GEIT-65027US Remote Visual Inspection
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Transcript of GEIT-65027US Remote Visual Inspection
GEInspection Technologies
At Your ServiceRemote Visual InspectionAnywhere. Anytime. Problem Solved.
1-800-979-24X7 (2497)geinspectiontechnologies.com
SalesServiceRental
How We See It
1 The Everest RVI Vision2 What Is Remote Visual Inspection?3 What Do You Get at Everest RVI?4 Inspection Services6 Retrievals8 Product Specs/Rentals10 Rent It11 Training12 Special Applications13 Locations
Everest RVI Products and Services are Completely focused on remote imaging™ – and serving you is our number-one priority. Our goal is to make the world a better place through the use of our Remote Visual Inspection (RVI) technology and services.
The Everest RVI Vision
Our FocusRVI is all that we do. We design and manufacture RVI equipment and service our customers through product sales, product rental, RVI training, and on-site inspection services.
• We invented the video borescope and have over 20 years of experience in the RVI field.• We cover the globe with offices throughout North America, South America, Europe and Asia.• We are available 24x7, 365 days a year, for same-day or next-day service.• We retrieve foreign material through existing accesses.• Our technicians are highly trained and qualified, exceeding industry standards.• We have the largest and most diverse RVI equipment pool in the world at our fingertips.
Table of Contents
11.800.979.24X7 (2497) www.geinspectiontechnologies.com
Everest RVI technician inspecting a heat exchanger for damage using a VideoProbe®
XL PRO™.
A technique to see the things that you haven’t been able to see before!
Remote Visual Inspection (RVI) is used to visually inspect plant components for surface defects, general condition, degradation, blockages, and foreign material. It can be used as a stand-alone inspection or as a complement to other Nondestructive Evaluation (NDE) techniques, such as eddy current, ultrasonic, or X-ray, in order to qualify unclear signals or pinpoint where a more thorough inspection is needed.
Everest RVI specializes in Remote Visual Inspection. We engineer and manufacture robotic cameras to visually inspect remote, hazardous, or inaccessible areas, such as pipes, tanks, vessels, turbines, pumps, boilers, heat exchangers, and other plant components.
If you can’t physically or safely see inside a pipe, tank, or other plant component, then give us a call at 1.800.979.24X7 (2497). Everest RVI uses RVI technology to help you evaluate trouble spots – safely, quickly, and economically.
What Is Remote Visual Inspection?
ROVVER® 125 Steerable Robotic Crawler.
2 1.800.979.24X7 (2497) www.geinspectiontechnologies.com
Responsiveness Time is money. We know this and take action fast! Whether you need assistance during planned outages or unplanned emergencies, we are available 24x7 for same-day or next-day service anywhere in North America. Our staff of trained and certified technicians will respond with the equipment and expertise to perform your inspection or retrieve your foreign material.
Expertise We’ve been around. Everest RVI has performed thousands of inspections and foreign object search and retrievals in hundreds of facilities throughout North America. With over 20 years of experience serving customers from small businesses to the FORTUNE 500®, Everest RVI is the leader in Remote Visual Inspection.
Equipment We’ve got what it takes. Everest RVI has the widest range and largest pool of Remote Visual Inspection equipment in the world. And because we also design and manufacture our own equipment, we have the talent and expertise to engineer customized RVI solutions to look into even the most unusual situations. Which is why Everest RVI should be the company you turn to first.
Everest RVI technician inspecting an oil line for blockage using a Push Camera Inspection System.
What Do You Get at Everest RVI?
31.800.979.24X7 (2497) www.geinspectiontechnologies.com
REFRACTORYRefractory degradation in the dip-leg of a cat-cracking unit.
Process
MIXING VESSELDetached agitator blade in mixing vessel due to broken bolts.
Everest RVI provides 24x7 same-day or next-day service, 365 days a year, with locations throughout North America. We have the largest and most diverse RVI equipment pool in the world, and we offer easy-to-understand comprehensive and competitive rates.
We have trained and certified technicians through our Visual Testing and Remote Visual Inspection certification program, which exceeds industry standards. We safety train our technicians through completion of certified OSHA 30-hour initial and eight-hour annual refresher courses with a focus on RVI.
We will document your inspection results for you – detailed reporting, written inspection summaries, videotape, or digital media. Plus, we will provide technical and engineering support for high-heat, high-pressure, underwater, potentially hazardous environment and other special applications.
Can You Picture It?
HEAT EXCHANGERTube leak in a 5/8" diameter, Zirconium heat exchanger tube due to a through-wall failure.
Inspection
• Pipes, tanks, lined vessels, and pressure vessels.• Cyclones, dip-legs, and refractory-lined components.• Tray towers and coker units.• Heat exchangers, pumps, and compressors.• High-purity and conventional welds.• Offshore platform components and systems.• Foreign material search and retrieval. • Underground lines and conduits.
4 1.800.979.24X7 (2497) www.geinspectiontechnologies.com
REACTOR VESSEL HEADBoric acid deposits found during pressurized water reactor head examination.
GAS TURBINEBlade damage.
Power• Steam and gas turbines and electrical generators.• Steam headers, attemperators, economizers, boiler feed pumps, boiler tubes, and other boiler components.• Transformers, buss ducts, and overhead lines.• Nuclear reactor heads, reactor coolant pumps, demineralizers, containment structures (IWE/IWL), and other components.• Hangers, snubbers, and other structural components.• Service water, fire protection, oil, coal handling, steam, boiler, feedwater, and other piping.• Condensers, feedwater heaters, steam generators, and other heat exchangers.• Dams and penstocks.• Foreign material search and retrieval.
HEADERLigament cracking in a high-pressure steam header.
Service
ISO PHASE BUS DUCTCondition assessment of duct components.
COMBUSTION TURBINEFouled burner.
ATTEMPERATORBroken liner.
51.800.979.24X7 (2497) www.geinspectiontechnologies.com
We can get it.
It can happen to you. We know even the smallest objects can cause large expenses for your facility. Our Foreign Object Search And Retrieval (FOSAR) services will locate and remove foreign material from your system.
We have a greater than 98% retrieval success rate, a staff of trained and experienced technicians, and the widest range of retrieval tools in the industry.
When you have a retrieval need or just aren’t sure if there’s something in your system – relax – call the experts. We’ll do the inspection, remove foreign materials, and provide you with peace of mind.
And without cutting into your equipment. Everest RVI is the only name you need to know for foreign material retrieval services. We bring the expertise and tools…anywhere…anytime. Problem solved.• Foreign material retrievals through existing accesses.• Available 24x7, 365 days a year, with same-day or next-day service.• Locations throughout North America and worldwide.• Greater than 98% retrieval success rate.• Over 20 years of experience.• Everest RVI’s exclusive CPR program – Critical Path Response – when removing the foreign material is
all that matters.
6 1.800.979.24X7 (2497) www.geinspectiontechnologies.com
Retrievals
Lost It?
Hardhat in downcomer. Cell phone retrieval from water tank. Blanking plate in 8 in. line.
RMT-1000 Motorized Retrieval Tool.
Foreign materials are a reality of nearly every plant outage and turnaround. A dropped bolt or other foreign object can be catastrophic to system integrity and plant safety. In this case, Everest VIT was called in to perform foreign material search and retrieval services to ensure a safe startup.
We have a greater than 98% success rate on thousands of retrievals and the client references to prove it.
7
Loose part in tank.
Loose part retrieved.
Retrieval claw grasping loose part.
Retrieval claw approaching loose part.
1.800.979.24X7 (2497) www.geinspectiontechnologies.com
Loose Part
VideoProbe® XL PRO™and XL PRO Plus
Industrial VideoProbe®
LongSteer® VideoProbe®
Magnetic Crawler
Intrinsically-Safe Push-Camera
ROVVER® RoboticCrawler
ROVVER® 100
3.9 mm .153 in. 1.5 m (4.9 ft.) 3.0 m (9.8 ft.)
1.5 m (4.9 ft.) 3.0 m (9.8 ft.)
2.6 m (8.5 ft.) 3.2 m (10.5 ft.) Full selection of retrieval tools available. (Internal working tool channel)
Full selection of retrieval tools available.
Full selection of retrieval tools available.
Full selection of retrieval tools available.
Full selection of retrieval tools available.
Full selection of retrieval tools available.
1.5 m (4.9 ft.) 2.0 m (6.6 ft.) 2.5 m (8.2 ft.) 3.0 m (9.8 ft.) 4.5 m (14.9 ft.) 6.0 m (19.8 ft.) 7.5 m (24.8 ft.)3.5 m (11.4 ft.)
1.5 m (4.9 ft.) 2.0 m (6.6 ft.) 3.0 m (9.8 ft.) 3.5 m (11.4 ft.) 4.5 m (14.9 ft.) 6.0 m (19.8 ft.) 7.5 m (24.8 ft.)
3.0 m (9.8 ft.) 4.5 m (14.9 ft.) 6.0 m (19.8 ft.) 7.5 m (24.8 ft.) 9.0 m (30.0 ft.) 18.0 m (59.0 ft.)
12.2 m (40.0 ft.) 18.3 m (60.0 ft.)
12.2 m (40.0 ft.) 18.3 m (60.0 ft.) 30.5 m (100.0 ft.)
30.5 m (100.0 ft.) 50.0 m (165.0 ft.) 60.0 m (200.0 ft.)
30.5 m (100.0 ft.) 50.0 m (165.0 ft.) 60.0 m (200.0 ft.)
Up to 200.0 m (660.0 ft.)
Up to 200.0 m (660.0 ft.)
Up to 200.0 m (660.0 ft.)
Up to 600.0 m (2000.0 ft.)
Up to 60.0 m (200.0 ft.)
5.0 mm .196 in.
6.2 mm .244 in.2.6 m (8.5 ft.) 3.2 m (10.5 ft.) Full selection of retrieval tools available. (Internal working tool channel)7.3 mm .287 in.
6.1 mm .240 in.
8.4 mm .330 in.
8.4 mm .330 in.
6.1 mm .240 in.
10.0 mm .393 in.
25.4 mm 1.0 in.
44.4 mm 1.75 in.
100+ mm 4.0+ in.
150+ mm 6.0+ in.
230+ mm 9.0+ in.
230+ mm
ZOOM CAPACITY MAX. WORKING LENGTHS
9.0+ in.
10xOptical
18xOptical
25xOptical
4xDigital
4xDigital
12xDigital
25.0 mm 1.0 in.
40:1Zoom
Operating TemperatureT6 85˚C (185˚F)
FM CertificationP374 Camera - IS/I/1/ABCD/T6
500.0 m (1640.0 ft.)
150.0 m (500.0 ft.)
500.0 m (1640.0 ft.) Optical
Optical Digital 40:1 Zoom
Optical Digital 40:1 Zoom
Optical Digital 72:1 Zoom
Digital 300:1 Zoom
72:1Zoom
300:1Zoom
140 mm 5.5 in.
100 mm 4.0 in.
10xOptical
4xDigital
40:1Zoom 200.0 m (660.0 ft.)100 mm 4.0 in.
ROVVER® 125
ROVVER® 225
Ca-Zoom® 6.0 PTZ 100
Ca-Zoom® PTZ-4.3
Ca-Zoom® 6.0 PTZ 140
Long-Distance Crawler
Push CameraInspection System
CAMERA DIAMETER WORKING LENGTHPRODUCT
Cage Assembly Coiler
Intrinsically Safe Connection to equipment in Class I, Division 1, Groups A, B, C, and D Temperature Code T6 Hazardous (Classified) indoor Locations.
Associated Apparatus with Intrinsically Safe Connection to equipment in Class I, Division 1, Groups A, B, C and D Hazardous (Classified) indoor Locations.
Product Specs
Specialty equipment, with custom diameters down to 0.5 mm and lengths to meet your inspection needs, available upon request.
Push Cameras
Pipe Crawlers
Pan-Tilt-Zoom
Specialty Cameras
Small-Diameter Probes
8 1.800.979.24X7 (2497) www.geinspectiontechnologies.com
VideoProbe® XL PRO™and XL PRO Plus
Industrial VideoProbe®
LongSteer® VideoProbe®
Magnetic Crawler
Intrinsically-Safe Push-Camera
ROVVER® RoboticCrawler
ROVVER® 100
3.9 mm .153 in. 1.5 m (4.9 ft.) 3.0 m (9.8 ft.)
1.5 m (4.9 ft.) 3.0 m (9.8 ft.)
2.6 m (8.5 ft.) 3.2 m (10.5 ft.) Full selection of retrieval tools available. (Internal working tool channel)
Full selection of retrieval tools available.
Full selection of retrieval tools available.
Full selection of retrieval tools available.
Full selection of retrieval tools available.
Full selection of retrieval tools available.
1.5 m (4.9 ft.) 2.0 m (6.6 ft.) 2.5 m (8.2 ft.) 3.0 m (9.8 ft.) 4.5 m (14.9 ft.) 6.0 m (19.8 ft.) 7.5 m (24.8 ft.)3.5 m (11.4 ft.)
1.5 m (4.9 ft.) 2.0 m (6.6 ft.) 3.0 m (9.8 ft.) 3.5 m (11.4 ft.) 4.5 m (14.9 ft.) 6.0 m (19.8 ft.) 7.5 m (24.8 ft.)
3.0 m (9.8 ft.) 4.5 m (14.9 ft.) 6.0 m (19.8 ft.) 7.5 m (24.8 ft.) 9.0 m (30.0 ft.) 18.0 m (59.0 ft.)
12.2 m (40.0 ft.) 18.3 m (60.0 ft.)
12.2 m (40.0 ft.) 18.3 m (60.0 ft.) 30.5 m (100.0 ft.)
30.5 m (100.0 ft.) 50.0 m (165.0 ft.) 60.0 m (200.0 ft.)
30.5 m (100.0 ft.) 50.0 m (165.0 ft.) 60.0 m (200.0 ft.)
Up to 200.0 m (660.0 ft.)
Up to 200.0 m (660.0 ft.)
Up to 200.0 m (660.0 ft.)
Up to 600.0 m (2000.0 ft.)
Up to 60.0 m (200.0 ft.)
5.0 mm .196 in.
6.2 mm .244 in.2.6 m (8.5 ft.) 3.2 m (10.5 ft.) Full selection of retrieval tools available. (Internal working tool channel)7.3 mm .287 in.
6.1 mm .240 in.
8.4 mm .330 in.
8.4 mm .330 in.
6.1 mm .240 in.
10.0 mm .393 in.
25.4 mm 1.0 in.
44.4 mm 1.75 in.
100+ mm 4.0+ in.
150+ mm 6.0+ in.
230+ mm 9.0+ in.
230+ mm
ZOOM CAPACITY MAX. WORKING LENGTHS
9.0+ in.
10xOptical
18xOptical
25xOptical
4xDigital
4xDigital
12xDigital
25.0 mm 1.0 in.
40:1Zoom
Operating TemperatureT6 85˚C (185˚F)
FM CertificationP374 Camera - IS/I/1/ABCD/T6
500.0 m (1640.0 ft.)
150.0 m (500.0 ft.)
500.0 m (1640.0 ft.) Optical
Optical Digital 40:1 Zoom
Optical Digital 40:1 Zoom
Optical Digital 72:1 Zoom
Digital 300:1 Zoom
72:1Zoom
300:1Zoom
140 mm 5.5 in.
100 mm 4.0 in.
10xOptical
4xDigital
40:1Zoom 200.0 m (660.0 ft.)100 mm 4.0 in.
ROVVER® 125
ROVVER® 225
Ca-Zoom® 6.0 PTZ 100
Ca-Zoom® PTZ-4.3
Ca-Zoom® 6.0 PTZ 140
Long-Distance Crawler
Push CameraInspection System
CAMERA DIAMETER WORKING LENGTHPRODUCT
Cage Assembly Coiler
Intrinsically Safe Connection to equipment in Class I, Division 1, Groups A, B, C, and D Temperature Code T6 Hazardous (Classified) indoor Locations.
Associated Apparatus with Intrinsically Safe Connection to equipment in Class I, Division 1, Groups A, B, C and D Hazardous (Classified) indoor Locations.
91.800.979.24X7 (2497) www.geinspectiontechnologies.com
• 24x7 same-day or next-day delivery, 365 days a year.• 24x7 customer service.• Locations throughout North America.• HotShots and counter-to-counter delivery get equipment to you in hours.
Expertise• Direct access to our Applications Experts for TechTips to: • Help you determine the best equipment for your application. • Assist you with advice on performing your inspection. • Enable you to troubleshoot when things don’t go right. • Provide technical support for setup and operation of our inspection equipment.• We’ve been manufacturing RVI equipment and using it in the field ourselves for over 20 years.
We understand your needs.
Equipment• We have the largest and most diverse Remote Visual Inspection equipment pool in the world.• Daily, weekly, and monthly rates.• Rent-to-own options.
Have the Expertise and Need the Equipment?
10 1.800.979.24X7 (2497) www.geinspectiontechnologies.com
Rent It.
Everest RVI offers a combined 40-hour basic Visual Testing and advanced Remote Visual Inspection course that exceeds the certification specifications outlined by the American Society for Nondestructive Testing (ASNT) Recommended Practice No. SNT-TC-1A (2001). We‘ve trained and qualified our people – now let us qualify yours.
We not only cover the minimum guidelines, but also address: • Principles of Visual and Remote Visual Inspection. • Video and digital technology. • Use of monitors, recorders, and digital cameras. • Hands-on use of the world’s most advanced Remote Visual Inspection equipment.
Our courses are led by a Professional Level III in Visual Testing, trained as an instructor by industry-accredited programs, highly skilled in the areas of Visual and Remote Visual Inspection, and an expert in the ASNT personnel qualification and certification processes.
Qualifying Your Inspectors?
Everest RVI designs, manufactures, rents, and operates RVI equipment. Who could be better to go to for comprehensive training?
111.800.979.24X7 (2497) www.geinspectiontechnologies.com
Get Trained By The Experts.
• Concentration on specific areas of interest
• Accurate documentation of inspection results
• Improved ability to track changes on future inspections.
Special Applications
12 1.800.979.24X7 (2497) www.geinspectiontechnologies.com
These digital reports are easy to archive, allow random access to the test data through an intuitive graphical interface and do not degrade with age or generation. Interactive demos available upon request. Contact us at 973-448-0077.
Video Crawler Goes VerticalEverest RVI’s newest addition to the service group is the PTZ Magnetic Crawler. This system combines some of the best features of other Everest RVI products to give our technicians one of the most innovative inspection systems available today. These features include:
This combination of features allows Everest RVI to inspect areas that in the past were inaccessible. Our technicians can navigate through applications that require the crawler to climb vertically, negotiate down-comers and other obstacles in the bottom of pipelines, and zoom into points of interest.
• PTZ (pan-tilt-zoom) camera head capable of 10x optical and 4x digital for a total of 40x zoom• High-intensity lighting• All-Wheel-Drive maneuverability• Up to 600 feet of travel• Removable magnetic base
At Everest RVI, we can build custom digital interactive DVD or CD reports. Our in-house team can develop a report format to suit your specific application and needs. Benefits of custom reports include:
Interactive Digital Reporting
Want to know where to find us?
Telephone numbers in bold are toll free.
United States199 US Highway 206Flanders, NJ 07836Tel: 800 979 24X7 (2497)Tel: 973 448 0077Fax: 973 448 0044Email: [email protected]
Field OfficesCharlotte, NC Tel: 888 566 5848Chicago, IL Tel: 800 566 5848Houston, TX Tel: 888 848 5665Los Angeles, CA Tel: 888 338 3848New Orleans, LA Tel: 866 733 6612St. Louis, MO Tel: 636 586 5169San Francisco, CA Tel: 888 546 3848
CanadaAlberta9515-42 AvenueEdmonton, AB T6E 5R2Tel: 877 895 5665Tel: 780 430 9060Fax: 780 433 9747Email: [email protected]
geinspectiontechnologies.com1-800-979-24X7 (2497)
geinspectiontechnologies.com
Copyright General Electric Company 2006. Everest VIT, Ca-Zoom, VideoProbe and LongSteer are registered trademarks of GE Inspection Technologies, LP. Completely focused on remote imaging and XL PRO are trademarks of GE Inspection Technologies, LP. ROVVER and QuickView are registered trademarks of Envirosight, LLC. FORTUNE 500 is a registered trademark of FORTUNE, a division of Time, Inc. Specifications subject to change without notice. GEIT-65027US (02/06)
At Your ServiceRemote Visual InspectionAnywhere. Anytime. Problem Solved.
Everest VIT, Inc.Part of GE Inspection Technologies