GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St....

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Transcript of GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St....

Page 1: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum
Page 2: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum
Page 3: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

SGC

UT

ILIT

IES

Master Gas System

LRUGas

Treat

HPDGA

NGLPumps

FGC

Vent

C3 Comp.

Excess SteamCondenser

LP Steam HeaderCogen.Units

HP St. Header

+

Khuff Gas8% AG850 psig

AssociatedGas12% AG200 psig LP

HP

Inlet

Page 4: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

SGC

UT

ILIT

IES

Master Gas System

LRUGas

Treat

HPDGA

NGLPumps

FGC

Vent

C3 Comp.

Excess SteamCondenser

LP Steam HeaderCogen.Units

HP St. Header

+

Khuff Gas8% AG850 psig

AssociatedGas12% AG200 psig LP

HP

Inlet

Page 5: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

SGC

UT

ILIT

IES

Master Gas System

LRUGas

Treat

HPDGA

NGLPumps

FGC

Vent

C3 Comp.

Excess SteamCondenser

LP Steam HeaderCogen.Unit

HP St. Header

+

Khuff Gas8% AG850 psig

AssociatedGas12% AG200 psig LP

HP

Inlet

70-100 MPPH EXCESS LP STEAM

Page 6: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

SGC

UT

ILIT

IES

Master Gas System

LRUGas

Treat

HPDGA

NGLPumps

FGC

Vent

C3 Comp.

Excess SteamCondenser

LP Steam HeaderHRSG

HP St. Header

+

Khuff Gas8% AG850 psig

AssociatedGas15% AG200 psig LP

HP

Inlet

150 MPPH EXCESS LP STEAM

Page 7: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum
Page 8: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• Generate Power or Drive Equip.

• Exhaust under Vacuum using CW.

• Design Flow Limitation

• Maintainability & Reliability

Page 9: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• Use HP Steam as a Motive

• Design Challenge with the High

DP Between MP & LP steam.

• Limited Pressure, Flow, &

Applications.

Page 10: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• Boiler Feed Water Heating to

Reduce Boiler Fuel Consumption.

• Low Temperature Difference

Page 11: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum
Page 12: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum
Page 13: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

GeneratorGeneratorCondenserCondenser

AbsorberAbsorberEvaporatorEvaporator

ChilledWater

CoolingWater

HeatSource

CW

Page 14: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

CoolingTower

Packaged Absorption Chillers

Condensate Return

Make up WaterChilled Water

System Components:

•Heat Rejection Unit (CT, HX, Aerial Cooler)

•Packaged Absorption Chillers

•Process Heat Exchangers

Page 15: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

COMPARED TO COMPRESSION REFRIGERATION:

More Reliable with More Stationary Equipment

Little Maintenance with Less Moving Parts

Generally Cheaper Especially When Utilizing Wasted Heat

Environmental Advantages (Less Carbon Footprint)

Not Sensitive to Load Variations

Page 16: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

Applications:

1.Utilization of Wasted Heat

2.High Power Cost Compared to Fuel

3.Robust & Unreliable Electrical Supply

4.Tri-Generation

5.Capturing Environmental Advantages

Page 17: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• Objective of Application:

Reduce Excess Steam

1

Reduce Plant’s Energy Intensity

2

Page 18: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• 5 Potential Process Applications for Absorption Refrig.

2

54

1

3

Page 19: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• Cool Sweet Gas Using Chilled Water

• Bypasses on E-141 For Cooling Sweet Gas to SGC

PropaneComp.

2

1

3

Packaged Absorption Chillers

75#75#Coolin

gTower

Page 20: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• Temperature limited by Hydrate Formation

• Propane Refrigeration System Limitation:

o High C3 Condenser Temperature

Page 21: GAS PLANT PROCESS COOLING VIA STEAM - GCC … · Condenser LP Steam Header Cogen. Unit HP St. Header + Khuff Gas 8% AG 850 psig Associated Gas 12% AG ... • Exhaust under Vacuum

• Preliminary Evaluation Revealed a Min. Temp of 85 F

• Additional Reduction Requires Major Revamp

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• Double Effect Design is Pressing for the Following:

o Reduce Heat Rejection requirement

o Reduce Make Up Water

• LiBr Provides Sufficient Chilled Water Temperature

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• Huge Heat Rejection

• Excessive Makeup Water

• Seasonality & Other Limitations

• Humidity & Elevations

• Economically Challenged

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• Promising Technology for Facilities with Excess LP Heat Source

• Economically Challenged in Deserted Areas

• Path Forward:

o Alternative Heat Sinks

o Further Evaluation of All Applications

o Value Engineering & Higher Capital Efficiency