General Catalogue TECHNICAL...

General CatalogueTECHNICAL INFORMATION

Solar Info Tech2012

BAYMAK is a BDR Thermea company and one of the leaders

of heating sector in Europe, has a proud tradition of

developing and producing boilers and heating systems to

the highest technological standards.

For 43 years BAYMAK has provided a wide range of cutting-

edge solutions, anticipating market evolutions and paying

attention to customer needs.

Anticipating market evolutions, Baymak has further

developed its range of products with a wide boilers'

offering and integrated solutions spoiling renewable

energies.

• Solar Systems: Forced draft installation with single or

double coil cylinders ( from 160 to 2000 litres ) and

natural draft with 100/160/200/300 lt. horizantal

solar tanks.

• Hot Water Storage Tanks: From 80 lt to 1000 lt. enamelled

steel single coil, double coil, combi type and buffer tanks.

• Biomass Boilers: From 17 kW to 40 kW with pellet, wood

log, chips, oilcake, wheat, corn.

• Gas/Oil Boilers: Wall-hung gas and floor-standing gas/oil

boilers, from 15 kW to 3460 kW.

1

Highest Quality Standards

Baymak has been very successful thanks to the attention

to its products quality.

In 1998 Baymak was awarded the ISO 9001 Certification

and in 2002 the ISO 9001:2000 Certification in

order to reach constantly the highest levels of quality.

As Baymak recognizes environment, health and safety

protection as strategic aims, nowadays dealing with

ISO 14000.

2

3

Integrated systemsBaymak has always been active in the development of solutions which ensure the maximum environmentalrespect. Baymak is also aware that future’s heating solutions are based on the integration betweenboilers and systems working with renewable energies.

Following this philosophy, Baymak has developed

the integrated solar system combining the

excellent technology of Baymak boilers with a

complete range of solar collectors and cylinders

for forced draft installation.

A concept of intelligent comfort which advantages

are low pollutant emissions (ecological comfort)

and high energy efficiency.

Principles Of Solar EnergyEvery object directly exposed to the sun absorb heat and increase its temperature. As a consequence of thechemical reactions that take place in the mass of the sun, a constant stream of energy is produced aselectromagnetical radiation.We define the “solar constant” as the amount of incoming solar electromagnetic radiation per unit area, measuredon the outer surface of Earth's atmosphere in a plane perpendicular to the rays.The solar constant includes all types of solar radiation (infrared rays, UV rays, etc.), not just the visible light. Itis measured to be roughly 1,366 watts per square meter (W/m2), though this fluctuates by about 6.9% duringa year (from 1,412 W/m2 in early January to 1,321 W/m2 in early July) due to the earth's varying distance fromthe Sun, and typically by much less than one part per thousand from day to day. The approximate average valuecited, 1,366 W/m2, is equivalent to 1.96 calories per minute per square centimeter, or 1.96 langleys (Ly) perminute.

As above stated, the Earth receives a total amount of radiation determined by its cross section but, as it rotates,

this energy is distributed across the entire surface area. Morevoer, at any given moment, the amount of Solar

radiation received at a location on the Earth's surface depends on the state of the atmosphere and the location's

latitude.

The Inclination Of Solar Collectors

The inclination of solar collectors is the angle between the plane of their surface and the horizontal surface they

rest on. To optimize collectors efficiency, the angle between collectors surface and incident rays should be 90°.

If collectors rest on a pitched roof it is advisable to keep the same inclination of the roof.

On the other hand, if they rest on a flat roof the following indications should be

considered when deciding the collector inclination:

• Summer 20 – 40°

• Winter 50 – 65°

• Middle seasons 40 – 60° Inclination angle between the

collectors and the horizontal plate

4

Percentage of energy

Wave lenght 0-0,38 um

7%UV rays

Energy 95 W/m2

Wave lenght 0.38-0.78 um

47%Visible

Energy 640 W/m2

Wave lenght 0.78- um

48%Infrared rays

Energy 618 W/m2

Average of the solar constant 1353 W/m2

Smart Comfort:The Forced Draft Baymak Solar Energy SystemThe circulation of the heat transfer fluid can be natural of forced. Natural circulation refers to the ability of afluid in a system to circulate continuously, with gravity and changes in heat energy (temperature) being the onlydriving force. Despite of installation simplicity, with natural circulation heat transfer fluid flows very slowly andthe amount of absorbed solar energy is very low. ��In case of forced circulation, heat transfer fluid is driven by means of a thermostat controlled pump. Flow ratecan be set to obtain the maximum solar energy absorption.

5

MODEL

TECHNICAL FEATURESGLASS

THICKNESS

SolarDuraSolar®P+ Sandy 4 mm 91.6 % 90.5 % Low iron temperedsandy solar glass

LIGHT TRANSM‹TTANCETd65

SOLAR ENERGYTRANSM‹TTANCE Tsol GLASS TYPE

• Collector GlassDurasolar ® P+ sandy glass is produced by Trakya Cam (fiiflecam), the biggest glass manufacturer of Turkey,

gives one of the highest performance among the other European glasses.

Durasolar ® P+ sandy glass that includes lower iron-oksit ratio, higher light transmittance and heat permeability

than the standard iron glass provides maximum efficiency for the collector performance.

Durasolar® P+ Temperred glass is resistant to physical outdoor factors as rain, UV, temperature, thermal shock,

stroke.

Durasolar® P+ glass has been tested by SPF Solartechnik Prüfung Forschung - Switzerland

Solar CollectorsA flat plate is the most common type of solar thermal collector, and is usually used to generate solar hot water.

A weatherproofed, rock wool insulated box containing a blue selective coated Cu or Alu metal absorber sheet

with built in pipes is placed in the path of sunlight.

Superior resistant with the thicknessof 1 mm aluminum back plate

Long life by strong patented frame

High thermal efficiency with tempered,low iron, �Sandy patterned glass

Minimum heat loss with insulation material of rock wool.

Leakproofed corner points surroundedwith a single piece of glass seal.

Manifold gasket with highlyheat resistant silicon

Highly selective coated absorber plate.

High heat transferred laserwelded riser pipes

• Collector AbsorberSelective coated T‹NOx copper or aluminium surface absorb the heat radiation to the plate in maximum level

and minimize the radiation heat loss.

The absorber has been tested in Germany/Fraunhofer-Institue.

The latest technology of selective coated absorbers that have been used for the Baymak new serie solar collectors

transfer the sun radiation heat in maximum level and minimize the reflection loss which decrease the efficiency.

Below the radiation heat losses for different coating materials are shown. As it is seen from the pictures the

minimum heat loss is supplied through the selective coated metal sheet.

6

Light spectrum

Quartz glassfilm

Titanium coating layer

Conjunctive layer

Metal plate

Heat transferred to plate

Radiation heat loss45%

5%Reflection

Paint coated

Transmitted heat

Radiation heat loss15%

5%Reflection

Black chromium

Transmitted heat Transmitted heat

5%5%Reflection

Radiation heat loss

Selective coated

• Absorber Coating for Baymak Solar CollectorsCollectors with selective coated absorbers are a clear alternative to conventional energy generation and also

help to considerably reduce CO2 emmissions.

As the heart of the solar collector, eta plus efficiently converts

solar energy into heat and at the same time protects the

collector against energy losses.

Provides optimal technical properties:

-�above-average aging and temperature resistance

-�outstanding homogeneity of the coating over the entire

material width-�absorption 95%, thermal emission 5%

-�top quality and a zero-emission industrial production process

Laser Welding TechnologyLASER welding methode which is the one of the most modern and latest technologies has been used to connect

the selective coated absorber surface to the riser pipes.

Baymak collectors produced by LASER welding methode protects the absorber and increase the aperture surface

between 2 % to 4 %.

7

Visible and shortwavelenght rays

Long wavelenght rays

Protector seraniccover layer againstto corrosion

Absorber layer

Corrosion protectionand cling surfaceMetal plate

Transmitted heat to the plate

Riser pipe profile

Absorber

Laser Welding

Riser pipe

Heat transfer in to the water

• Collector Harp SystemThanks to the 12 riser pipes the heat is transferred into the water

in maximum level and increases the efficiency of the collector.

• FrameThanks to the special design of the patented frame all the components have been held

together strongly.

The new frame protects the collector from all external factors over the years with

2 mm wall thickness.

• Glaze SealingThe new type of Baymak Collectors are protected by monobloc vulcanised EPDM sealing

that provides perfect leakness on the corners and maximum thermal durability against

UV rays.

• Manifold SealingManifold sealing has been made of silicon for perfect leakness and high temperature

durability.

• Collector InsulationFor new type of Baymak collectors, insulation material has been used as rookwool that is tested by SPF Institute.

This special rockwool includes the lowest level chemical binder.

• Collector Bottom PlateNew type BAYMAK collectors have more stronger and thicker new aluminium back

plate. The back plate thickness is 1mm. This plate provides maximum durability against

transportation problems, all weather conditions and all external factors.

8

MaximumInsulation

Heat insulation:40-50 kg/m2 densityLow Chemical Binder0.035 W/m2K ThermalConductivity

9

Baymak Solar CollectorsFor the forced draft installation Baymak has developed:• A wide range of solar collectors: gross surface between 2.51 m2 and 2.00 m2 built-in versions (IN models), selective coated copper or aluminium absorbers.• A wide range of enamelled cylinders: from 80 to 2. 000 litres with single coil / double coil/, enamelled buffertanks, combi tanks (tank in tank) and wall type cylinders (form 60 liter to 100 liter with 2kW electrical back up)Baymak solar thermal heating system uses the free energy from the sun to heat the domestic hot water( DHW ) and support for space heating.

ADVANCED XL ESSENTIAL XESSENTIAL BLACK X APOLLO S XESSENTIAL BLACK XL ESSENTIAL XL APOLLO S XLADVANCED X

TECHNICAL DATA ADVANCED XL ESSENTIAL BLACK XL ESSENTIAL X APOLLO S XLESSENTIAL XLADVANCED X ESSENTIAL BLACK X APOLLO S X

9150245

80.90%

1882 W

1773 W

1551 W

1322 W

2.51 m2

2.34 m2

2.34 m2

Aluminum

Mirotherm - Al

% 95

% 5

Black anodised Aluminum

2180 mm

1150 mm

80 mm

52 kg

low iron rate, temperred,

sandy patterned solar glass

4 mm

91.60%

90.50%

Vulkanized EPDM

Rockwool (40 mm)

0.8 mm Aluminum

12

10 mm

18 mm (3/4”)

Compression Joint

2.2 Liter

10 bar

15 bar

200 °C

180 °C

Solar Keymark/SRCC OG 100

9150205

76.80%

1427 W

1351 W

1190 W

1018 W

2.00 m2

1.87 m2

1.87 m2

Copper

SunSelect - Cu

% 95

% 5


1750 mm

1150 mm

80 mm

42 kg



4 mm

91.60%

90.50%

Vulkanized EPDM

Rockwool (40 mm)

0.8 mm Aluminum

12

10 mm

18 mm (3/4”)

Compression Joint

1.71 Liter

10 bar

15 bar

200 °C

180 °C


9150200

78.00%

1811 W

1703 W

1481 W

1253 W

2.51 m2

2.34 m2

2.34 m2

Copper

SunSelect - Cu

% 95

% 5


2180 mm

1150 mm

80 mm

53 kg

low iron, temperred,


4 mm

91.60%

90.50%

Vulkanized EPDM

Rockwool (40 mm)

0.8 mm Aluminum

12

10 mm

18 mm (3/4”)

Compression Joint

2.04 Liter

10 bar

15 bar

200 °C

180 °C


9150243

80.50%

1493 W

1403 W

1219 W

1032 W

2.00 m2

1.87 m2

1.87 m2

Aluminum

Mirotherm - Al

% 95

% 5


1750 mm

1150 mm

80 mm

42 kg



4 mm

91.60%

90.50%

Vulkanized EPDM

Rockwool (40 mm)

0.8 mm Aluminum

12

10 mm

18 mm (3/4”)

Compression Joint

1.8 Liter

10 bar

15 bar

200 °C

180 °C


9150246

80.90%

1882 W

1773 W

1551 W

1322 W

2.51 m2

2.34 m2

2.34 m2

Aluminum

Mirotherm - Al

% 95

% 5

Pure Aluminum

2180 mm

1150 mm

80 mm

50 kg



4 mm

91.60%

90.50%

Vulkanized EPDM

Rockwool (40 mm)

0.8 mm Aluminum

12

10 mm

18 mm (3/4”)

Compression Joint

2.2 Liter

10 bar

15 bar

200 °C

180 °C


9150244

80.50%

1493 W

1403 W

1219 W

1032 W

2.00 m2

1.87 m2

1.87 m2

Aluminum

Mirotherm - Al

% 95

% 5

Pure Aluminum

1750 mm

1150 mm

80 mm

42 kg



4 mm

91.60%

90.50%

Vulkanized EPDM

Rockwool (40 mm)

0.8 mm Aluminum

12

10 mm

18 mm (3/4”)

Compression Joint

1.8 Liter

10 bar

15 bar

200 °C

180 °C


9150238

78.00%

1797 W

1695 W

1484 W

1262 W

2.51 m2

2.34 m2

2.34 m2

Aluminum

Mirotherm - Al

% 95

% 5

Pure Aluminum

2180 mm

1150 mm

80 mm

50 kg



4 mm

91.60%

90.50%

Vulkanized EPDM

Glasswool (40 mm)

0.8 mm Galvanizd Steel

10

10 mm

18 mm (3/4”)

Compression Joint

1.8 Liter

10 bar

15 bar

200 °C

180 °C

Solar Keymark

9150237

77.00%

1419 W

1338 W

1166 W

984 W

2.00 m2

1.87 m2

1.87 m2

Aluminum

Mirotherm - Al

% 95

% 5

Pure Aluminum

1750 mm

1150 mm

80 mm

40 kg



4 mm

91.60%

90.50%

Vulkanized EPDM

Glasswool (40 mm)

0.8 mm Galvanized Steel

10

10 mm

18 mm (3/4”)

Compression Joint

1.5 Liter

10 bar

15 bar

200 °C

180 °C

Solar Keymark

Product Code

Efficiency

Power Output per collector at 1000W/sqm

Peak Power

Delta T: 10 K

Delta T: 30 K

Delta T: 50 K

Brut Size

Aperute Area

Absorber Area

Absorber

Type

Coating

Absorpion

Emission

Frame

Height

Width

Depth

Weight

Glass

Type

Thickness

Light of Transmittance Td65

Solar Energy Transmittance Tsol

Other features

Sealing

Insulation

Black Plate

Number of Risers

Ø Risers

Ø Manifold (Header)

Connections

Water Volume

Max.Working Pressure

Testing Pressure

Max.Temperature

Stagnation Temperature

Certification

Technical Data ADVANCED XL915020078.00%

1811 W1703 W1481 W1253 W2.51 m2

2.34 m2

2.34 m2

CopperSunSelect - Cu

% 95% 5

Black anodised Aluminum2180 mm1150 mm80 mm53 kg

low iron, temperred, sandy patterned solar glass4 mm

91.60%90.50%

Vulkanized EPDMRockwool (40 mm)0.8 mm Aluminum

1210 mm

18 mm (3/4”)Compression Joint

2.04 Liter10 bar15 bar

200 °C180 °C


Product CodeEfficiencyPower Output per collector at 1000W/sqmPeak PowerDelta T: 10 KDelta T: 30 KDelta T: 50 KBrut SizeAperute AreaAbsorber AreaAbsorberTypeCoatingAbsorpionEmissionFrameHeightWidthDepthWeightGlassTypeThicknessLight of Transmittance Td65Solar Energy Transmittance TsolOther FeaturesSealingInsulationBlack PlateNumber of RisersØ RisersØ Manifold (Header)ConnectionsWater VolumeMax.Working PressureTesting PressureMax.TemperatureStagnation TemperatureCertification

Baymak Solar Collector ModelsAdvanced XLThe Advanced XL vertical flat-plate collector has a copper absorber with a high efficiency selective coating.Vertical copper pipes are laser welded to the absorber. The collector brut area of 2,51 m2 is available for bothforced and natural circulation systems. Advanced XL collector frame material made from black anodisedaluminium.

• 2,51 m2 gross area• Copper selective surface• Black anodised aluminium frame

Advanced XThe Advanced X vertical flat-plate collector has a copper absorber with a high efficiency selective coating. Verticalcopper pipes are laser welded to the absorber. The collector brut area of 2,00 m2 is available for both forcedand natural circulation systems. Advanced X collector frame material made from black anodised aluminium.

• 2,0 m2 gross area• Copper selective surface• Black anodised aluminium frame

10

Technical Data ADVANCED X915020576.80%

1427 W1351 W1190 W1018 W

2.00 m2

1.87 m2

1.87 m2

CopperSunSelect - Cu

% 95% 5


low iron rate, temperred, sandy patterned solar glass4 mm

91.60%90.50%


1210 mm



200 °C180 °C



Essential Black XLThe Essential Black XL vertical flat-plate collector has an aluminium absorber with a high efficiency selectivecoating. Vertical copper pipes are laser welded to the absorber. The collector brut area of 2,51 m2 is availablefor both forced and natural circulation systems. Essential Black XL collector frame material made from blackanodised aluminium.

• 2,51 m2 gross area• Aluminium selective surface• Black anodised aluminium frame

Essential Black XThe Essential Black X vertical flat-plate collector has an aluminium absorber with a high efficiency selectivecoating. Vertical copper pipes are laser welded to the absorber. The collector brut area of 2,0 m2 is availablefor both forced and natural circulation systems. Essential Black X collector frame material made from blackanodised aluminium.

• 2,0 m2 gross area• Aluminium Selective Surface• Black Anodised Aluminium frame

11

Technical Data ESSENTIAL BLACK XL915024580.90%

1882 W1773 W1551 W1322 W2.51 m2

2.34 m2

2.34 m2

AluminumMirotherm - Al

% 95% 5



91.60%90.50%


1210 mm



200 °C180 °C



Technical Data ESSENTIAL BLACK X915024380.50%

1493 W1403 W1219 W1032 W2.00 m2

1.87 m2

1.87 m2


% 95% 5



91.60%90.50%


1210 mm



200 °C180 °C


Product CodeEfficiencyPower Output per collector at 1000W/sqmPeak PowerDelta T: 10 KDelta T: 30 KDelta T:50 KBrut SizeAperute AreaAbsorber AreaAbsorberTypeCoatingAbsorpionEmissionFrameHeightWidthDepthWeightGlassTypeThicknessLight of Transmittance Td65Solar Energy Transmittance TsolOther FeaturesSealingInsulationBlack PlateNumber of RisersØ RisersØ Manifold (Header)ConnectionsWater VolumeMax.Working PressureTesting PressureMax.TemperatureStagnation TemperatureCertification

Essential XLThe Essential XL vertical flat-plate collector has an aluminium absorber with a high efficiency selective coating.Vertical copper pipes are laser welded to the absorber. The collector brut area of 2,51 m2 is available for bothforced and natural circulation systems. Essential XL collector frame material made from pure (grey) aluminium.

• 2,51 m2 gross area• Aluminium selective surface• Pure (Grey) aluminium frame

Essential XThe Essential X vertical flat-plate collector has an aluminium absorber with a high efficiency selective coating.Vertical copper pipes are laser welded to the absorber. The collector brut area of 2,00 m2 is available for bothforced and natural circulation systems. Essential X collector frame material made from pure (grey) aluminium.


12

Technical Data ESSENTIAL XL915024680.90%

1882 W1773 W1551 W1322 W2.51 m2

2.34 m2

2.34 m2


% 95% 5

Pure Aluminum2180 mm1150 mm80 mm50 kg


91.60%90.50%


1210 mm



200 °C180 °C



Technical Data ESSENTIAL X915024480.50%

1493 W1403 W1219 W1032 W2.00 m2

1.87 m2

1.87 m2


% 95% 5



91.60%90.50%


1210 mm



200 °C180 °C



Apollo S XLThe Apollo S XL vertical flat-plate collector has an aluminium absorber with a high efficiency selective coating.Vertical copper pipes are laser welded to the absorber. The collector brut area of 2,51 m2 is available for bothforced and natural circulation systems. Apollo S XL collector frame material made from pure (grey) aluminium.


Apollo S XThe Apollo S X vertical flat-plate collector has an aluminium absorber with a high efficiency selective coating.Vertical copper pipes are laser welded to the absorber. The collector brut area of 2,00 m2 is available for bothforced and natural circulation systems. Apollo S X collector frame material made from pure (grey) aluminium.


12

Technical Data APOLLO S XL915023878.00%

1797 W1695 W1484 W1262 W2.51 m22.34 m22.34 m2


% 95% 5



91.60%90.50%

Vulkanized EPDMGlasswool (40 mm)

0.8 mm Galvanizd Steel10

10 mm18 mm (3/4”)

Compression Joint1.8 Liter10 bar15 bar

200 °C180 °C

Solar Keymark


Technical Data APOLLO S X915023777.00%

1419 W1338 W1166 W984 W

2.00 m21.87 m21.87 m2


% 95% 5



91.60%90.50%

Vulkanized EPDMGlasswool (40 mm)

0.8 mm Galvanized Steel10

10 mm18 mm (3/4”)

Compression Joint1.5 Liter10 bar15 bar

200 °C180 °C

Solar Keymark


Power output of a solar system is not particularly high in comparison with standard heating systems. For example,

a 5 m2 solar system can reach a maximum power of 2,5 kW while working under most favourable conditions.

Thus, the storage tanks is one of the most important components of the system since the sun gives his maximum

contribution only for few hours per day and not every day.

We can roughly state the tank capacity has to be 1,5-2 times the daily DHW demand. By increasing its capacity

it would be possible to store a bigger amount of energy but inner temperature level would inevitably decrease

(that means the auxiliary boiler has to switch on much more frequently).

Baymak Solar Storage Tanks

Generally, 200-400 litres double coil storage tanks are the best choice for single houses and apartments. Solar

circuit is connected to lower coil and auxiliary boiler to upper coil. The density difference between hot and cold

water inside the tank causes temperatures stratification. Being lighter, hot water collects in the upper part of

the storage tank, whereas cold water collects in the bottom. The bigger is the ratio between height and diameter,

the more the temperatures stratify.

Thus, the lower is the bottom temperature, the more profitably the solar system will operate even in case of

scarce solar irradiation.

The storage tank insulation must be very well insulated. Thermal losses amount should be as low as possible.

For example, the difference in terms of energy waste between an insulation coefficient of 3 W/°C (normal tank)

and an insulation coefficient of 1,5 W/°C (standard solar tank) is roughly 450 kWh.

In case of hard water, it’s advisable to keep the storage temperature lower than 60°C to avoid scale deposits

and coils efficiency decrease as a consequence (a 2 mm deposit corresponds to an efficiency decrease of 20%,

a 5 mm deposit to a decrease of 40%). Still regarding this matter, also the delta between inlet and delivery

temperatures of the coil should not be higher than 15°C.

DHW

To the boiler

Cold water

Solar Exchanger

To the collector

Solar Volume

Integration Volume

Exchanger

13

Baymak Storage Tank With Single Coil

Maximum working pressure : 8 bar

Maximum testing pressure : 12 bar

Maximum temperature: 85 C

Insulation: CFC free PU (polyurethane)

Optional: heating element from 2 kw until 12 kw

SERVICE DOORTHERMOMETER

CIRCUIT OUTLET 1” MALE OR FEMALE

SERVICE CIRCULATION OUTLETR 3/4” MALE OR FEMALE

SERPENTINE INLETR 1” FEMALE

SENSOR PLACE

SERPENTINE OUTLETR 1” FEMALECIRCUIT INLET R 1” MALE OR FEMALE

14

Height

Diameter

Circuit inlet

Serpentine outlet

Sensor case

Serpentine inlet

Service circulation

Hot water outlet

The height of cleaning door

Cleaning door

Serpentine inlet / outlet diameter

Circuit inlet / diameter of hot water outlet

Diameter of service circulation

Weight

Description

mm

mm

mm

mm

mm

mm

mm

mm

mm

inch

inch

inch

kg

STORAGE TANK WITH SINGLE COILCAPASITY

80S900

500

70

220

355

505

635

790

-

-

1”

1”

3/4”

38

100S105

500

70

220

400

550

790

945

-

-

1”

1”

3/4”

43

120S930

600

80

240

420

505

595

750

-

-

1”

1”

3/4”

54

160S1270

600

80

240

375

600

785

1050

-

-

1”

1”

3/4”

81

180S1210

615

80

245

350

460

510

1120

***

***

1''

1''

3/4''

90

200S1300

600

80

240

515

650

935

1210

-

-

1”

1”

3/4”

90

300S1210

740

85

280

555

685

870

1135

320

DN 100

1”

1”

3/4”

109

400S1560

740

85

280

605

780

1225

1490

320

DN 100

1”

1”

3/4”

178

500S1860

740

85

280

650

875

1525

1785

320

DN 100

1”

1”

3/4”

202

800S1700

1050

120

350

815

1040

1285

1625

505

DN 250

1”

1”

3/4”

261

1000S2050

1050

125

350

1060

1280

1635

1975

505

DN 250

1”

1”

3/4”

295

1810

615

80

240

405

935

1260

1720

***

***

1''

1''

3/4''

105

300SLDimensions

A

B

C

D

E

F

G

H

L

M

N

O

P

U

Solar pump group

3 Fixing material

4 Baymak expansion tank

5 Baymak storage tank

2

1 Baymak solar collectors

6 Control panel

Insulation material:Polyurethane, densitiy: 40 kg/m3Thickness: 50 mmThe models 800 lt and 1000 is with 100mm soft foam

Enamelled tank

Enamelled coil

Mg anode

Flange

Cover in any colour

4

4

4

4

4

4

Range: 80 - 200 Lt.

SOR M

5

1

2

4

36

Range: 300 -1000 Lt.

Baymak Storage Tank With Double Coil

Maximum working pressure : 8 bar

Maximum testing pressure : 12 bar

Maximum temperature: 85 C

Insulation: CFC free PU (polyurethane)

Optional: heating element from 2 kw until 12 kw

SERVICE DOOR

HOT WATER OUTLETR 1” MALE OR FEMALE

SERPENTINE INLET R 1” FEMALE

CIRCUIT INLET R 1”MALE OR FEMALE

SERPENTINE OUTLET R 1” FEMALE

SERVICE CIRCULATION OUTLETR 3/4” MALE OR FEMALE

SERPENTINE OUTLET R 1” FEMALESERPENTINE INLET R 1” FEMALE

SENSOR PLACE

SERPENTINE PLACE

HeightDiameterCircuit inletSerpentine outletSensor caseSerpentine inletService circulationhot water outletSerpentine outletSensor caseSerpentine inletThe height of cleaning doorCleaning doorSerpentine inlet / outlet diameterCircuit inlet / Hot water outlet diameterService circulation diameterWeight

Description

mmmmmmmmmmmmmmmmmmmmmmmm

inchinchinchkg

STORAGE TANK WITH DOUBLE COILCAPASITY

80D-----------------

100D-----------------

120D-----------------

160D127060080

2403706007851060700785870******1”1”

3/4”86

180D121061580

2453504605101120555650815******1''1''

3/4''98

200D130060080

24051565093512107408901020******1”1”

3/4”98

300D121074085

2805556858701135785875950320

DN 1001”1”

3/4”116

400D156074085

2806057801225149097511551310320

DN 1001”1”

3/4”190

500D186074085

28065087515251785118014051610320

DN 1001”1”

3/4”218

800D17001050120350815

104012851625119512851420505

DN 2501”1”

3/4”276

1000D205010501203521060128016351975143516351760505

DN 2501”1”

3/4”308

181061580

24040593512601720103512601485********

1''1''

3/4''119

300DLDimensions

ABCDEFGHIJKLMNOPU

15

5

1

2

4

3

Range: 160 - 200 Lt.

Range: 300 - 1000 Lt.

Insulation material:Polyurethane, densitiy: 40 kg/m3Thickness: 50 mmThe models 800 lt and 1000 is with 100mm soft foam

Enamelled tank

Enamelled coil

Mg anode

Flange

Cover in any colour

4

4

4

4

4

4

6

3 Fixing material

4 Baymak expansion tank

5 Baymak storage tank

2

1 Baymak solar collectors

6 Control panel

SOR M

Baymak Combi Storage Tank (Tank in Tank)

Height

Diameter (including insulation)

Boiler return

Serpentine outlet

Sensor case

Serpentine inlet

Boiler inlet

Hot water inlet

The height of cleaning door

Cleaning door

Serpentine inlet / outlet diameter

Hot water inlet / Diameter of boiler return pipe

Diameter of boiler inlet pipe

Volume of hot water

Volume of heating water

Weight

Combi circuit inlet

Combi hot water outlet

Combi sensor case

Combi circuit inlet / Diameter of hot water outlet

H800/160L H1000/200L

mm

mm

mm

mm

mm

mm

mm

mm

mm

inch

inch

inch

lt

lt

kg

mm

mm

mm

inc

2065

1050

125

350

1035

1250

1525

1890

505

DN 250

1”

1”

3/4”

160

640

565

2065

2065

2065

1/2”

2125

1050

190

420

1110

1345

1610

1985

505

DN 250

1”

1”

3/4”

200

800

620

2120

2120

2120

1/2”

COMBI STORAGE TANKCAPASITY

A

B

C

D

E

F

G

H

L

M

N

O

P

R

S

U

V

Y

Z

Q

DescriptionDimensions

16

HOT WATER OUTLETR 1” MALE OR FEMALE

SERVICE CIRCULATIONOUTLET R 3/4” MALE OR FEMALE

SERPENTINE INLETR 1” FEMALE

SERPENTINE OUTLETR 1” FEMALE

CIRCUIT INLETR 1” MALE OR FEMALE

B

O

P

N

A H G F E

DC

M

L

Accessories For Forced Draft Installation

Features:• Intuitive, menu-conducted operation with graphic symbols and four operating keys.

• 6 sensors that can be linked

• 3 programmable exits (230V / 1A)

• Thermostat function

• 3 levels hourly programming on daily basis

• Regulator of the energy output ( flow regulator as optional accessory)

• Display of the istantaneous temperatures of the collector and of the cylinder

• Temperature differential regulation digitally adjustable regulation values

• Rotation speed control or switch control of solar circulation pump.

• Special function for systems with tube collectors

• Integrated operating hour meter for storage tank charging

• Extensive functions for system monitoring with error and failure display through symbols

• Integrated energy productivity measurement which by means of the productivity measuring set (accessories)

measures the energy obtained by a solar system.

• Storing of all adjusted values even in the case of any longer mains voltage breakdown.

• Various protective functions, as e.g. system protection, collector protection, recooling and antifreezing

The differential controller “SOR-M PLUS” used in the integrated solar system Baymak, is distinguished by the

easiness of use thanks to a simple display with only 4 buttons, of the system’s working.

The “SOR-M PLUS” controller grants a perfect regulation of solar systems installation made also by 2 tanks of

collectors or 2 storage tanks. It can be used also on a traditional solar installation, as well as shown on the 4

different installation schemes. (Described in the next page).

The solar automatic controller SOR M regulates thermal solar systems with up to 2 collectors or 2 storage tank

and may be used for five system types.

“SOR-M PLUS” Controller

The perfect functioning of the system can be obtained through the optimization of the flows of each circuit,

reaching the right room temperature as well as measuring the spoiled energy.

This goal can be reached through simple and advanced controllers, which receive signals from various elements

and allow to set the control temperature, the timings for switching on auxiliary boilers, etc.

The controllers transform the reading of the temperature into an electric signal that switch on/off a specific

process. The controller allows the fluid to get into circulation only with a real solar energy power support; it

measures the temperature out of the collector and in the bottom of the tank through sensors. The differential

thermostat compares both temperatures so that, in case the temperature is higher than the set limit, the

circulating pump starts working. Apart from what explained above, the controller can be adopted in different

points and for many uses inside these types of installation.

• Controllers

17

SOR M

Installation Schemes (With “SOR-M PLUS” Controller)

Electric Schemes“SOR-M PLUS” controller

“Eco” controller

Voltage network side Low voltage side

Voltage network side Low voltage side

Collector

Collector sensor

Cylinder 1

Upp

er c

oil s

enso

r

Low

er c

oil s

enso

r

Cylinder 2

Solar pump 1 Solar pump 2

Flow meter

Return sensor

Calorimeter

Collector sensorCollector sensor

Collector 1

Cylinder 1

Upp

er c

oil s

enso

r

Low

er c

oil s

enso

r

Return sensor

Flow meter

Collector 2

Solar pump

Calorimeter

CollectorCollector sensor

Cylinder 1

Upp

er c

oil s

enso

r

Low

er c

oil s

enso

r

Cylinder 2

Flow meter

Return sensor

Calorimeter

Low

er c

oil s

enso

r

Solar pump

Collector sensorCollector sensor

Collector 1

Cylinder 1

Upp

er c

oil s

enso

r

Low

er c

oil s

enso

r

Return sensor

Flow meter

Collector 2

Solar pump 1

Calorimeter

Solar pump 2

PE Discharge wire on the ground floor WMM Flow transducer

L Phase-network T1 Thermal sensor of the collector 1

N Neutral wire-network T2 Thermal sensor of the storagetank 1

A1 Phase-Rele 1 T3 Thermal sensor of the collector 2/storage tank 2

N Neutral wire-network-Rele 1 T4 Thermal sensor of the collector-return

A2 Phase-Rele 2 T5 Thermal sensor of the heatingcircuit/cooling or differentialtemperature* regulator source

N Neutral wire-Rele 2 T6 Thermal sensor of the anti-frost*orof the well differential temperatureregulator or general measuringpoint (it is masked when it is notconnected)

A3 Phase-Rele 3 * Freely programmable sensor T1..T6

N Neutral wire-Rele 3

PE Discharge wire on the ground floor WMM Calorimeter (not present)

L Phase-network T1 Thermal sensor of the collector

N Neutral wire-network T2 Thermal sensor of the storage tank

A1 Phase-Rele 1 T3 Thermal sensor of the collector

N Neutral wire-network-Rele 1 T4 Thermal sensor of the collector-return

A2 Phase-Rele 2

N Neutral wire-Rele 2

18

“SOR S” ControllerThe differential controller “SOR S” used in the integrated solar system Baymak, is distinguished by the easiness

of use, thanks to a simple display with only 4 buttons, of the system’s working. The solar automatic controler

Sor S regulates thermal solar systems with one collector and one storage tank.

Features:• Intuitive, menu-conducted operation with graphic symbols and four operating keys.

• 3 sensors that can be linked

• 3 programmable exits (230V / 1A)

• Thermostat function

• 3 levels hourly programming on daily basis

• Regulator of the energy output ( flow regulator as optional accessory)

• Protection of the collector against over temperatures

• Temperature differential regulation digitally adjustable regulation values

• Rotation speed control or switch control of solar circulation pump.

• Special function for systems with tube collectors

• Integrated operating hour meter for storage tank charging

• Extensive functions for system monitoring with error and failure display through symbols

• Baymak Solar StationBaymak solar station, is provided with thermal

insulation, includes in compact dimensions

all the components for a correct working of

the system and the greatest

reliability.

Baymak solar kit has been developed to be

connected to the range of instantaneous gas

boilers. It represents a compact solution which

includes adjustable thermostatic mixing valve

and diverter valve. If the temperature of the

water warmed by the solar system does not

reach the desired level of comfort, the diverter

valve makes the boiler to intervene to supply

DHW at the desired temperature.

• Flow� rate: 4 - 16 lt min.• High system efficiency• All components in one body• Ready for installing• High quality components• With Solar pump• Body with Insulation• Expansion tank connection part• with Safety Valve� and air valve installed�• Easy mounting and maintenance• Maxiumum working temperature 160 C• Maximum short term starting temperature• Maximum working pressure• Grundfos type: 15 - 16 solar pump• Maximum pump head :• Maximum pump flow : �

19

Installation of an expansion vessel with a high temperature resistant membrane is recommended for solar

systems. Their function is to absorb the expansion of the heat transfer fluid as the temperature increases in the

primary circuit, to maintain pressure inside the circuit within the allowable pressure range and to prevent the

introduction of air into the circuit during system cooldown.

20

Fernox Solar S1 is a clear, orange liquid with a distinct, faint odour. It has been specifically formulated for use

as a heat transfer fluid within solar thermal heating systems at elevated temperatures.

Fernox Solar S1 employs volatile corrosion inhibitors that will protect the installation when the heat transfer fluid

is in either a gaseous or liquid state at temperatures in excess of 180°C.

Solar Liquid For Solar Installation

Baymak Expansion Vessel For Solar Installation

• Suitable for solar energy systems

• Electrostatic powder paint

• CE Certification

• Optimal working temperature 0-110 °CCodes

17100018 TM 7,5 LT

17100015 TM 18 LT

17100017 TM 25 LT

17100012 TM 40 LT

17100002 TM 50 LT

17100003 TM 80 LT

17100004 TM 100 LT

17100005 TM 200 LT

17100006 TM 300 LT

17100007 TM 500 LT

17100008 TM 750 LT

17100009 TM 1000 LT

Capacity

• An inhibited heat transfer fluid for all solar thermal applications

• Frost protection to minus 28°C

• Volatile corrosion inhibitor for protection in gas and liquid phases

• Stable pH across the range of operational temperatures

• Compatible with all models of solar panels

21

Hydraulic Assembly Accessories For Solar Thermal Installations

Elbow18x3/4”

Blind Plug18x18 Nipple

Elbow18x3/4”

BlindPlug

Manual Air Bleed 1/2”

Automatic Air Bleed 1/2”

PHOTOS DESCRIPTION CODES

63 0644 0014

63 610 3049

09140074

09140075

63 1124 3001

63 1124 3002

Sensor Hive With

Manuel Air Bleed Ø18 mm

Sensor Hive With

Automatic Air Bleed Ø18 mm

Flex Hose (U Type)

HMF-05/09-011/16-HB-‹ZL-L400

Flex Hose (Straight Type)

HMF-05/09-011/16-3/4N-HB-‹ZL-L160

L: 241 mm

Ø18 mm x Ø18 mm Nipple

Ø18 mm x 3/4” Elbow

Ø18 mm x Blind Plug

Ø18 mm x 3/4” Nipple

Hive Ø18 mm

Complete Sensor Hive L:144 mm

PHOTOS DESCRIPTION CODES

63 0644 0016

63 0644 0017

63 0644 0018

63 0644 0015

63 0644 0021

63 1032 3010

22

Hydraulic Assembly Kits For Solar Thermal Installations

4 or 5

4 or 5 4 or 5

3/4”Blind plug

13

2

1

2

6 1

3 4

1 16

3

1 2 3 4 5

1 7 6 1

1 7 6 12 3

4 or 5

1 2

13

21

3

3

7

7

4 or 5

13

2 31

1 2

Codes

1 K CollectorBase Kit

2 K CollectorBase Kit

1 K Collector KitWith Manuel AirVent and Sensor

Plug

2 K Collector KitWith Manuel AirVent and Sensor

Plug

1 K Collector KitWith Automatic

Air Vent andSensor Plug

2 K Collector KitWith Automatic

Air Vent andSensor Plug

Photos 09140080 09140081 09140082 09140084 0914008509140083

63 0644 0016

63 0644 0017

63 0644 0018

09140074

09140075

62 1124 3001

63 1124 3002

Ø18 mm x Ø18 mm Nipple

Ø18 mm x 3/4” elbow

Ø18 mm x blind plug

sensor hive with manuel air

bleed Ø18 mm

sensor hive with automatic air

bleed Ø18 mm

-

2 pcs

2 pcs

-

-

-

-

2 pcs

2 pcs

2 pcs

-

-

-

-

-

1 pc

2 pcs

1 pc

-

-

-

2 pcs

1 pc

2 pcs

1 pc

-

-

-

-

1 pc

2 pcs

-

1 pc

-

-

2 pcs

1 pc

2 pcs

-

1 pc

-

-

1

2

3

4

5

6

7

No Description

Flex Hose (U Type)

HMF-05/09-011/16-HB-‹ZL-L400

Flex Hose (Straight Type)HMF-05/09-011/16-3/4N-HB-‹ZL-L160L: 241 mm

23

Roof Mounting Kits

IMPORTANT = * / ** This Roof Anchors ( Rafter Fixings ) has to be checked by installers before ordering because of the different tiles.

A ( 0,30 : 1 )8

6

10

4

A

A ( 1 : 3 )

A ( 1 : 2 )

CodePicture

09140070 09140071 09140072 09140076 0914007909140073

9140088

63 1024 0255

63 1024 0248

63 1024 0247

63 1050 0098

63 1050 0112

63 1050 0113

63 1050 0114

63 1050 0120

63 1050 0120

63 1050 0115

63 1050 0126

63 1024.2417

63 1050 0099

63 1050 0108

63 1050 0100

63 1050 0109

63 0541 0005

05 9921 0031

05 9930 0095

05 9912 0114

05 9912 0112

Arrangable roofconnection bracket for wind

and snow loads.

Description Colour

09140077 09140078

1 K AL SolarPanel Roof Kit

“Z” Profile-Silver

316 LStainless

steel

1 K AL SolarPanel Kit “Z”Profile-Black


“L” Profile-Black


“Z” Profile-Silver

2 K AL SolarPanel Kit “Z”Profile-Black


“L” Profile-Silver

2 K AL ColectorPanel Kit “L”Profile-Black

Product Picture No. - -


“L” Profile-Silver

Roof bracket for tile roof Lconnection

Roof bracket for shingle roof Z connection

Roof mounting supportingfeet

Sigma Profile- Lg:1195





Sigma Profile - Lg:3600 for 3collectors



Sigma profile connectionAadaptor

L support Part 1

L support Part 1

Z support Part 2

Z support Part 2

T bolt for Sigma profile

T›rt›l Pul

M10 nut

Bolt M8 x 70

Bolt M8 x 30

Black

Black

Blackanodisedaluminum

Grayaluminum


Grayaluminum

Grayaluminum


Grayaluminum


Grayaluminum

310 stainlesssteel

Grayaluminum


Grayaluminum


Stainlesssteel

Stainlesssteel

Stainlesssteel

Stainlesssteel

Stainlesssteel

-

-

4

4

2

-

-

-

-

-

-

-

2

-

4

-

12

12

12

16

8

-

-

4

4

-

2

-

-

-

-

-

-

-

2

-

4

12

12

12

16

8

-

4

-

4

2

-

-

-

-

-

-

-

2

-

4

-

12

12

12

16

8

-

4

-

4

-

2

-

-

-

-

-

-

-

2

-

4

12

12

12

16

8

-

-

6

4

-

-

2

-

2

-

-

-

4

-

8

-

20

20

20

36

12

-

-

6

4

-

-

-

2

-

-

-

-

-

4

-

8

20

20

20

36

12

-

6

-

4

-

-

2

-

2

-

-

-

4

-

8

-

20

20

20

36

12

-

6

-

4

-

-

-

2

-

-

-

-

-

4

-

8

20

20

20

36

12

Examples Of Baymak Forced Draft Installation Schemes

Here below there are some installation schemes that show possible installation solutions which combine a boiler

and a solar collector- The integration with solar systems for forced and natural draft installation has been

developed to grant the maximum comfort and energy saving.

COMPONENTS OF A BAYMAK SOLAR SYSTEM

1 Solar collector

2 Storage tank

3 Solar circulating group

4 Controller

5 Expansion vessel

6 Air-vent valve

7 Safety group

8 Cold water inlet

9 DHW outlet

10 Sensor of solar collectors

11 Sensor of the cylinder

12 Sensor of the boiler

13 Boiler

24

25

COMPONENTS OF

A BAYMAK SOLAR SYSTEM

1 Solar collector

2 Solar storage tank

3 Solar circulating group

4 Controller

5 Expansion vessel

6 Air-vent valve

7 Safety group

8 Cold water inlet

9 DHW outlet

10 Sensor of solar collectors

11 Sensor of the cylinder

12 Sensor of the boiler

13 Boiler

14 Mixing valve

15 Feeding sensor sanitary pump

16 Collectors distribution heating system

17 Boiler storage tank

Examples Of Baymak Forced Draft Installation Schemes

13

26

Baymak Makina San. ve Tic. A.fi.BAYMAK with its 43 years history in the heating sector has widen its product range by adding laser welded solarcollectors with 6 different models and 2 different sizes between 2,5sqm to 2.0 sqm.

Apart establishing the one of the biggest enameled hot water tank production line in recent years, Baymak builtup the most modern laser welded solar collector production line in 2009, with the annual production capacityof 375.000 sqm (150.000 pcs).

BAYMAK is a heating, cooling, water technology and solar energy company established in 1967, with its very wellknown brand name reached to 2000 sales points in Turkey and manufactures both for local market and to itsexport markets which are over 50 countries in 5 continents.�Baymak produces solar collectors, different sizes storage tanks for solar and heating, high efficient domesticand residential floor standing boilers, (pellet/log wood/coal/oil /gas), burners (raps oil /oil/lpg/gas), electricaland instant water heaters, expansion tanks and booster sets in two factories with a total closed area of 60.000square meter located is Istanbul, Turkey.�BAYMAK is a part of BDR Thermea, a world leading manufacturer and distributor of innovative heating and hotwater systems and services, operating in a market worth over 16 billion of annual sales. BDR Thermea employmore than 6.400 people across Europe with a turnover of 1.8 billion. The group has a top market position insix key countries: UK, France, Germany, Spain, the Netherlands and Italy and strong positions in the rapidlygrowing markets of Eastern Europe, Turkey, Russia, North America and China. In total BDR Thermea operatesin more than 70 countries worldwide.BDR Thermea owns and sells some of the leading brands in the European market for heating products. Theseinclude De Dietrich, Baxi, Remeha, Heatrae Sadia, Brötje, Potterton, Chappee, BaxiRoca and Baymak.

The strong R&D platform and the financial strength of BDR Thermea provide the opportunity to confirm andbuild on the leadership in the emerging market for low carbon micro combined heat and power products. Inaddition to manufacturing high efficiency boilers, BDR Thermea is committed to new heating technologies thatcan play a major role in tackling climate change. The product range already includes biomass boilers, solarcollectors and heat pump products as well as unparalleled developments in what will be tomorrow’s favouredheating solution, mCHP.

BAYMAK key of success lies in the strong commitment for :The fastest Research and Development Team,The highest technology and qualityThe most competitive pricesThe best delivery term conditions.

BAYMAK is a member of BDR Thermea www.baymak.com.tr

BAYMAK MAK‹NA SANAY‹ VE T‹C. Afi.ORHANLI BELDESI, ORTA MAHALLE AKDENIZ SOKAK NO: 8

34959 TUZLA / ISTANBUL / TURKEYTel.: 0090 216 581 65 00Fax: 0090 216 304 19 64

[email protected]

AgainstExpensiveEnergy

45 years“f

or

a

cleaner environme

nt”

45 years“f

or

a

cleaner environme

nt”

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