GDTC’s Proprietary Technology€¦ · GDTC estimates they produce 2m ELTs/yr Tyreright has 92...
Transcript of GDTC’s Proprietary Technology€¦ · GDTC estimates they produce 2m ELTs/yr Tyreright has 92...
GDTC IP Development Process16
COMMERCIAL PLANT #1 – WARREN NSWPILOT PLANT #1 (R&D)
PILOT PLANT #2 (COMM SPEC)
GDTC Technology17
Heating Chamber
Air LockDoor
Air Lock Door
Hot Combustion
gases
Combustion Process
Oxygen Free Heating Tube
Feed Chamber
Single Module (two tube)
Six Module (12 Tube) Typical Commercial Plant
Mass Balance20
35% CARBON
40%OIL
15%STEEL
6,779MT8m Liters
ELTs
ELT Type Mix kgs/tire Wgt (MT)Passenger Car 40% 10 2,653 4WD/Light Truck 20% 16 2,122 Truck 30% 50 9,949 Super Single 10% 70 4,643 TOTAL 100% 29 19,367
7,747MT
2,905MT
10%NON-CONDENSABLE GAS
& EXOTHERMIC HEAT
HEAT EXHAUST
LIMESCRUBBER
FertilizerGDTC 6 module (12 tube) Commercial Plant
Non‐condensable gases are combusted in heat box
Exothermic heat used in process to
recombine molecules
Throughput21
ELT Type Mix No. Tires kgs/tire Wgt (MT)Passenger Car 40% 265,306 10 2,653 4WD/Light Truck 20% 132,653 16 2,122 Truck 30% 198,979 50 9,949 Super Single 10% 66,326 70 4,643 TOTAL 100% 663,264 29 19,367
7 Tires/Tube 2 Tubes per module
6 Modules perComm Plant
1 Hr ProcessingTime
24 Hrs/day 329 days/year
663,264 ELTs per Year
Future Plant Designs22
Exclusive Passenger Tire Plant4 Tubes per Module
Exclusive OTR Tire PlantUnique Materials Handling Design
CurrentR&D
Projects
4MT/tire
10kg/tire
Company Business Operations
Beaurepaires is the largest tyre retailer in Australia by number of stores at 300. GDTC estimates they produce over 3m ELTs/yr
A recycler of ELTs producing rubber crumb. Tyrecycle is in discussion to supply all ELTs to GDTC’s commercial plants.
Tyrepower has approximately 250 stores nation wide. GDTC estimates they produce over 2m ELTs/yr
Bridgestone has approximately 180 retail stores nation wide. GDTC estimates they produce approx 2m ELTs/yr
Bob Jane has approximately 132 stores (22 owned and 110 franchised) nationwide. GDTC estimates they produce 2m ELTs/yr
Tyreright has 92 stores nationwide. Tyreright has been supplying ELTs to GDTC’s pilot plant on an as required basis.
ARM is a Tyre collector in Numurkah, VIC. ARM has entered into an MOU with GDTC to supply up to 40,000 tons of ELTs per year.
Sourcing Raw Materials (ELTs) in Australia24
Australia Tire Distribution market is highly consolidated
Tipping Fees Paid to Tire Collectors Potential Suppliers of ELTs
DISPOSAL FEESCar Tyre
4WD/RV
TruckSuper Single
WgtAvg/Total
AvgWgt/Tyre(kgs)
10.0 16.0 50.0 70.0 29.2
Disposal Fee/Tyre(1) $2.6 $5.2 $13.0 $16.0 $7.6
% Mix per Plant 40% 20% 30% 10% 100%
Tipping Fees paid to collectors are approximately $A250/MT.
Tipping Fees Paid by GDTC to Collectors
Tipping Fees paid by collectors to deliver ELTs to GDTC’s gate are $A150/MT.
Waste‐Cycle Stream of ELTs in Thailand25
New Tire
Used Tire
Part Worn Tire
2nd Hand Tire
Repair
Retreading ReusalbleTire
Private Separation Center
Private Collection Center
Collected atTire Retail Shop
Used in Thailand Exported
Regrooving
ELTs
CollectionSmall Scale
Reuse
Punched &Stamped
Grinding
Other
Devulcanization
Incineration
Pyrolysis
Land Fill
Open Dumping
Other Improper Disposal
Art
Playgrounds
Bumpers
Punched & Stamped products
Ground Rubber
Asphaltic mixture
Backfill
Tire derived Aggregate
Granulation GranulateReclaimed Rubber
Heat Generation Steam Generation
Electricity Generation
Carbon Black
Gas
Oil
Steel
Technology Products
Disposal
Reuse
Sourcing Raw Materials (ELTs) in Thailand26
Passenger Tires Bus & Truck Tires
Individual Collectors
Sample Dealers(Estimated 4,500 shops)
Tire Collectors/Jockey’s
Characterized by small individual truck owners
specializing in ELT collection from Dealers
Truck FleetsSample Truck Tire Dealers
60km radius from GDT Plant
Proposed GDT Plant
1.5~2.5Bt/kg ELT delivered to Plant
Direct from Dealers0.0~0.5Bt/kg but GDT covers transportation cost
Direct from Dealers0.0~1.0Bt/kg but GDT covers transportation
cost
B&T Tire Center
GDT Supply Requirements are approx. 60tpd of ELTs which equals ELTs from 20 dealers (assuming 200 ELTs per dealer per day).
Cost of tires are approximately THB2,000/MT.
Off Take Markets ‐ Oil28
AUSTRALIA THAILAND
OILREFINERY
TRADINGHOUSE
PRIVATE POWER
GENERATION
REFRACTIONHEAVY/LIGHT
UnrefinedOil Light
Oil
Naphtha
UnrefinedOil
VSPP FIT (MSW) PPA
Oil Sales are 53% of Total Revenues
Oil Sales are 81% of Total Revenues
Electricity Generation ‐ Comparison29
AUSTRALIA THAILAND
Wholesale electricity can be sold for only A$0.08/kWh (no FIT for WTE)
However, retail customers pay approximately A$0.31/kWh!
Better to sell GDTC oil to companies producing their own power who see value in GDTC oil price. Retail diesel price is A$1.29/ltr vs A$0.60/ltr for GDTC’s oil.
Electricity can be sold to PEA with FIT of THB5.89/kWh (A$0.23/kWh) under PPA
This equates to a price of THB23/ltr or A$0.90/ltr (50% higher than in Australia)
This higher price/ltr of oil is needed to compensate for the fact that there are no tipping fees in Thailand for disposing of ELTs (instead you need to purchase them)
Off Take Markets ‐ Carbon30
AUSTRALIA & THAILAND COKE ADDITIVE
FLOUR MILLPAPER MILL
CEMENT PLANT
STEEL COMPANY
Sold as Thermal Fuel Sold as Coke Additive
CV 8,359 kcal/kg (35GJ/t)No Volatile Matter
Electric Arc Furnace
Off Take Markets ‐ Steel31
AUSTRALIA & THAILAND RUBBER CONTAMINATION
SCRAP STEELAGENTS(JAPAN)
RECYCLED STEELMANUFACTURERS
ISRI Code DESCRIPTION272 Pulled bead wire (Truck)—Grade 1.
Not chopped; made up of loops of wire. Less than five percent (<5%) rubber/fiber.
273 Pulled bead wire (Truck)—Grade 2.Not chopped; made up of loops of wire. Five to ten percent (5‐10%) rubber/fiber.
274 Pulled bead wire (Truck)—Grade 3.Not chopped; made up of loops of wire. Greater than ten percent (>10%) rubber/fiber.
275 Pulled bead wire (Passenger)—Grade 1.Not chopped; made up of loops of wire. Less than five percent (<5%) rubber/fiber.
276 Pulled bead wire (Passenger)—Grade 2.Not chopped; made up of loops of wire. Five to ten percent (5‐10%) rubber/fiber.
277 Pulled bead wire (Passenger)—Grade 3.Not chopped; made up of loops of wire. Greater than ten percent (>10%) rubber/fiber.
278 Processed tire wire (Ferrous)—Grade 1.Chopped. Less than two percent (<2%) rubber/fiber.
279 Processed tire wire (Ferrous)—Grade 2.Chopped. Less than five percent (<5%) rubber/fiber.
280 Processed tire wire (Ferrous)—Grade 3.Chopped. Five to ten percent (5‐10%) rubber/fiber.
281 Processed tire wire (Ferrous)—Grade 4.Chopped. Ten to twenty percent (10‐20%) rubber/fiber.
282 Processed tire wire (Ferrous)—Grade 5.Chopped. Greater than twenty percent (>20%) rubber/fiber.
=Expected classification for GDTC Steel
Plant Roll‐Out in Australia33
Queensland
Brisbane‐ 1 plant
Gold Coast‐ 1 plant
Mt. Isa‐ 1 plant
NSW
Warren‐ 1 plant
Young‐ 1 plant
Camden Sydney‐ 1 plant
Manildra‐ 1 plant
Newcastle‐ 1 plant
Tasmania Longford
‐ 1 plant
WA
Fremantle‐ 1 plant
Victoria
Numurkah‐ 2 plant
Stawell‐ 1 plant
Wyndham‐ 1 plant
Warragul‐ 1 plant
Current PipelineAdditional Target sites
THAILAND
Chonburi‐ 1 plant
Surat Thani‐ 1 plant
Changmai‐ 1 plant
Saraburi‐ 1 plant
Udon Thani‐ 1 plant
AUSTRALIA PIPELINE THAILAND PIPELINE
7 target plants representing 35% of total ELT mkt and 56% of dumped ELTs 3 target plants representing 11.3% of total ELT mkt and 24.5% of dumped ELTs