Spare Parts Catalog

October 2011

Dear Brazing Customer:

We would like to introduce you to our full line of Specially Designed Brazing Equipment that offers the following benefits:

Our Repeatable, Machine-controlled processes provide better than 99.8% First Time Throughput Capability (FTTC) and produce Consistent, High-Quality Parts

Our Digital Interfaces have Memory for up to 100 Part Numbers for Quick Changeover, Diagnostic Messages and Preventative Maintenance Scheduling

Our Electronic Variable Speed Blower Gas Systems and Hi/Lo Gas-saving Burner Controls provide stable, uniform heating

We have the best Automatic Wirefeeders, Paste and Flux Dispensers, and Pressure Wash Systems on the Market

We can provide Multiple Levels and Automatic Loading and Unloading to Increase Productivity

We have Alliances with all of the Major Alloy and Flux Manufacturers so we can help you with the latest advances with No Cost or Obligation and with the strictest of confidence

Due to our growing exposure and unsurpassed customer assistance, our orders for spare parts have increased dramatically. To that end, we have put together this spare parts catalog. The catalog will cover Gas System, Wirefeed, and Dispensing Components; Manifolds, Clamps and Mounting Systems; Electrical Components, and other Miscellaneous items that you will need to maintain your Norbell, CyberTech, Engelhard, or Precision Engineered Systems equipment.

For any spare parts that you don't see in the catalog, please contact us at spareparts@brazingsystems.com, fax us or call us directly and ask for our parts department.

We would be very happy to discuss any projects you may need to automate. If you have any questions, please visit our web site at http://www.brazingsystems.com/or feel free to email us at sales@brazingsystems.com or contact us directly for more information.

Table of Contents

Gas System Components........................................................................4Gas System Components - Continued...................................................5Torch Tips.................................................................................................6Clamps.......................................................................................................6Dispensing Systems.................................................................................7Electrical Components.............................................................................82-Wire Wirefeeder Components..............................................................94-Wire Wirefeeder Components............................................................10Piston Housing Assembly......................................................................11Wirefeeder Tips and Cables...................................................................12Wirefeeder Cylinder Assembly..............................................................13Wirefeeder Slide Assembly....................................................................13

GAS SYSTEM COMPONENTS

Part Number DescriptionSS-A9BFPTXCCMS SS Gas Line fittings – 90 deg female elbow – ¼ pipe by 3/8 compression fittingSS-ADSBFPTXCCMS SS Gas Line fittings – female straight – ¼ pipe by 3/8 compression fittingSS-ADSBMPTXCCMS SS Gas Line fittings – male straight – ¼ pipe by 3/8 compression fittingSS-A9BMPTXCCMS SS Gas Line fittings – 90 deg male elbow – ¼ pipe by 3/8 compression fitting500988 Butterfly Valve - 104BV for 44 Gas/Air mixer – 1 inch NPT500990 Butterfly Valve 106BV for 64 Gas/Air mixer – 1½ inch NPT500991 Butterfly Valve 108BV-V for 84 Gas/Air mixer – 2 inch NPT1MM Gas/Oxy Mixer – # 12MM Gas/Oxy Mixer – # 23MM Gas/Oxy Mixer – # 34MM Gas/Oxy Mixer – # 46MM Gas/Oxy Mixer – # 6WECV-4M Check valve – ¼ inch Inline NPTRMA-2 Dwyer Flowmeter .1-1 SCFHRMB-49 Dwyer Flowmeter .5-5 SCFHRMB-50 Dwyer Flowmeter 1-10 SCFHRMB-52BV Dwyer Flowmeter 5-50 SCFHRMB-53 Dwyer Flowmeter 10-100 SCFHRMB-55 Dwyer Flowmeter 40-400 SCFHRMB-57 Dwyer Flowmeter 60-600 SCFHRMC-108 Dwyer Flowmeter 180-1800 SCFH

Part Number DescriptionM-4-50P-75N Flowmeter – Waukee Dual Scale – Size 4 – 50 cfh Propane 75 cfh natural gasM-6-75P-100N Flowmeter – Waukee Dual Scale – Size 6 – 75 cfh Propane 100 cfh natural gasM-6-100P-150N Flowmeter – Waukee Dual Scale – Size 6 – 150 cfh Propane 150 cfh natural gasM-7-165P-250N Flowmeter – Waukee Dual Scale – Size 7 – 165 cfh Propane 250 cfh natural gas

M-9-165P-350N Flowmeter – Waukee Dual Scale – Size 9 – 165 cfh Propane 350 cfh natural gasM-9-330P-500N Flowmeter – Waukee Dual Scale – Size 9 – 330 cfh Propane 500 cfh natural gasM-9-350P-535N Flowmeter – Waukee Dual Scale – Size 9 – 350 cfh Propane 535 cfh natural gasFA200P AA221 Flashback Arrestor - GasFA100P AA220 Flashback Arrestor - OxygenGS1015 Torch Fitting – F-M for 75910 Braze TipGS1010 Torch Fitting – M-M for 75910 Braze TipGS1011 Torch Fitting – F-M for 1390N Braze Tips10AA25WM-15 Manometer U-type Scale “A”ASP-1BV 1/8” Breather VentASP-2BV 1/4” Breather Vent1A325 1/8” Muffler1A326 1/4” Muffler1A327 3/8” Muffler44-LP Mixer Body44-10-J Jet #10 for 44-LP Mixer Body44-10-S Sleeve #10 for 44-LP Mixer Body64-LP Mixer Body – Size 6464-12-J Jet #12 for 64-LP Mixer Body64-12-S Sleeve #12 for 64-LP Mixer Body84-LP Mixer Body84-26-J Jet #26 for 84-LP Mixer Body84-26-S Sleeve #26 for 84-LP Mixer Body

* * * Other Jet and Sleeve Sizes Available

GAS SYSTEM COMPONENTS - CONTINUED

Part Number Description

MN0023 Manifold – 10 hole – double chamber for use with Gas/Oxy and Gasflux pushed with Nitrogen

MN1012 Manifold – 10 hole – single chamber for Gas/Oxy

MN0028 Manifold – 14 hole – double chamber for use with Gas/Oxy and Gasflux pushed with Nitrogen

MN0009 Manifold – Gas/Air Rock-in for Cell BrazerMN0007 Manifold – Small Gas/Air for RotaryBR1008 Mounting Block for Gas/Oxy Manifolds to rock-inBR1009 Mounting Block for Gas/Oxy Manifolds to slide-in803113401 Switch – 1-7 psi pressure803112701 Switch – 1-6 inch water column pressure803112704 Switch – 10-50 inch water column pressure804112105 Switch – 2-14 inch water column dual pressureHOS38266 Gas/Air rated hose – 7/8 inch ID X 28 inch longHOS36086 Gas/Air rated hose – 7/8 inch ID X 34 inch longHOS37192 Gas/Air rated hose – 7/8 inch ID X 42 inch longR2103-17 Blower Motor – 1/3 HP Single PhaseR2303A Blower Motor – 1/3 HP 3 PhaseR4310A-2 Blower Motor - 1 HP 230/460V 3 PhaseQDB100 Quick Disconnect – Oxygen – MaleQDB101 Quick Disconnect – Oxygen - FemaleQD1100 Quick Disconnect – Gas/Air - MaleR500Z-1/2 Maxitrol Zero Regulator – ½ inch NPT

R500Z-3/4 Maxitrol Zero Regulator – ¾ inch NPTR400Z-1/2 Maxitrol Zero Regulator – ½ inch NPTR400S-1/2-RED Maxitrol Gas Regulator – ½ inch NPTR400S-3/8-RED Maxitrol Gas Regulator – 3/8 inch NPTR500S-1/2-RED Maxitrol Gas Regulator – ½ inch NPTR500S-3/4-RED Maxitrol Gas Regulator – ¾ inch NPTAJ126B Filter Assembly with element for 1” NPTAJ134B Filter Element for AJ126BAJ126D Filter Assembly with element for 1 ½” NPTAJ134E Filter Element for AJ126DQDB200 Quick Disconnect – Gas – MaleQDB201 Quick Disconnect – Gas – FemaleQD1101 Quick Disconnect – Gas/Air - Female

TORCH TIPS

PES Part CTI Part Description1BT AB186 Blast Tip #1 – for Gas/Air1BTA AB187 Blast Tip #1 – Stainless Steel – for Gas/Air2BT AB188 Blast Tip #2 – for Gas/Air2BTA AB189 Blast Tip #2 – Stainless Steel – for Gas/Air4BT AB190 Blast Tip #4 – for Gas/Air4BTA AB191 Blast Tip #4 – Stainless Steel – for Gas/Air1542D AB858 Torch Tip – multi-orifice – SS – for Gas/Air75910 Torch Tip – multi-orifice – Brass – For Gas/OxygenPRS-3 AA898 Torch Tip – multi-orifice – SS – For Gas/AirPRS-4 AA752 Torch Tip – multi-orifice – SS – For Gas/Air1390H AA199 Torch Tip - For Gas/Oxygen1390N-0 AA802 Torch Tip #0 – For Gas/Oxygen1390N-1 AB195 Torch Tip #1 – For Gas/Oxygen1390N-2 AB196 Torch Tip #2 – For Gas/Oxygen1390N-3 AB197 Torch Tip #3 – For Gas/Oxygen1390N-4 AB198 Torch Tip #4 – For Gas/Oxygen1390N-5 AB199 Torch Tip #5 – For Gas/Oxygen1390N-6 AB200 Torch Tip #6 – For Gas/Oxygen1390N-7 AB201 Torch Tip #7 – For Gas/Oxygen1390N-8 AB202 Torch Tip #8 – For Gas/Oxygen

CLAMPS

PES Part CTI Part DescriptionCL0001 Clamp – SS ½ inch with ½ inch rodCL0002 AA159 Clamp – SS 90 degree – ¾ inchCL0004 AA155 Clamp – SS ½ inch – weld-onCL0005 Clamp – SS ¾ inch – 2-bolt weld-onCL0007 AA803 Clamp – SS ¾ inch parallelCL0008 AB039 Clamp – SS 90 degree ½ inch X ½ inchCL0009 Clamp – SS ½ inch parallelCL0010 AA804 Clamp – SS 1 inch parallelCL0013 Clamp – SS ¾ inch pivotCL0017 AA062 Clamp – SS 1 inch squareCL0018 Clamp – SS 9/16 inchCL0019 Clamp – SS 9/16 with ½ inch rod for Wirefeed tipCL0021 Clamp – SS 90 degree 3/8 inchCL0027 Clamp – SS 9/16 inch with ½ X 6 inch rodCL0028 Clamp – SS for live centerCL0029 Clamp – SS for live centerCL0032 Clamp – SS ½ inch X ¾ inchCL0033 Clamp – SS ¾ inch with ¾ inch rodCL0034 Clamp – SS 90 degree – 1 inch X ½ inch

DISPENSING SYSTEMS

PES Part CTI Part DescriptionFGKIT-01 Seal Kit for AE100 Flux GunFGKIT-02 Seal Kit for AE2000 Flux GunAE2000 Flux/Paste Applicator GunG1234-6 Flux/Paste Gun Nozzle Nut1BX50 Flux/Paste Gun – Single Tip without stemBX50 Flux/Paste Gun – Single Tip2BX50 Flux/Paste Gun – Y-tipSF0007 Flux/Paste Gun – Round Y-tip – includes NutD1600BDC-Kit Flux Reservoir – Lid and Seal onlyD1600BDC Flux Reservoir – 1 quart727-4M4F4F-BT Ball Valve – 3-way – male on branchKQ2H07-35S Connector – ¼ tube X ¼ NPT maleBR-RBCXB Reducer Bushing – 3/8 X ¼ inch brassPGA-1 Flux Gun – Pistol Grip ActuatorTG-187 Flux Gun – Rubber Tip for BX50, 2BX50, and SF0007

ELECTRICAL COMPONENTS

PES Part CTI Part DescriptionRH1B-UDC24V Relay – 24 VoltRH2B-UDC24V Relay – 24 Volt9001KA2 Contact Block – Normally Open9001KA3 Contact Block – Normally Closed757 Bulb – 28 Volt2V384 Halogen Lamp – Type T 500 WattXP02-115AC-Q DC Motor Control BoardKBVF-24D-9979 Variable Speed Drive – 24 VoltSDN-5-24-100 Power Supply – DC 120/2473JB-10K Potentiometer – 10K 10-TurnDR300 Dial – 3-Digit 10-TurnD-C73L Reed Switch – 24 VDC – Long LeadsD-C73CL Reed Switch Long Lead CableD-A53L Reed Switch – 24 VDC4Z726 Gear Motor – for Rotation on Cell Brazer507-01-122 Gear Motor – 37 RPM for Rotation on Rotary508-01-503 Gear Motor – 44 RPM for Rotation on Rotary4Z537 Gear Motor – for Oscillation2Z799 Gear Motor – for WirefeederGP7403 Gear Motor – 90V DC for Osc w/ Rock-inAJT15 Fuse – 15 AmpAJT25 Fuse – 25 AmpAJT50 Fuse – 50 Amp

2-WIRE WIREFEEDER COMPONENTS

Item PES Part CTI Part Description1 WF0001 Wirefeed Housing Assembly – 2-wire WF2 WF0039 WF Piston Housing Assembly - Complete3 WF0058 WF Drive Roller4 WF0035 WF H-Block5 WF0032 WF Manifold Block6 WF0075 WF UHMW Stop7 2191QL7-24V 24 Volt Indicator Light8 HJ1002B Liquid-tight Cord Connector9 WF0090 WF Inlet Guide Rod for Soft Wire

10 B-1006-1 Brass Pipe Adapter – Male11 SS-SHB20X2F Socket Head Cap Screw – ¼-29 X 2 ¾ SS12 P52-4 Bunting Plain Bearing13 A9Q27-50 Stock Drive Retaining Ring14 N200B Needle Valve15 KQ2E07-35 Bulk-head Connector16 KQ2L07-34S Male Elbow Connector17 KQ2H07-34S Male Straight Connector with Extension18 1D-151-01 Tubing - ¼ Inch19 727-4M4F4F-BT Ball Valve – 3-Way ¼ NPT20 Z160P4A0078 Pressure Gauge21 SS-FWB SS Flat Washer – ¼ inch22 SS-SH1024XF SS Socket Head Cap Screw – 10-24 X ¾ inch23 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1 inch24 4001 Jog Switch25 10C1015-1 Jog Switch Guard26 WK-404 404 Woodruff Key27 NAR1000-M5 Regulator28 BR-RNBXA Brass Reducer Nipple – ¼ X 1/8 NPT29 SS-SSB20XD SS Set Screw – ¼-20 X ½ inch30 BR-FPA Brass Flush Plug – 1/8 NPT

31 SS-BHB28XC SS Bolt Head Cap Screw – ¼-28 X 3/8 inch32 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1 inch33 SS-SHB20X1B SS Socket Head Cap Screw – ¼-20 X 1¼ inch-- WF0011 Motor Shaft for 2-wire Wirefeeder

4-WIRE WIREFEEDER COMPONENTS

Item PES Part CTI Part Description1 WF0014 Wirefeed Housing Assembly – 4-wire WF2 WF0039 WF Piston Housing Assembly – Complete3 B-1006-1 Brass Pipe Adapter – Male4 WF0035 WF H-Block5 WF0032 WF Manifold Block6 WF0075 WF UHMW Stop7 2191QL7-24V Indicator Light – 24 Volt8 WF0078 WF Cylinder Assembly – Differential9 WF0090 WF Inlet Guide Rod – Soft Wire10 WF0058 WF Drive Roller11 KQ2H07-32 Bulk-head Push Fitting12 P52-4 Bunting Plain Bearing13 A9Q27-50 Stock Drive Retaining Ring14 JN-1 Needle Valve15 KQ2E07-35 Bulk-head Connector16 KQ2L07-34S Male Elbow Connector17 KQ2H07-34S Bulk-head Connector18 KQ2T07-34S Branch Tee19 1D-151-01 Tubing – ¼ Inch20 727-4M4F4F-BT Ball Valve – 3-Way ¼ NPT21 Z160P4A0078 Pressure Gauge22 SS-SHB20X2D SS Socket Head Cap Screw – ¼-20 X 2 ½ “23 SS-SH1024XF SS Socket Head Cap Screw – 10-24 X ¾ “24 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1”25 4001 Jog Switch26 10C1015-1 Jog Switch Guard27 NAR1000-M5 Regulator28 BR-RNBXA Brass Reducer Nipple – ¼ X 1/8 NPT29 WK-404 404 Woodruff Key30 SS-FWB SS Flat Washer – ¼31 SS-SHB20X1B SS Socket Head Cap Screw – ¼-20 X 1 ¼ “32 SS-SSB20XD SS Set Screw - ¼-20 X ½ inch33 SS-BHB28XC SS Bolt Head Cap Screw – ¼-28 X 3/834 BR-FPA Brass Flush Plug – 1/8 NPT35 HJ1002B Liquid-tight Cord Connector

PISTON HOUSING ASSEMBLY

Item PES Part CTI Part Description1 WF0062 WF Piston Housing with Bushings2 SS-SSHDB20X1B SS Half Dog Pt. Setscrew – ¼-20 X 1 ¼ “3 LC-055K-4SS Spring4 WF0052 WF Idler Roller/Bearing Assembly5 SS-JNB20 SS Jam Nut – ¼-206 SS-DPBXF SS Dowel Pin – ¼ X ¾ inch7 WF0024 WF Piston8 568-018 O-Ring – ¾ ID X 7/8 OD9 WF0029 WF Piston Housing Head10 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1 “11 WF0051 WF Piston Housing Head Gasket12 WF0039 Piston Housing Assembly – Complete

WIREFEEDER TIPS AND CABLES

Order the Wirefeed Cable Assembly, Tip and Tip Assembly by size from the following tables.Example: WF0038-5TF093 = Wirefeed Cable Assembly, 5 ft., Teflon Liner, .093 i.d.

WF0045-093 = Wirefeed Tip Assembly (with nut and ferrule)WF0046-093 = Wirefeed Tip only .093 i.d.

Cable Length Part Number Part Number Liner Material Std. WireDiameter

Teflon LinerPart Number

Braided SteelPart Number

3 ft. 3 BS Braided Steel .032 .062 .0904 ft. 4 TF Teflon .047 .093 .0905 ft. 5 .062 .093 .0906 ft. 6 .093 .125 .1567 ft. 7 .125 .156 .1568 ft. 8

WIREFEEDER CYLINDER ASSEMBLY

PES Part CTI Part DescriptionWF1022 Hollow Cylinder Tip AdapterWF1023 Hollow Cylinder Cable AdapterWF0132 Hollow W/F Cylinder MountD-C73L Reed Switch – Long LeadsD-C73CL Reed Switch with removable Long Lead CableBM2-032 Switch Mounting BandKQ2L07-34S 1/4T X 1/8P Male Elbow air fittingWF0046 Wirefeed Tip – See size chart for order details760-FSS-04 Stainless Steel Ferrule761-FSS-04 Stainless Steel NutWFKIT-06-250 Wirefeed Slide Mounting Kit with 10 inch slide – No Wirefeed Nose

WIREFEEDER SLIDE ASSEMBLY

PES Part CTI Part DescriptionNVZ2150-5DZ 24 VDC Solenoid ValveNVZ2150-3DZ 110 VAC Solenoid ValveVVZ2000-20A Interface Flow ControlNVZ2150-5DZ-01T 24 VDC Solenoid ValveNVV5Z2-50-021-01T Two Port ManifoldNVV5Z2-50-031-01T Three Port ManifoldNVV5Z2-50-041-01T Four Port ManifoldWFKIT-06-2 Wirefeed Nose Kit for Slide – 2 wiresWFKIT-06-3 Wirefeed Nose Kit for Slide – 3 wiresWFKIT-06-4 Wirefeed Nose Kit for Slide – 4 wires

WFKIT-06-300 Wirefeed Slide Mounting Kit with 12 inch slide – No Wirefeed Nose