General Applications for Ceramic Lining Systems in Abrasive Materials Handling.
13
Advanced Ceramic Wear/Corrosion Resistant Tiled Ceramic Lining Systems for Bulk Minerals, Plastics and Metal Handling and Processing Applications. Omegaslate UK Limited 2 Chirk Close Forest Gate Kidderminster Worcestershire.DY10 1YG. UK. Tel: +44 (0) 1562 755 824 Fax: +44 (0) 1562 742 979 Web Address: www.omegaslate.com Omegaslate 2001 Wear Resistance Engineers Wear Resistance Engineers
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Transcript of General Applications for Ceramic Lining Systems in Abrasive Materials Handling.
Advanced Ceramic Wear/Corrosion Resistant Tiled Ceramic Lining Systems for Bulk Minerals, Plastics and Metal Handling and Processing Applications.
Omegaslate UK Limited2 Chirk CloseForest GateKidderminsterWorcestershire.DY10 1YG. UK.
Tel: +44 (0) 1562 755 824 Fax: +44 (0) 1562 742 979Web Address: www.omegaslate.com
Omegaslate 2001
Wea
r Res
ista
nce
Eng
inee
rsW
ear R
esis
tanc
e E
ngin
eers
A few words about A few words about OmegaslateOmegaslate..ó Omegaslate are wear and corrosion resistance
engineers utilising advanced ceramics technologies to minimise the effects of wear and corrosion within the bulk minerals, metals and plastics handling and processing industries.
ó This slide show deals, specifically, with ceramic tiling as a cost effective means of minimising wear and corrosion associated with plant and equipment.
ó Please take a little time to run through this slide show.
Omegaslate 2001
Omegaslate 2001
Ceramic Tiled LiningsCeramic Tiled Linings
ó Ceramic tiles provide a cost effective solution to problems of high wear and corrosion.
ó Ceramic tiles can be cut and shaped to fit many straight forward and complex shapes and sizes.
Omegaslate 2001
Advantages of the CeramicAdvantages of the CeramicTiled Lining SystemTiled Lining System
ó Low maintenance costs.
ó Increased operating life.
ó Reduced energy costs.
ó Increased plant efficiency.
ó Easily repairable.ó Quick installation.
Omegaslate 2001
Shapes and ContoursShapes and Contours
ó Most shapes and surfaces can be protected with ceramic tiles.
ó Tiles can be bonded to many substrates: steel, glass fibre, aluminium and concrete.
ó Tiles can be welded and bolted to steel surfaces.
Omegaslate 2001
Pipe Bends and Pipe Bends and DuctingDucting
ó Worn pipe work and ducting can be ceramic tiled to give a smooth and even wear resistant bore.
ó The ceramic tiled lining is cut to shape before installation, to save time on site, and bonded in position with a fully flexible adhesive.
Omegaslate 2001
Cones and CyclonesCones and Cyclonesó Large and small cyclone
separators and cones can be protected with wear resistant ceramic tiles.
ó Ceramic tiles can be bonded and welded into a steel cyclone separator or cone.
ó Conical sections are lined with special tapered tiles to ensure minimum adhesive joint thickness.
Omegaslate 2001
CyclonesCyclonesó Large cyclones are
lined with annular rows of taper tiles in the cone and parallel sided straight edged tiles in the scroll.
ó The ceramic lining system is bonded in position with a fully flexible adhesive capable of 250 degree Centigrade operation.
Omegaslate 2001
VenturaVenturaó Stainless steel and
mild steel venturacan be ceramic tiled .
ó The venura shown has a 150mm nominal bore.
ó The ceramic lining system is bonded to primed steel with a fully flexible adhesive capable of operating in temperatures up to 350 degrees Centigrade .
Omegaslate 2001
Wear PlatesWear Plates
ó Alumina ceramic tiled steel wear plates can be supplied for bolting, or welding, in chutes, hopper, launders and cyclone separators.
Omegaslate 2001
Approximate Relative Life of Approximate Relative Life of Wear Wear Resistant MaterialsResistant Materials
200
90
3010 3 3 3 2 1
020406080
100120140160180200
RES
ILID
E
CERO
XALI
DE
Z4
CERO
XALI
DE
Z2 Nitr
ide
Bond
ed S
iC
Cast
Bas
alt
Ni-h
ard
Har
d fa
cing
Tugs
ten
coat
ings
Cast
iron
Rel
ativ
e Li
fe
Omegaslate 2001
Heat Transmission Properties of Heat Transmission Properties of Wear/Corrosion Resistant Materials.Wear/Corrosion Resistant Materials.
200
90 8871
40 35 33 2818 15
0
20
40
60
80
100
120
140
160
180
200
RES
ILID
E
SIN
TER
ED S
iC
TUN
GST
ENC
AR
BID
E
LEA
D B
RO
NZE
NI-
HA
RD
CER
OXA
LID
E Z4
SILI
CO
N N
ITR
IDE
CER
OXA
LID
E Z2
18/2
MA
RTI
NIS
TIC
STEE
L
STEL
LITE
1
Ther
mal
exp
ansi
on c
oeffi
cien
t (K
-1X
10-6
)
Omegaslate 2001
FinallyFinally
ó This presentation is intended to give a quick appreciation of what can be achieved with ceramic tiled linings.
ó For further information, please contact Omegaslate by telephone, fax or e-mail. Alternatively, visit our Web site at www.omegaslate.com
Omegaslate 2001
