Gas Turbine Service Contracts

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  • SERVICE CONTRACTSfor Gas Turbines and

    Combined-CyCle Power PlanTs

    GAS serviCe soluTions

    POWER

  • extensive service solutions in

    power generation:

    ParTs and uPGrade soluTions

    field serviCes

    reCondiTioninG serviCes

    PlanT serviCes

    SERVICE CONTRACTS

    serviCes on oTher oem

    close to 25percent of the worlds

    power production capacity depends on

    alstom technology

    52,000 employees around the world in 70 countries

    100years of industry leading expertise

    With our recognised expertise all over the power generation market, we are able to find solutions to the challenges of today.

    CLEAN POWER TODAY!We recognise the need to improve the environ-mental balance of legacy plants while increas-ing adoption of new clean energy solutions.

    PLANT INTEGRATOROur solutions maximise performance by optimising the complex interactions between sub-systems from design to operation.

    LIFECYCLE MANAGEMENTAt all stages of the lifecycle we support owners to maximise their return on investment while minimising negative environmental effects.

    Alstom is a global leader in power generation with a portfolio of products covering all fuel types. From fossil and biomass to nuclear and renewables, close to 25% of the worlds power production capacity depends on Alstom Power technology and services. Whether in design, manufacture, procure-ment or servicing,

    Alstom Power is setting the benchmark for innovative technologies that provide clean, efficient, flexible and integrated power solutions. Alstom can supply anything from single components to complete turnkey power plants. Our Plant Integrator approach and power automation and control solutions ensure the optimisation of all elements to derive the maximum lifetime value from all our customers investments.

    Alstom Power has more than 100 years of experience in engineering, pro-curement and construction (EPC) of new power plants. But our engineers are also experts in retrofitting, modernising and servicing existing plants. With operations in 70 countries, Alstom Power is close to customers all over the world, ensuring rapid responses and service excellence at all times.

    welcome to Alstom Power

    02

  • with operations in 70 countries, Alstom is close to customers all over the world, ensuring rapid responses and service excellence at all times.

    Forward thinking servicesA strategy to secure investmentsUtilities, independent power producers and merchant power generators are all looking to maximise the returns on their asset investments by optimising opera-tions and managing risk. Alstom service contracts are designed to power the return on your investments. We align our goals with your operational needs to offer framework agreements or performance-oriented contracts with flexible guaran-tees, incentives and risk sharing.

    Predictable costsAs a leading Original Equipment Manu-facturer (OEM), we posses extensive technical expertise and equipment know-how, which we can share with you. This reduces the need for you to make large in-vestments to develop your own in-house engineering skills. An Alstom service contract is the simplest way to control op-

    erational and maintenance costs, access OEM expertise and ensure world-class safety and environmental standards for your plant.

    Maintaining asset values We devise effective maintenance strate-gies for your plant, based on professional assessment of the critical plant equip-ment. Using monitoring programs we support you in maintaining your asset value and by deploying highly trained per-sonnel and state-of-the-art management tools and processes, we promote safe, reliable and efficient plant operations.

    Not just for Alstom equipmentWe are not limited to serving Alstom equipment. Many of our customers have equipment from other manufacturers but are drawn to Alstom by the unique range of service contracts that meet their specific needs.

    03

  • Our Services ContractsThe wisdom of anticipation

    Leveraging global insights with an O&M contract or as an option to an LTA you can enjoy the full benefit of remote 24/7 support from experienced Alstom engineers in our global plant operation support network. The Plant Support Center experts seek to optimise plant performance by leveraging the benchmarked data gathered from Alstoms global fleet. From Baden (CH), Richmond (US) and Kuala Lumpur (MY) we can monitor plant component health parameters and provide early warnings to further increase your availability. The key to effective operation and maintenance is knowing how to use plant data to optimise performance.

    Plant Support Center

  • Our Services ContractsThe wisdom of anticipation

    Optimising the whole lifecycleEffective management of a power plant is only possible when you take into account the full lifecycle in all decisions. Thanks to our long experience and our global fleet insights, Alstom is able to help customers make choices that will stand the test of time. Alstoms long-term agreements and operation and maintenance contracts allow owners to better define and manage their risks and responsi-bilities throughout the plant lifecycle.

    Alstom offers two main types of service contracts:

    Long-Term AgreementsEfficient framework agreements

    alstom long-Term agreements (lTas) provide you with a framework contract that defines prices and conditions in advance. besides offering prefer-ential conditions for high quality parts and services, the lTa reduces your administrative overhead and simplifies planning. LTAs offer many immediate advantages:

    Defined preferential prices for parts and services flexibility scope to suit your operative strategy extendable to include almost any aspect of plant

    maintenance

    Operation and Maintenance ContractsFee-based contract with risk sharing

    alstom operation and maintenance (o&m) contracts let plant owners devise completely new management strategies by outsourcing risks and responsibilities.

    Pick a standard agreement, tailor the service and equipment scope to suit your needs and then enjoy the performance and availability guarantees that alstom provides.

    with an alstom o&m contract you enter a fee-based agreement that offers the following major advantages:

    risks can be effectively mitigated and shared leverage alstoms extensive experience in plant

    asset management flexible contract models to suit every business need

    see pages 06 - 07 see pages 08 - 11

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  • Long-Term Agreements Total control of planned maintenance

    Predict your long-term maintenance expenditureAlstom Long-Term Agreements (LTAs) help you to predict your long-term maintenance expendi-ture and lay the foundation for optimising your plant profitability. As framework agreements that define preferential prices and conditions in advance, they save you overheads, increase business efficiency and maintain full business flexibility.

    By choosing an LTA, you ensure cost predictability and timely completion of planned maintenance. This allows you to stabilise the return on your capital investment. Typically, Alstom LTAs have a duration between 6 and 20 years.

    We offer the following framework agreements that can be tailored to perfectly match your busi-ness goals: Long-Term Service Agreement (LTSA), Long-Term Parts Agreement (LTPA) or a Long-Term Reconditioning Agreement (LTRA).

    Hot Gas Path Parts

    Power Train/Thermal Block

    Power Train/Thermal Block

    LTRA

    Deliverables

    Low Medium

    Delivery time Supervision field services Planned outage duration

    Reconditioning services

    New parts Reconditioning services

    Planned and unplanned maintenance New parts Reconditioning services

    06

  • Long-Term Agreements Total control of planned maintenance

    LTSA Long-Term Service Agreement Project management Planning and execution of outages on time and material basis Supply of new parts, reconditioned parts and consumables Provision of supervision and craft labour

    LTPA Long-Term Parts Agreement Project management Planning support for planned maintenance Supply of new parts, reconditioned parts and consumables

    LTRALong-Term Reconditioning Agreement Project management Planning for planned maintenance Supply of reconditioned parts and consumables

    Additional options for Long-Term AgreementsYou can enjoy the full benefit of remote 24/7 support by experienced Alstom engineers at the Alstom Plant Support Center (PSC). By care-ful diagnosis, based on real time measurements from your plant, and by leveraging the benchmarked data gathered from our global fleet, Alstom can help you make the most efficient use of your hot gas path inspection. Based on our diagnosis we can propose improvements, upgrades or retrofits that help you optimise your maintenance costs and increase plant performance. Rotor and structural parts, lifetime monitoring and optimisation packages are available as well.

    ScopeTogether with our local Alstom representative, you determine the exact scope of your individual LTA. At least two hot gas path inspections per gas turbine are included in the framework agreements, but the range of services available within the LTA extend to cover every possible aspect of power plant operations.

    You will receive preferential conditions for the parts or services covered by the agreement and the risk of unex-pected price fluctuations will be eliminated.

    Whatever the details of your agreement, it represents a partnership with Alstom.

    SYSTEM OPTIONS Gas turbine hot gas path parts Thermal block Complete

    power train

    SERVICE OPTIONS Spare parts Reconditioning Technical consulting / Plant support

    Center improvements inspection planning field service assessments inventory

    management Condition monitoring

    LTPA

    LTSA

    Guarantees

    Medium Max

    Delivery time Supervision field services Planned outage duration

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  • intelligent risk reduction

    A partnership for performanceIn power generation, plant technology and business models may vary widely. Alstom recognises this and powers technical and busi-ness performance with fully-tailored contracts that best suit your operation and maintenance strategy.

    We offer four basic contract models, which can be subsequently adapted to your specific needs. The variables include: equipment scope (ranging from gas turbines to complete plants), contract duration, operating regime, risk and responsibil-ity shares.

    As an owner you are primarily interested in the commercial performance of your plant. That is why our contracts contain performance goals governed by guarantees and incentives. Based on your needs, we shoulder financial responsibil-ity for availability, capacity and heat rate targets.

    Using this partnership approach, our contracts deliver measured results aligned with your busi-ness objectives.

    Operation & Maintenance Contracts

    GT Hot Gas Path/Gas Turbine Island/Power Train

    Gas Turbine Island/Power Train

    Power Train/Power Island/Total Plant

    Total Plant

    m

    o&m

    Deliverables

    Parts consumption Supervision field services Availability or reliability Output degradation Heat rate degradation Emissions

    Planned and unplanned maintenance New parts Reconditioning services

    Planned and unplanned maintenance Operation support (troubleshooting,

    performance supervision)

    Operation support (troubleshooting, performance supervision)

    Full maintenance

    Full maintenance Full operation

    Min Low Medium

    08

  • intelligent risk reductionOperation & Maintenance Contracts

    Owner's Risk Alstom's Risk

    Sharing the operational risks

    We share our customers' operational risks and provide guarantees for availability, plant performance and emissions.

    O&M

    o&M

    o&m

    m

    O&M contract Full operation and full maintenance Mobilisation including project management,

    recruitment of site staff and operation & maintenance set-up

    Selection and procurement of initial spare parts and tools

    Full operation, including optimisation of the plant performance

    Full management and execution of general, planned and unplanned maintenance

    Operation, maintenance and inspection, consumables as well as spare parts supply

    Full management of craft labour and sub-contractors

    Full administration, fuel handling, parts inventory, parts delivery, environmental compliance and quality

    o&m contract Operation support, planned and unplanned maintenance Mobilisation including project management

    and recruitment of plant support personnel Selection and procurement of initial spare

    parts and tools Operation and maintenance support includ-

    ing troubleshooting Complete execution of planned and unplanned

    maintenance including supply of new parts, reconditioned parts and consumables

    o&M contract Operation support and full maintenance Mobilisation including project management,

    recruitment of site staff and maintenance set-up

    Selection and procurement of initial spare parts and tools

    Operation support Full management & execution of general,

    planned and unplanned maintenance Maintenance and inspection consumables as

    well as spare parts supply Full management of craft labour and sub-

    contractors for all maintenance related work

    m contract Planned and unplanned maintenance Mobilisation including project management Selection and procurement of initial spare

    parts and tools Supervision or complete execution of

    planned and unplanned maintenance, including supply of new parts, reconditioned parts and consumables

    Power Train/Power Island/Total Plant

    o&M

    O&M

    Guarantees Parts consumption Supervision field services Availability or reliability Output degradation Heat rate degradation Emissions

    Medium Max

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  • Gearing up for top PerformanceIt is never too late or too early to talk to Alstom about Operation and Maintenance Contracts. We set the stage for top performance by providing industry-proven pro-cesses for all phases of the project, from mobilisation through generation to transfer.

    MobilisationThanks to vast experience as a provider of turnkey plant solutions and O&M services, Alstom is in a unique position to support you with: In-depth analysis of a plants condition

    or design, depending on whether it is in the operational or planning stage

    Recruitment of site personnel, train-ing and HR strategies to meet contract targets

    Strategic selection of spare parts and tools to ensure maximum availability

    Setting-up IT systems, generation tools and processes

    Strategic selection of local suppliers of goods, parts and services

    Plant design reviews for optimum maintainability

    GenerationThere is no profitability without high availability and performance. Alstom generates value by: Operation and maintenance planning

    and execution, based on your power demand projections

    Efficient parts and inventory manage-ment

    Provision of ongoing specific training and development of plant specialists

    Use of state-of-the-art management tools and processes to optimise opera-tion and maintenance

    Development and implementation of monitoring techniques to enhance condition based maintenance

    Plant performance monitoring and diagnostics

    Environmental and safety focused operation

    Transfer PlanningWe maintain records of all our on-site ac-tivities. This is a vital benefit for the smooth transfer of operational responsibility.

    Benefits at every stage

    PlanninG

    PraCTiCe

    PerformanCe

    systems and strategiesOperation & Maintenance Contracts

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  • Efficient, tried and tested, globallyEffective operation and maintenance management systems are key to maximising plant performance. Alstom has developed state-of-the-art tools and processes that can be used to make your plant more competitive.

    CONDITION bASED MAINTENANCE (CbM)our Condition based maintenance programme combines bench-mark and real-time data to determine the best and most reliable maintenance strategy. an array of local and remote assessment techniques such as thermography, vibration monitoring, ultra-sonic measurements and lubricant analysis are employed to de-termine the state of components while on load. Thus alstom staff at the plant supported by experts at the head office can schedule a repair during a low demand period and prevent secondary damage. The net effect is significantly increased reliability, better availability and reduced maintenance costs.

    COMPuTERISED MAINTENANCE MANAGEMENT SYSTEM (CMMS) This industry leading system customised for alstom, allows us to schedule and plan resources and manage inventory in the most efficient manner. By use of standardised codes and reporting sys-tems, data from alstom administered Cmms systems is compiled and analysed on a fleet wide basis to prevent failures.

    POWER STATION MANAGEMENT SYSTEM (POMS) Our ISO-certified Power Station Management System is built on global procedures and processes and customised to local require-ments. Covering all generation aspects, it provides the plant staff the fundamental rules and knowledge of operation and mainte-nance management. leveraging alstoms global operation and maintenance knowledge and fleet-wide experience, it helps the development of o&m and ehs strategies and practices.

    ENVIRONMENTAL AND EMISSION MANAGEMENTwe create more value for our customers based on our environ-mentally sound service solutions. due to our extensive experi-ence, we are able to comply with the environmental standards, without the drawbacks of high investments.

    MuLTI-SITE CERTIfICATIONenvironmental health and safety (ehs) is a key business driver for alstom and its principles are completely integrated in our quality management system. alstom Power o&m has been awarded with a worldwide multi-site certification for ISO9001, ISO14001 and OSHAS 18001.

    PLANT ASSESSMENTalstom uses an assessment process that allows benchmarking the operation & maintenance performance of your plant against industry best practices. identifying the most effective improve-ment measures, the assessment facilitates a process of continu-ous improvements within your plant.

    buILDING ON PEOPLE alstom offers access to a unique recruitment, training and career development system. Our global training and certification for operations staff includes job rotation and e-learning elements to ensure the highest level of competence at all levels.

    from mobilisation to generation to transfer of responsibilities: planning with Alstom creates the foundation for top plant performance with industry-proven and quality-certified processes.

    The Alstom fleet provides a considerable pool of significant data and experience that is con-stantly evaluated to develop new best practices for operations and maintenance.

    Alstom shares your goals and risks. We offer guarantees covering availability, reliability, heat rate and power output among others to assure you that your long-term performance goals will be met.

    systems and strategiesOperation & Maintenance Contracts

    11

  • The Alstom AdvantagesTeam up to achieve your long-term business goals

    When you opt for an Alstom service contract you are buying into a wealth of global know-how and experience. As a leading OEM with an highly-evolved service offering, Alstom offers many advantages expressed in our core values of trust, action and teamwork.

    Trust on recordOur installed base of 700 GW of power generation equipment represents 20% of the worldwide thermal capacity. Furthermore, Alstom currently oversees operations and maintenance of more than 70 plants, 147 gas turbines and over 42 GW of power.

    Teamwork counts Alstom service contracts express our collaborative global culture that honours teamwork, focuses on the goal and always puts the cus-tomer first.

    Action and reflectionOur installed base and service contract portfolio provides an abundance of experience and data from which benchmarks and best prac-tices are developed that make a real difference to the long-term efficiency and profitability of a plant.

    Active Service Contracts globally

    We are where you are

    30 Service & Reconditioning Workshops and 60 Local Service Centres in 70 Countries

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  • The Alstom AdvantagesTeam up to achieve your long-term business goals

    The benefits we have enjoyed with a Long-Term Service Agreement for our fleet of GT13E2 open cycle gas turbines located at our braemar and wagerup facilities have included: effective management of outage schedules Provision of key staff on a priority basis to match return to service schedules for our plants Access to fleet data Known parts and repair costs access to parts upgrades with priority delivery schedules

    we have developed a strong and effective working relationship with alstom. Through these rela-tionships we are able to achieve a high level of coordination for our major outages, which have been completed within schedule and have delivered excellent recovery of recoverable degrada-tion. safety during the outage works receives a high degree of focus from both alinta energy and alstom, which has resulted in totally incident free outages.Colin Popple, General manager asset and life Cycle management, alinta energy, australia

    The choice of Alstoms GT24 technology and their operation and maintenance sup-port has contributed significantly to our plant performance. our team and their staff work in mutual cooperation to optimise the plant per-formance and maximise the benefits for both companies. marco esquivel, Plant manager, monterrey iii, mexico

    Congratulations to alstom for the C inspection it performed in record time. The team showed high commitment and cooperation throughout the inspection and kept us updated throughout the process.lim Kim bak, General manager, Kuala langat, Genting sanyen Power, singapore

    The secret of a champion team is the abil-ity to release the full creativity and strength of the team members. you are strategic partners and indispensable to the successes we have achieved.fortaleza, Customer endesa, brazil

    The highly qualified people delegated by alstom to our CCPP under the o&m contract, plus the excellent and flexible working relation-ships between alstom and our staff are improv-ing the availability and reliability of our plant. The effort from alstom to understand and meet our expectations as a client improves efficiency and performance of our plant. Pablo argelles Tun, Power station manager, Castejon, spain

    O&M

    LTA

    Dont just take our word for it...

    13

  • Service over lifecycleAlstom offers extensive service solutions in power generation based on our comprehensive knowledge of product and component integration and our global fleet experience. From spare parts supply to full plant operation, we offer effective solutions for gas turbines and combined-cycle plants, for our own fleet and other manufacturers plants.

    Staying ahead of the game also means innovating. Alstoms commitment to service product R&D allows us to deliver cutting-edge solutions, not only enhancing plant efficiency and reducing lifecycle costs, but also minimising environmental impact.

    Parts & Upgrade SolutionsTo constantly improve competitiveness over the whole plant lifecycle. We offer the highest quality and state-of-the-art tech-nology for performance upgrades, lifecycle cost optimisation, lifetime extensions and emission reduction packages.

    Field ServicesGlobal competence, local presence: Our vast technical and outage management experience allows us to service, upgrade or repair customers plants all over the world.

    Reconditioning Services Repair technology leadership while putting quality first: Extending the operating life of the hot gas path components is key to optimising the plant lifecycle economics and minimising the total cost of ownership.

    Plant ServicesTotal plant knowledge for integrated solutions: From initial studies or plant assessments, to selecting new technologies and project execution, Alstoms Plant Services are tailored modular packages that identify specific measures to increase the power plants profitability.

    Service ContractsCustomised solutions in a long-term partnership: Alstoms service contracts are tailored to meet all our customers op-erational, maintenance and support requirements. They are flexible in scope of services and equipment covered as well as contract duration and risk sharing.

    an integrated approach

    Lifecycle Management our knowledge is your powerPartnership throughout the lifecycle of customers power plants. Alstom is the leader in design and supply of power generation delivering maximum plant performance, availability, reliability and environmental compliance. With more than 100 years of experience and the largest installed base of power generation equipment across the globe, Alstom has the knowledge to best enable power generators to stay competi-tive with changing market requirements. Our commitment does not stop at commis-sioning. Alstom continues to be there through your plants life with a focus on perfor-mance to meet changing asset strategies. Retrofi ts

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    ALSTOM (Switzerland) Ltd.Brown Boveri Str. 75401 BadenSwitzerland

    www.alstom.com/power

    ALSTOM Power O & M Ltd.Brown Boveri Str. 75401 BadenSwitzerland

    Alstom contributes to the protection of the environment.This brochure is printed on environmentally-friendly paper.