Gates advantage Hydraulic Hose and Couplings
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Transcript of Gates advantage Hydraulic Hose and Couplings
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THE GATES ADVANTAGE
WWW.IFM.IE 00353 (0) 429 372294
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› Introduction
› The Gates Fluid Power Product Range
› Save Money with Gates Products
Product PerformanceSafetyPurchase Price v Total CostGates Quality
› Gates Hydraulic Hose
› Gates Coupling Technology
› Gates Tuffcoat™
› Gates Self Assembly
› Why Gates - Reminder
› EMB Products – Tube Fittings / Machinery
› Industrial Hose
› Gates Port to Port
› Independent Certification
Agenda
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The Gates Fluid Power Product Portfolio
Curved & Branched Hose
Technology
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Save Money With Gates
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Lasts up to 3 times longer
More compact assemblies, increased flexibility, faster routing
Product Performance
Gates Global wire-braid hose and MegaCrimp® coupling assemblies are developed to withstand impulse testing to 600,000 cycles.Gates Global spiral-wire hose and GlobalSpiral™ coupling assemblies even go to
1,000,000 cycles.
Gates standard products have 10 times abrasion resistance of ISO specifications.Gates unique MegaTuff™ and XtraTuff™ hose covers provide respectively 300 times/25 times greater abrasion resistance than standard hoses, providing you with extended product lifetime even under the harshest conditions.Gates MegaTuff™ and XtraTuff™ hose covers are made of a special hybrid compound offering an exceptional resistance to Abrasion. Oil, ozone, chemicals, weathering
Gates Global hoses are your ideal choice for tight, tortuous applications. They provide high flexibility even on the tightest applications.Gates Global hoses are designed to deliver their superior performance at incredibly tight bend radii and manufactured to require minimal bending force.
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Gates Hose – Flexibility
Hose Type
1/4 3/8 1/2 5/8 3/4 1” 1”1/4 1”1/2 2”
G1 W.P – p.s.i 3,275 2,600 2,325 1,900 1,525 1,275 925 725 600
Min Bend mm 50 65 90 100 120 150 210 250 315
G2 W.P – p.s.i 5,800 4,800 4,000 3,625 3,100 2,400 1,825 1,300 1,175
Min Bend mm 50 65 90 100 120 150 210 250 315
CM2T W.P – p.s.i 5,800 4,800 4,000 3,625 3,100 2,400
Min Bend mm 50 65 90 100 120 150
M3K W.P – p.s.i 3,250 3,250 3,250 3,250 3,250 3,250
Min Bend mm 40 50 70 75 95 115
M4K W.P – p.s.i 4,000 4,000 4,000 4,000 4,000 4,000
Min Bend mm 40 50 70 75 95 115
M5K W.P – p.s.i 5,000 5,000 5,000
Min Bend mm 50 65 90
M6K W.P – p.s.i 6,000
Min Bend mm 50
EFG3K W.P – p.s.i 3,000 3,000 3,000
Min Bend mm 210 250 315
EFG4K W.P – p.s.i 4,000 4,000 4,000 4,000 4,000 4,000
Min Bend mm 65 90 100 120 150 210
EFG5K W.P – p.s.i 5,000 5,000 5,000 5,000 5,000 5,000 5,000 5,000
Min Bend mm 65 90 100 120 150 210 250 315
EFG6K W.P – p.s.i 6,000 6,000 6,000 6,000 6,000 6,000 6,000
Min Bend mm 65 90 100 120 150 210 250
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Safety
Save with Gates safety!
A higher standard in safety with the Gates’ Safe Hydraulics training programme
What makes your system really stand out?
Improper assembly and installation is bound to compromise performance and human safety. If a hydraulic hose assembly fails, the assembler can be held accountable for damages, as stated by European legislation BS EN ISO 1444-2010
What does the Safe Hydraulics training programme offer?
World-class product, safety and preventive maintenance training Global and local expertise by Gates application engineers Certified trainers Information tailored for assembly workshops and end-users
How does the Safe Hydraulics training programme work?Seminars via Gates exclusive partner network Covers the entire process: storage, selection, installation and inspection Includes an overview of relevant EU legislation, complete with practical examples
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Safe Hydraulics
A certified presentation based training program in using & assembling hydraulics safely and within the law
Topics Covered
Safety Hose selection Coupling selection Assembling hoses correctly Installing hose assemblies Periodic inspections Troubleshooting Crimper preventative maintenance
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Product price is not the price of the product.
Choose quality, lower your total costs, and get extra value with Gates!
Reduced Assembly Time
Reduced End of Line Inspection
Increased Product Life
Reduced Warranty Cost
Increased Warranty Period
Application Engineering – VEVA
(Value Engineering / Value Analysis)
Purchase Price v Total Cost
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› Invest smartly, save with improved quality!Gates hose assemblies are manufactured to stringent tolerances, allowing consistently superior performance and eliminating the common failures of hydraulic hose assemblies. When you buy Gates hose assemblies, you get visible product quality and a wide array of advanced-design features.
Gates Quality
Factory-quality assemblies made by you!
TrainingOperator CertificationGates Guarantee
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H2O HosePowerclean – ¼ - ½
Jet Clean – ¼ - ½
Water Blast – ½ - ¾
Engine HoseMegatech1000 – ¼ - 3” Hot oil Return Lines
PS188 – 3/8 Power Steering
Polarseal – 5/16 – 5/8 – Air Conditioning
4219G 3/16 – 5/8
TR500 ¼ - 1” Air Brake
Barricade – ¼ - 3/8 – Bio Fuel
Blue Stripe – 3/8 – 2”1/4 - Radiator
High TemperatureG1H +135⁰C
G2H + 135⁰C
G2XH + 150⁰C
M3KH + 121⁰C
M4KH + 121⁰C
Gates Speciality Hoses
Low TemperatureG2L - 57⁰C
General PurposeGMV Low pressure suctionGTH High temp / low pressure
C3H High temp / low pressure GP40 / 60 / 80 – Air & Water
Industrial HoseFuel TransferWater TransferChemicalSteam
Food
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Gates Megacrimp – A unique coupling
Leak Free Unique Patented “C” Insert 360⁰ Swage Non Skive Coupling Size Range ¼ - 1”1/4 One piece design One piece construction Slip On Nut Impulse tested to 600,000
leak free cycles. Tuffcoat™ plating as standard Zinc Nickel alternative – 720
hours to red rust Identification
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Gates GS – Global Spiral Couplings
Separate insert & Ferrule 2 Piece
One Piece Construction Non Skive Slip On Nut Torque Stop Soft Seal Impulse tested to 1,000,000
impulse cycles 3/8 – 1”1/4 Tuffcoat™ Plating Zinc Nickel alternative – 720
hours to red rust
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Coupling Type Construction Hose Type
G - Megacrimp 1 Piece Coupling M3K / M4K / M5K / M6K / CM2T / G2 / G1 / TH7 / TH8 / GTH / GMV / TR500 / Megatech / Jetclean / Powerclean / GP / Oil Master Lite
GS – Global Spiral 2 Piece Coupling EFG3K / EFG4K / EFG5K / EFG6K /
GSP – Global Spiral Plus 2 Piece Coupling 1”1/2 & 2” EFG3K / EFG 4K
GSM – Global Spiral Max 1 Piece Coupling 1”1/2 & 2” EFG5K / EFG6K
Gates Hose Couplings
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Gates Tuffcoat™ Technology
Standard on ALL Gates couplings500%+ improvement over the 72-hour SAE standard400 hours of red rust corrosion protection when subjected to SAE-J516 & ASTMB-117 salt-spray conditionsEliminates hexavalent chromium - environmentally friendlyZinc Nickel Option – 720 hours to red rust
72 H
ours
96 H
ours
400
Hours
0
50
100
150
200
250
300
350
400
Ho
urs
to
Red
Ru
st
SAE J516 Most OEM Requirements Gates TuffCoat
Salt Spray Resistance to Red Rust
Results of salt spray testing: TuffCoat vs. the Competition
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Self Assembly Machinery
Swaging Solutions
Model / Description
MC1001Hand Operated – ¼ - 3/4”
MCX20-HPHand Operated ¼ - 1”1/4
MCX25Electric ¼ - 1”1/4
MCX30Electric ¼ - 1”1/4 (20EFGXK)
MCX50Electric ¼ - 2”
Model / Description
MKX25 ¼ - 1”1/4
MKX30 ¼ - 1”1/4
MCX50 ¼ - 2”
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Why Gates – 10 Good Reasons
SuperiorFlexibility
Spiral ImpulseCycles
Braided ImpulseCycles
GuaranteedLeak Free
1 Fitting typeper range
Tuff CoverCompounds
MegaCrimpFittings
UltimateBend Radius
Non Skive BiteThe Wire
TuffCoatPlating
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› DIN Connections Cutting Ring Soft Seal Cutting Ring Weld Nipples Tube End Forming Test & Monitoring Assembly Machinery
EMB Tube Connecting Systems
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EMB – Assembly Machinery
Opticam – Final AssemblyDIN 2353 – 6mm – 42mm
FS93 – Tube End Forming Metric DIN & BSP6mm – 42mm
Unipress/M – Pre-Assembly Machine DIN 2353 – 6mm – 42mmJIC Flare – 6mm – 22mmORFS – 6mm – 42mm
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› Petroleum Transfer
› Food & Beverage
› Air & Water
› Steam
› Chemical
› Material Handling
› Utility
Industrial Hoses
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Hose Assemblies
Hydraulic Adapters
Tube Fittings
Manipulated Tubes
Guaranteed Leek Free – Port to Port
Gates Port to Port
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Gates Independent Certification
American PetroleumInstitute
Marine EquipmentDirective
Bureau VeritasGermanischer Lloyd
Lloyds Register DetNorskVeritas
American Bureauof Shipping
Mine Safety &Health Administration