Product DataGlobal Control Solutions

GCS

Application Engineering & Panel Assembly

Product Overview

Global Control Solutions provides complete application engineering servicesand panel assembly for the convenience of dealers and installationcontractors. The UL Listed panels are completely programmed and tested atthe factory to facilitate easy installation and start-up.

A complete point list is generated and approved by the local distributor ordealer. Once completed, detailed installation drawings are developedshowing internal panel wiring and field wiring to devices and equipment. Cable routing details provide information for planning and procuring theproper labor required for a complete installation.

All panels are completely assembled and tested, including all controllers,power supplies, transformers, relays and other panel devices required as perthe design drawings. All panels are UL listed assemblies, and are coveredby our standard three (3) year product and services warranty.

Programming is completed and installed as required for system operation. All panels are tested for operational integrity at thefactory, which allows the system to be installed with a minimum of commissioning on-site, thus reducing costly field labor forpanel design, assembly and programming. A Complete color graphics interface is provided showing equipment operation,setpoints and other pertinent system data.

Features

C UL Listed panel assemblies.

C Completely wired panels allow field connection to terminal strips.

C Color coded internal wiring for easy circuit identification and field servicing.

C All controllers, power supplies and panel devices included.

C Application engineering including system design and point listing development.

C Complete panel drawings showing internal wiring connection to terminal strips.

C Field installation drawings indicating details for each field device or equipment connection.

C Cable routing charts for installation planning and labor procurement.

C Panels completely programmed and tested at the factory.

C Factory burn-in insures trouble free installation and start-up.

C Three (3) year product and services warranty.

C Color graphics interface.

Sales Engineer:

Design Engineer:

Draftsman:

Original Drawing Date:

Jeff Luther

Jeff Luther

JLL

05/16/07

DDC-C

Revisions:

General Notes:

Project Name:

Drawing Name:

Andrew Corporation

Smithfield, NC

Installation Drawings

YBS

Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616

Phone: 800.334.5548Fax: 919.878.5554

TMS

Andrew Corporation

System Design & Installation Drawings

Smithfield, North Carolina

TMS BasyxBuilding Automation & Temperature Control Systems POINT CHANGE1 07/16/07

PSC CONTROLLER 2

+ -1

+ -2

+ -4

+ -3

+ -5

+ -6

+ -7

+ -8

+ - + -REF24VAC

L2

NO

1NCC NO

2C NC NO

3NCC NO

4C NC

NO5

NCC NO6C NC NO

7NCC NO

8C NC

RS485 COMM

REF+ -1

+ -2

+ -3

+ -4

METER INPUTS

UNIVERSAL INPUTS

DIGITAL OUTPUTS H - O - A

IN OUT

ADDRESS

RESET

10VDC

499 OHM

OFFON

OUTIN

G IN OUTG G G +5 +32

AUX POWER RS232 DIRECT

RI CD OH

CPU

L1

OR

ANGE

BROW

N

PWR

TERMINAL STRIP TS1

T1-T1-T1-

T1+T1+T1+

SET 10VDC JUMPERS TO ON, 499 OHM JUMPERS 6 & 7 TO IN AND

ALL OTHERS TO OUT

OR

ANGE

T1-

T1+

TERMINAL STRIP TS5

34

678

5

TYPICAL PANEL HOOK-UP COLOR CODE

ORANGE / BROWN 24VAC POWERRED / BLACK 24VDC POWERBLUE / WHITE RESISTANCE INPUTYELLOW / WHITE DIGITAL INPUTPURPLE / BLACK 0-10VDC OUTPUT/INPUTGREEN / BLACK 4-20mA OUTPUT/INPUT

RED

BLACK

TO PSC CONTROLLER 20 (PANEL 12)

10987TW

IST D

RA

IN W

IRE

S

INTE

RN

AL JU

MP

ER

1211

TERMINAL STRIP TS3

BLUE

WH

ITE

SHD

SHDSHD

Sales Engineer:

Design Engineer:

Draftsman:

Original Drawing Date:

Jeff Luther

Jeff Luther

JLL

05/16/07

DDC-3

Revisions:

General Notes:

Project Name:

Drawing Name:

Andrew Corporation

Smithfield, NC

Panel 1Mechanical Room

PSC Controller 2Wiring Details

910

T1+

T1-

ORANGE

ORANGE

ORANGE

ORANGE

BROWN

ORANGE

OR

ANGE

OR

ANGE

OR

ANGE

RED

BLACK

FROM PSC CONTROLLER 1

BLUE

WH

ITE

BLUEW

HITEBLUE

WHITE

DCO-CO+ RED

BLACKDRAIN

TERMINAL STRIP TS0

Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616

Phone: 800.334.5548Fax: 919.878.5554

TMS

OR

ANGE

1112

ORANGE

ORANGE

OR

ANGE

16151413 1817

YELLOW

WH

ITEYELLO

WW

HITE

BLUE

WH

ITEBLUE

WHITE

YELLO

WW

HITE

GR

EEN

INTERNAL JUMPER

YELLO

W

GREEN

WHITE

P1+P1+P1+

RED

P1-P1-P1-

BLACK

TERMINAL STRIP TS2

POINT CHANGE1 07/16/07

YELLOW

WHITE

YELLOW

WHITE

34

TERMINAL STRIP TS4

YELLOWWHITE

SHD

YELLOW

56

YELLOWWHITE

78

YELLOW

REDBLACK

REDBLACK

CRIMP SPLICES - DO NOT USE WIRE NUTS

DRAIN DRAINTO PSC CONTROLLER 3 (PANEL 2)FROM PSC CONTROLLER 20 (PANEL 12)

MODEM

2019G

REEN

GREEN

WHITE

WHITE

RED

BLACK

1314

OR

ANGE

ORANGE

YELLOW

WHITE

910

YELLOWWHITE

TERMINAL STRIP TS3

123456

REDBLACK

REDBLACK

78910

UNIVERSAL INPUTS

REDBLACK

1 PAIR, 18GA SHIELDED CABLE

CONNECT DRAIN WIRE TO GROUND TERMINAL MARKED “SHD”(TYPICAL FOR ALL CABLES)

1

2

SHDSHD

REDBLACK

3

4RED

BLACK

AC

I/10K-C

P-O

-4X

REDBLACK

GREENWHITE

CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH

SENSOR

CRIMP SPLICES - DO NOT USE WIRE NUTS

OUTDOOR AIR TEMPERATURE SENSORMOUNT ON NORTH SIDE OF BUILDING OUT OF DIRECT

SUNLIGHT – OVER GRASSY AREA IF POSSIBLE

5

REDBLACK

VAC or VDC

ACI/RH3-R

INDOOR AIR HUMIDITY SENSOR

4-20 mA

Gnd

0-5 or 0-10

REDBLACK

VAC or VDC

4-20 mA

Gnd

0-5 or 0-10

OUTDOOR AIR HUMIDITY SENSOR

ACI/RH3-O

MOUNT ON NORTH SIDE OF BUILDING OUT OF DIRECT SUNLIGHT – OVER GRASSY AREA IF POSSIBLE

MOUNT IN CENTRAL AREA OF PLANT AWAY FROM ANY MOISTURE PRODUCING EQUIPMENT

AC

I/10K-C

P-I4

REDBLACK

GREENWHITE

CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH

SENSOR

CRIMP SPLICES - DO NOT USE WIRE NUTS

AC

I/10K-C

P-I4

REDBLACK

GREENWHITE

CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH

SENSOR

CRIMP SPLICES - DO NOT USE WIRE NUTS

CHILLED WATER SUPPLY TEMPERATURE SENSOR

CHILLED WATER RETURN TEMPERATURE SENSOR

Sales Engineer:

Design Engineer:

Draftsman:

Original Drawing Date:

Jeff Luther

Jeff Luther

JLL

05/16/07

DDC-4

Revisions:

General Notes:

Project Name:

Drawing Name:

Andrew Corporation

Smithfield, NC

Panel 1Mechanical Room

Universal Inputs (1)Field Wiring Details

4 3 2 1

4 3 2 16 5

ON

ON

SW3

SW2

SET SENSOR SELECTION SWITCHES AS SHOWN

4 3 2 1

4 3 2 16 5

ON

ON

SW3

SW2

SET SENSOR SELECTION SWITCHES AS SHOWN

Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616

Phone: 800.334.5548Fax: 919.878.5554

TMS

POINT CHANGE1 07/16/07

AC

I/10K-C

P-I4

REDBLACK

GREENWHITE

CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH

SENSOR

CRIMP SPLICES - DO NOT USE WIRE NUTS

TOWER LEAVING WATER TEMPERATURE SENSOR

1112

REDBLACK 194

Engineering Drawing Details

Drawings are provided in 17" x 11" format standard, others sizes available on request. PDF copies are provided via email forsystem verification and approval.

Software Details

The TriComm interface software is a license free package which is included with the system, and allows complete programmingand interrogation of system operation. A customized color graphics interface is developed, showing specific system operationand allows setpont modification.

Standard Panel Details

Standard Panel Sizes: 36" x 24" - 6" Hinge Cover 18" x 12" - 4" Screw Cover30" x 24" - 6" Hinge Cover 12" x 12" - 4" Screw Cover24" x 20" - 6" Hinge Cover18" x 16" - 6" Hinge Cover

Although accurate at the time of publication, data is subject to change without notice

Panel 1

Mechanical Room

115VAC/15A CIRCUIT

YBS

INDOOR HUMIDITY SENSOROUTDOOR HUMIDITY SENSOR

CHILLED WATER SUPPLY TEMPERATURE SENSOR

COOLING TOWER SUMP FLOAT SWITCH

1 PAIR, 18GA, SHIELDED CABLE

HIGH DEMAND ALARM HORN/LIGHTCOOLING TOWER FAN RELAY

STEAM BOILER ENABLE RELAY

1 PAIR, 18GA, SHIELDED CABLE

789

1234

196

10AIR COMPRESSOR 1 ENABLE RELAY

TS5

TS3

1 PAIR, 18GA, SHIELDED CABLE

CABLE NO. STARTING LOCATIONCABLE TYPE TERMINAL STRIP TERMINALS TERMINATING DEVICE DRAWING

1 1 PAIR, SHIELDED MECHANICAL ROOM PANEL TS3 1-2 DDC-4UNIVERSAL INPUT

POINT TYPE

INDOOR HUMIDITY SENSOR

TS3 5-6 DDC-4OUTDOOR TEMPERATURE SENSOR1 PAIR, SHIELDED TS3 7-8UNIVERSAL INPUT CHILLED WATER SUPPLY TEMPERATUREMECHANICAL ROOM PANEL

3 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUTTS3 3-4 DDC-4OUTDOOR HUMIDITY SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT

DDC-4

2

4TS3 9-10 CHILLED WATER RETURN TEMPERATURE5 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT DDC-4

OUTDOOR TEMPERATURE SENSOR

TS3

COOLING TOWER FAN CURRENT SWITCH195TOWER LEAVING WATER TEMPERATURE SENSOR194

CHILLED WATER RETURN TEMPERATURE SENSOR5

TELEPHONE CORD FROM INCOMING PHONE LINE (DEDICATED)

ETHERNET CABLE FROM NETWORK CONNECTION

1 PAIR, SHIELDED COMMUNICATIONS CABLE TO PANEL 12

TS4

ELECTRIC UTILITY PULSE METER61 PAIR, 18GA, SHIELDED CABLE

STEAM HEADER PRESSURE SENSOR197

1 PAIR, SHIELDED SPLICE +/-COMMUNICATIONS PANEL 2 TERMINAL STRIP TS0CHILLER CONTROL PANEL DDC-3DATA BUS

Sales Engineer:

Design Engineer:

Draftsman:

Original Drawing Date:

Jeff Luther

Jeff Luther

JLL

05/16/07

DDC-7

Revisions:

General Notes:

Project Name:

Drawing Name:

Andrew Corporation

Smithfield, NC

Panel 1Mechanical Room

Cable Routing Details

TS0

Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616

Phone: 800.334.5548Fax: 919.878.5554

TMS

POINT CHANGE1 07/16/07

202203

AIR COMPRESSOR 2 ENABLE RELAYAIR COMPRESSOR 3 ENABLE RELAY

BOILER WATER LEVEL ENCLOSURE199BOILER WATER LEVEL ENCLOSURE200

2 PAIR, 18GA, SHIELDED CABLE

1 PAIR, SHIELDED COMMUNICATIONS CABLE FROM PANEL 121 PAIR, SHIELDED COMMUNICATIONS CABLE TO PANEL 2

SPLICE

TS3 13-14 DDC-4ACOOLING TOWER FAN CURRENT SWITCH1 PAIR, SHIELDED TS3 15-16UNIVERSAL INPUT COOLING TOWER SUMP FLOAT SWITCHMECHANICAL ROOM PANEL1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT

TS3 11-12 DDC-4TOWER LEAVING WATER TEMPERATURE SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT

DDC-4ATS3 17-18 STEAM HEADER PRESSURE SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT DDC-4A

195194

196197

TS4 1-2 DDC-5ELECTRIC UTILITY PULSE METER2 PAIR, SHIELDED TS4 3-6METER INPUT COOLING TOWER FAN CURRENT SWITCHMECHANICAL ROOM PANEL1 PAIR, SHIELDED MECHANICAL ROOM PANEL METER INPUT

DDC-5TS4 7-10 COOLING TOWER SUMP FLOAT SWITCH2 PAIR, SHIELDED MECHANICAL ROOM PANEL METER INPUT DDC-5

6

200199

1 PAIR, SHIELDED MECHANICAL ROOM PANEL TS5 1-2 DDC-6DIGITAL OUTPUT HIGH DEMAND ALARM HORN/LIGHT RELAY

TS5 5-6 DDC-6STEAM BOILER 1 ENABLE RELAY1 PAIR, SHIELDED TS5 7-8DIGITAL OUTPUT STEAM BOILER 2 ENABLE RELAYMECHANICAL ROOM PANEL1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT

TS5 3-4 DDC-6COOLING TOWER FAN RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT

DDC-6TS5 9-10 AIR COMPRESSOR 1 ENABLE RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT DDC-6TS5 11-12 DDC-6AIR COMPRESSOR 2 ENABLE RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT

7

98

10201202

DATA BUS 1 PAIR, SHIELDED TS0 +/-COMMUNICATIONS PANEL 12 TERMINAL STRIP TS0MECHANICAL ROOM PANEL DDC-3

201

AIR COMPRESSOR HEADER PRESSURE SENSOR198

TS3 19-20 AIR COMPRESSOR HEADER PRESSURE SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT DDC-4A198

203 TS5 13-14 DDC-6AIR COMPRESSOR 3 ENABLE RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT

TS1 2041 PAIR, 18GA, SHIELDED CABLE

BOILER WATER LEVEL ENCLOSURE (24VAC POWER)

204 TS1 T1+ / T1- DDC-5BOILER WATER LEVEL ENCLOSURE1 PAIR, SHIELDED MECHANICAL ROOM PANEL 24VAC POWER