Welcometo LCSF/3 Workshop

Trainer:Andreas Frank, Product Management Wachs EuropeMartin Föhrenbach, Application Technician Wachs Euro pe

GCC 2014

GCC 2014

LCSF/3- Workshop- Overview Products- LCSF/3 - News, EPD…- Markets

Accessories

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There are two basic types of End Prep machine tools that Wachs manufactures

O.D. Mount (Split Frame) I.D. Mount (S DB, EP series)

Accessories

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� O.D. Mount Machine Tools

• Split Frame Lineup– SDSF Small Diameter Split Frame– LCSF Low Clearance Split Frame– HDSF Heavy Duty Split Frame– LDSF Large Diameter Split Frame

• Guillotine Pipe Saws– Super C– Model D– Super D– Goliath Guillotine

• Trav-L-Cutter– Pneumatic Model E and Hydraulic Model HE

Accessories

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� I.D. Mount Machine Tools

• SDB End Prep Series– SDB 103/3– SDB 206/3– SDB 412/3

• FF Flange Facing Series– FF 206– FF 313– FF 424

• EP End Prep Series– EP424

Split Frames

Solutions/Cutting/WACHS/Split Frames

OverviewSplit Frames

>> Main Menu >> Solutions

SDSF1- 6 Inch

LCSF2- 48 Inch

LDSF60- 120 Inch

New !

HDSF12- 84 Inch

GCC 2014

LCSF/3- Workshop- Overview Products- LCSF/3- News, EPD…- Markets

Accessories

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Cold Cutting Advantages

• No Spark – No Flame

• No Hot Permit Required

• No Grind Required

Pipe Cutting and Beveling

Machines

LCSF

201301

Solutions/Cutting/WACHS/LCSF>> Main Menu >> Solutions

Accessories

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� LCSF Low Clearance Split Frame

• Low clearance design ideal for tight clearances• Lightweight yet durable construction• A complete range covers 2- 48” (DN50-1200)

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LCSF Low Clearance Split Frame Assembly:

Accessories

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Tool slides

Extended Tool Slide

- Standard slide for machines up to SF1420/3

- 1.5 inch (38mm) stroke.

Super Extended Tool Slide

- Standard slide for the SF1824/3 through SF4248 machines.

- 2 inch ( 50mm) stroke.

Pneumatic Drive

+ ACMAir Control Module

Air Drive Safety Solution

Hydraulic Drive Safety Solution

Hydraulic Drive “Safequip”

+ Hydraulic Power Pack “Safequip”

Consumables- Tools

Parting toolHSS uncoated and “Premium” coated

Consumables- Tools

Form tools (bevel and compound bevel)HSS uncoated and “Premium” coated

Consumables- Tools

ID- counterbore tool:HSS uncoated and “Premium” coated

Solutions/Cutting/WACHS/Tools

New!DuoEdge

>> Main Menu >> Solutions

For LCSF- Bridge Slide“Single point” applications

Accessories

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� LCSF Low Clearance Split Frame Accessories

O.D. Tracking Slides

Replaces standard slides to track out of round

pipe. Speeds setup and time to cut, saves tooling.

Worm Gear Slides

Ideal for heavy wall applications. Worm gear

powers tooling though heavy wall or tough

alloys.

Universal Counterbore

Tool Slide

Fits on all LCSF machines to perfectly counterbore

the ID of pipe and tube.

Accessories

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� LCSF Low Clearance Split Frame Accessories

External-Internal Casing Cutter (EICC)

for wellhead repair

Bridge Slide

Ideal for heavy wall applications

I.D./O.D. Module

For machining either surface

Accessories

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Application Cutting:Double Parting

Well Head Machining

Accessories

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Applications

Cutting and bevelling up to 32mm wall:

Well Head Machining

Accessories

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Applications

ID- Counterboring :

Well Head Machining

Accessories

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Heavy Wall Bevelling (more than 32mm wt):LCSF/3 with Bridge Slide

Well Head Machining

Accessories

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Heavy Wall Parting:With Worm Gear Slides

Well Head Machining

Parting up to 100mm wall!

Accessories

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Oil& Gas

Well Head Machining

- FMC- Cameron- Weatherford

Accessories

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EICC- Internal Wellhead Machining

Well Head Machining

- Base machine: LCSF/3

- Diverse EICC Kits from 7 to 13 3/8”

Accessories

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USP’s Split Frame LCSF/3:

• Low weight- reliability and durabilty

• Multiple tool slides and accessories

• Safety solutions (ACM, Safequip, EPD)

Well Head Machining

GCC 2014

LCSF/3- Workshop- Overview Products- LCSF/3 - News EPD- Electric Power Drive- Markets

Overview EPD for LCSF/3:

Assembly

MotorEPM Electric Power Motor

Remote Control Panel

PowerboxEPB Electric Power Box

( Split Frame LCSF/3)

Powerbox

- High frequency converter – 1000 Hz

- Input 230V/ 400V/ 480V !

- Air cooled, by fan

- 16,5 kg !

Assembly

High Frequency - Motor

- tool free adapter quick set up !

- 9,3 kg !

- 8 KW at 400V4 KW at 230V

Assembly

Remote control

- Speed regulator

- LED Registration of Load

- dead man control

- Start/ Stop/ Emergency Stop

Assembly

Durable storage case

Assembly

- power, weight and size!

- one motor for 230V and 480V (only different cable)

- remote control with speed control and power LED

- quick clamping system, drives different machines (LCSF/3 and EP424)

- safety: dead man control- remote control

- distance energy source to machine without power loss

USP’s - EPD

- highest torque at low speed

- more than an alternative to hydraulic and pneumatic

- motor air cooling (independent from speed)

- shows service maintenance

- low noise level

- lower hazardous dust as Air

- complete hardware is IP65

More features

Advantages EPD:

Highest Torque at low and high speed !

Pro EPD

Comparison of Drives:

Economy

EPD for EP424

EPD- EP424

Solutions/Cutting/WACHS/LDSF

NewLDSF

>> Main Menu >> Solutions

for bigger dimensions !

Solutions/Cutting/WACHS/LDSF

NewLDSF

>> Main Menu >> Solutions

GCC 2014

LCSF/3- Workshop- Overview Products- LCSF/3 - News, EPD…- Markets

Accessories

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Markets Served by E.H. Wachs

• Oil & Gas Production & Transmission, Pipelines

• Power Plants- Nuclear and Fossil Fuel

• Mechanical Contractors & Service Companies

• Pipe and Vessel Fabrication

• Petro-Chemical and Processing Plants

• Shipbuilding and Ship Repair

Accessories

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Market Growth Oil & Gas

→ LCSF/3→ + EPD → + Pneuma7c drive + ACM

or Hydraulic solutions

Pipeline → HDSF Split Frames

Accessories

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Market Growth Power Plants

→ LCSF/3 (with Bridge Slide)+ EPD→ EP424 + EPD

Decommissioning Projects? → Guillotine and TLC, too!

GCC 2014

Market inquiry- Handheld Valve Exerciser- TL 2.0- Q-Pon Cutter

Valve Excerciser

P2 Handheld Valve Excerciser:

For water utility market

valve maintenanceemergency valve shutdown

Is there a chance in your market?

TL 2.0 Tube Lathe:

Semicon- Market

Cut-off thin wall tubes up to 2 InchAlso Inline possibility

Is there a chance in your market?

TL 2.0

TQ 1.0 Coupon Cutter:

For welding samples andCoupon

Is there a chance in your market?

Q- PonCutter

Solutions/Cutting/WACHS

Questions

>> Main Menu >> Solutions

Solutions/Cutting/WACHS

Thanks for your Attention !!!

>> Main Menu >> Solutions