 0.040 0.034 0.023 0.034 0.041 0.037 0.036 0.03 0.000090 0.009
Average Volume increment on age of 3.2 years in CMT per tree
Clone wise, treatment wise volume increment per
tree in M3 on 3.2 years of age.
TC
T1
T2
T3
0,022
0,059
0,035
0,051
0,037 0,040 0,042
0,050
0,081
0,060
0,015
0,042
0,028
0,034
0,027 0,023
0,037 0,036
0,047
0,034
0,009
0,040
0,014 0,016
0,022
0,013 0,013 0,017
0,014
0,008
0,021
0,049
0,019
0,040
0,034
0,023
0,034
0,041
0,037 0,036
0,000
0,010
0,020
0,030
0,040
0,050
0,060
0,070
0,080
0,090
T1 T2 T3 TC
0,016 0,021
0,026 0,033
0,042 0,050
0,063
0,075 0.081
0,007
0,016 0,019 0,020 0,026 0,027
0,039 0,043 0,047
0,000 0,002 0,004 0,005 0,006 0,008 0,014 0,017
0,021
0,005 0,010 0,013 0,016 0,018 0,020
0,031 0,034 0,037
0,000
0,010
0,020
0,030
0,040
0,050
0,060
0,070
0,080
0,090
jan/18 mar/18 mai/18 jul/18 set/18 nov/18 jan/19 mar/19 mai/19 jul/19 set/19 nov/19 jan/20 mar/20
jan/18 abr/18 jul/18 out/18 jan/19 abr/19 jul/19 nov/19 mar/20
T1 0,016 0,021 0,026 0,033 0,042 0,050 0,063 0,075 0,081
T2 0,007 0,016 0,019 0,020 0,026 0,027 0,039 0,043 0,047
T3 0,000 0,002 0,004 0,005 0,006 0,008 0,014 0,017 0,021
TC 0,005 0,010 0,013 0,016 0,018 0,020 0,031 0,034 0,037
Month wise & treatment wise MAI volume increment per tree in M3
T1
T2
TC
T3
Slide No.
CPM EC- 9 (TC)3.2 year old CPM EC- 9 (T1- Mutant)3.2 year old
Control Vs Mutant for CPM EC- 9
1. The increment readings shown in progeny trials indicated that
there is a positive or induce growth in all lower mutation
frequencies i.e. T1, T2, over TC (Control).
2. The higher doses gamma rays irradiation i.e. T4 & T5 doses of all
10 varieties of clones were died after 1 month of planting.
3. The highest volume increment observed in T1 treatment over all
treatments.
4. We have selected 2 clones namely CPM EC-9 (Eucalyptus
camaldulensis X E. urophylla) & CPM EC-4 (Eucalyptus urophylla X
E. grandis) for DNA fingerprinting at T1 treatment at JK
Agrigenetics Lab, at Hyderabad, India to study effect of mutation
changes.
5. The DNA fingerprinting- PCR with some indicative primers are
presented in slide no. 33-35.
Result & discussions
1. We have observed lot of changes in mutated vs control clonal
plantations especially volume & growth increment.
2. DNA fingerprinting study at JK Agrigenetics Ltd,
Biotechnology Lab, Hyderabad in 2 clones CPM EC-9 and CPM
EC-4.
3. 72 nos of primers were used for fingerprinting the mutated and
control samples.
4. The PCR product was electrophoresed on 3.5% agarose gel
electrophoresis and then the imaging was done in DNA imager.
DNA Fingerprinting Study
Result & discussions- Conti---
First set of 24 markers
M 1 2 3 4 5 6 7 8 9 10 11 12 M
A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D
M 13 14 15 16 17 18 19 20 21 22 23 24 M
A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D
“M” denotes for standard molecular weight marker. A: CPM EC-9 (control), B: CPM EC-9
(mutated), C: CPM EC-4 (control) D: CPM EC-4(mutated) No-1 to 24 are SSR markers
Result & discussions- Conti---
Second set of 24 markers
M” denotes for standard molecular weight marker. A: CPM EC-9 (control), B: CPM EC-9
(mutated), C: CPM EC-4 (control) D: CPM EC-4 (mutated) No-1 to 24 are SSR markers
M 1 2 3 4 5 6 7 8 9 10 11 12 M
A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D
M 13 14 15 16 17 18 19 20 21 22 23 24 M
A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D
Result & discussions- Conti---
CPM EC-9 (TC- control) Vs CPM EC-9 (T1- mutated)
1. DNA fingerprints with 72 primers reveals that no differences found between CPM EC-
9 (control) and mutated samples at genome level through SSR markers.
2. This indicates that the real mutation can be identified only through whole genome
sequencing/ SNP (single nucleotide polymorphisms) genotyping study.
3. Progeny trial clearly shows the physiological changes in mutant clone as increase in
volume over its control which is replicated in all progeny trials across geo-climatic
conditions
CPM EC-4 (TC control) Vs CPM EC-4 (T1 mutated)
1. 26 markers out of 72 primers showed the polymorphic difference in the fingerprints
between CPM EC-4 control and mutated samples.
2. The results show that the diversity between these two samples found to be
approximately 40% variations at genome level.
3. Progeny trial clearly shows the physiological changes in mutant clone as increase in
volume over its control which is replicated in all progeny trials across geo-climatic
conditions
Observations from DNA Fingerprinting
Result & discussions- Conti---
Slide No.
Conclusions
1. Low frequencies of gamma rays irradiation i.e. T1 & T2 are showings higher
growth over its control in progeny trials.
2. Clone CPM EC-9 (EC X EU) @ T1 treatment are showing 100 % survival & 105 %
higher growth improvement in progeny trials.
3. Productivity/Ha/Year for CPM EC-9 (T1) was observed: 50 M3/Ha/Year & CPM EC-9
(TC - Control) is 32 M3/Ha/Year at 3.2 year rotation. This can be grown in semi arid
& alkaline conditions.
4. Bulk density improved from 205 KG/ M3 to 233 KG/ M3. The pulp production
capacity can be increased up to 13 % with higher bulk resulting in reducing
variable cost.
5. Similarly rotation age can be reduced to 2-3 years which is critical & important in
country like India where farm forestry is only option for wood based industries &
small land holding.
6. Gamma rays irradiation/ Mutation breeding can play important role in tree
improvement in clonal forestry in short term as well as long term.
Slide No.
Conclusions- Conti----
7. Based on progeny trails at various locations we have released mutant clone
JKSC Jumbo at commercial level for plantations.
8. The said clone is high productive, disease resistant (like resistant to
cylindrocladium in nursery & plantations, gall insect resistant), drought
tolerant & showing lot of plasticity in its performance.
9. Similar wood qualities & productivity improvement observed in other clones
(like CPM EC-4, CPM EC-8 (EC X ED), CPM EC-2 (CPM U 283 turbo) etc of the
trials which are under study & large scale progeny trials.
10.The mutation experimental for further improvement is going on at JKPL for
further improvement.
11.Gamma rays mutation is a cost effective & efficient method of tree
improvement & can be utilized efficiently in advance R & D.
Commercial clonal nursery of
Eucalyptus mutant -JKSC-JUMBO
Commercial plantation of JKSC-
JUMBO- Age 2 months
Commercial Plantation of JKSC-
JUMBO- Age 5 months
Slide No.
Mutant of JKSC-Jumbo Eucalyptus clones
planted at Commercial plantation plot – Age
3 month old